Marginal Costing 1 54
Marginal Costing 1 54
MARGINAL COSTING
LEARNING OUTCOMES
Characteristics of Marginal
Costing
Marginal of Safety
Cost-Volume-Profit (CVP)
Analysis
Angle of Incidence
Short-term Decision
making
Contribution Ratio
14.1 INTRODUCTION
As discussed in the first chapter ‘Introduction to Cost and Management
Accounting’, the cost and management accounting system, by provision of
information, enables management to take various decisions. Marginal Costing is a
technique of cost and management accounting which is used to analyse
relationship between cost, volume and profit.
In order to appreciate the concept of marginal costing, it is necessary to study the
definition of marginal costing and certain other terms associated with this
technique. The important terms have been defined as follows:
1. Marginal Cost: Marginal cost as understood in economics is the incremental
cost of production which arises due to one-unit increase in the production
quantity. As we understood, variable costs have direct relationship with volume of
output and fixed costs remains constant irrespective of volume of production.
Hence, marginal cost is measured by the total variable cost attributable to one unit.
For example, the total cost of producing 10 units and 11 units of a product is
`10,000 and `10,500 respectively. The marginal cost for 11th unit i.e. 1 unit extra
from 10 units is `500.
Marginal cost can precisely be the sum of prime cost and variable overhead.
Example 1: Arnav Ltd. produces 10,000 units of product Z by incurring a total cost
of ` 3,50,000. Break-up of costs are as follows:
(i) Direct Material @ ` 10 per unit, ` 1,00,000,
(ii) Direct employee (labour) cost @ ` 8 per unit, ` 80,000
(iii) Variable overheads @ `2 per unit, ` 20,000
(iv) Fixed overheads ` 1,50,000 (upto a volume of 50,000 units)
In this example, if Arnav Ltd. wants to know marginal cost of producing one extra
unit from the current production i.e. 10,001st unit. The marginal cost would be the
change in the total cost due production of this 10,001st extra unit. The extra cost
would be `20, as calculated below:
10,000 10,001 units Change in
units Cost
(A) (B) (c) = (B) - (A)
Example 2: Arnav Ltd. produces 10,000 units of product Z by incurring a total cost
of `4,80,000. Break-up of costs are as follows:
(i) Direct Material @ `10 per unit, `1,00,000,
(ii) Direct employee (labour) cost @ `8 per unit, `80,000
(iii) Variable overheads @ `2 per unit, `20,000
(iv) Machine set up cost @ `1,200 for a production run (100 units can be
manufactured in a run)
(v) Depreciation of a machine specifically used for production of Z `10,000
(iv) Apportioned fixed overheads `1,50,000.
Analysis of the costs:
10,000 10,001 Change in Direct Cost
units units Cost
(A) (B) (c) = (B) - (A)
(i) Direct Material 1,00,000 1,00,010 10 Unit level Direct
@ ` 10 per unit Cost.
(ii) Direct employee 80,000 80,008 8 Unit level Direct
(labour) cost @ Cost.
` 8 per unit
(iii) Variable 20,000 20,002 2 Unit level Direct
overheads @ `2 Cost.
per unit
(iv) Machine set up 1,20,000 1,21,200 1,200 Batch level Direct
cost Cost
(v) Depreciation of 10,000 10,000 0 Product level Direct
a machine Cost.
(vi) Apportioned 1,50,000 1,50,000 0 Department level
fixed overheads Direct Cost
Total Cost 4,80,000 4,81,220 1,220
In the example, the direct cost of producing 10,001st unit is 1,220 but it is not the
marginal cost of producing one extra unit rather marginal cost of running one extra
production run (batch).
job costing, process costing, operating costing, etc., but a special technique used
for managerial decision making. Marginal costing is used to provide a basis for the
interpretation of cost data to measure the profitability of different products,
processes and cost centres in the course of decision making. It can, therefore, be
used in conjunction with the different methods of costing such as job costing,
process costing, etc., or even with other techniques such as standard costing or
budgetary control.
Cost Ascertainment: In marginal costing, cost ascertainment is made on the basis of
the nature of cost. It gives consideration to behaviour of costs. In other words, the
technique has developed from a particular conception and expression of the nature
and behaviour of costs and their effect upon the profitability of an undertaking.
Decision Making: According to traditional or total cost method, as opposed to
marginal costing, the classification of costs is based on functional basis. Under this
method the total cost is the sum total of the cost of direct material, direct labour,
direct expenses, manufacturing overheads, administration overheads, selling and
distribution overheads. In this system, other things being equal, the total cost per
unit will remain constant only when the level of output or mixture is the same from
period to period. Since these factors are continually fluctuating, the actual total
cost will vary from one period to another. Thus, it is possible for the costing
department to say one day that an item costs ` 20 and the next day it costs ` 18.
This situation arises because of changes in volume of output and the peculiar
behavior of fixed expenses included in the total cost. Such fluctuating
manufacturing activity, and consequently the variations in the total cost from
period to period or even from day to day, poses a serious problem to the
management in taking sound decisions. Hence, the application of marginal costing
has been given wide recognition in the field of decision making.
that is, based on a pre-determined level of output. Since fixed expenses are constant,
such a method of recovery will lead to over or under-recovery of expenses depending
on the actual output being greater or lesser than the estimate used for recovery. This
difficulty will not arise in marginal costing because the contribution is used as a fund
for meeting fixed expenses.
(For understanding the difference between marginal and absorption costing
along with the presentation of information to management under the said two
costing techniques, students are advised to refer Para 14.14)
management can compare the actual variable expenses with the budgeted
variable expenses and take corrective action through analysis of variances.
6. Helps in Decision Making: Marginal costing helps the management in taking
a number of business decisions like make or buy, discontinuance of a
particular product, replacement of machines, etc.
7. Short term profit planning: It helps in short term profit planning by B.E.P
charts.
LIMITATIONS
1. Difficulty in classifying fixed and variable elements: It is difficult to
classify exactly the expenses into fixed and variable category. Most of the
expenses are neither totally variable nor wholly fixed. For example, various
amenities provided to workers may have no relation either to volume of
production or time factor.
2. Dependence on key factors: Contribution of a product itself is not a guide
for optimum profitability unless it is linked with the key factor.
3. Scope for Low Profitability: Sales staff may mistake marginal cost for total
cost and sell at a price; which will result in loss or low profits. Hence, sales
staff should be cautioned while giving marginal cost.
4. Faulty valuation: Overheads of fixed nature cannot altogether be excluded
particularly in large contracts, while valuing the work-in- progress. In order
to show the correct position fixed overheads have to be included in work-in-
progress.
5. Unpredictable nature of Cost: Some of the assumptions regarding the
behaviour of various costs are not necessarily true in a realistic situation. For
example, the assumption that fixed cost will remain static throughout is not
correct. Fixed cost may change from one period to another. For example,
salaries bill may go up because of annual increments or due to change in pay
rate etc. The variable costs do not remain constant per unit of output. There
may be changes in the prices of raw materials, wage rates etc. after a certain
level of output has been reached due to shortage of material, shortage of
skilled labour, concessions of bulk purchases etc.
6. Marginal costing ignores time factor and investment: The marginal cost
of two jobs may be the same but the time taken for their completion and the
cost of machines used may differ. The true cost of a job which takes longer
time and uses costlier machine would be higher. This fact is not disclosed by
marginal costing.
7. Understating of W-I-P: Under marginal costing stocks and work in progress
are understated.
Importance
It provides the information about the following matters:
1. The behavior of cost in relation to volume.
2. Volume of production or sales, where the business will break-even.
3. Sensitivity of profits due to variation in output.
4. Amount of profit for a projected sales volume.
5. Quantity of production and sales for a target profit level.
Impact of various changes on profit:
An understanding of CVP analysis is extremely useful to management in budgeting
and profit planning. It elucidates the impact of the following on the net profit:
(i) Changes in selling prices,
(ii) Changes in volume of sales,
(iii) Changes in variable cost,
(iv) Changes in fixed cost.
14.7.1 Marginal Cost Equation
The contribution theory explains the relationship between the variable cost and
selling price. It tells us that selling price minus variable cost of the units sold is the
contribution towards fixed expenses and profit. If the contribution is equal to fixed
expenses, there will be no profit or loss and if it is less than fixed expenses, loss is
incurred. Since the variable cost varies in direct proportion to output, therefore if
the firm does not produce any unit, the loss will be there to the extent of fixed
expenses. These points can be described with the help of following marginal cost
equation:
Sales xxxx
A higher contribution to sales ratio implies that the rate of growth of contribution
is faster than that of sales. This is because, once the breakeven point is reached,
profits shall grow at a faster rate when compared to a product with a lesser
contribution to sales ratio.
By transposition, we have derived the following equations:
(i) C = S × P/V ratio
C
(ii) S=
P / VRatio
ILLUSTRATION 1
MNP Ltd sold 2,75,000 units of its product at ` 37.50 per unit. Variable costs are
` 17.50 per unit (manufacturing costs of ` 14 and selling cost ` 3.50 per unit). Fixed
costs are incurred uniformly throughout the year and amounting to ` 35,00,000
(including depreciation of ` 15,00,000). There are no beginning or ending inventories.
Required:
COMPUTE breakeven sales level quantity and cash breakeven sales level quantity.
SOLUTION
Fixed cost ` 35,00,000
Break even Sales Quantity = =
Contribution margin per unit `20
= 1,75,000 units
Cash Fixed Cost ` 20,00,000
Cash Break-even Sales Quantity = =
Contribution margin per unit `20
=1,00,000 units.
14.8.3 Multi- Product Break-even Analysis
In a multi-product environment, where more than one product is manufactured by
using a common fixed cost, the break-even point formula needs some adjustments.
The contribution is calculated by taking weights for the products. The weights
may be of sales mix quantity or sales mix values. The calculation of Multi-Product
Break-even analysis can be understood with the help of the following example.
Example 4: Arnav Ltd. sells two products, J and K. The sales mix is 4 units of J and
3 units of K. The contribution margins per unit are ` 40 for J and ` 20 for K. Fixed
costs are ` 6,16,000 per month.
Sales mix (in quantity) is 4 units of Product- J and 3 units of Product- K
i.e. Sales ratio is 4 : 3
Composite contribution per unit by taking weights for the product sales quantity
4 3
=Product J- ` 40 × + Product K- `20 × = `22.86 + `8.57 = `31.43
7 7
Common Fixed Cost `6,16,000
Composite Break-even point = =
Composite Contribution per unit `31.43
= 19,600 units
4
Break-even units of Product-J = 19,600 × = 11,200 units
7
3
Break-even units of Product- K = 19,600 × = 8,400 units
7
ILLUSTRATION 2
CALCULATE:
(a) Break-even point
(b) Sales to earn a profit of ` 20,000
SOLUTION
Fixed cost `1,50,000
(a) Break-even point (BEP) = = = 10,000 Units
Contribution per unit * `15
* (Contribution per unit = Sales per unit – Variable cost per unit = ` 30 - `15)
`1,50,000+ `20,000
= ×`30 = ` 3,40,000
`15
Or
Fixed cost+Desired profit `1,70,000 `1,70,000
= = = ` 3, 40,000
P / V Ratio P / V Ratio 50%
Contributi on
PV Ratio = × 100
Sales
ILLUSTRATION 3
A company has a P/V ratio of 40%. COMPUTE by what percentage must sales be
increased to offset: 20% reduction in selling price?
SOLUTION
Desired Contribution 0.40
Revised Sales Value = = = 1.6
Revised P / VRatio * 0.25
ILLUSTRATION 4
PQR Ltd. has furnished the following data for the two years:
2019-20 2020-21
Sales ` 8,00,000 ?
Profit/Volume Ratio (P/V ratio) 50% 37.5%
Margin of Safety sales as a % of total sales 40% 21.875%
There has been substantial savings in the fixed cost in the year 2020-21 due to the
restructuring process. The company could maintain its sales quantity level of 2019-
20 in 2020-21 by reducing selling price.
You are required to CALCULATE the following:
(i) Sales for 2020-21 in Value,
(ii) Fixed cost for 2020-21 in Value,
(iii) Break-even sales for 2020-21 in Value.
SOLUTION
In 2019-20, PV ratio = 50%
Variable cost ratio = 100% - 50% = 50%
Variable cost in 2019-20 = ` 8,00,000 × 50% = ` 4,00,000
In 2020-21, sales quantity has not changed. Thus, variable cost in 2020-21 is `
4,00,000.
In 2020-21, P/V ratio = 37.50%
Thus, Variable cost ratio = 100% − 37.5% = 62.5%
4,00,000
(i) Thus, sales in 2020-21 = = `6,40,000
62.5%
In 2020-21, Break-even sales = 100% − 21.875% (Margin of safety) = 78.125%
(ii) Break-even sales = 6,40,000 × 78.125% = ` 5,00,000
(iii) Fixed cost = B.E. sales × P/V ratio
= 5,00,000 × 37.50% = `1,87,500.
` 000
Using the same example of ABC Ltd as for the conventional chart, the total variable
cost for an output of 1,700 units is 1,700 × `300 = `5,10,000. This point can be
joined to the origin since the variable cost is nil at zero activity.
` 000
The contribution can be read as the difference between the sales revenue line and
the variable cost line.
14.8.6 Profit-volume chart
This is also very similar to a breakeven chart. In this chart the vertical axis represents
profits and losses and the horizontal axis is drawn at zero profit or loss.
In this chart each level of activity is taken into account and profits marked
accordingly. The breakeven point is where this line interacts the horizontal axis. A
profit-volume graph for our example (ABC Ltd) will be as follows,
` 000
Loss
The loss at a nil activity level is equal to ` 2,00,000, i.e. the amount of fixed costs.
The second point used to draw the line could be the calculated breakeven point or
the calculated profit for sales of 1,700 units.
Advantages of the profit-volume chart
1. The biggest advantage of the profit-volume chart is its capability of depicting
clearly the effect on profit and breakeven point of any changes in the variables.
The following example illustrates this characteristic,
Example 5:
A manufacturing company incurs fixed costs of `3,00,000 per annum. It is a single
product company with annual sales budgeted to be 70,000 units at a sales price of
`300 per unit. Variable costs are ` 285 per unit.
(i) Draw a profit volume graph, and use it to determine the breakeven point.
The company is deliberating upon an increase in the selling price of the
product to ` 350 per unit. This shall be required in order to improve the
quality of the product. It is anticipated that despite increase in the selling
price the sales volume shall remain unaffected, however, the fixed costs shall
increase to ` 4,50,000 per annum and the variable costs to ` 330 per unit.
(ii) Draw on the same graph as for part (a) a second profit volume graph and give
your comments.
Solution
Figure showing changes with a profit-volume chart
` 000
This point is joined to the loss at zero activity, ` 3,00,000 i.e., the fixed costs.
Working notes (ii)
The profit for sales of 70,000 units is ` 9,50,000.
(`’000)
Contribution 70,000 × (`350 – `330) 1400
Fixed costs 450
Profit 950
This point is joined to the loss at zero activity, ` 4,50,000 i.e., the fixed costs.
Comments:
It is clear from the graph that there are larger profits available from option (ii). It
also shows an increase in the break-even point from 20,000 units to 22,500 units,
however, the increase of 2,500 units may not be considered large in view of the
projected sales volume. It is also possible to see that for sales volumes above
30,000 units the profit achieved will be higher with option (ii). For sales volumes
below 30,000 units option (i) will yield higher profits (or lower losses).
ILLUSTRATION 5
You are given the following data for the current financial year of Rio Co. Ltd:
FIND OUT (a) Break-even point, (b) P/V ratio, and (c) Margin of safety. Also DRAW
a break-even chart showing contribution and profit.
SOLUTION
Sales - Variable Cost 1,00,000 - 60,000
P / V ratio = = = 40%
Sales 1,00,000
Fixed Cost 30,000
Break Even Point = = = ` 75,000
P / V ratio 40%
Margin of safety = Actual Sales – BE point = 1,00,000 – 75,000 = ` 25,000
Break even chart showing contribution is shown below:
Cost and Revenue (` thousands)
Break-even chart
ILLUSTRATION 6
PREPARE a profit graph for products A, B and C and find break-even point from the
following data:
Products A B C Total
Sales (`) 7,500 7,500 3,750 18,750
Variable cost (`) 1,500 5,250 4,500 11,250
Fixed cost (`) --- --- --- 5,000
SOLUTION
Statement Showing Cumulative Sales & Profit
Profit in `
(+) 5,000
`3,250
(+) 2,500 `2,500
`1,000
ILLUSTRATION 7
A company earned a profit of ` 30,000 during the year. If the marginal cost and
selling price of the product are ` 8 and ` 10 per unit respectively, FIND OUT the
amount of margin of safety.
SOLUTION
Selling price- Variable cost per unit `10- `8
P/V ratio = = = 20%
Selling price `10
Profit 30,000
Margin of safety = = = ` 1,50,000
P/V ratio 20%
ILLUSTRATION 8
A Ltd. Maintains margin of safety of 37.5% with an overall contribution to sales ratio
of 40%. Its fixed costs amount to ` 5 lakhs.
CALCULATE the following:
i. Break-even sales
(i) We know that: Break- even Sales (BES) × P/V Ratio = Fixed Cost
Break-even Sales (BES) × 40% = ` 5,00,000
Break- even Sales (BES) = ` 12,50,000
S = ` 12,50,000 + 0.375S
Or, S = ` 20,00,000
Fixed Cost
v BES =
P / V Ratio
Fixedcost
vi P/V Ratio =
BES
vii S × P/V Ratio = Contribution (Refer to iii)
Contributi on
viii P/V Ratio =
Sales
ix (BES + MS) × P/V Ratio = Contribution (Total sales = BES + MS)
x (BES × P/V Ratio) + (MS × P/V Ratio) = F + P
By deducting (BES × P/V Ratio) from L.H.S. and F from R.H.S. in (x) above,
we get:
xi M.S. × P/V Ratio = P
Change in profit
xii P/V Ratio =
Change in sales
Change in contribution
xiii P/V Ratio =
Change in sales
Contributi on
xiv Profitability =
Key factor
Profit
xv Margin of Safety = Total Sales – BES or .
P / V ratio
ILLUSTRATION 9
By noting “P/V will increase or P/V will decrease or P/V will not change”, as the case
may be, STATE how the following independent situations will affect the P/V ratio:
(i) An increase in the physical sales volume;
(ii) An increase in the fixed cost;
(iii) A decrease in the variable cost per unit;
(iv) A decrease in the contribution margin;
(v) An increase in selling price per unit;
(vi) A decrease in the fixed cost;
(vii) A 10% increase in both selling price and variable cost per unit;
(viii) A 10% increase in the selling price per unit and 10% decrease in the physical
sales volume;
(ix) A 50% increase in the variable cost per unit and 50% decrease in the fixed cost.
(x) An increase in the angle of incidence.
SOLUTION
A 10% increase in both selling price and variable cost per unit.
Reasoning 1. Assumptions: a) Variable cost is less than selling price.
b) Selling price `100 variable cost ` 90 per unit.
100 − 90
c) P/V ratio = = 10%
100
10% increase in S.P. = `110
10% increase in variable cost = `99
110 − 99
P/V ratio = = 10% i.e. P/v ratio will not change
10
Reasoning 2. Increase or decrease in physical sales volume will not change P/V
ratio. Hence 10% increase in selling price per unit will increase P/V
ratio.
Reasoning 3. Increase or decrease in fixed cost will not change P/V ratio. Hence
50% increase in the variable cost per unit will decrease P/V ratio.
Reasoning 4. Angle of incidence is the angle at which sales line cuts the total cost
line. If it is large, it indicates that the profits are being made at higher
rate. Hence increase in the angle of incidence will increase the P/V
ratio.
280
L ine
les
260
Sa
240
220
200
ea
it Ar
180 of
Pr Line
Cost and Sales (Rs. ‘ 000)
C ost
Margin Angle of Total
Cost and Sales (` '000)
160 of incidence
Safety Break even point
140
100
80
ea
Ar
60 oss
L
40 Margin
of Fixed cost
20 Safety
0
2 4 6 8 10 12 14 16 18 20 22 24 26 28
What is a Limiting Factor? Limiting factor is anything which limits the activity of
an entity. The factor is a key to determine the level of sale and production, thus it
is also known as Key factor. From the supply side the limiting factor may either be
Men (employees), Materials (raw material or supplies), Machine (capacity), or
Money (availability of fund or budget) and from demand side it may be demand
for the product, other factors like nature of product, regulatory and environmental
requirement etc. The management, while making decisions, has objective to
optimise the key resources upto maximum possible extent.
ILLUSTRATION 10
Moon Ltd. produces products 'X', 'Y' and 'Z' and has decided to analyse its production
mix in respect of these three products - 'X', 'Y' and 'Z'.
You have the following information:
X Y Z
Direct Materials ` (per unit) 160 120 80
Variable Overheads ` (per unit) 8 20 12
Direct labour:
Departments: Rate per Hour Hours per unit Hours per Hours per
(` ) unit unit
X Y Z
Department-A 4 6 10 5
Department-B 8 6 15 11
SOLUTION
(i) Statement Showing “Calculation of Contribution/ unit”
Particulars X Y Z
(`) (`) (`)
Selling Price (A) 312 400 240
Variable Cost:
Direct Material 160 120 80
Direct Labour
Dept. A (Rate x Hours) 24 40 20
Dept. B (Rate x Hours) 48 120 88
Variable Overheads 8 20 12
Total Variable Cost (B) 240 300 200
Contribution per unit (A - B) 72 100 40
Hours in Dept. A 6 10 5
Contribution per hour 12 10 8
Rank I II III
Existing Hours = 10,000 x 6hrs. + 12,000 x 10 hrs. + 20,000 x 5 hrs. = 2,80,000 hrs.
Best possible product mix (Allocation of Hours on the basis of ranking)
Produce ‘X’ = 12,000 units
Hours Required = 72,000 hrs (12,000 units × 6 hrs.)
Balance Hours Available = 2,08,000 hrs (2,80,000 hrs. – 72,000 hrs.)
Produce ‘Y’ (the Next Best) = 16,000 units
Hours Required = 1,60,000 hrs (16,000 units × 10 hrs.)
Balance Hours Available = 48,000 hrs (2,08,000 hrs. – 1,60,000 hrs.)
Produce ‘Z’ (balance) = 9,600 units (48,000 hrs./ 5 hrs.)
(ii) Statement Showing “Contribution”
ILLUSTRATION 11
ABC Limited produces and sells two product- X and Y. The product is highly
demanded in the market. Following information relating to both the products are
given as under :
Per Unit (`)
X Y
Direct Materials 140 180
Direct Wages 60 100
Variable Overheads (` 5 per machine hour) 20 40
Selling price 300 450
The company is facing scarcity of machine hours for working. The availability of
machine hours are limited to 60,000 hrs in a month. At present, the monthly demand
of product X and product Y is 8,000 units and 6,000 units respectively. The fixed
expenses of the company are ` 2,25,000 per month.
You are required to:
DETERMINE the product mix that generates maximum profit to the company in the
given situation and also CALCULATE the profit of the company.
SOLUTION
Workings -
Calculation of contribution (per unit)
X (`) Y (`)
Selling price (A) 300 450
Variable cost:
Direct materials 140 180
Direct wages 60 100
Variable overheads 20 40
Total Variable Cost (B) 220 320
(` )
Variable costs:
- Direct materials 2,62,500
- Direct labour cost 3,00,000
- Overhead 75,000
Fixed manufacturing costs 2,75,000
Fixed marketing costs 1,75,000
10,87,500
PQR Ltd. has received a special one-time only order for 2,500 medals at ` 120 per
medal.
Required:
(i) Should PQR Ltd. accept the special order? Why? EXPLAIN briefly.
(ii) Suppose the plant capacity was 9,000 medals instead of 10,000 medals each
month. The special order must be taken either in full or rejected totally.
ANALYSE whether PQR Ltd. should accept the special order or not.
SOLUTION
In this question, the existing demand for the medals is 7,500 units per month
against the 10,000 units capacity. There is an idle capacity for 2,500 medals in a
month. Since, the capacity of the plant (supply) is more than the demand, any
additional order could increase the existing profit provided the offered price is
more than the marginal cost.
The existing cost and profit structure is as under:
E. Fixed Costs:
- Fixed manufacturing costs 2,75,000
- Fixed marketing costs 1,75,000 4,50,000
F. Profit (D-E) 37,500
(i) The offered price for the additional demand of 2,500 medals is more than the
variable cost per unit. Any additional demand will contribute towards fixed
costs and profit.
By accepting the special order at ` 120 per unit, the total profit of the company is
increased by ` 22,500 (` 60,000 – ` 37,500) hence the order may be accepted,
however, other qualitative factors may also be taken care-off.
Short-term Decisions: Make or Buy
Make or Buy is a situation of decision making where it is to be decided whether the
product should be made using the own production facility or to be produced
outside by outsourcing or to buy from the market instead of making. This type of
situation arises when Demand for the product is more than the supply of resources
(material, men, machine etc.). The resource is limiting or key factor and decision is
made keeping optimum utilization of the key resource and the maximization of
profitability into consideration. However, as discussed earlier the qualitative factors
shall also be kept into consideration.
ILLUSTRATION 13: Make or Buy Decision
NN Ltd. manufactures automobiles accessories and parts. The following are the total
cost of processing 2,00,000 units:
Direct materials cost ` 375 per unit
Direct labour cost ` 80 per unit
Variable factory overhead ` 16 per unit
Fixed factory overhead ` 500 lakhs
The purchase price of the component is ` 485. The fixed overhead would continue to
be incurred even when the component is bought from outside.
REQUIRED:
(a) Should the part be made or bought from outside considering that the present
facility when released following a buying decision would remain idle?
(b) In case the released capacity can be rented out to another manufacturer for
` 32,00,000 having good demand. What should be the decision?
SOLUTION
The present cost structure is as follows:
Variable cost per unit is:
Required
COMPUTE the opportunity costs for each of the products.
SOLUTION
X Y Z
(*) Opportunity cost is the maximum possible contribution forgone by not producing
alternative product i.e. if Product X is produced then opportunity cost will be maximum of
(` 6,000 from Y, ` 4,500 from Z).
ILLUSTRATION 15
M.K. Ltd. manufactures and sells a single product X whose selling price is ` 40 per
unit and the variable cost is ` 16 per unit.
(i) If the Fixed Costs for this year are ` 4,80,000 and the annual sales are at 60%
margin of safety, CALCULATE the rate of net return on sales, assuming an
income tax level of 40%
(ii) For the next year, it is proposed to add another product line Y whose selling
price would be ` 50 per unit and the variable cost ` 10 per unit. The total fixed
costs are estimated at ` 6,66,600. The sales mix values of X : Y would be 7 : 3.
DETERMINE at what level of sales next year, would M.K. Ltd. break even? Give
separately for both X and Y the break-even sales in rupee and quantities.
SOLUTION
(i) Contribution per unit = Selling price – Variable cost
= `40 – `16 = `24
` 4,80,000
Break-even Point = = 20,000 units
`24
Actual Sales – Break - even Sales
Percentage Margin of Safety =
Actual Sales
(`)
Sales Value (50,000 units × `40) 20,00,000
Less: Variable Cost (50,000 units × `16) 8,00,000
Contribution 12,00,000
Less: Fixed Cost 4,80,000
Profit 7,20,000
Less: Income Tax @ 40% 2,88,000
Net Return 4,32,000
` 4,32,000
Rate of Net Return on Sales = 21.6% ×100
`20,00,000
(ii) Products
X Y
(`) (`)
Selling Price 40 50
Less: Variable Cost 16 10
Contribution per unit 24 40
Sales Ratio 7 3
Contribution in sales Ratio 168 120
Break-even Point
7
X = ×23,145.80 = 16,202 units
10
or 16,202 × ` 40 = ` 6,48,080
3
Y = ×23,145.80 = 6,944 units or 6,944 × ` 50 =` 3, 47,200
10
SOLUTION
(i)
Part A Part B
Machine “P” (4,000 hrs) 6,666 16,000
Machine “Q” (4,500 hrs) 9,000 8,181
Alloy Available (13,000 kg.) 8,125 8,125
Maximum Number of Parts to be manufactured 6,666 8,125
(Minimum of the above three)
(`) (`)
Material (`12.5 × 1.6 kg.) 20.00 20.00
Variable Overhead: Machine “P” 48.00 20.00
Variable Overhead: Machine “Q” 50.00 55.00
Total Variable Cost per unit 118.00 95.00
Price Offered 145.00 115.00
Contribution per unit 27.00 20.00
Total Contribution for units produced …(I) 1,79,982 1,62,500
Spare Part A will optimize the contribution.
(ii)
Part A
Parts to be manufactured numbers 6,666
Machine P : to be used 4,000
Machine Q : to be used 3,333
Underutilized Machine Hours (4,500 hrs. – 3,333 hrs.) 1,167
Compensation for unutilized machine hours (1,167hrs. × `60) (II) 70,020
Reduction in Price by 10%, Causing fall in Contribution of `14.50 96,657
per unit (6,666 units × `14.5) (III)
Total Contribution (I + II – III) 1,53,345
ILLUSTRATION 17
The profit for the year of R.J. Ltd. works out to 12.5% of the capital employed and the
relevant figures are as under:
Sales……………………………………………………………… ` 5,00,000
Direct Materials………………………………………………… ` 2,50,000
Direct Labour…………………………………………………….. ` 1,00,000
Variable Overheads…………………………………………… ` 40,000
Capital Employed……………………………………………… ` 4,00,000
The new Sales Manager who has joined the company recently estimates for next year
a profit of about 23% on capital employed, provided the volume of sales is increased
by 10% and simultaneously there is an increase in Selling Price of 4% and an overall
cost reduction in all the elements of cost by 2%.
Required
FIND OUT by computing in detail the cost and profit for next year, whether the
proposal of Sales Manager can be adopted.
SOLUTION
Statement Showing “Cost and Profit for the Next Year”
Particulars Existing Volume, Costs, Estimated Sale,
Volume, etc. after 10% Cost, Profit,
etc. Increase etc.*
(`) (`) (`)
Sales 5,00,000 5,50,000 5,72,000
Less: Direct Materials 2,50,000 2,75,000 2,69,500
Direct Labour 1,00,000 1,10,000 1,07,800
Variable Overheads 40,000 44,000 43,120
Contribution 1,10,000 1,21,000 1,51,580
Less: Fixed Cost# 60,000 60,000 58,800
Profit 50,000 61,000 92,780
(*) for the next year after increase in selling price @ 4% and overall cost reduction by 2%.
(#) Fixed Cost = Existing Sales – Existing Marginal Cost – 12.5% on `4,00,000
= `5,00,000 – `3,90,000 – `50,000 =
`60,000
`92,780
Percentage Profit on Capital Employed equals to 23.19% x 100
` 4,00,000
Since the Profit of `92,780 is more than 23% of capital employed, the proposal of
the Sales Manager can be adopted.
of different products is judged reasonable share of fixed cost and thus the
by their P/V ratio. profitability of a product is influenced by the
apportionment of fixed costs.
3. Cost data presented highlight Cost data are presented in conventional
the total contribution of each pattern. Net profit of each product is
product. determined after subtracting fixed cost
along with their variable costs.
4. The difference in the magnitude The difference in the magnitude of
of opening stock and closing opening stock and closing stock affects
stock does not affect the unit the unit cost of production due to the
cost of production. impact of related fixed cost.
5. In case of marginal costing the In case of absorption costing the cost per
cost per unit remains the same, unit reduces, as the production increases
irrespective of the production as it is fixed cost which reduces, whereas,
as it is valued at variable cost the variable cost remains the same per
unit.
(` )
Sales XXXXX
Production Costs:
Direct material consumed XXXXX
Direct labour cost XXXXX
Variable manufacturing overhead XXXXX
Fixed manufacturing overhead XXXXX
Cost of Production XXXXX
Add: Opening stock of finished goods XXXXX
(Value at cost of previous period’s production)
XXXXX
Less: Closing stock of finished goods XXXXX
(Value at production cost of current period) .
Cost of Goods Sold XXXXX
Add: (or less) Under (or over) absorption of fixed
Manufacturing overhead XXXXX
Add: Administration costs XXXXX
Selling and distribution costs XXXXX XXXXX
Total Cost XXXXX
Profit (Sales – Total cost) XXXXX
Income Statement (Marginal costing)
(` )
Sales XXXXX
Variable manufacturing costs:
– Direct material consumed XXXXX
– Direct labour XXXXX
It is evident from the above that under marginal costing technique the
contributions of various products are pooled together and the fixed overheads are
met out of such total contribution. The total contribution is also known as gross
margin. The contribution minus fixed expenses yields net profit. In absorption
costing technique cost includes fixed overheads as well.
ILLUSTRATION 18
Wonder Ltd. manufactures a single product, ZEST. The following figures relate to ZEST
for a one-year period:
The normal level of activity for the year is 800 units. Fixed costs are incurred evenly
throughout the year, and actual fixed costs are the same as budgeted. There were no
stocks of ZEST at the beginning of the year.
In the first quarter, 220 units were produced and 160 units were sold.
Required:
(a) COMPUTE the fixed production costs absorbed by ZEST if absorption costing is
used?
(b) CALCULATE the under/over-recovery of overheads during the period?
(c) CALCULATE the profit using absorption costing?
(d) CALCULATE the profit using marginal costing?
SOLUTION
(a) Fixed production costs absorbed: (` )
Budgeted fixed production costs 1,60,000
Budgeted output (normal level of activity 800 units)
Therefore, the absorption rate: 1,60,000/800 = ` 200 per unit
During the first quarter, the fixed production
cost absorbed by ZEST would be (220 units × ` 200) 44,000
(b) Under /over-recovery of overheads during the period: (` )
Actual fixed production overhead 40,000
(1/4 of ` 1,60,000)
Absorbed fixed production overhead 44,000
Over-recovery of overheads 4,000
(c) Profit for the Quarter (Absorption Costing)
(`) (`)
Sales revenue (160 units × ` 2,000): (A) 3,20,000
Less: Production costs:
- Variable cost (220 units × ` 800) 1,76,000
- Fixed overheads absorbed (220 units × ` 200) 44,000 2,20,000
Add: Opening stock --
`2,20,000 (60,000)
Less: Closing Stock ×60units
220units
Cost of Goods sold 1,60,000
Less: Adjustment for over-absorption of fixed (4,000)
production overheads
Add: Selling & Distribution Overheads:
- Variable (160 units × `400) 64,000
- Fixed (1/4 of ` 2,40,000)
th
60,000 1,24,000
Cost of Sales (B) 2,80,000
Profit {(A) – (B)} 40,000
(`) (`)
Sales revenue (160 units × ` 2,000): (A) 3,20,000
Less: Production costs:
- Variable cost (220 units × ` 800) 1,76,000
Add: Opening stock --
`1,76,000 (48,000)
Less: Closing Stock ×60units
220units
Variable cost of goods sold 1,28,000
Add: Selling & Distribution Overheads:
- Variable (160 units × `400) 64,000
Cost of Sales (B) 1,92,000
Contribution {(C) = (A) – (B)} 1,28,000
Less: Fixed Costs:
- Production cost (40,000)
- Selling & distribution cost (60,000) (1,00,000)
Profit 28,000
SUMMARY
♦ Marginal Cost: Marginal cost as understood in economics is the incremental
cost of production which arises due to one-unit increase in the production
quantity. Marginal cost is measured by the total variable cost attributable to
one unit.
♦ Marginal Costing: It is a costing system where products or services and
inventories are valued at variable costs only. It does not take consideration of
fixed costs.
♦ Absorption Costing: A method of costing by which all direct cost and
applicable overheads are charged to products or cost centers for finding out
the total cost of production. Absorbed cost includes production cost as well as
administrative and other cost.
♦ Contribution: Contribution or contribution margin is the difference between
sales revenue and total variable costs irrespective of manufacturing or non-
manufacturing.
♦ Cost-Volume-Profit (CVP) Analysis: It is an analysis of reciprocal effect of
changes in cost, volume and profitability. Such an analysis explores the
relationship between costs, revenue, activity levels and the resulting profit. It
aims at measuring variations in cost and volume.
♦ Contribution to Sales Ratio (Profit Volume Ratio or P/V ratio): This ratio
shows the proportion of sales available to cover fixed costs and profit.
Contribution represent the sales revenue after deducting variable costs.
♦ Break-even Point (BEP): The level of sales where an entity neither earns profit
nor incurs loss. BEP is indicated in both quantity and monetary value terms.
♦ Margin of Safety (MOS): The margin between sales and the break-even sales
is known as margin of safety. It can either be indicated in quantitative or
monetary terms.
♦ Angle of Incidence: This angle is formed by the intersection of sales line and
total cost line at the break-even point. This angle shows the rate at which
profits is earned once the break-even point is reached.
♦ Limiting (Key) factor: Limiting factor is anything which limits the activity of
an entity. The factor is a key to determine the level of sale and production, thus
it is also known as Key factor.