Course Code: MF 316 Student ID: 2022ABPS1599P
Course Name: Machining and Machine Tools Student Name: Abhisaar Malhotra
Experiment No. 4
Aim:
To measure the cutting forces (Fx, Fy, Fz) during a turning operation on a lathe using a
dynamometer, to analyze machining performance.
Objective:
1. To understand the influence of cutting parameters on the forces generated during
turning.
2. To evaluate the relationship between cutting forces and machining efficiency.
3. To optimize cutting conditions based on force measurements.
Procedure:
1. Setup:
- Secure the cylindrical workpiece in the lathe chuck and align the cutting tool on the
tool post.
- Attach the dynamometer to measure cutting forces.
2. Initial Measurements:
- Measure the workpiece diameter and length.
- Set spindle speed and feed rate as required.
3. Turning Operation:
- Start the turning process and monitor cutting forces (Fx, Fy, Fz) using the
dynamometer.
4. Data Collection:
- Record force readings and vary machining parameters (speed, feed, depth of cut) to
observe changes.
5. Post-Operation:
- Measure final workpiece dimensions and analyze how parameters affect cutting forces.
6. Repetition:
- Repeat for different cutting conditions to gather comprehensive data.
Course Code: MF 316 Student ID: 2022ABPS1599P
Course Name: Machining and Machine Tools Student Name: Abhisaar Malhotra
Parameters:
● Spindle Speed (SS): 375 RPM
● Depth of Cut (DoC): 0.6 mm
● Feed Rate (FR): 0.1 mm/rev
● Workpiece Diameter (D): 37.6mm
Result-
● Feed Velocity (Vf): 37.5 mm/min
● Cutting Speed (Vc):44.75 mm/min
Analysis Of Data:
Significant fluctuations in Fx, Fy, and torque indicate changing cutting conditions during
the operation.
Forces are stable initially, then increase, suggesting delayed full engagement of the cutting
tool.
Sharp spikes in Fx and Fy may result from tool vibrations or material inconsistencies.
Gradual rise in torque reflects increasing resistance, possibly due to tool wear.
Fx and Fy show similar patterns, indicating interdependence between force components
during cutting.
Conclusion:
Cutting forces (Fx, Fy, Fz) were accurately measured with a dynamometer during the
turning operation. The experiment showed that cutting forces vary considerably with
changes in spindle speed, feed rate, and depth of cut. Analyzing these forces aids in
optimizing machining conditions to improve tool life, surface finish, and overall efficiency.
Course Code: MF 316 Student ID: 2022ABPS1599P
Course Name: Machining and Machine Tools Student Name: Abhisaar Malhotra
Course Code: MF 316 Student ID: 2022ABPS1599P
Course Name: Machining and Machine Tools Student Name: Abhisaar Malhotra
