KISSsoft Release 2022 -SP3

ForEveryOne
File
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Changed by: vikas on: 11.09.2024 at: 12:44:46

k-95-flovel-new-final-1_Critical Speed

Power inputs:
_O.gb.ip
Speed [1/min] 1704.545
Torque [Nm] 40269.002
Power [kW] 7188

Power outputs:
_O.gb.op
Speed [1/min] -5634.47
Torque [Nm] 12182.219
Power [kW] 7188

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Inhalt

_O.gb.p1g1.p1g1 3
_O.gb.s1.s1 13
_O.gb.s2.s2 20

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 _O.gb.p1g1.p1g1

1 Overview

Calculation method AGMA 2101-D04 (Metric Edition)

Drawing or article number:

Gear 1: p1(p1g1)
Gear 2: g1(p1g1)
------- Gear 1 ----------------- Gear 2 -------
Transmitted power (kW, hp, ft*lb/s) [P] 7188.000 ,9639.252 , 5301581
Speed (1/min) [n] 1704.5 5634.5

Number of load cycles (in mio.) [NL] 10227.273 33806.818

Torque (Nm, ft*lb) [T] 40269.0 ,29700.8

Torque (Nm, ft*lb) [T] 12182.2 ,8985.1
Overload factor [Ko] 2.00
Required service life (h) [H] 100000.00

Gear driving (+) / driven (-) + -

Working flank Gear 1: Right flank
Gear 1 direction of rotation: Clockwise
Gearbox type: Commercial enclosed gear units

2 Tooth geometry

Geometry calculation according to DIN 3960 (withdrawn)

------- Gear 1 ----------------- Gear 2 -------

Center distance (in, mm) [a] 37.4016, 950.000
Center distance tolerance ISO 286:2010 Measure H6
Normal Diametral Pitch (1/in) [Pnd] 2.11667
Transverse Diametral Pitch (1/in) [Pd] 2.08451
Normal module (in, mm) [mn] 0.47244, 12.0000
Normal pressure angle (°) [αn] 20.0000
Helix angle at reference circle (°) [β] 10.0000
Number of teeth [z] 119 36
Facewidth (mm) [b] 350.00 360.00
Hand of gear right left
Accuracy grade [Q-AGMA 2015-1-A01] A5 A5
Inner diameter (mm) [di] 0.00 0.00
Inner diameter of gear rim (mm) [dbi] 0.00 0.00

3 Materials

Gear 1
18CrNiMo7-6, Case hardening steel, case-hardened, ISO 6336-5 Figure 9/10 (MQ), Core hardness >=30HRC

Gear 2
18CrNiMo7-6, Case hardening steel, case-hardened, ISO 6336-5 Figure 9/10 (MQ), Core hardness >=30HRC

------- Gear 1 ----------------- Gear 2 -------

Surface hardness HRC 61 HRC 61

Allowable bending stress number (lbf/in²) [sat] 72518.87 72518.87

Allowable bending stress number (N/mm²) [sat] 500.00 500.00
Allowable contact stress number (lbf/in²) [sac] 217556.62 217556.62

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Allowable contact stress number (N/mm²) [sac] 1500.00 1500.00

Young's modulus (N/mm²) [E] 206000 206000

Poisson's ratio [ν] 0.300 0.300
Tensile strength (N/mm²) [σB] 1200.00 1200.00
Yield point (N/mm²) [σS] 850.00 850.00

3.1 Roughnesses

------- Gear 1 ----------------- Gear 2 -------

Roughness average value DS, flank (µm) [RAH] 0.60 0.60
Roughness average value DS, root (µm) [RAF] 3.00 3.00
Mean roughness height, Rz, flank (µm) [RZH] 4.80 4.80
Mean roughness height, Rz, root (µm) [RZF] 20.00 20.00

3.2 Lubrication

Lubrication type Oil injection lubrication

Type of oil ISO-VG 220
Lubricant base Mineral-oil base
Oil nominal kinematic viscosity at 40°C (mm²/s) [ν40] 220.00
Oil nominal kinematic viscosity at 100°C (mm²/s) [ν100] 17.50
Specific density at 15°C (kg/dm³) [ρ] 0.895
Oil temperature (°C) [TS] 50.000

4 Geometry

4.1 Reference profiles

Gear reference profile 1

Reference profile 1.40 / 0.39 / 1.0 DIN 867:1986
Dedendum coefficient [hfP*] 1.400
Root radius factor [ρfP*] 0.390
[ρfPmax*] 0.394
Addendum coefficient [haP*] 1.000
Tip radius factor [ρaP*] 0.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle [αprP] 0.000
Tip form height coefficient [hFaP*] 0.000
Ramp angle [αKP] 0.000
not topping
Smallest radius of curvature, root rounding (mm) [ρmin.e/i] 4.824 /4.828

Gear reference profile 2

Reference profile 1.40 / 0.39 / 1.0 DIN 867:1986
Dedendum coefficient [hfP*] 1.400
Root radius factor [ρfP*] 0.390
[ρfPmax*] 0.394
Addendum coefficient [haP*] 1.000
Tip radius factor [ρaP*] 0.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle [αprP] 0.000
Tip form height coefficient [hFaP*] 0.000
Ramp angle [αKP] 0.000
not topping
Smallest radius of curvature, root rounding (mm) [ρmin.e/i] 5.011 /5.017

4.1.1 Information on final machining

------- Gear 1 ----------------- Gear 2 -------
Dedendum reference profile [hfP*] 1.400 1.400
Tooth root radius Refer. profile [ρfP*] 0.390 0.390
Addendum Reference profile [haP*] 1.000 1.000
Protuberance height coefficient [hprP*] 0.000 0.000
Protuberance angle (°) [αprP] 0.000 0.000
Tip form height coefficient [hFaP*] 0.000 0.000
Ramp angle (°) [αKP] 0.000 0.000

4 /29
Type of profile modification: none (only running-in)
Tip relief by running in (µm) [Ca L/R] 2.0 /2.0 2.0 /2.0

4.2 Basic data

Overall transmission ratio [itot] -0.303

Gear ratio [u] 3.306
Transverse module (mm) [mt] 12.185
Transverse pressure angle (°) [αt] 20.284
Working pressure angle (°) [αwt] 21.187
(°) [αwt.e/i] 21.196 /21.187
Working pressure angle at normal section (°) [αwn] 20.890
Base helix angle (°) [βb] 9.391
Helix angle at operating pitch circle (°) [βw] 10.059
Reference center distance (mm) [ad] 944.347
Sum of profile shift coefficients [Σxi] 0.4812

------- Gear 1 ----------------- Gear 2 -------

Profile shift coefficient [x] 0.1795 0.3017
Generating profile shift coefficient [xE.e/i] 0.1520/0.1406 0.2868/0.2800
Virtual gear no. of teeth [zn] 124.141 37.555
Involute length (mm) [l_dFa-l_dFf] 26.750 25.951

4.3 Diameters and their allowances

------- Gear 1 ----------------- Gear 2 -------

Reference diameter (mm) [d] 1450.029 438.664
Base diameter (mm) [db] 1360.111 411.462
Tip alteration (mm) [k*mn] 0.000 0.000

Tip diameter (mm) [da] 1478.337 469.906

(mm) [da.e/i] 1478.337 /1478.327 469.906 /469.896

Tip diameter allowances (mm) [Ada.e/i] 0.000 /-0.010 0.000 /-0.010

Tip form diameter (mm) [dFa] 1478.337 469.906

(mm) [dFa.e/i] 1478.337 /1478.327 469.906 /469.896

Active tip diameter (mm) [dNa] 1478.337 469.906

(mm) [dNa.e/i] 1478.337 /1478.327 469.906 /469.896

Operating pitch diameter (mm) [dw] 1458.710 441.290

(mm) [dw.e/i] 1458.796 /1458.710 441.316 /441.290

Root diameter (mm) [df] 1420.737 412.306

Generated root diameter with xE (mm) [df.e/i] 1420.078 /1419.803 411.949 /411.784

Active root diameter (mm) [dNf] 1435.704 425.245

(mm) [dNf.e/i] 1435.810 /1435.704 425.330 /425.245

Root form diameter (mm) [dFf] 1428.268 422.019

(mm) [dFf.e/i] 1427.689 /1427.448 421.791 /421.686

4.4 Tip clearances and tooth heights

------- Gear 1 ----------------- Gear 2 -------

Theoretical tip clearance (mm) [c] 4.679 4.679
Effective tip clearance (mm) [c.e/i] 5.001 /4.857 5.207 /5.008

Reserve (dNf-dFf)/2 (mm) [cF.e/i] 4.181 /4.008 1.822 /1.727

Addendum, mn(haP*+x+k) (mm) [ha] 14.154 15.621

(mm) [ha.e/i] 14.154 /14.149 15.621 /15.616

Dedendum, mn(hfP*-x) (mm) [hf] 14.646 13.179

(mm) [hf.e/i] 14.976 /15.113 13.358 /13.440

Tooth height (mm) [h] 28.800 28.800

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4.5 Roll angle

------- Gear 1 ----------------- Gear 2 -------

Roll angle at dFa (°) [ξFa.e/i] 24.403 /24.402 31.604 /31.601
Roll angle to dNf (°) [ξNf.e/i] 19.380 /19.366 15.000 /14.954
Roll angle at dFf (°) [ξFf.e/i] 18.284 /18.251 12.918 /12.852

4.6 Tooth thickness and pitch

------- Gear 1 ----------------- Gear 2 -------

Tooth thickness, arc, in module [sn*] 1.7015 1.7904
Normal tooth thickness at tip circle (mm) [san] 9.601 8.208
(mm) [san.e/i] 9.360 /9.254 8.075 /8.005

Normal tooth thickness at tip form circle (mm) [sFan] 9.601 8.208
(mm) [sFan.e/i] 9.360 /9.254 8.075 /8.005

Normal space width at root circle (mm) [efn] 7.324 8.969

(mm) [efn.e/i] 7.361 /7.376 9.064 /9.109

Pitch on reference circle (mm) [pt] 38.281 38.281

Base pitch (mm) [pbt] 35.907 35.907
Transverse pitch on contact-path (mm) [pet] 35.907 35.907
Lead height (mm) [pz] 25834.963 7815.619
Axial pitch (mm) [px] 217.101 217.101

4.7 Sliding

------- Gear 1 ----------------- Gear 2 -------

Max. sliding velocity at tip (m/s) [vga] 20.020 25.927
Specific sliding at the tip [ζa] 0.387 0.387
Specific sliding at the root [ζf] -0.632 -0.632
Mean specific sliding [ζm] 0.387

Sliding factor on tip [Kga] 0.154 0.199

Sliding factor on root [Kgf] -0.199 -0.154

4.8 Contact ratios

------------------ Pair ----------------------

Minimal length of contact line (mm) [Lmin] 562.082
Transverse contact ratio [εα] 1.665
[εα.e/m/i] 1.665 /1.663/1.660
Overlap ratio [εβ] 1.612
Total contact ratio [εγ] 3.277
[εγ.e/m/i] 3.277 /3.275/3.272
Length of path of contact (mm) [ga] 59.785
(mm) [ga.e/i] 59.785 /59.607

------- Gear 1 ----------------- Gear 2 -------

Addendum contact ratio [ε] 0.725 0.940
[ε.e/i] 0.725 /0.722 0.940 /0.938

Length T1-A and T2-A (mm) [T1A,T2A] 229.861 113.479

(mm) [.e/i] 229.861 /230.026 113.479 /113.469
Length T1-B and T2-B (mm) [T1B,T2B] 253.739 89.601
(mm) [.e/i] 253.739 /253.727 89.601 /89.769
Length T1-C and T2-C (mm) [T1C,T2C] 263.597 79.744
(mm) [.e/i] 263.597 /263.716 79.744 /79.780
Length T1-D and T2-D (mm) [T1D,T2D] 265.768 77.573
(mm) [.e/i] 265.768 /265.933 77.573 /77.562
Length T1-E and T2-E (mm) [T1E,T2E] 289.646 53.694
(mm) [.e/i] 289.646 /289.633 53.694 /53.862
Length T1-T2 (mm) [T1T2] 343.340
(mm) [.e/i] 343.340 /343.495

Diameter of single contact point B (mm) [d-B] 1451.701 448.792

(mm) [d-B.e/i] 1451.701 /1451.692 448.792 /448.926
Diameter of single contact point D (mm) [d-D] 1460.284 439.740

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 (mm) [d-D.e/i] 1460.284 /1460.405 439.740 /439.732

5 General influence factors

5.1 Forces and velocity

Calculated at the operating pitch circle:

Nominal circumferential force (lb) [Wt,Ftw] 12412.11 (55211.81 N)
Axial force (lb) [Faw] 2201.69 (9793.61 N)
Radial force (lb) [Frw] 4811.07 (21400.69 N)
Net face width of narrowest member (in) [F,b] 13.78 (350.00 mm)
Circumferential force per in (lb/in) [w] 900.76 (157.75 N/mm)
Pitch line velocity (ft/min) [vt] 25627.86 (130.19 m/s)

5.2 General

Load distribution factor, own input

Face load distribution factor [Cmf,KHβ] 1.150
Load distribution factor [Km,KHβ] 1.150
Dynamic factor [Kv] 1.287

Transmission accuracy level number [Av] 6

6 Calculation of tooth root strength (fracture)

------- Gear 1 ----------------- Gear 2 -------

Rim thickness factor [KB] 1.00 1.00
Size factor [KS] 1.00 1.00
Limiting Variation in action (in/10000) [LimVarAc] 5.00
Load sharing:
0 = No, Loaded at tip, 1 = Yes, Loaded at HPSTC 0
Calc. as helical gear (0) / as LACR (1) 0 0
Load angle (°) [φnL] 22.40 27.53
Calculation of factor Y following AGMA 908-B89
Calculated with generating profile shift coefficient [xE.m] 0.1463 0.2834

(in) (mm)
Heigth of Lewis parabola [hF] 0.928 ,23.57 0.920 ,23.36
Tooth thickness at critical section [sF] 1.078 ,27.39 1.020 ,25.90
Radius at curvature of fillet curve [ρF] 0.190 ,4.82 0.197 ,5.01

Helical factor [Ch] 1.22

Helix angle factor [Kψ] 0.97
Tooth form factor Y [Y] 0.587 0.565
Stress correction factor [Kf] 1.568 1.521
Helical overlap factor [Cψ] 1.00
Load sharing ratio [mN] 0.62
Bending strength geometry factor J [J,YJ] 0.601 0.597

Bending stress number (lb/in²) [st] 9241.99 9308.06

Bending stress number (N/mm²) [σF] 63.72 64.18
Stress cycle factor [YN] 0.799 0.769
for critical applications

Allowable bending stress number (lb/in²) [sat] 72518.87 72518.87

Allowable bending stress number (N/mm²) [σFP] 500.00 500.00
Temperature factor [KT,Yθ] 1.000 1.000
Reliability factor (99.00 %) [KR,YZ] 1.000
Reverse loading factor [-] 1.000 1.000
Effective allow. b.s.n. (lb/in²) [sateff] 57975.64 55779.41
Effective allow. b.s.n. (N/mm²) [σFPeff] 399.73 384.59

Allowable transmitted power (hp,kW) [Pat] 60468.16 ,45090.80 57764.61 ,43074.78

Note: Allowable transmitted power Pat calculated including the following values: Ko, KR, SFmin

Allowable transmitted power

7 /29
at unity service factor (hp,kW) [Patu] 120936.32 ,90181.61 115529.21 ,86149.56
Note: Allowable transmitted power Patu calculated with Ko=1, KR=1, SFmin=1

Unit load (lb/in²) [UL] 1906.619

Unit load (N/mm²) [UL] 13.146

Allowable unit load (lb/in²) [Uat] 11960.348 11425.596

Allowable unit load (N/mm²) [Uat] 82.464 78.777
Required safety factor [SFmin] 1.00 1.00
Safety factor, Bending [sateff/st] 6.27 5.99

Yield strength factor [Ky] 0.50

Core hardness (HV) [HV] 342 342
Core hardness (HB) [HB] 325 325
Allowable yield strength number (lb/in²) [say] 123850.00 123850.00
Stress correction factor [Kf] 1.568 1.521
Maximum peak tangential load (lb) [Wmax] 24824.22 (110423.62N)
Load distribution factor, overload [Kmy] 1.27
Safety for yield strength [Syield] 12.26 11.80
Syield = s ay*Ky / (Wmax*Pd*Kmy/F/J/Kf)

Note: The calculation is performed with coefficient Kf and the core hardness in HB. The core hardness value in the database can differ
considerably from the actual hardness. The value must be checked in critical cases.

7 Calculation of flank strength (pitting)

------- Gear 1 ----------------- Gear 2 -------

Elastic coefficient (√lb/in) [Cp] 2285.3
Elastic coefficient (√N/mm) [ZE] 189.81
Size factor [Ks] 1.000 1.000
Load sharing ratio [mN] 0.623
Helical overlap factor [Cψ] 1.000
Geometry factor [I,ZI] 0.218

Contact stress number (lb/in²) [sc] 60598

Contact stress number (N/mm²) [σH] 417.81
Stress cycle factor [ZN] 0.678 0.634
(for critical applications)
Surface condition factor [Cf,ZR] 1.000 1.000
Hardness ratio factor [CH,ZW] 1.000 1.000
Temperature factor [KT,Yθ] 1.00 1.00
Reliability factor (99.00 %) [KR,YZ] 1.00

Allowable contact stress number (lb/in²) [sac] 217556.62 217556.62

Allowable contact stress number (N/mm²) [σHP] 1500.00 1500.00
Effective allow. c.s.n. (lb/in²) [saceff] 147576.98 138019.65
Effective allow. c.s.n. (N/mm²) [σHPeff] 1017.51 951.61

Allowable transmitted power (hp,kW) [Pac] 57170.33 ,42631.63kW 50005.22 , 37288.64 kW

Note: Allowable transmitted power Pac calculated including the following values: Ko, KR, SHmin

Allowable transmitted power

at unity service factors (hp,kW) [Pacu] 114340.66 ,85263.26kW 100010.44 , 74577.28 kW
Note: Allowable transmitted power Pacu calculated including the following values: Ko=1, KR=1, SHmin=1

Contact load factor (lb/in²) [K] 67.5 (0.466 N/mm²)

Allowable contact load factor (lb/in²) [Kac] 400.52 350.33
Allowable contact load factor (N/mm²) [Kac] 2.76 2.42
Note: Kac calculated with CG = (0.232, SHmin=1)
Required safety factor [SHmin] 1.00 1.00
Safety factor, Pitting [saceff/sc] 2.44 2.28

8 Service factors

Service factor for tooth root [KSF] 12.55 11.99

Service factor for pitting [CSF] 11.86 10.38
Service factor for gear set [SF=min(KSF,CSF)] 10.38

8 /29
 Note: Service factors calculated with Ko=1, KR=1, SFmin=1, SHmin=1. The service factor for pitting (CSF) is a function of the power while the safety
factor (SH) is function of the stress. SH is comparable with √CSF.
The equations used for Pat, Pac, Pacu, Patu, Pa are according to AGMA 2001.

Transmittable power including required service factors KSFmin, CSFmin (hp) 100010.44 (74577.28 kW)
KSFmin=1.00, CSFmin=1.00

9 Micropitting

Calculation method according to ISO/TS 6336-22:2018

Calculation has not been carried out, lubricant: Load stage micropitting test not known

10 Scuffing load capacity

Results from AGMA 925-A03, Details see in the specific calculation sheet
Probability of wear (%) [Pwear] 5% or lower
Probability of wear acc. to Dowson and Toyoda
Probability of scuffing (%) [Pscuff] 5% or lower

11 Measurements for tooth thickness

11.1 Tooth thickness tolerances

------- Gear 1 ----------------- Gear 2 -------

Tooth thickness tolerance DIN 3967 cd25 DIN 3967 cd25
Tooth thickness allowance (normal section) (mm) [As.e/i] -0.240 /-0.340 -0.130 /-0.190

11.2 Base tangent lengths

------- Gear 1 ----------------- Gear 2 -------

Number of teeth spanned [k] 15.000 5.000
Base tangent length (no backlash) (mm) [Wk] 536.038 168.212
Base tangent length with allowance (mm) [Wk.e/i] 535.812 /535.718 168.090 /168.034
(mm) [ΔWk.e/i] -0.226 /-0.319 -0.122 /-0.179
Diameter of measuring circle (mm) [dMWk.m] 1459.213 443.615

11.3 Measurement over balls and pins

------- Gear 1 ----------------- Gear 2 -------

Theoretical diameter of ball/pin (mm) [DM] 20.289 21.246
Effective diameter of ball/pin (mm) [DMeff] 22.000 22.000
Radial single-ball measurement backlash free (mm) [MrK] 744.117 239.086
Radial single-ball measurement (mm) [MrK.e/i] 743.810 /743.682 238.942 /238.876

Diameter of measuring circle (mm) [dMMr.m] 1457.550 446.908

Diametral measurement over two balls without clearance (mm)[MdK] 1488.106 478.172
Diametral measurement over two balls (mm) [MdK.e/i] 1487.493 /1487.237 477.885 /477.752
Diametral measurement over pins without clearance (mm) [MdR] 1488.233 478.172
Measurement over pins according to DIN 3960 (mm) [MdR.e/i] 1487.620 /1487.365 477.885 /477.752
Measurement over 2 pins, free, AGMA 2002 (mm) [dk2f.e/i] 1487.489 /1487.233 0.000 /0.000
Measurement over 2 pins, transverse, AGMA 2002 (mm) [dk2t.e/i]1487.747 / 1487.492 0.000 / 0.000
Measurement over 3 pins, axial, AGMA 2002 (mm) [dk3A.e/i] 1487.620 /1487.365 477.885 /477.752

11.4 Tooth thickness

------- Gear 1 ----------------- Gear 2 -------

Reference chordal height from da.m (mm) [ha] 14.221 15.873
Chordal tooth thickness (mm) [sc] 20.417 21.477
(mm) [sc.e/i] 20.178 /20.079 21.349 /21.290

Tooth thickness, arc (mm) [sn] 20.418 21.485

(mm) [sn.e/i] 20.178 /20.078 21.355 /21.295

9 /29
11.5 Backlash

------------------ Pair ----------------------

Circumferential backlash from Aa (mm) [jtw_Aa.e/i] 0.043 /0.000
Radial backlash (mm) [jrw.e/i] 0.756 /0.488
Circumferential backlash (transverse section) (mm) [jtw.e/i] 0.585 /0.378
Normal backlash (mm) [jn.e/i] 0.536 /0.348

Center distance allowances (mm) [Aa.e/i] 0.056 /0.000

Backlash free center distance (mm) [aControl.e/i] 949.512 /949.300
Backlash free center distance, allowances (mm) [jta] -0.488 /-0.700

------- Gear 1 ----------------- Gear 2 -------

dNf.i with aControl (mm) [dNf0.i] 1434.465 424.281
Reserve (dNf0.i-dFf.e)/2 (mm) [cF0.i] 3.388 1.245
Tip clearance (mm) [c0.i(aControl)] 4.157 4.308

Torsional angle on input with output fixed:

Total torsional angle (°) [j.tSys] 0.0459/0.0297

12 Toothing tolerances

------- Gear 1 ----------------- Gear 2 -------

Following AGMA 2000-A88
Accuracy grade [Q-AGMA2000] 12 12
Pitch Variation Allowable (µm) [VpA] 12.00 9.20
Runout Radial Tolerance (µm) [VrT] 70.00 53.00
Profile Tolerance (µm) [VphiT] 19.00 16.00
Tooth Alignment Tolerance (µm) [VpsiT] 28.00 28.00
Composite Tolerance, Tooth-to-Tooth (µm) [VqT] 14.00 14.00
Composite Tolerance, Total (µm) [VcqT] 85.00 66.00
AGMA <-> ISO: VpA <-> fpbT, VrT <-> FrT, VpsiT <-> FbT, VqT <-> fidT, VcqT <-> FidT

According to AGMA 2015-1-A01 & 2015-2-A06

Accuracy grade [Q-AGMA2015] A5 A5
Single pitch deviation (µm) [fptT] 12.00 10.00
Total cumulative pitch deviation (µm) [FpT] 58.00 37.00
Profile form deviation (µm) [ffαT] 16.00 13.00
Profile slope deviation (µm) [fHαT] 13.00 10.00
Total profile deviation (µm) [FαT] 20.00 16.00
Helix form deviation (µm) [ffβT] 14.00 13.00
Helix slope deviation (µm) [fHβT] 14.00 13.00
Total helix deviation (µm) [FβT] 20.00 18.00
Single flank composite, total (µm) [FisT] 74.00 41.00
Single flank composite, tooth-to-tooth (µm) [fisT] 6.50 3.70
Radial composite, total (µm) [FidT] 49.00 34.00
Radial composite, tooth-to-tooth (µm) [fidT] 9.00 6.50

According to AGMA 2015-2-B15

Radial composite, total (µm) [FidT] 63.00(R23) 59.00(R23)
Radial composite, tooth-to-tooth (µm) [fidT] 26.00(R23) 31.00(R23)

Axis alignment tolerances recommendation acc. to ISO TR 10064-3:1996, Quality 5

Maximum value for deviation error of axis (µm) [fΣβ] 19.54 (Fβ =19.00)
Maximum value for inclination error of axes (µm) [fΣδ] 39.09

13 Modifications and determination of the tooth form

13.1 Data for the tooth form calculation

Data not available.

Please run the calculation in the "Tooth form" tab and open the main report again.

10 /29
14 Supplementary data

14.1 Masses, stiffnesses and moments of inertia

------- Gear 1 ----------------- Gear 2 -------

Mass (kg) [m] 4522.498 430.764
Total mass (kg) [mGes] 4953.262
Moment of inertia for system, relative to the input:
calculation without consideration of the exact tooth shape
Gears individually ((da+df)/2...di) (kg*m²) [J] 1187.81033 10.47695
System (da+df)/2...di (kg*m²) [J] 1302.28877
Singular tooth stiffness (N/mm/µm) [c'] 14.057
Meshing stiffness (N/mm/µm) [cγ] 21.069

14.2 Wear, power loss, sound pressure level

Torsional stiffness at driving gear with fixed driven gear:

Torsional stiffness (MNm/rad) [cr] 2881.528
Torsion when subjected to nominal torque (°) [δcr] 0.001
Average coefficient of friction according to Niemann [μm] 0.017
Wear sliding coef. by Niemann [ζw] 0.645
Loss factor [HV] 0.086
Gear power loss (kW) [PVZ] 10.368
Meshing efficiency (%) [ηz] 99.856
Sound pressure level based on Masuda, without PPTE/δs [dB(A)] 121.135
Oil requirement for injection lubrication (l/min) [Voil] 33.551
with oil cooler, for assumed difference in temperature of oil: 10 °C

15 Service life, damage

Required safety for tooth root [SFmin] 1.00

Required safety for tooth flank [SHmin] 1.00
Required service life [H] 100000.00

Service life (calculated with required safeties):

System service life (h) [Hatt] > 1000000

------- Gear 1 ----------------- Gear 2 -------

Tooth root service life (h) [HFatt] 1e+06 1e+06
Tooth flank service life (h) [HHatt] 1e+06 1e+06
Note: The entry 1e+006 h means that the Service life > 1,000,000 h.

15.1 Damage

Damage relative to the required service life (H, 100000.0 h)

F1 (%) F2 (%) H1 (%) H2 (%)

0.0000 0.0000 0.0000 0.0000

16 Reliability calculation

16.1 Calculation method

Calculation method according to B. Bertsche, Reliability in Automotive and Mechanical Engineering, Springer-Verlag Berlin Heidelberg 2008

16.2 Factors

Reliability of material data for σHlim (%) [RσHlim] 99.00

Reliability of material data for σFlim (%) [RσFlim] 99.00

Calculation of coefficients for reliability R(t)

11 /29
R(t) = 100 * Exp(-((t*fac - t0)/(T - t0))β ) (%)

Gear Type fac β t0 T R(H)

cycles/h cycles cycles %
1 Tooth root 102273 1.700e+00 9.654e+29 1.484e+30 100.0000
1 Tooth flank 102273 1.300e+00 7.373e+16 3.513e+17 100.0000
2 Tooth root 338068 1.700e+00 9.654e+29 1.484e+30 100.0000
2 Tooth flank 338068 1.300e+00 7.373e+16 3.513e+17 100.0000
fac = Number of load cycles per hour
β = Weibull shape parameter
t0 = Failure-free number of load cycles
T = Characteristic service life (in load cycles) for 63.2% failure probability
R(H) = Reliability for required service life

16.3 Resulting reliabilities and service lives

Required service life (h) [Hmin] 100000.0000

Reliability R, tooth roots subsystem (%) [RsubF] 100.0000
Reliability R, tooth flanks subsystem (%) [RsubH] 100.0000
Reliability R, gears subsystem (%) [RsubG] 100.0000

Required reliability (%) [Rmin] 99.0000

Service life H, tooth roots subsystem (h) [HsubF] > 1'000'000
Service life H, tooth flanks subsystem (h) [HsubH] > 1'000'000
Service life H, gears subsystem (h) [HsubG] > 1'000'000

17 Remarks

17.1 Conventions

- Specifications with .e/i mean: Maximum value .e and Minimum value .i, taking all tolerances into account.
- Specifications with .m mean: Mean value within tolerance.

- The center distance tolerances and the tooth thickness allowance are taken into account for the backlash tolerance. The maximum and
minimum clearance corresponding to the largest and smallest allowances are shown. The calculation is performed for the operating pitch circle.
- Symbols used in []: [xx,yy] xx as used in AGMA 2001-D04, yy as used in AGMA 2101-D04

17.2 Calculations and factors

- s ateff = s at*KL/KT/KR*Kwb/SF (SF = 1.0)

- LACR = Spur gear or helical gear with εβ (mF) < 1.0
- PSTC = Point of Single Tooth Contact
Cycle factors YN, ZN are expanded over 10^10 (following the method used by AGMA programm)

12 /29
 _O.gb.s1.s1

1 Input data

Coordinate system shaft: see picture W-002

1.1 Shafts

1.1.1 Shaft 's1'

Drawing
Initial position (mm) 0.000
Length (mm) 2495.000
Speed (1/min) 1704.545
Direction of rotation: clockwise

Material 30 CrNiMo 8 (1)

Young's modulus (N/mm²) 206000.000
Poisson's ratio nu 0.300
Density (kg/m³) 7830.000
Coefficient of thermal expansion (10^-6/K) 11.500
Temperature (°C) 20.000
Weight of shaft (kg) 3113.109
Note: the weight is only for the shaft. The gears are not considered
Weight of shaft, including additional masses (kg) 7276.323
Mass moment of inertia (kg*m²) 1333.852
Momentum of mass GD2 (Nm²) 52340.345

1.2 Weight force

Weight towards 0.000

Weight towards 0.000
Weight towards -1.000

1.3 Shaft modeling

Regard gears as masses and stiffness

1.4 Shear deformations

Consider deformations due to shearing

Shear correction factor 1.100

1.5 Rolling bearings

Contact angle of rolling bearings is considered

Tolerance field: Mean value

1.6 Housing

Reference temperature (°C) 20.000

1.7 Load applications

13 /29
2 Shaft definition (s1)

2.1 Outer contour

2.1.1 Cylinder (Cylinder), 0.000mm ...20.000mm

Diameter (mm) [d] 240.0000
Length (mm) [l] 20.0000
Surface roughness (µm) [Rz] 8.0000

2.1.2 Cylinder (Cylinder), 20.000mm ...220.000mm

Diameter (mm) [d] 300.0000
Length (mm) [l] 200.0000
Surface roughness (µm) [Rz] 8.0000

2.1.3 Cylinder (Cylinder), 220.000mm ...860.000mm

Diameter (mm) [d] 340.0000
Length (mm) [l] 640.0000
Surface roughness (µm) [Rz] 8.0000

2.1.4 Cylinder (Cylinder), 860.000mm ...1010.000mm

Diameter (mm) [d] 420.0000
Length (mm) [l] 150.0000
Surface roughness (µm) [Rz] 8.0000

2.1.5 Cylinder (Cylinder), 1010.000mm ...1446.000mm

Diameter (mm) [d] 440.0000
Length (mm) [l] 436.0000
Surface roughness (µm) [Rz] 8.0000

2.1.6 Cylinder (Cylinder), 1446.000mm ...1691.000mm

Diameter (mm) [d] 460.0000
Length (mm) [l] 245.0000
Surface roughness (µm) [Rz] 8.0000

2.1.7 Cylinder (Cylinder), 1691.000mm ...1711.000mm

Diameter (mm) [d] 490.0000
Length (mm) [l] 20.0000
Surface roughness (µm) [Rz] 8.0000

2.1.8 Cylinder (Cylinder), 1711.000mm ...2367.000mm

Diameter (mm) [d] 460.0000
Length (mm) [l] 656.0000
Surface roughness (µm) [Rz] 8.0000

Radius right (Radius right)

r=100.00 (mm), Rz=8.0, Machined (Ra=3.2μm/125μin)

2.1.9 Cylinder (Cylinder), 2367.000mm ...2487.000mm

Diameter (mm) [d] 930.0000
Length (mm) [l] 120.0000
Surface roughness (µm) [Rz] 8.0000

2.1.10 Cylinder (Cylinder), 2487.000mm ...2495.000mm

Diameter (mm) [d] 610.0000
Length (mm) [l] 8.0000
Surface roughness (µm) [Rz] 8.0000

14 /29
2.2 Forces

2.2.1 Centric force (CentricalLoad1)

Position on shaft (mm) [y local] 1735.0000

Position in global system (mm) [y global] 1735.0000
Length of load application (mm) 0.0000
Power (kW) 0.0000
Torque (Nm) -0.0000
Axial force (N) -10290.0000
Shearing force X (N) 0.0000
Shearing force Z (N) 52000.0000
Bending moment X (Nm) 0.0000
Bending moment Z (Nm) 0.0000

2.2.2 Coupling (ipc(ip))

Position on shaft (mm) [y local] 2066.0000

Position in global system (mm) [y global] 2066.0000
Effective diameter (mm) 0.0000
Radial force factor (-) 0.0000
Direction of the radial force (°) 0.0000
Axial force factor (-) 0.0000
Length of load application (mm) 0.0000
Power (kW) 7188.0000 driven (input)
Torque (Nm) 40269.0020
Axial force (N) 0.0000
Shearing force X (N) 0.0000
Shearing force Z (N) 0.0000
Bending moment X (Nm) 0.0000
Bending moment Z (Nm) 0.0000
Mass (kg) 0.0000
Mass moment of inertia Jp (kg*m²) 0.0000e+00
Mass moment of inertia Jxx (kg*m²) 0.0000e+00
Mass moment of inertia Jzz (kg*m²) 0.0000e+00
Eccentricity (mm) 0.0000

2.2.3 Cylindrical gear (p1)

Position on shaft (mm) [y local] 1268.0000

Position in global system (mm) [y global] 1268.0000
Operating pitch diameter (mm) 1458.7097
Helix angle (°) 10.0586 Helix right hand
Working pressure angle at normal section (°) 20.8895
Position of contact (°) 90.0000
Length of load application (mm) 350.0000
Power (kW) 7188.0000 driving (output)
Torque (Nm) -40269.0017
Axial force (N) 9793.6117
Shearing force X (N) -55211.8113
Shearing force Z (N) -21400.6910
Bending moment X (Nm) -7143.0181
Bending moment Z (Nm) 0.0000

2.3 Bearing

2.3.1 b1 (SKF 23084 CA/W33)

Bearing type Spherical roller bearings

SKF Explorer
Bearing position (mm) [y lokal] 938.000
Bearing position (mm) [y global] 938.000
Attachment of external ring Free bearing
Inner diameter (mm) [d] 420.000

15 /29
External diameter (mm) [D] 620.000
Width (mm) [b] 150.000
Corner radius (mm) [r] 5.000

Basic static load rating (kN) [C0] 6000.000

Basic dynamic load rating (kN) [C] 3541.000
Fatigue load limit (kN) [Cu] 415.000
Values for approximated geometry:
Basic dynamic load rating (kN) [Ctheo] 0.000
Basic static load rating (kN) [C0theo] 0.000
Correction factor Basic dynamic load rating
[fC] 1.000
Correction factor Basic static load rating
[fC0] 1.000

2.3.2 b2 (SKF 23092 CA/W33)

Bearing type Spherical roller bearings

SKF Explorer
Bearing position (mm) [y lokal] 1603.000
Bearing position (mm) [y global] 1603.000
Attachment of external ring Free bearing
Inner diameter (mm) [d] 460.000
External diameter (mm) [D] 680.000
Width (mm) [b] 163.000
Corner radius (mm) [r] 6.000

Basic static load rating (kN) [C0] 6950.000

Basic dynamic load rating (kN) [C] 4065.000
Fatigue load limit (kN) [Cu] 465.000
Values for approximated geometry:
Basic dynamic load rating (kN) [Ctheo] 0.000
Basic static load rating (kN) [C0theo] 0.000
Correction factor Basic dynamic load rating
[fC] 1.000
Correction factor Basic static load rating
[fC0] 1.000

2.3.3 b3 (SKF 29468 E!)

Bearing type Spherical roller thrust bearing

8112
Bearing position (mm) [y lokal] 408.000
Bearing position (mm) [y global] 408.000
Attachment of external ring Set axial bearing right
Inner diameter (mm) [d] 340.000
External diameter (mm) [D] 620.000
Width (mm) [b] 170.000
Corner radius (mm) [r] 7.500

The bearing pressure angle will be considered in the calculation

Contact angle (°) [α] 50.000
Position (center of pressure) (mm) [y D,lokal] 275.000
Position (center of pressure) (mm) [y D,global] 275.000
Basic static load rating (kN) [C0] 22400.000
Basic dynamic load rating (kN) [C] 5750.000
Fatigue load limit (kN) [Cu] 1760.000
Values for approximated geometry:
Basic dynamic load rating (kN) [Ctheo] 0.000
Basic static load rating (kN) [C0theo] 0.000
Correction factor Basic dynamic load rating
[fC] 1.000
Correction factor Basic static load rating
[fC0] 1.000

2.3.4 b4 (SKF 29468 E!)

16 /29
Bearing type Spherical roller thrust bearing
8112
Bearing position (mm) [y lokal] 680.000
Bearing position (mm) [y global] 680.000
Attachment of external ring Set axial bearing left
Inner diameter (mm) [d] 340.000
External diameter (mm) [D] 620.000
Width (mm) [b] 170.000
Corner radius (mm) [r] 7.500

The bearing pressure angle will be considered in the calculation

Contact angle (°) [α] 50.000
Position (center of pressure) (mm) [y D,lokal] 813.000
Position (center of pressure) (mm) [y D,global] 813.000
Basic static load rating (kN) [C0] 22400.000
Basic dynamic load rating (kN) [C] 5750.000
Fatigue load limit (kN) [Cu] 1760.000
Values for approximated geometry:
Basic dynamic load rating (kN) [Ctheo] 0.000
Basic static load rating (kN) [C0theo] 0.000
Correction factor Basic dynamic load rating
[fC] 1.000
Correction factor Basic static load rating
[fC0] 1.000

3 Gears

Gears are considered as mass and as stiffness.

3.1 Shaft 's1': Cylindrical gear 'p1'

Center point [y] 1268.000 mm

Left side of the gear
Position (Y-coordinate) [y] 1093.000 mm
Second moment of area [Izz] 222251834767.251 mm4
Product E·I [E·Izz] 45783877962.054 Nm²
Right side of the gear
Position (Y-coordinate) [y] 1443.000 mm
Second moment of area [Izz] 222251834767.251 mm4
Product E·I [E·Izz] 45783877962.054 Nm²
Mass [m] 4163.214 kg
Center of mass [y S] 1268.000 mm
Polar mass moment of inertia [J p] 1.2081e+03 kg·m²
Mass moment of inertia [J xx] 6.4654e+02 kg·m²
Mass moment of inertia [J zz] 6.4654e+02 kg·m²

17 /29
4 Results

4.1 Shafts

Maximum deflection (μm) 0.000

Position of the maximum (mm) 0.000
Mass center of gravity (mm) 0.000
Total axial load (N) 0.000
Torsion of the shaft under torque (°) 0.000
(Difference between left and right shaft end)

4.2 Bearing

4.3 Damage relative to the required service life (Lreq = 20000 h)

@FOR LOOP (END HAS TO BE > START, BECAUSE STEP > 1)

@FOR LOOP (END HAS TO BE > START, BECAUSE STEP > 1)

@FOR LOOP (END HAS TO BE > START, BECAUSE STEP > 1)

@FOR LOOP (END HAS TO BE > START, BECAUSE STEP > 1)

@FOR LOOP (END HAS TO BE > START, BECAUSE STEP > 1)

@FOR LOOP (END HAS TO BE > START, BECAUSE STEP > 1)

Load case B1 B2
1 0.00 0.00
2 0.00 0.00
Σ 0.00 0.00

@FOR LOOP (END HAS TO BE > START, BECAUSE STEP > 1)

B1 : (SKF 23084 CA/W33)
B2 : (SKF 23092 CA/W33)

4.4 Utilization relative to the required service life (Lreq = 20000 h)

@FOR LOOP (END HAS TO BE > START, BECAUSE STEP > 1)

@FOR LOOP (END HAS TO BE > START, BECAUSE STEP > 1)

@FOR LOOP (END HAS TO BE > START, BECAUSE STEP > 1)

Rolling B1 B2
bearings
Utilization 0.00 0.00
(%)
Note: Utilization = (Lreq/Lh)(1/k)
Ball bearing: k = 3, roller bearing: k = 10/3

@FOR LOOP (END HAS TO BE > START, BECAUSE STEP > 1)

B1 : (SKF 23084 CA/W33)
B2 : (SKF 23092 CA/W33)

18 /29
4.5 Calculation of the factors required to define reliability R(t) using the Weibull distribution. t in (h)

Calculation method: Bertsche

@FOR LOOP (END HAS TO BE > START, BECAUSE STEP > 1)

Bearin p fac b t0 T R(H)%

g
1 Bearing 0 0 0 0 0.00
2 Bearing 0 0 0 0 0.00
Reliability of the configuration for required service life (%)99.00

19 /29
 _O.gb.s2.s2

1 Input data

Coordinate system shaft: see picture W-002

1.1 Shafts

1.1.1 Shaft 's2'

Drawing
Initial position (mm) 0.000
Length (mm) 1775.000
Speed (1/min) 5634.470
Direction of rotation: counterclockwise

Material C45 (1)

Young's modulus (N/mm²) 206000.000
Poisson's ratio nu 0.300
Density (kg/m³) 7830.000
Coefficient of thermal expansion (10^-6/K) 11.500
Temperature (°C) 20.000
Weight of shaft (kg) 717.835
Note: the weight is only for the shaft. The gears are not considered
Weight of shaft, including additional masses (kg) 1084.614
Mass moment of inertia (kg*m²) 12.888
Momentum of mass GD2 (Nm²) 505.717

1.2 Weight force

Weight towards 0.000

Weight towards 0.000
Weight towards -1.000

1.3 Shaft modeling

Regard gears as masses and stiffness

1.4 Shear deformations

Consider deformations due to shearing

Shear correction factor 1.100

1.5 Rolling bearings

Contact angle of rolling bearings is considered

Tolerance field: Mean value

1.6 Housing

Reference temperature (°C) 20.000

1.7 Load applications

20 /29
Figure: Load applications

2 Shaft definition (s2)

2.1 Outer contour

2.1.1 Cylinder (Cylinder), 0.000mm ...315.000mm

Diameter (mm) [d] 210.0000
Length (mm) [l] 315.0000
Surface roughness (µm) [Rz] 8.0000

2.1.2 Cylinder (Cylinder), 315.000mm ...815.000mm

Diameter (mm) [d] 220.0000
Length (mm) [l] 500.0000
Surface roughness (µm) [Rz] 8.0000

2.1.3 Cylinder (Cylinder), 815.000mm ...925.000mm

Diameter (mm) [d] 240.0000
Length (mm) [l] 110.0000
Surface roughness (µm) [Rz] 8.0000

Radius right (Radius right)

r=50.00 (mm), Rz=8.0, Machined (Ra=3.2μm/125μin)

2.1.4 Cylinder (Cylinder), 925.000mm ...1275.000mm

Diameter (mm) [d] 380.0000
Length (mm) [l] 350.0000
Surface roughness (µm) [Rz] 8.0000

2.1.5 Cylinder (Cylinder), 1275.000mm ...1385.000mm

Diameter (mm) [d] 240.0000
Length (mm) [l] 110.0000
Surface roughness (µm) [Rz] 8.0000

21 /29
 Radius left (Radius left)
r=50.00 (mm), Rz=8.0, Machined (Ra=3.2μm/125μin)

2.1.6 Cylinder (Cylinder), 1385.000mm ...1545.000mm

Diameter (mm) [d] 220.0000
Length (mm) [l] 160.0000
Surface roughness (µm) [Rz] 8.0000

2.1.7 Cylinder (Cylinder), 1545.000mm ...1575.000mm

Diameter (mm) [d] 200.0000
Length (mm) [l] 30.0000
Surface roughness (µm) [Rz] 8.0000

2.1.8 Cylinder (Cylinder), 1575.000mm ...1775.000mm

Diameter (mm) [d] 180.0000
Length (mm) [l] 200.0000
Surface roughness (µm) [Rz] 8.0000

2.2 Forces

2.2.1 Cylindrical gear (g1)

Position on shaft (mm) [y local] 1100.0000

Position in global system (mm) [y global] 1100.0000
Operating pitch diameter (mm) 441.2903
Helix angle (°) 10.0586 Helix left hand
Working pressure angle at normal section (°) 20.8895
Position of contact (°) -90.0000
Length of load application (mm) 360.0000
Power (kW) 7188.0000 driven (input)
Torque (Nm) -12182.2190
Axial force (N) -9793.6117
Shearing force X (N) 55211.8113
Shearing force Z (N) 21400.6910
Bending moment X (Nm) -2160.9130
Bending moment Z (Nm) -0.0000

2.2.2 Coupling (opc(op))

Position on shaft (mm) [y local] 171.0000

Position in global system (mm) [y global] 171.0000
Effective diameter (mm) 0.0000
Radial force factor (-) 0.0000
Direction of the radial force (°) 0.0000
Axial force factor (-) 0.0000
Length of load application (mm) 0.0000
Power (kW) 7188.0000 driving (output)
Torque (Nm) 12182.2190
Axial force (N) 0.0000
Shearing force X (N) 0.0000
Shearing force Z (N) 0.0000
Bending moment X (Nm) 0.0000
Bending moment Z (Nm) 0.0000
Mass (kg) 250.0000
Mass moment of inertia Jp (kg*m²) 0.0000e+00
Mass moment of inertia Jxx (kg*m²) 0.0000e+00
Mass moment of inertia Jzz (kg*m²) 0.0000e+00
Eccentricity (mm) 0.0000

22 /29
2.3 Bearing

2.3.1 b1 (SKF NU 2344 ECMA)

Bearing type Cylindrical roller bearing (single row)

SKF Standard
Bearing position (mm) [y lokal] 740.000
Bearing position (mm) [y global] 740.000
Attachment of external ring Free bearing
Inner diameter (mm) [d] 220.000
External diameter (mm) [D] 460.000
Width (mm) [b] 145.000
Corner radius (mm) [r] 5.000

Basic static load rating (kN) [C0] 3450.000

Basic dynamic load rating (kN) [C] 2380.000
Fatigue load limit (kN) [Cu] 310.000
Values for approximated geometry:
Basic dynamic load rating (kN) [Ctheo] 0.000
Basic static load rating (kN) [C0theo] 0.000
Correction factor Basic dynamic load rating
[fC] 1.000
Correction factor Basic static load rating
[fC0] 1.000

2.3.2 b2 (SKF NU 2344 ECMA)

Bearing type Cylindrical roller bearing (single row)

SKF Standard
Bearing position (mm) [y lokal] 1461.000
Bearing position (mm) [y global] 1461.000
Attachment of external ring Free bearing
Inner diameter (mm) [d] 220.000
External diameter (mm) [D] 460.000
Width (mm) [b] 145.000
Corner radius (mm) [r] 5.000

Basic static load rating (kN) [C0] 3450.000

Basic dynamic load rating (kN) [C] 2380.000
Fatigue load limit (kN) [Cu] 310.000
Values for approximated geometry:
Basic dynamic load rating (kN) [Ctheo] 0.000
Basic static load rating (kN) [C0theo] 0.000
Correction factor Basic dynamic load rating
[fC] 1.000
Correction factor Basic static load rating
[fC0] 1.000

2.3.3 b3 (SKF QJ 336 N2MA!)

Bearing type Four point bearing

8134
Bearing position (mm) [y lokal] 1618.000
Bearing position (mm) [y global] 1618.000
Attachment of external ring Axial bearing
Inner diameter (mm) [d] 180.000
External diameter (mm) [D] 380.000
Width (mm) [b] 75.000
Corner radius (mm) [r] 4.000

Basic static load rating (kN) [C0] 1020.000

Basic dynamic load rating (kN) [C] 637.000
Fatigue load limit (kN) [Cu] 26.000
Values for approximated geometry:
Basic dynamic load rating (kN) [Ctheo] 0.000
Basic static load rating (kN) [C0theo] 0.000

23 /29
Basic static load rating (kN) [C0theo] 0.000
Correction factor Basic dynamic load rating
[fC] 1.000
Correction factor Basic static load rating
[fC0] 1.000

3 Gears

Gears are considered as mass and as stiffness.

3.1 Shaft 's2': Cylindrical gear 'g1'

Center point [y] 922.500 mm

Left side of the gear
Position (Y-coordinate) [y] 920.000 mm
Second moment of area [Izz] 1861519170.112 mm4
Product E·I [E·Izz] 383472949.043 Nm²
Right side of the gear
Position (Y-coordinate) [y] 925.000 mm
Second moment of area [Izz] 1861519170.112 mm4
Product E·I [E·Izz] 383472949.043 Nm²
Mass [m] 4.217 kg
Center of mass [y S] 922.500 mm
Polar mass moment of inertia [J p] 1.3301e-01 kg·m²
Mass moment of inertia [J xx] 6.6511e-02 kg·m²
Mass moment of inertia [J zz] 6.6511e-02 kg·m²

3.2 Shaft 's2': Cylindrical gear 'g1'

Center point [y] 1100.000 mm

Left side of the gear
Position (Y-coordinate) [y] 925.000 mm
Second moment of area [Izz] 1861519170.112 mm4
Product E·I [E·Izz] 383472949.043 Nm²
Right side of the gear
Position (Y-coordinate) [y] 1275.000 mm
Second moment of area [Izz] 1861519170.112 mm4
Product E·I [E·Izz] 383472949.043 Nm²
Mass [m] 108.345 kg
Center of mass [y S] 1100.000 mm
Polar mass moment of inertia [J p] 4.5930e+00 kg·m²
Mass moment of inertia [J xx] 3.4025e+00 kg·m²
Mass moment of inertia [J zz] 3.4025e+00 kg·m²

3.3 Shaft 's2': Cylindrical gear 'g1'

Center point [y] 1277.500 mm

Left side of the gear
Position (Y-coordinate) [y] 1275.000 mm
Second moment of area [Izz] 1861519170.112 mm4
Product E·I [E·Izz] 383472949.043 Nm²
Right side of the gear
Position (Y-coordinate) [y] 1280.000 mm
Second moment of area [Izz] 1861519170.112 mm4
Product E·I [E·Izz] 383472949.043 Nm²
Mass [m] 4.217 kg
Center of mass [y S] 1277.500 mm
Polar mass moment of inertia [J p] 1.3301e-01 kg·m²
Mass moment of inertia [J xx] 6.6511e-02 kg·m²
Mass moment of inertia [J zz] 6.6511e-02 kg·m²

24 /29
4 Results

4.1 Shafts

Maximum deflection (μm) 99.539

Position of the maximum (mm) 1100.000
Mass center of gravity (mm) 937.783
Total axial load (N) -9793.612
Torsion of the shaft under torque (°) -0.029
(Difference between left and right shaft end)

Figure: Deformation (bending etc.) (Arbitrary plane 11.68224306 127)

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Nominal stresses, without taking into account stress concentrations
GEH(von Mises): sigV = ((sigB+sigZ,D)^2 + 3*(tauT+tauS)^2)^1/2
SSH(Tresca): sigV = ((sigB-sigZ,D)^2 + 4*(tauT+tauS)^2)^1/2

Figure: Equivalent stress

4.2 Bearing

Probability of failure [n] 10.00 %

Axial clearance (ISO 281) [uA] 10.00 µm
Lubricant ISO-VG 320
Lubricant with additive, effect on bearing lifetime confirmed in tests.
Contamination factor [eC] 0.50
Lubricant - service temperature [TB] 70.00 °C
Limit for factor a_ISO [aISOmax] 50.00
Oil level [hoil] 0.00 mm
Oil bath lubrication

Rolling bearings, classical calculation (contact angle considered)

4.3 's2' Rolling bearing 'b1'

Position (Y-coordinate) [y] 740.00 mm

Dynamic equivalent load [P] 27.88 kN
Static equivalent load [P0] 27.88 kN
Life modification factor for reliability [a1] 1.000

4.3.1 Results according to ISO 281

Lubricant ISO-VG 320
Lubricant with additive, effect on bearing lifetime confirmed in tests.
Lubricant - service temperature [TB] 70.00 °C
Contamination factor [eC] 0.500
Load ratio [C/P] 85.356
Operating viscosity [ν] 65.192 mm²/s
Reference viscosity [ν 1] 3.228 mm²/s
Viscosity ratio [κ] 20.199

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Life modification factor [aISO] 50.000
Fatigue load limit [Cu] 310.000 kN
Basic bearing rating life [Lnh] > 1000000 h
Modified bearing rating life [Lnmh] > 1000000 h
Static safety factor [S0] 123.73

4.3.2 Bearing reactions

Bearing reaction force [Fx] -27.644 kN
Bearing reaction force [Fy] 0.000 kN
Bearing reaction force [Fz] -3.642 kN
Bearing reaction force [Fr] 27.883 kN
Inclination angle [α Fr] -172.495 °
Displacement of bearing [ux] 94.184 µm
Displacement of bearing [uy] -10.492 µm
Displacement of bearing [uz] 12.431 µm
Displacement of bearing [ur] 95.001 µm
Inclination angle [α ur] 7.519 °
Misalignment of bearing [rx] 0.034 mrad
Misalignment of bearing [ry] -0.400 mrad
Misalignment of bearing [rz] -0.014 mrad
Misalignment of bearing [rr] 0.037 mrad

4.3.3 Friction and power loss

Oil level [H] 0.000 mm
Load-independent moment of friction [M0] 60.477 Nm
Load-dependent moment of friction [M1] 2.844 Nm
Moment of friction, cylindrical roller bearing [M2] 0.000 Nm
Moment of friction for seals determined according to SKF main catalog 4000/IV T DE:1994
Torque of friction [Mloss] 63.321 Nm
Power loss [Ploss] 37362.066 W
The moment of friction is calculated according to the details in SKF Catalog 1994.
The factors used to calculate the torque loss have been assumed for this bearing.

4.4 's2' Rolling bearing 'b2'

Position (Y-coordinate) [y] 1461.00 mm

Dynamic equivalent load [P] 28.47 kN
Static equivalent load [P0] 28.47 kN
Life modification factor for reliability [a1] 1.000

4.4.1 Results according to ISO 281

Lubricant ISO-VG 320
Lubricant with additive, effect on bearing lifetime confirmed in tests.
Lubricant - service temperature [TB] 70.00 °C
Contamination factor [eC] 0.500
Load ratio [C/P] 83.590
Operating viscosity [ν] 65.192 mm²/s
Reference viscosity [ν 1] 3.228 mm²/s
Viscosity ratio [κ] 20.199
Life modification factor [aISO] 50.000
Fatigue load limit [Cu] 310.000 kN
Basic bearing rating life [Lnh] > 1000000 h
Modified bearing rating life [Lnmh] > 1000000 h
Static safety factor [S0] 121.17

4.4.2 Bearing reactions

Bearing reaction force [Fx] -27.568 kN
Bearing reaction force [Fy] 0.000 kN
Bearing reaction force [Fz] -7.120 kN
Bearing reaction force [Fr] 28.472 kN
Inclination angle [α Fr] -165.518 °
Displacement of bearing [ux] 91.970 µm
Displacement of bearing [uy] -10.231 µm
Displacement of bearing [uz] 23.805 µm
Displacement of bearing [ur] 95.001 µm
Inclination angle [α ur] 14.512 °
Misalignment of bearing [rx] 0.008 mrad

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Misalignment of bearing [ry] -0.507 mrad
Misalignment of bearing [rz] 0.021 mrad
Misalignment of bearing [rr] 0.022 mrad

4.4.3 Friction and power loss

Oil level [H] 0.000 mm
Load-independent moment of friction [M0] 60.477 Nm
Load-dependent moment of friction [M1] 2.904 Nm
Moment of friction, cylindrical roller bearing [M2] 0.000 Nm
Moment of friction for seals determined according to SKF main catalog 4000/IV T DE:1994
Torque of friction [Mloss] 63.381 Nm
Power loss [Ploss] 37397.527 W
The moment of friction is calculated according to the details in SKF Catalog 1994.
The factors used to calculate the torque loss have been assumed for this bearing.

4.5 's2' Rolling bearing 'b3'

Position (Y-coordinate) [y] 1618.00 mm

Dynamic equivalent load [P] 10.48 kN
Static equivalent load [P0] 5.68 kN
Life modification factor for reliability [a1] 1.000

4.5.1 Results according to ISO 281

Lubricant ISO-VG 320
Lubricant with additive, effect on bearing lifetime confirmed in tests.
Lubricant - service temperature [TB] 70.00 °C
Contamination factor [eC] 0.500
Load ratio [C/P] 60.787
Operating viscosity [ν] 65.192 mm²/s
Reference viscosity [ν 1] 3.583 mm²/s
Viscosity ratio [κ] 18.197
Life modification factor [aISO] 50.000
Fatigue load limit [Cu] 26.000 kN
Basic bearing rating life [Lnh] 664406.73 h
Modified bearing rating life [Lnmh] > 1000000 h
Static safety factor [S0] 179.57

4.5.2 Bearing reactions

Bearing reaction force [Fx] 0.000 kN
Bearing reaction force [Fy] 9.794 kN
Bearing reaction force [Fz] 0.000 kN
Bearing reaction force [Fr] 0.000 kN
Displacement of bearing [ux] 88.737 µm
Displacement of bearing [uy] -10.000 µm
Displacement of bearing [uz] 24.995 µm
Displacement of bearing [ur] 92.190 µm
Inclination angle [α ur] 15.731 °
Misalignment of bearing [rx] 0.008 mrad
Misalignment of bearing [ry] -0.507 mrad
Misalignment of bearing [rz] 0.021 mrad
Misalignment of bearing [rr] 0.022 mrad

4.5.3 Friction and power loss

Oil level [H] 0.000 mm
Load-independent moment of friction [M0] 33.778 Nm
Load-dependent moment of friction [M1] 0.074 Nm
Moment of friction, cylindrical roller bearing [M2] 0.000 Nm
Moment of friction for seals determined according to SKF main catalog 4000/IV T DE:1994
Torque of friction [Mloss] 33.852 Nm
Power loss [Ploss] 19973.905 W
The moment of friction is calculated according to the details in SKF Catalog 1994.

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4.6 Damage relative to the required service life (Lreq = 20000 h)

Load case B1 B2 B3
1 2.00 2.00 2.00
Σ 2.00 2.00 2.00

B1 : b1 (SKF NU 2344 ECMA)

B2 : b2 (SKF NU 2344 ECMA)
B3 : b3 (SKF QJ 336 N2MA!)

4.7 Utilization relative to the required service life (Lreq = 20000 h)

Rolling B1 B2 B3
bearings
Utilization 30.92 30.92 27.14
(%)
Note: Utilization = (Lreq/Lh)(1/k)
Ball bearing: k = 3, roller bearing: k = 10/3

B1 : b1 (SKF NU 2344 ECMA)

B2 : b2 (SKF NU 2344 ECMA)
B3 : b3 (SKF QJ 336 N2MA!)

4.8 Calculation of the factors required to define reliability R(t) using the Weibull distribution. t in (h)

Calculation method: Bertsche

Bearin p fac b t0 T R(H)%

g
1 Bearing 6761 135 1.352e+09 3e+10 100.00
2 Bearing 6761 135 1.352e+09 3e+10 100.00
3 Bearing 6761 110 1.352e+09 4.319e+10 100.00
Reliability of the configuration for required service life (%)99.00

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