Practice 000.653.

3309
Date 01Jan2018
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ELECTRICAL WORK SAFETY

TABLE OF CONTENTS

1.0 PURPOSE...................................................................................................................................... 2

2.0 APPLICATION............................................................................................................................... 2

3.0 INTERFACING DISCIPLINES........................................................................................................ 2

4.0 DEFINITIONS................................................................................................................................. 2

5.0 REQUIREMENTS........................................................................................................................... 6

6.0 EXECUTION OF REQUIREMENTS............................................................................................... 6

7.0 RESOURCES............................................................................................................................... 31

8.0 REFERENCES............................................................................................................................. 32

9.0 ATTACHMENTS / ADDENDA...................................................................................................... 33

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1.0 PURPOSE
This practice establishes the requirements for work with, on, and around electrical energy and
conductors.

2.0 APPLICATION
Except as listed below, this practice applies to work activities and employees under the control of
Fluor and its contractors. Application includes workers whose activities create a higher than
normal risk of contact with electrically energized parts of at least 50 volts.
Note: Employees face a “higher than normal” risk of contact if they are intentionally exposed to
energized parts, whether they are classified as “electrical workers” or not.
This practice does not apply to the following kinds of work:
 Vehicle ignition systems.
 Electrical utilities’ work on transmission, transformers, and metering equipment of electrical
energy.
Note: Electrical safety training that directly relates to communication, metering, generation,
control, transformers, transmission, and distribution of electrical energy is required for the
work above.

3.0 INTERFACING DISCIPLINES

Not Used

4.0 DEFINITIONS
Accessible (as applied to Admitting close approach; not guarded by locked doors,
equipment elevation, or other effective means.
Accessible, Readily Capable of being reached quickly for operation, renewal, or
inspections without requiring those to whom ready access is
requisite to actions such as to use tools, to climb over or
remove obstacles or to resort to portable ladders, and so forth.
Approved Acceptable to the authority having jurisdiction (AHJ).
Arc Blast Tremendous temperatures from an arc fault that cause the
explosive expansion of both the surrounding air and metal in
the path of an arc.
Arc Flash Hazard A dangerous condition associated with the possible release of
energy caused by an electric arc.
Arc Flash Protection When an arc flash hazard exists, an approach limit at a
Boundary distance from a prospective arc source within which a person
could receive a second degree burn if an electrical arc flash
were to occur.

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Arc Rated Clothing Clothing and equipment with an arc rating equal to or greater
than the incident energy determined in an arc flash risk
assessment. Arc ratings can be for a single layer, such as an
arc-rated shirt and pants or a coverall, or for an arc flash suit
or a multi-layer system consisting of a combination of arc-rated
shirt and pants, coverall, and arc flash suit
Arc Rating The value attributed to materials that describe their
performance to exposure to an electrical arc discharge. The
arc rating is expressed in cal/cm² and is derived from the
determined value of the arc thermal performance value
(ATPV) or energy of breakopen threshold (EBT) (should a
material system exhibit a breakopen response below the
ATPV value). Arc rating is reported as either ATPV or EBT,
whichever is the lower value.
Authority Having Jurisdiction An organization, office, or individual responsible for enforcing
(AHJ) the requirements of a code or standard, or for approving
equipment, materials, an installation, or a procedure.
Class “A” Ground Fault A device that removes voltage from a tool when the current
Circuit Interrupter (GFCI imbalance is greater than 4-6 milliamperes (mA). Class “A”
GFCIs are used for personnel protection.
Class “B” Ground Fault A device that removes voltage when the current imbalance is
Equipment Protector Circuit 6-50 mA. This device is intended for equipment protection and
Interrupter (GFEPCI) must not be used for personnel protection. Class “B” GFCIs
are normally used in heat-tracing circuits.
Conductive Suitable for carrying electric current.
Deenergized Free from any electrical connection to a source of potential
difference and from electrical charge; not having a potential
different from that of the earth.
Deenergized does not describe a safe condition.
Electrical Hazard A dangerous condition such that contact or equipment failure
can result in electric shock, arc flash burn, thermal burn, or
blast injury.
Electrical Safety Recognizing hazards associated with the use of electrical
energy and taking precautions so those hazards do not cause
injury or death.
Electrically Safe Work A state in which an electrical conductor or circuit part to be
Condition “ESWC” (also refer worked on has been disconnected from energized parts,
to Verified De-energized) locked/tagged in accordance with established standards,
tested to ensure the absence of voltage, and grounded if
determined necessary.
Electrical Worker One who has demonstrated skills and knowledge related to
the construction, maintenance, and operation of electrical
equipment and installations and has received training to

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identify and avoid the electrical hazards that might be present

with respect to that equipment or work method.

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Enclosed Surrounded by a case, housing, fence, or wall(s) that prevents

persons from accidentally contacting energized parts.
Energized (also refer to Live Electrically connected to, or is, a source of voltage.
Parts)
Exposed (as applied to energized electrical conductors or
circuit parts) — Capable of being inadvertently touched or
approached nearer than a safe distance by a person. It is
applied to electrical conductors or circuit parts that are not
suitably guarded, isolated, insulated, or enclosed.
Flame-Resistant (FR) The property of a material whereby combustion is prevented,
terminated, or inhibited following the application of a flaming or
nonflaming source of ignition, with or without subsequent
removal of the ignition source. FR clothing cannot be used
when calculating arc rating PPE requirements of clothing.
Ground Fault Circuit An electrical device that compares the amount of current flow
Interrupter (GFCI) between the supply and return conductors. When an
imbalance of current flow is measured (by comparison) greater
than the design intent, the device removes voltage from the
tool. GFCIs are manufactured for two purposes: personnel
protection and equipment protection.
Grounded Connected to earth or to some conducting body that serves in
place of the earth.
Guarded Covered, shielded, fenced, enclosed, or otherwise protected
by means of suitable covers, casings, barriers, rails, screens,
mats, or platforms to remove the likelihood of approach or
contact by persons or objects to a point of danger.
Incident Energy The amount of thermal energy impressed on a surface, a
certain distance from the source, generated during an
electrical arc event. Incident energy is typically expressed in
calories per square centimeter. (cal/cm2).
Incident Energy Analysis A component of an arc flash risk assessment used to predict
the incident energy of an arc flash for a specified set of
conditions.
Insulated Separated from other conducting surfaces by a dielectric
(including air space) offering a high resistance to the passage
of electric current.
Labeled Equipment or materials to which has been attached a label,
symbol, or other identifying mark of an organization that is
acceptable to the AHJ and concerned with product evaluation,
that maintains periodic inspections of production of labeled
equipment or materials, and by whose labeling the
manufacturer indicates compliance with appropriate standards
of performance in a specified manner.
Limited Approach Boundary An approach limit at a distance from an exposed energized

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electrical conductor or circuit part within which a shock hazard

exists.

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Listed Equipment, materials, or services included in a list published

by an organization that is acceptable to the AHJ and
concerned with evaluation of products or services, that
maintains periodic inspection of production of listed equipment
or materials or periodic evaluation of services and whose
listing states that the equipment, material or services either
meets appropriate designated standards or has been tested
and found suitable for a specific purpose
Live Parts (also refer to Energized electrical conductors or circuit parts.
Energized)
Mobile Equipment Electric welders, mobile pump sets, portable light standards,
etc., that can be readily moved.
Nationally Recognized A recognition given by the Occupational Safety and Health
Testing Laboratory (NRTL) Administration (OSHA), as part of its NRTL Program, to testing
facilities acknowledging that an organization has the
necessary qualifications to perform safety testing and
certification of specific products covered within its scope to
provide product safety testing and certification services to
manufacturers for use of select types of products, devices,
assemblies, or systems.
NFPA 70E — National Fire U.S. Standards (best practice) for Electrical Safety
Protection Requirements for Employee Workplaces. A copy can be
purchased directly from NFPA (NFPA.org). A pdf version can
be obtained from the Fluor Library. Recommended for all sites
with electrical programs, required for all US sites with electrical
scope of work.
Overload Operation of equipment in excess of normal, full-load rating, or
of a conductor in excess of rated ampacity that, when it
persists for a sufficient length of time, would cause damage or
dangerous overheating. A fault, such as a short circuit or
ground fault, is not an overload.
Portable Equipment Hand-held tools, lights, extension leads, etc., that are intended
to be carried or moved while the electricity supply is connected
and are normally used in heavy operating environments such
as workshops, mining areas, processing areas, and
construction sites.
Restricted Approach An approach limit at a distance from an exposed energized
Boundary electrical conductor or circuit part within which there is an
increased likelihood of shock, due to electrical arc-over
combined with inadvertent movement, for personnel working in
close proximity to the energized electrical conductor or circuit
part.
Risk Assessment An overall process that identifies hazards, estimates the
potential severity of injury or damage to health, estimates the
likelihood of occurrence of injury or damage to health, and

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determines if protective measures are required.

Shock Hazard A dangerous condition associated with the possible release of
energy caused by contact or approach to energized electrical
conductors or circuit parts.
Stationary Equipment Room air conditioners, refrigerators, office and kitchen
equipment, water coolers, and workshop equipment that
cannot normally be moved while in service and connected to
the electricity supply.
Verified De-energized (also A state in which the conductor or circuit part to be worked on
refer to Electrically Safe Work has been disconnected from energized parts, locked/tagged in
Condition ESWC) accordance with established requirements, tested to ensure
the absence of voltage, and grounded if determined
necessary.
Voltage (of a circuit) The greatest root-mean-square (rms) (effective) difference of
potential between any 2 conductors of the circuit concerned.
Voltage to Ground For grounded circuits, the voltage between the given
conductor and that point or conductor of the circuit that is
grounded; for ungrounded circuits, the greatest voltage
between the given conductors and any other conductor of the
circuit.
Working On (live parts) Intentionally coming in contact with energized electrical
conductors or circuit parts with the hands, feet, or other body
parts, with tools, probes, or with test equipment, regardless of
the personal protective equipment (PPE) a person is wearing.

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5.0 REQUIREMENTS
5.1 This Electrical Work Safety practice provides the requirements for providing a practical
safe working area for employees during construction and maintenance activities.
5.2 Compliance with this practice ensures a workplace free from unplanned exposure to
electrical hazards for all employees of Fluor, sub-contractors, sub-tier contractors, and
vendors, as well as minimizing risk of damage to equipment and facilities from electrical
energy.

6.0 EXECUTION OF REQUIREMENTS

6.1 General
Each employer shall furnish to each of his employees, employment and a place of
employment which is free of recognized hazards that are causing or are likely to cause
death or serious physical harm to his employees.
Energized electrical conductors and circuit parts shall be put into an electrically safe work
condition (ESWC) before an employee performs work if any of the following conditions
exist:
1. The employee is within the Limited Approach Boundary
2. The employee interacts with equipment where conductors or circuit parts are not
exposed but an increased likelihood of injury from an exposure to an arc flash
hazard exists.
Note: All other options must be exhausted before working on live electrical equipment.
Conductors and parts of electrical equipment that have been de-energized must be
locked out and tagged out, tested to verify zero energy in accordance with Practice
000.653.3315, Hazardous Energy Control, before any work may commence.
Fluor requires ground fault protection for employees for all temporary wiring installations.
All 120-volt, 15-, 20-, and 30-amp receptacle outlets that are not part of the permanent
wiring must have GFCIs. For receptacles other than 120 volt, 15, 20, and 30 amps,
either GFCIs or an assured grounding program may be used. Portable Class A GFCI
protection for equipment operating at >120 volts should be considered in the job site
hazard assessment (see Bender GFCI’s for 208 – 480 AC and DC).
Projects/contractors that do not have an assured grounding program in place must use
GFCIs for all circuits on which portable electrical hand tools are used; this must be
included as a requirement in the contract documents.
GFCIs must be listed and marked by a recognized testing laboratory or the mark of
another government-approved agency. GFCIs should be inserted in the circuit as close
to the electrical source as practical.
 GFCIs may not be readily available in some countries. In such circumstances, it is
the responsibility of project/site management to ensure compliance with applicable
local legislation and code(s) of practice.
All electrical connections and repairs must be performed in accordance with local
regulatory authority’s requirements and by a qualified electrical person.

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Faulty equipment or equipment yet to be tested must be tagged as “out of service” until it
is repaired or tested by a qualified electrical person.
Prior to starting work, operations involving electrical work will be assessed using the JSA
form 000.653.F0100 or equivalent. Both the JSA and Risk Assessment portions of the
form are required for this and other Life Critical operations to ensure that all hazards
associated with the work are identified, the likelihood and severity are understood, and
control measures are defined that will effectively reduce the risk. All electrical work
scope also requires a documented pre-task planning Safety Task Assignment (STA) be
completed. Refer to Practice 000.653.1304, Pre-Task Planning/Risk Analysis.
6.2 Deenergizing Live Parts
Exposed energized electrical conductors or circuit parts at 50 volts or greater to which
personnel might be exposed shall be put into an electrically safe work condition before
personnel are exposed to and or work on them, unless it can be demonstrated that de-
energizing introduces additional or increased hazards or is infeasible due to equipment
design or operational limitations.
If de-energized, but not locked and tagged out or if some exposed components are de-
energized while others in the same compartment are not, the working area and the parts
must be treated as live electrical work and either put into an electrically safe work
condition or guarded, except equipment with a cord and plug that is under the direct
control of the employee performing the work.
Situations/conditions when de-energizing is not required are:
 Increased or additional hazards, such as interruptions of life support systems,
shutdown of hazardous location ventilation equipment, removal of illumination for an
area, or deactivation of emergency alarms.
 If the risk is minimal, such as an inspection where no part of the qualified person’s
body passes beyond the limited approach boundaries.
 Infeasibility due to equipment design or operational limitations that include:
 Testing of electric circuits that can only be performed with the circuit energized.
 Work on the circuits that form an integral part of a continuous process that
would otherwise need to be completely shut down, creating a greater hazard, in
order to permit work on 1 circuit or piece of equipment.
 Energized parts that operate at less than 50 volts need not be de-energized if there
is no increased exposure to electrical burns or to explosion due to electric arcs.
If de-energizing parts introduces additional risk or is impractical (due to the design of the
equipment or operational limitations), a documented plan (a detailed Job Safety Analysis
[JSA], Form 000.653.F0100, Energized Work Permit (EWP), Form 000.653.F0277, and
STA, Form 000.653.F0101) will be included in the general work plan for working at or
beyond the limited approach boundary, and include a Permit to Work (if used), Form
000.653.F0181, and/or EWP, and STA/JSA in the general work plan for working at or
inside the limited approach boundary of exposed, electrically energized parts of 50 volts
or greater.

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Stored electrical energy that might endanger employees must be released. Discharge
capacitors with a device approved for this use, and short-circuit and ground high-
capacitance elements if the stored electrical energy might endanger personnel.
Field conditions and planning documents must be verified as “matching.” Resolve
differences before releasing the work. If there are unresolved differences that could
result in an inadvertent re-energization from another source, work may continue provided
extra precautions are taken during the potential exposure; precautions include the
following:
 Verify the circuit is de-energized, locked and tagged out by all parties maintaining or
servicing the equipment.
 Conduct work using the safeguards required for energized systems for the
remainder of the work.
 Use positive measures including approved grounds on both sides of the work, or
where required, removal of circuit elements.
Note: A EWP is not required in cases where no possibility of re-energization exists.
It is acceptable practice to physically disconnect the energy sources of systems,
equipment, or components to remove hazards (such as lifting or air gapping cables from
circuit breakers in an energized panel). However, this physical disconnect must be left in
a condition that prevents inadvertent reconnection (such as cutting back the cables in the
energized panel), or physically identify the disconnection (such as tagging the cables left
coiled in the energized panel) and communicate system status to affected workers and
the controlling organization.
Note: Identify and isolate in accordance with Practice 000.653.3315 if there are
employees downstream who could be injured by re-energization.
Safe condition (zero energy) checks must be performed on any system, equipment, or
component disconnected from its energy source immediately prior to performing work.
Tripped circuit breakers and GFCIs may not be re-energized until it has been determined
that the equipment and circuit can be safely re-energized.
Only qualified workers or qualified engineers are authorized to reset GFCIs or circuit
breakers that trip more than once.
6.3 Work On Exposed Energized Electrical Parts
In addition to a JSA/risk assessment, work on energized electrical equipment will include
a shock risk assessment and arc flash risk assessment be performed by a qualified
electrical person, This applies to work performed on exposed energized electrical
conductor or circuit parts or near enough to them for personnel to be exposed to any
hazard they present. OSHA [29 CFR 1910.333(c)] in the US or local in country
requirements / authority having jurisdiction, the following is required.
6.3.1 Qualified Person

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Only qualified persons, as defined in this procedure, are to be allowed to work on

electric circuit parts or equipment that have not been de-energized. Qualification
will be documented on either Form 000.653.F0354, Contractor Qualified
Energized Electrical Authorization, or Form 000.653.F0355, Fluor Qualified
Energized Electrical Employee List
a. When working on exposed electrical conductors or circuit parts that are or
might become energized, and it can be demonstrated that de-energizing
introduces additional or increased hazards or is infeasible due to equipment
design or operational limitations for reasons indicated in Section 130.2(A)
NFPA 70E (2015), and lockout/tagout devices cannot be applied, then
Sections 130.2(B) through 130.5 of NFPA 70E (2015) shall apply to the
work.

b. An electrical hazard risk assessment shall be performed by qualified

persons before work is started on or near exposed energized electrical
conductors or circuit parts or where an electrical hazard exists, such as
provided in Annex F of NFPA 70E (2015).

c. A shock risk assessment, as specified in Section 130.4, NFPA 70E (2015),

shall be performed by qualified persons to determine the voltage to which
personnel will be exposed, boundary requirements, and the personal
protective equipment necessary in order to minimize the possibility of
electrical shock to personnel. Approach boundaries for shock hazards are
provided in NFPA 70E (2015) Table 130.4(D)(a) & Table 130.4(D)(b)
Approach Boundaries to Energized Electrical Equipment.

d. An arc flash risk assessment conducted by a electrical engineer, as

specified in Section 130.5, NFPA 70E (2015), and per IEEE 1584 shall be
performed, as required. The analysis shall determine the arc flash
boundary, the incident energy at the working distance, and the personal
protective equipment that personnel within the Arc Flash Protection
Boundary shall use:

 Exception: Local in country requirements of AHJ if applicable, or the

requirements of NFPA 70E (2015) Tables 130.7(C)(15)(A)(a) and 130.7(C)
(15)(A)(b) shall be permitted to be used for AC systems or Table 130.7(C)
(15)(B) for DC systems in lieu of determining the incident energy at the
working distance provided that the parameters in Table 130.7(C)(15)(A)(b)
or Table130.7(C)(15)(B) are met.

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 Selection of Personal Protective Equipment When Required for

Various Tasks. Where selected in lieu of the incident energy analysis of
130.5(C)(1), Table 130.7(C)(15)(A)(b) and Table 130.7(C)(15)(B), shall be
used to determine the arc flash PPE category and requirements for use of
rubber insulating gloves and insulated and insulating hand tools for a task.
The assumed maximum short-circuit current capacities and maximum fault
clearing times for various tasks are also listed in these tables For tasks not
listed, or for power systems with greater than the assumed maximum short-
circuit current capacity or with longer than the assumed maximum fault
clearing times, an incident energy analysis shall be required in accordance
with 130.5(C)(1) of NFPA70E (2015). Table 130.7(C)(16) lists the
requirements for protective clothing and other protective equipment based
on Arc flash PPE categories 1 through 4. (see table in PPE section)
 Based on the site hazard risk assessment and PPE policy it is
recommended that all those potentially exposed to electrical hazards wear,
as a part of their daily uniforms a minimum of non-meltable or untreated
natural fiber clothing such as cotton., PPE Category 2 uniforms would be
recommended for all electrical workers daily uniforms and would allow more
flexibility for layering. The higher the PPE Category uniform the greater the
protection provided.
All work at and beyond the restricted approach boundary must be performed
under an approved EWP.
A EWP will be developed for only the time period necessary to complete each
discrete task, but not to exceed 30 days.
The single most important concept to bear in mind is — if at all possible, de-
energize electrical circuits and verify zero energy to validate an electrically safe
work condition ESWC before working on them!
Before work commences, a separate Safety Task Assignment (STA), Form
000.653.F0101, and briefing must be conducted with all involved personnel and
will specifically include electrical hazards associated with the work, procedures to
be followed, special precautions, energy source controls, PPE requirements and
emergency procedures etc.. When subcontractors are involved a “documented”
safety meeting must occur between the host employer and the contracting
company.
Barricades must be used in conjunction with safety signs where it is necessary to
prevent or limit employee access to work areas containing live parts. Conductive
barricades will not be used where it may cause an electrical hazard. Barricades
may be placed no closer than the limited approach or arc flash protection
boundary, choosing the one that provides the appropriate level of protection for
both hazards.
If signs and barricades do not provide sufficient warning and protection from
electrical hazards, an attendant must be stationed to warn and protect
employees. The primary duty and responsibility of an attendant will be to keep
unauthorized personnel outside the area where exposure to an electrical hazard
exists. The attendant must remain in the area as long as the potential for hazard
exposure exists.

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6.3.2 Calculating/Determining Incident Energy

An arc flash risk assessment determines the arc flash protection boundary and
the amount of incident energy that could be impressed on an employee as a
work task is being performed and is in addition to the shock risk assessment.
An incident energy analysis is an important part of performing the arc flash risk
assessment for a specific task and item of electrical equipment. A calculated or
computed incident energy analysis provides an installation-specific analysis of
the incident energy that an employee will be exposed if an arc flash incident does
occur. This focused information allows the selection of PPE based on the
conditions associated with the task being performed on a specific piece of
electrical equipment.
Electrical arc flash hazards must be considered in pre-job planning for work at or
beyond the arc flash, limited, and restricted approach boundaries. Arc flash
incident energy and arc flash boundaries (using the National Fire Protection
Association [NFPA] 70E standard or Institute of Electrical and Electronics
Engineers [IEEE] 1584) or local in-country requirements / authority have
jurisdiction, must be determined by a qualified electrical person.
Documents, methods and calculations used to complete arc flash risk
assessments must be maintained and readily available to those with a need to
review.
6.3.3 Determining Approach Boundaries
Arc Flash Risk Assessment labeling should be provided on equipment if the
electrical equipment is likely to require examination, adjustment, servicing or
maintenance while energized. This is to make it easier for qualified workers to
select the appropriate level of PPE for the task. Labels should include, nominal
voltage, arc flash boundary and at least one of the following, available incident
energy and corresponding working distance, minimum arc rated clothing,
required level of PPE, highest PPE Category for the equipment.
Arc Flash Risk Assessment and equipment labeling should be reviewed every
five years or as needed if significant changes are made to electrical systems that
could affect the analysis.
a. Arc Flash Boundary

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The arc flash boundary is the boundary determined either through Incident
Energy Analysis Methods or through the use of NFPA 70E tables. It
separates an area in which a person is potentially exposed to a second-
degree burn injury from an area in which the potential for injury does not
include a second-degree burn. All body parts closer to an arc flash hazard
than the arc flash boundary must be protected from the potential thermal
effects of the hazard. The arc flash boundary is established at the point
where the amount of incident energy that an employee could be exposed to
is 1.2 cal/cm2 or greater. If the incident energy is less than 1.2 cal/cm2,
burns could occur, but they will not be second-degree or worse. The arc
flash boundary is the first issue to be determined by an arc flash risk
assessment. The arc flash boundary defines the point at which arc-rated
personal protective equipment (PPE) is necessary to avoid a second-degree
burn. All body parts of an employee are required to be protected.
b. Limited Approach Boundary
The limited approach boundary is not related to arc flash or incident energy.
The limited approach boundary is a shock protection boundary intended to
define the approach limit for unqualified employees and to eliminate the risk
of contact with an exposed energized electrical conductor. The term is used
to identify a minimum distance that is considered to be safe. When an
employee is closer than this minimum distance, special considerations are
necessary for protection. Only a qualified person may work at or within the
limited approach boundary of exposed energized circuit conductors or circuit
parts. If an unqualified employee is required to work at or within the limited
approach boundary, the employee must be directly and continuously
supervised by a qualified person.
c. Restricted Approach Boundary
The restricted approach boundary is a shock protection boundary that is not
related to arc flash or incident energy. It is the approach limit for qualified
employees. Qualified employees should have the knowledge and ability to
avoid unexpected contact with an exposed energized conductor. If it is
necessary for a qualified employee to cross the restricted approach
boundary, the employee must be protected from unexpected contact with
the conductors that are energized and exposed. An energized electrical
work permit is required to be completed and authorized before employees
work within the , restricted approach boundaries, except as permitted by
130.2(B)(3).
6.3.4 Work inside the Arc Flash and Limited Approach Boundaries
The work area must be inspected for sufficient illumination, working space, safe
access, and verify that pre-job safety documentation is consistent with the scope
of work.
If a ladder is required for work near exposed energized parts, portable ladders
with dry, nonconductive side rails must be used. Recommended that only non-
conductive ladders be used on job sites that have potential electrical hazards.

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Signs, barricades, or attendants must be used to isolate the work area and warn
others of the exposed energized electrical circuits. Electrical safety warning
signs are worded in a manner such as:
DANGER – ELECTRICAL HAZARDS –
AUTHORIZED PERSONNEL ONLY
 If signs and barricades do not provide sufficient warning and protection from
electrical hazards, an attendant must be stationed to warn and protect
personnel.
 Where work performed on equipment that is de-energized and placed in an
electrically safe work condition “ESWC” exists in a work area with other
energized equipment that is similar in size, shape, and construction, one of
these alerting techniques (signage or spotter) must be employed to prevent
personnel from entering look-alike equipment.
Before starting, the supervisor of electrical workers must conduct a documented
safety briefing (STA/JSA) for participants involved with the work to be performed.
The supervisor gives the briefing again for the oncoming shift workers if the job
continues through a shift change.
Insulated tools suitable for the voltages must be used where the tools or
equipment might make accidental contact with exposed energized parts.
Since each job may differ in electrical shock hazards, PPE also varies according
to the job. PPE may include voltage-rated rubber blankets, gloves, pads, tools,
or insulated protective barriers that provide protection at least equivalent to that
from American National Standards Institute-qualified materials or local in-country
requirements / authority have jurisdiction.
Employees must not wear or carry any conductive accessories (such as rings,
watches bracelets, metal frame glasses, or metal hats) in clothing pockets where
they may make contact with exposed, energized parts.
Minimum clothing requirements for working at or beyond the arc flash approach
boundary, are non-melting long pants, long-sleeve shirt, and safety glasses.
Exception: If tables and calculations in NFPA 70E or IEEE 1584 are used to
determine PPE and clothing requirements at and beyond the arc
flash protection boundary, and engineering analysis determines
the PPE Category to be less than1, then a short-sleeve, non-
melting shirt is allowed.
Rubber insulating gloves rated for the voltage must be used when working at or
inside the limited approach boundary if exposed live parts present a potential
shock hazard.
If you receive an electrical shock (other than static) you must stop work and
report to the immediate supervisor and the nearest first-aid facility.

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Arc-rated apparel and other arc flash PPE shall be used by any worker inside the
arc flash boundary of exposed energized parts operating at 50 volts or more. Arc
flash PPE shall be used when energized parts are not exposed, but the arc flash
risk assessment identifies a potential arc flash hazard.
Workers will wear arc rated clothing where there is potential exposure to an
electric arc flash. The arc flash hazard risk assessment required above will be
used to determine adequate arc flash PPE and arc rated clothing levels. Non-arc
rated or FR clothing may not be worn over arc rated clothing, it also may not be
used in calculations for layering when worn under arc rated clothing, at or beyond
a arc flash protection boundary.
Workers exposed to potential arc flash hazards must not wear clothing containing
meltable material, such as polyester or nylon, at or inside the arc flash protection
boundary unless the clothing meets the requirements of American Society for
Testing and Materials (ASTM) 1506 or local in-country requirements / authority
have jurisdiction.
Exception: Incidental amounts of elastic in non-melting fabric underwear or
socks are permitted.
Workers who operate circuit breakers, electrical disconnect switches, and motor
control center (MCC) controllers with doors closed and all covers in place (not
exposed to energized electrical conductors) will wear, as a minimum:
 Non-melting or Untreated Natural Fiber (i.e., untreated cotton, wool, rayon,
or silk, or blends of these materials) Shirt (long sleeve)
 Pants (long)
 Protective Equipment
 Safety glasses or safety goggles (SR)
 Hearing protection (ear canal inserts)
 Heavy duty leather gloves
Arc-rated face shields must be worn at or beyond the arc flash protection
boundary when potential arc incident energy is 4 cal/cm2 or greater up to 8
cal/cm (PPE Cat. 1).
Arc-rated flash suit hood or arc rated face shield with arc rated balaclava must be
worn at or inside the arc flash protection boundary when potential arc incident
energy is 8 cal/cm2 or greater, up to 25 cal/cm (PPE Cat. 2)
Arc-rated flash suit hood must be worn at or inside the arc flash protection
boundary when potential arc incident energy is 25 cal/cm2 or greater (PPE
Cat. 3 and 4).
Incident energy that exceeds 40 cal/cm2 will require either the use of engineering
controls to reduce the exposure level to 40 cal/cm2 or less. Standard arc flash
PPE alone isn’t considered adequate to protect an employee exposed to incident
energy levels greater than 40 cal/cm2.

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If the calculations indicate that incident energy is 40 cal/cm2 or greater, the

pressure wave might be hazardous. That work task will not be performed unless
engineering controls to reduce the exposure level to 40 cal/cm2 or less are
implemented or an electrically safe work condition is established. In some
instances, creating an electrically safe work condition might require some
exposure to a thermal hazard exceeding 40 cal/cm2. Processes, such as
mechanical or electrically controlled remote switching equipment, will be
implemented in order to reduce the risk to an acceptable level.
Arc-rated garments with higher ratings can be used by employees when they are
testing for the absence of voltage or are performing some types of diagnostic
tasks within the arc flash boundary of equipment where a high level of incident
energy exists, but they are not intended to provide arc blast protection.
6.3.5 Work at or Inside the Restricted Boundaries
Since each job may differ in electrical shock hazards, PPE also varies according
to the job. PPE may include voltage-rated rubber blankets, gloves, pads, tools,
or insulated protective barriers that provide protection at least equivalent to that
from American National Standards Institute-qualified materials or local in-country
requirements / authority have jurisdiction.
Employees must not wear or carry any conductive accessories (such as rings,
watches bracelets, metal frame glasses, or metal hats) in clothing pockets where
they may make contact with exposed, energized parts.
Minimum clothing requirements for working at or beyond the arc flash approach
boundary are non-melting long pants, long-sleeve shirt, heavy duty leather
gloves and safety glasses.
Rubber insulating gloves rated for the voltage must be used when working inside
the restricted approach boundary if exposed live parts present a potential shock
hazard.
A qualified backup person is required for work on or near energized components.
Working alone on energized circuits or components is prohibited. This person
observes the worker to ensure that clearances are maintained and performs
electrical emergency rescue, if required. The qualified backup person must be
cardiopulmonary resuscitation (CPR) and AED certified, trained in emergency
procedures and rescue methods and it is recommended that they also be trained
in first aid,. The qualified backup person must know where the electrical
disconnect is located and should be equipped with a sheppard’s hook or
nonconductive tool that can be used to free a person from an energized circuit
should it become necessary.
Exception: For voltages less than 50 volts to ground/neutral, a qualified
backup person is not required if the risk does not warrant it.
Table 1. AC Circuits
Approach Distance to Exposed Energized Electrical Conductors and Circuit Parts.
(for SI units: 1 inch = 25.4 millimeters and 1 foot = 0.30 meter)

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Nominal System Restricted Approach

Limited Approach Boundary
Voltage Range Boundary
Exposed
Exposed Fixed Includes Standard Inadvertent
Phase to Phase Movable
Circuit Part Movement Adder
Conductor
Less than 50 V Not Specified Not Specified Not Specified
50 V to 150V 10 ft 0 in. 3 ft 6 in AVOID CONTACT
151 V to 750 V 10 ft 0 in. 3 ft 6 in. 1 ft 0 in.
751 V, not over
10 ft 0 in. 5 ft 0 in. 2 ft 2 in.
15 kV
Over 15 kV, not
10 ft 0 in. 6 ft 0 in. 2 ft 7 in.
over 36 kV

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Note: When assessing distance, include the length of any conductive tool being
used to perform work.
6.3.6 Energized Electrical Work Permit (EWP) Process
This process is required when working within the restricted approach boundary or
when increased likelihood of injury from an exposure to arc flash exists.
The EWP is not required to:
 Perform testing, trouble shooting and voltage measuring and zero energy
checks for isolated systems or components.
 Installation of safety barriers where the risk of electrical shock or burn is
unlikely.
Note: In both EWP exceptions applicable PPE is required to protect those
working inside the arc flash boundary conducting the work.
a. Permits
Permit to Work
If the permit to work process is in use, a Permit to Work must be obtained
(Form 000.653.F0181) in accordance with Practice 000.653.1302, Permit to
Work.
6.3.7 Energized Electrical Work Permit
Before performing energized electrical work, the EWP process will be completed
by the supervisor and the required justification and approvals obtained.
Energized Electrical Work Authorized Permit Issuer Training and
Authorization
The appointment and training of Energized Electrical Work Authorized Permit
Issuers is similar to Permit to Work and Confined Space Entry Authorized Permit
Issuers (refer to Practice 000.653.1302). However, in addition, they will have
sound and thorough knowledge in matters relating to the preparation and
execution of energized electrical work.
Practical experience in preparing EWPs under guidance will be an integral part of
training. Appointment is made in writing on Form 000.653.F0205, Authorized
Permit Issuers, by the Project Manager.
Note: When performing energized electrical work in an operating facility, it is a
common requirement to use the facility “energized electrical work permit
process” instead of the process described above. This would be
considered acceptable as long as Fluor intentions and expectations were
met or exceeded.
a. Responsible Manager/Supervisor

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After consulting with the workers, ensure that all measures have been taken
to de-energize all electrical sources and that there is no feasible alternative
to completing work on the energized equipment and that work must be done
inside the restricted approach boundary.
If the permit to work process is in use, obtain a Permit to Work in
accordance with Practice 000.653.1302.
Obtain an approved EWP.
Note: EWPs will be developed for only the length of time necessary to
complete the work — typically no more than a week, and should
never exceed a 30 day period. If the permit expires before work is
completed a new EWP will be processed.
Include the completed EWP and current drawings defining safety
boundaries with other pre -job safety planning documents.
Conduct and document a pre-task planning hazard awareness session with
those involved (STA/JSA)
Have a copy of the completed EWP and STA/JSA available at the jobsite.
b. Workers
Actively participate in hazard assessment / pre-task planning, STA/JSA and
establishing protective measures, completing the permit, reviewing the
permit, and ensuring that only current drawings are used. Include walkdown
and verification of initial conditions in the review before starting the job.
c. Fluor HSE Representative
Validate that energized work is necessary, assist in the EWP development,
review and determine that employee training is adequate, current and that
justification and the control measures used are sufficient.
d. Energized Electrical Work Authorized Permit Issuer
Review and approve, as appropriate, the EWP if it is for work at or beyond
a Limited boundary.
6.3.8 Personal Protection Equipment
 Protective equipment must be maintained in a safe, reliable condition.
 Protective equipment must be stored and used according to the
manufacturer’s recommendation.
 Protective items that become contaminated with grease, oil, or flammable
liquids and combustible materials may not be used.
 If protective equipment certification expires (gloves, mats, and hot sticks) the
equipment must be tagged and removed from service until recertified.
6.3.9 Personal and Other Protective Equipment

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Personal Protective Equipment (PPE) and gear must be used in conjunction with
this procedure. The electrical system must be analyzed in order to determine the
appropriate category of PPE. Once the appropriate PPE has been determined,
personnel are required to maintain and use it as required in order to ensure that
residual risk remains at the desired level.
Standards for Personal Protective Equipment (PPE) shall conform to the
standards given in NFPA 70E (2015) Table 130.7(C)(14), or local in-country
requirements / authority have jurisdiction.
Workers exposed to potential arc flash hazards must not wear clothing containing
meltable material, such as polyester or nylon, at or inside the arc flash protection
boundary unless the clothing meets the requirements of American Society for
Testing and Materials (ASTM) 1506 or local in-country requirements / authority
have jurisdiction.
Exception: Incidental amounts of elastic in non-melting fabric underwear or
socks are permitted.
Hair and beard nets, ear warmers and head covers must not be worn unless they
are made of arc-rated material.
If the back of a employees head is inside the arc flash boundary it must be
appropriately protected with an arc rated hood or balaclava depending on the
incident energy,
Leather gloves used for arc flash protection <10 cal must be made entirely of .03
inches / .7 mm thick leather. If lined they must be lined with non-flammable / non
melting fabric. Greater than 10 cal protection requires voltage rated rubber
gloves with leather protectors or arc rated gloves.
a. Protective Clothing
Workers within the arc flash protection boundary will wear arc rated
protective clothing and other PPE in accordance with the findings of the arc
flash risk assessment. Protected areas may include the following:
 Head, face, neck, and chin
 Eyes and Ears
 Full body
 Hand, arm foot and leg
b. PPE Category 1 – Protective Clothing and PPE
 Arc-rated clothing, minimum arc rating of 4 cal/cm2
 Arc-rated long-sleeve shirt and pants or arc-rated coverall
 Arc-rated face shield or arc flash suit hood
 Arc-rated jacket, parka, rainwear, or hard hat liner (AN)
 Protective Equipment

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ELECTRICAL WORK SAFETY

 Hard hat
 Safety glasses or safety goggles
 Hearing protection (ear canal inserts)
 Heavy duty leather gloves
 Leather footwear
c. PPE Category 2 – Protective Clothing and PPE
 Arc-rated clothing, minimum arc rating of 8 cal/cm2
 Arc-rated long-sleeve shirt and pants or arc-rated coverall
 Arc-rated flash suit hood or arc-rated face shield and arc-rated
balaclava
 Arc-rated jacket, parka, rainwear, or hard hat liner (AN)
 Protective Equipment
 Hard hat
 Safety glasses or safety goggles
 Hearing protection (ear canal inserts)
 Heavy duty leather gloves
 Leather footwear
d. PPE Category 3 – Protective Clothing and PPE
 Arc-rated clothing selected so that the system arc rating meets the
required minimum arc rating of 25 cal/cm2
 Arc-rated long-sleeve shirt (AR)
 Arc-rated pants (AR)
 Arc-rated coverall (AR)
 Arc-rated arc flash suit jacket
 Arc-rated arc flash suit pants
 Arc-rated arc flash suit hood
 Arc-rated gloves
 Arc-rated jacket, parka, rainwear, or hard hat liner (AN)
Protective Equipment
 Hard hat
 Safety glasses or safety goggles
 Hearing protection (ear canal inserts)
 Leather footwear

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e. PPE Category 4 – Protective Clothing and PPE

 Arc-rated clothing selected so that the system arc rating meets the
required minimum arc rating of 40 cal/cm2
 Arc-rated long-sleeve shirt
 Arc-rated pants
 Arc-rated coverall (AR)
 Arc-rated arc flash suit jacket
 Arc-rated arc flash suit pants
 Arc-rated arc flash suit hood
 Arc-rated gloves
 Arc-rated jacket, parka, rainwear, or hard hat liner (AN)
 Protective Equipment
 Hard hat
 Safety glasses or safety goggles
 Hearing protection (ear canal inserts)
 Leather footwear
f. Protective Equipment
 Inspect item(s) to be used before each use to verify the item is in
satisfactory condition and has been tested as required.
Note: Rubber protective equipment (gloves) are inspected, sterilized, and
tested at 6-month intervals. Hot sticks and voltage rated mats are
tested if they are damaged in any way and or at least every
12 months and date stamped at that time. A recommended
alternative is to use disposable, voltage-rated (not to exceed
1000 volts) protective equipment.
 Inspect voltage-rated tools for defects and surface contamination such
as moisture before each use. Do not rely on insulated tools alone for
complete protection.
 Employees are briefed on the use of insulating rubber gloves prior to
use. Form 000.653.F0353, Checklist for Insulating Rubber Gloves,
provides a checklist for users of insulating rubber gloves, as well as a
basic outline for initial briefings and on-the-job-training.
 An AED (automatic external defibrillator) and trained personnel should
be available for EWP work and switching crews. AED and CPR
refresher training is required every 12 months for those in the stand by
observation role. First aid training is recommended.
6.4 Hazard Control Requirements

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6.4.1 Engineered Hazard Controls

Engineering controls to reduce arc flash exposure or severity include:
 During energized electrical work tasks equipment doors / panels that could
move or swing must be secured to prevent such from occurring.
 Engineering analysis to identify and quantify potential arc flash exposures;
 Remote switching and remote racking of power circuit breakers (distance);
 Example; Eaton remote racking tool, Chicken Switch, Non-conductive pole
etc.
 Appropriate maintenance and reliability improvement programs.
 Maintenance Mode Switches.
 Arc Resistant Equipment.
 Sensitive Protective Relaying.
6.4.2 Administrative Controls
Administrative controls to reduce arc flash exposure or severity include:
 Arc Flash Labels;
 Written energized electrical work request with client justification and
signature;
 Energized Electrical Work Permits;
 Documented job planning (STA / JSA);
 Documented job briefing with employees and or contractors and thorough
communications throughout;
 Documented training, certifications, licenses and qualifications of electrical
workers;
 Thorough supervision of electrical work;
 Annual documented employee safe work practice inspection conducted by
supervisor for each electrical worker to ensure compliance with electrical
safe work practices;
 Work procedures and practices;
 Temporary barricades or spotters;
 Lockout/tagout procedures;
 Written description and or current drawings of circuit(s) and systems;
 Detailed switching procedures;
 Documented field assessments;

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 Documented annual electrical safety program assessment.

6.4.3 Occasional Use of Flammable or Ignitable Material
The following applies:
 Electrical installation requirements for locations where flammable materials
are present on a regular basis are covered by 29 CFR 1910.307 or local in-
country requirements / authority have jurisdiction.
 Where flammable materials are present, even if only occasionally, electric
equipment capable of igniting them must not be used, unless measures are
taken to prevent hazardous conditions from developing. Air monitoring is
recommended prior to work to validate atmospheric conditions below lower
explosive limit
6.4.4 Electrical Testing And Troubleshooting
Only qualified workers or qualified engineers who are trained in the operation and
limitations of the equipment may use electrical test equipment.
Every electrical conductor or circuit part is considered energized until proven
otherwise.
Until an electrical conductor or circuit part is tested and verified as de-energized
and an ESWC exists, the appropriate level of personal protective equipment for
testing and measuring, per arc flash risk assessment and or as determined by a
Qualified Person for the potential energized condition, is required. A minimum
personal protective equipment level of 1 is required for all electrical work.
Electrical test equipment will be visually inspected immediately before use — do
not use if it is defective. Identify defective test equipment by tagging it out of
service and repair or dispose of it properly.
Electrical test equipment may be used only for intended applications. Operating
instructions and limitations for the test equipment will be made available to the
electrical worker. Electrical test equipment will be checked for proper operation
on a known source immediately before and after use, when verifying that circuits
are de-energized. When performing zero energy checks, ensure that stored
electrical or mechanical energy cannot reenergize the circuit.
Note: If the circuit to be de-energized is over 50 volts, the appropriately rated
test equipment for voltage and transient levels is checked against
a known source before and after the circuit test. A proximity tester rated
for the appropriate voltage and transient levels can be used as a
secondary verification of zero energy however should never be used as
the primary tool to verify voltage levels.
Appropriate arc flash and electrical safety PPE will be used to adequately protect
the employee conducting the voltage testing from the potentials.
CAT IV test equipment is recommended for electrical workers and maintenance
technicians to be used with extended probes, alligator clips and magnet holders.

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To avoid personal injury a volt meter should not be held in the operator’s hands,
it is best to mount (magnet strap) or position it near the testing position so if there
is a failure of the volt meter the operator’s hands and body are not in contact with
the volt meter.
Testing and troubleshooting on live, energized parts is allowed without an EWP.
Work performed within the restricted approach boundary of energized electrical
conductors or circuit parts by qualified persons related to tasks such as testing,
troubleshooting, and voltage measuring shall be permitted to be performed
without an energized electrical work permit, if appropriate safe work practices,
pre-task planning, qualified personnel and personal protective equipment are
provided and used in accordance with this practice, NFPA 70E or local in-country
requirements / authority have jurisdiction.
If the purpose of crossing the restricted approach boundary is only for visual
inspection, then an energized electrical work permit shall not be required.
If a problem is discovered during the troubleshooting and either a component
must be removed or rework must be performed, this is no longer troubleshooting.
At that time, the circuit must be de-energized and locked out in accordance with
Practice 000.653.3315. The EWP process to include a STA/JSA must be
developed and approved before the work can be started if de-energizing is not
feasible.
Note: Removing or installing a fuse from a circuit above 50 volts to ground
requires de-energizing the fuse terminals unless doing so creates
increased hazards or is infeasible due to equipment design. Use EWP
process, STA/JSA appropriate PPE for the hazard and fuse-handling
equipment, insulated for the circuit voltage, to remove or install fuses
when one or both terminals are energized.
6.5 Underground Temporary Electrical Components
Temporary electrical components placed underground must be marked so that
identification and approximate location are readily apparent aboveground.
6.5.1 Confined or Enclosed Work Spaces (reference Practice
653.1302)
When an employee works in a confined or enclosed space (such as a manhole
or vault) that contains exposed energized electrical conductors or circuit parts
operating at 50 volts or more, or where an electrical hazard exists, protective
shields, protective barriers, or insulating materials will be used as necessary to
avoid inadvertent contact with these parts and the effects of the electrical
hazards. Manholes, hand holes, vaults, and large sections of equipment could
enable an employee to enter an area that has exposed conductors that could be
energized. Only authorized qualified employees will be permitted to enter these
areas. A JSA/risk assessment will consider all hazards that might be associated
with the work task. If the JSA determines that the risks could be reduced to an
acceptable level by installing barriers, shields, or other isolating devices, the task
can be performed, provided all hazards identified in the JSA are mitigated. An
energized electrical work permit must cover the work task if the task could
expose an employee to injury from an electrical hazard.

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6.5.2 Doors and Hinged Panels

Doors, hinged panels, and the like will be secured to prevent their swinging into
an employee and causing the employee to contact exposed energized electrical
conductors or circuit parts operating at 50 volts or more or where an electrical
hazard exists if movement of the door, hinged panel, and the like is likely to
create a hazard.
Doors, hinged panels, and similar covers will be held open by a secure means to
avoid the possibility that the door or cover could swing and surprise a worker
exposed to a shock and/or arc flash hazard.
The arc flash risk assessment JSA will determined the PPE category for
insulated cable examination in manholes or other confined space with many
times results in PPE 4 classification which will require the use of appropriate level
of PPE.
Note: Arc flash suit hood ventilators are recommended for adequate cooling
and to maintain appropriate oxygen levels for personnel required to use
arc flash suit hoods.
In addition, all Fluor Confined Space practices per 653.1302 must be
implemented
6.6 Electrical Equipment Inspection
All electrical equipment must be maintained per manufactory requirements.
Single line drawings of electrical systems should be maintained, kept up to date and
available in a legible format.
Portable (cord and plug) electrical equipment, portable GFCI’s, extension leads and
cords must be tested and labeled every 3 months.
Mobile and stationary equipment must be tested at least every 12 months.
The tests and inspections must be conducted by an electrical worker and must be
recorded in the format shown on the Electrical Equipment worksheet of Form
000.653.F0190, HSE Inspections Tool.
6.6.1 Color Coding for Testing
Portable (cord and plug) electrical equipment, portable GFCI’s, extension leads
and cords will be tagged after inspection. The following color coding or that
established in your site specific safety manual will be used for electrical
equipment testing:
January to March Red
April to June Green
July to September Blue
October to December Yellow

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Each project will use a system, either local or the above, in its testing program.
An electrical inspection detailing the test program will be developed for the site.
(Refer to Form 000.653.F0190.)
The marking system must remain legible between inspections.
Note: Electrical equipment and GFCIs with illegible marking systems must be
considered unsafe and tagged and removed from service.
Documentation of inspections will be retained on site for duration of the project.
6.6.2 Tools
Employees must ensure that portable, electric hand tools meet the applicable
procedures and manufacturer’s instructions –– use double-insulated tools and
equipment when available.
6.6.3 Grounding
Frames of arc welding, cutting machines and any equipment required to be
grounded per manufacture recommendations will be grounded.
6.7 GFCI Protection
Standard GFCIs function only on AC voltage; Standard GFCI test devices must not be
used on DC circuits.
All circuit breakers/GFCIs must be positively identified as to which outlet they protect by
numbering each breaker and its corresponding outlet.
GFCIs will be used on 120-volt, 15- and 20-amp single phase circuits as specified below:
 In damp or wet (standing water) work areas
 Outdoors
 Industrial, maintenance and or construction field, cord and plug applications
 When using portable, electric hand tools with cord/plug connectors
 For receptacles that are not part of the permanent structure wiring (including
extension cords)
Exception: Equipment with cords and plugs and flexible cord sets used indoors for
extended service and are not likely to be damaged.
Generators, portable or vehicle mounted, rated not more than 5 kilowatts
where the circuit conductors of the generators are insulated from the
generator frame and other ground surfaces (2-wire, 120-volt, single-phase
ungrounded “isolated” output).
Portable custom made Class A GFCI protection for equipment operating at >120 volts
should be considered in the job site hazard assessment (see Bender custom class A
GFCI’s for 208 – 480 AC and DC).
6.7.1 Types of GFCIs

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a. Receptacle
Receptacle-type GFCIs protect only the receptacle and equipment plugged
directly into the receptacle.
b. Feed-Through
Feed-through- type GFCIs protect equipment plugged into the receptacle
and all other receptacles connected electrically downstream. Downstream
receptacles should be identified as protected by a GFCI.
c. Panel Circuit Breaker
Panel circuit breaker-type GFCIs protect an entire circuit. They are installed
in the circuit-breaker panel. Protected receptacles should be identified as
protected by a GFCI.
d. Cord-Connected
Cord-connected-type GFCIs contain several receptacles, each protected by
a GFCI. An example is the Hubbell Spider.
e. In-Line
In-line GFCIs are molded into extension cords.
f. Plug-In
Plug-in model GFCIs can be inserted into normal receptacles at or as close
to the source as possible so they protect all cords and equipment plugged
into the circuit.
g. Project-/Site-Fabricated
Project-/site-fabricated GFCIs may be fabricated at the project/site by
purchasing independent equipment (accepted by an National Recognized
Testing Laboratory or local in-country requirements / authority have
jurisdiction, and assembling the equipment into a unit. It is important that
the assembly be used in accordance with the design intent. For instance,
weatherproof equipment should be used in outdoor environments.
Any fabrication, repair or modification to a GFCI must be performed by a
qualified electrician.
6.7.2 Personnel Protection
“Class A” GFCIs must be used for personnel protection.
Note: A GFCI will not protect employees in contact with either 2 circuits at once
or a circuit other than the one being used. A GFCI will only protect
downstream on one circuit.
6.7.3 Lighting

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Lighting for vessel entry must be provided by low voltage, explosion-proof

systems where there is explicability potential. In cases where explicability
potential is not prevalent, lighting electrical sources must be equipped with
GFCIs.
GFCIs must be used for portable lighting systems.
6.7.4 GFCI Testing
Electrical workers or electrical engineers will test GFCI receptacles and breakers
at least monthly using the provided test button.
Users will test portable GFCIs using the test button provided before each use.
An electrical worker will inspect/test portable GFCIs quarterly. A valid test can be
performed by inserting a Hubbell GFT-2G testing device and rotating the knob
clockwise until the GFCI trips. The device must trip at or before 6 mA. An
alternate testing device is Sotcher Measurement G.F.I. tester, Model 440.
Documentation verifying inspectors’ qualification will be maintained on site and is
subject to auditing.
Note: Do not use testers that cause a current on the ground wire.
 If the GFCI passes the test, label/tag the device according to the following
color code or the one that is specified in your site specific safety manual ,
 Color
 Period Covered
Red January 1 through March 31
Green April 1 through June 30
Blue July 1 through September 30
Yellow October 1 through December 31
 If the GFCI fails the test, tag it out of service and (if portable) remove from
service.
 The marking system must remain legible between inspections.
Note: GFCIs with illegible marking systems must be considered unsafe and
tagged and removed from service.
6.8 Flexible Cords And Cables
Extension cord sets will not be used as a substitute for the permanent wiring of
a building.
NRTL -listed in the US or local in-country requirements / authority have jurisdiction
approved flexible cords suitable for conditions and location will be used. Flexible cord
sets used with grounding-type equipment must contain an equipment-grounding
conductor.
Flexible cords and cables must be protected from damage and from becoming a trip
hazard.

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Note: Cords and cables may be damaged by foot traffic, vehicles, sharp edges,
pinching, or improper storage.
Extension cords are an acceptable means of extending power provided they do
not contribute to overload, are protected from damage, used with GFCI
protection and are removed when not in use.
Extension cords may not be plugged into other extension cords, except when
allowed by the manufacturer.
Extension cords should be elevated when possible 7’ above the walking working
surface, secured with non metallic straps or hangers to help prevent damage and
trip hazards. An option can be to run them along the wall or to secure them with
trip strips or molded guards to help prevent damage and minimize tripping hazard
potential.
Extension cords will be inspected daily before use, except those used with appliances
that are for extended service and not exposed to damage.
Surge suppressors must have a built-in circuit interrupter and have cord size equal to or
greater than the cords on the equipment being served. Do not attach to building surfaces
using staples or other means that may damage the cord. Do not connect multiple outlet
devices or surge suppressors together.
Damaged cord sets will be discarded. Cord sets that have breaks in insulation are
repaired by an electrical worker so that the insulation is equal to or better than, the
original. Do not repair cords smaller than number 12 American Wire Gage (AWG) or
local in-country requirements / authority have jurisdiction requirements.
6.9 Blind Penetrations/Break-Ins
The following actions must be taken, as appropriate, when planning to perform a blind
penetration or drill into a wall, floor, slab, roof or an excavation containing or suspected of
containing electrical hazards:
 Review all drawings and documentation. To the extent possible, thoroughly inspect
the jobsite to determine if obstructions are in the drilling path before starting the job.
 Review Practice 000.653.3311, Excavation, Trenching, and Shoring, and follow the
appropriate precautions. Utility locates and field labeling is a required preparatory
step for excavations and should be identified in the JSA.
 Review Practice 000.653.3313, Dismantling and Demolition, and follow appropriate
precautions.
 If the permit to work process is in use, obtain a Permit to Work in accordance with
Practice 000.653.1302.
 A Break-In Permit (Form 000.653.F0177) must be completed for all blind
penetrations/break-ins.
Ground penetrating radar systems are a proactive approach and should be considered
on the JSA/JSA for blind penetrations / Break-In operations.
Break-In Authorized Permit Issuer Training and Authorization

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The appointment and training of Break-In Authorized Permit Issuers is similar to Permit to
Work and Confined Space Entry Permit Authorized Permit Issuers (refer to Practice
000.653.1302). However, in addition, they will have sound and thorough knowledge in
matters relating to the preparation and conduct of blind penetrations and break-in
activities. Practical experience in preparing break-in permits under guidance may be
appropriate. Appointment is made in writing on Form 000.653.F0205, Authorized Permit
Issuers, by the Project Manager.
Note: When performing blind penetration and break-in work in an operating facility, it is
a common requirement to use the facility “break-in permit process” instead of the
process described above. This would be considered acceptable as long as Fluor
intentions and expectations were met or exceeded
If the presence and location of electrical circuits or conductors cannot be
accurately identified and deenergized, appropriate mitigating controls must be
used. At a minimum, employees doing blind penetrations and break-ins use the
appropriate class of dielectric gloves with protective outer leather gloves and
nonconductive safety glasses with side shields. Additional electrical rated PPE
should be considered during pretask planning and job specific hazard
assessment.
6.10 Core Drilling
Survey/scanning services will be used when necessary to confirm reference points and
locate rebar and embedment’s.
Note: Consider using the “break-in permit” process above to ensure adequate hazard
identification and controls.
When possible, use existing penetrations as reference points to layout or verify correct
locations for core drilling.
Use of pneumatic-powered drilling equipment requires the use of safety chains or other
equivalent safety/locking devices at all hose connections and couplings.
Drilling equipment will be provided with an additional external ground wire, No. 10 AWG
or greater.
A GFCI device and concealed metal detector (dielectric drill stop) will be installed to
ensure that the power is interrupted if metal embedment’s are contacted during drilling
operations. Ground penetrating radar systems are a proactive alternative and should be
considered on the JSA/RA for core drilling operations.
Note: Concealed metal detectors should not be relied upon for shock protection if an
energized circuit is contacted. If the presence and location of electrical circuits or
conductors cannot be accurately identified and de-energized, appropriate
mitigating controls must be used. At a minimum, employees doing core drilling
and break-ins use the appropriate class of dielectric gloves with protective outer
leather gloves and nonconductive safety glasses with side shields.
6.11 Electric Code Compliance

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Employees must use or install equipment that is certified, listed, labeled, or otherwise
determined to be safe by a Fluor Electrical Safety National Recognized Testing
Laboratory such as UL in the US or the local in-country requirements / authority have
jurisdiction.
 Custom -made equipment or related equipment may be acceptable if the
manufacturer states the components are safe for their intended use by its
manufacturer on the basis of test data, which must be obtained by, or delivered to,
and retained by the facility/owner. This equipment must be approved by the AHJ
before purchase.
 Onsite testing, certification, listing, or labeling can be performed by an NRTL in the
US or the local in-country requirements / authority have jurisdiction.
Employees must design, install, and inspect new installations and modifications in
accordance with applicable electric codes and standards.
6.12 Work Affecting Electrical Utilities Operations
Refer to Practice 000.653.3209, Working Near Overhead Power Lines.
6.13 Training
Training for construction, maintenance employees and electrical workers will be
conducted as follows:
 All field employees, to include painters and janitorial staff, must receive an
appropriate level of basic instruction on electrical safety (ability to recognize and
avoid electrical hazards) as part of their orientation.
 Employees who face a higher than normal risk of contact with electrically energized
parts 50 volts or more to ground are trained as “electrical workers” in accordance
with 29 CFR 1910 - Subpart S and 29 CFR 1926 - Subpart K and NFPA 70E or local
in-country requirements / authority have jurisdiction.
Note: A valid “electrician journeyman” certificate satisfies the OSHA requirement.
LO/TO, Arc Flash and Electrical Safety training is recommended annually for all
electrical workers, refreshers required every three years for electrical workers
and those expected to work in a energized electrical environment. Hands on
training in a zero energy environment is recommended for all employees
expected to work in a exposed energized environment. PPE training is required
for all, CPR and AED training is required annually for electrical stand by
personnel, first aid is also recommended.
Refresher training is required if any execution deficiencies are identified in any
category. Training content and training rosters must be maintained per Fluor
HSE Record Management and Document Control procedure (000.653.0020) to
document the content of the training, the date, trainer and attendees trained.
 Immediate supervisors (such as foremen and general foremen) have at least the
same level of electrical safety training as the employees/workers they are
responsible for, or for whom they plan or supervise work.

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 If the employee is unfamiliar with the construction or operation of equipment or

hazards associated with the task, additional training is required. In these cases, the
supervisor documents the instruction the employee receives in the use of safe work
practices for the voltage levels to be encountered and the selection, inspection, and
use of PPE.
 Training is conducted, documented, and tracked in accordance with Practice
000.653.1001, Training and Orientation.
6.14 Program Evaluation
The “electrical safety” section of the Corporate HSE Audit (Form 653.F0273), this
procedure and the electrical safety training programs will be used at least annually to
evaluate implementation and document employee skill levels and the effectiveness of the
electrical safety program. In addition documented electrical safety program audits at each
effected site will be conducted every three years.

7.0 RESOURCES
Global Standards
Australian Government Safety and Compensation Council; List of National Codes of
Practice/Standards
European Union European Agency for Safety and Health at Work
United Kingdom Health and Safety at Work etc Act 1974
“Relevant UK Health & Safety Regulations made under the
Health & Safety at Work etc Act 1974”
Related Fluor University Courses
HSE025 Pre-Task Planning/Risk Analysis
HSE187 Electrical Safety

8.0 REFERENCES
Practices
Practice 000.653.0020 HSE MS – Execution
Practice 000.653.1001 Training and Orientation
Practice 000.653.1302 Permit to Work
Practice 000.653.1304 Pre-Task Planning/Risk Analysis
Practice 000.653.3209 Working Near Overhead Power Lines
Practice 000.653.3311 Excavation, Trenching, and Shoring
Practice 000.653.3313 Dismantling and Demolition
Practice 000.653.3315 Hazardous Energy Control

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Forms
Form 000.653.F0100 Job Safety Analysis/Risk Assessment
Form 000.653.F0101 Safety Task Assignment
Form 000.653.F0177 Break-In Permit
Form 000.653.F0181 Permit to Work
Form 000.653.F0190 HSE Inspections Tool
Form 000.653.F0205 Authorized Permit Issuers
Form 000.653.F0273 Corporate HSE Audit
Form 000.653.F0277 Energized Electrical Work Permit (EWP)
Form 000.653.F0353 Checklist for Insulating Rubber Gloves
Form 000.653.F0354 Contractor Qualified Energized Electrical Authorization
Form 000.653.F0355 Fluor Qualified Energized Electrical Employee List
Non-Fluor Documents
ANSI C-2 National Electrical Safety Code
ASTM 1506 Flame Resistant Textile Materials
IEEE 1584 Guide for Performing Arc-Flash Hazard Calculations
NFPA 70 National Electrical Code
NFPA 70E Standard for Electrical Safety Requirements for Employee
Workplaces

9.0 ATTACHMENTS / ADDENDA

Attachments
Not Used
Addenda
Not Used

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