1 Construction of Workshop
Please see attachment for clearer detail
2 Workshop Equipment
2.1 Coil Winding Machine
For the inverter business, the coil winding machine will be useful in the manufacture of transformers
and inductors. The use of the machine can be expanded to electric motors, generators,
microphones, etc.
Parameters such as inductance, Q factor, insulation strength, and strength of the desired magnetic
field greatly influence the design of coil windings and consequently the choice of winding machine.
Also of consideration is the shape and dimensions of the windings.
Wire size:
Maximum Pitch:
Winding Width:
Bobbin Diameter:
Max speed:
Power:
Dimensions:
Net weight:
CE cert.
2.2 Digital Frequency Counter
Used to test the frequency of inverters being manufactured.
2.2.1 Frequency counter features
i. I/O interfaces- RS232, USB, GPIB, Ethernet
ii. Resolution
iii. Is it a Direct or Reciprocal counter
iv. Time base Technologies: Room Temperature Crystal Oscillator (RTXO), Temperature
Compensated Crystal Oscillator (TCXO), Oven Controlled Crystal Oscillator (OCXO)
2.3 Digital LCR Bridge
Measurement of capacitance, inductance and resistance.
i. Throughput
ii. Data Interface
iii. Build Quality
2.4 10MHz Dual Trace Oscilloscope
i. Bandwidth
ii. Sample Rate
iii. Channel Density
iv. Max Memory Depth
v. Triggering Capabilities
vi. Input ranges and probes
vii. Form factor: traditional benchtop, handheld, and PC-based.
viii. Resolution and accuracy
2.5 DC Regulated Power Supply 30V 2A
i. Current and Voltage Rating
ii. Load Regulation
iii. Overload Protection
iv. Efficiency
v. Noise & Ripple
2.6 Digital Voltage
i. Range
2.7 Digital Multimeter
i. Communication interface
2.8 Flow Soldering Machine
i. Largest board size (length x width)
ii. Wave Type: Laminar/ Turbulent
iii. Flux Systems: Foam/ Spray
iv. Preheat Systems: infrared/ convection
v. Board Running method: Automated in-line system, Manual conveyor system, Palletized
carrier system
vi. Air knife cleaning
vii. Recirculating cleaning system
viii. Inerting systems
ix. Roll-out solder pot
x. PC interface
2.9 Surface Mounting Machine
This robotic machine is needed for the purpose of placing surface-mount devices (SMDs) onto a
printed circuit board (PCB).
i. Placement speed
ii. Parts size
iii. Feeder slots
iv. Component lead pitch
v. Feeder rack specification
vi. Accuracy and repeatability
2.10 Line Frequency Monitor
i. Display: Number of digits
ii. Range
iii. Resolution
iv. Input voltage
v. Accuracy
vi. Sampling Time
vii. Time base
viii. Circuit
ix. Memory
x. Battery
xi. Power Current
xii. Operating Temperature
xiii. Operating Humidity
xiv. Weight
xv. Dimension
xvi. Data logging Interface
2.11 True RMS meter
i. Range
ii. Interface
2.12 Drummer Stat 4A and 8A
2.13 Panel Meters
2.14 HV Tester
2.15 Rheostats
2.16 Electric Drill Pillar Type
i. Depth and diameters
ii. Power of the drill
iii. User Experience- hand wheels, handles
iv. Bench type, stationary type
v. The spindle-to-chuck distance
vi. The power supply
vii. The capacity of the chuck
viii. Range and Selection of speeds
ix. The ease of adjustment
x. The precision of drilling
2.17 Megger
i. Environment
ii. Current: polarisation current, leakage current
iii. Voltage requirements
2.18 Power Analyser
i. Data logging
ii. Data Storage
iii. Communication Interface
iv. Power Accuracy
v. Measurement Range
vi. Industry Standards
vii. Single/three phase
viii. Harmonic analysis
ix. Load-Related Tests
x. Source-Related Tests
2.19 CAD/CAM Computers
i. Processor: Core, clock speed, threads
ii. RAM
iii. Hard drive
iv. Graphics card GPU
v. Monitor
vi. CAD Software
2.20 Flying Probe Testers
2.20.1 Uses
4-wire Kelvin measurements
Analog component testing
Analog signature analysis
ATE diagnostics
Bare board test
Boundary scan testing
Flash programming
Functional test
Low Value Component testing
New Product Introduction
Open/short detection
Optical Inspection
Power-off testing
Power-on testing
2.21 Strip Etching Machines
2.22 PCB CNC Machines
i. Linear Motion Guide ways
ii. Types of CNC Control System: Reliability of the CNC controls, Effectiveness of the controls,
Software stability, User friendliness – are you able to find operators for these controls?
iii. Precision
iv. Work area
v. Spindle type
vi. Spindle cooling
vii. Drill Bits
viii. Engraving Bit
ix. End Mill
x. Software
2.23 Optical Inspection Equipment
2.24 Automatic Plating Machines
3 Components
Resistors, Diodes, Capacitors, Switches, Transistors, S.C.R, MOSFETS, Heat Sinks, ICs, LEDs,
Connectors, Auto Wires, Wire and Sleeves, Relays, Lugs Cabinet, PCB, Jacks, Pre-set, Socket, Fuse-
Holder, Mains Lead, Copper Wire, Tapes, Sleeves Plastic Formers, Impregnation Compound, Ktheriod
+ Prespam Paper, P.F., Hardware fittings, Coir, Varnish.
4 Design and Manufacturing Process
i. TECHNICAL
SPECIFICATIONS
ii. RESEARCH AND
DEVELOPMENT
iii. PRINTED CIRCUIT
DESIGN
iv. PROTOTYPE
v. LABORATORY
TESTS
vi. CASING DESIGN &
MANUFACTURE
vii. FIELD TEST
ASSEMBLY
viii. FIELD TEST
ix. SERIAL
MANUFACTURING
x. CALIBRATION
xi. OPERATIONAL
TESTS
xii. BOXING &
OPERATIONAL
MANUAL
