Industrial Pharmacy Lab Manual
Industrial Pharmacy Lab Manual
LAB MANUAL
INDUSTRIAL PHARMACY-I
PREPARED BY: MR. AMLAN BISHAL VERIFIED BY: MR. MAYUKH JANA
INDUSTRIAL PHARMACY-I
LAB MANUAL
PREPARED BY: MR. AMLAN BISHAL VERIFIED BY: MR. MAYUKH JANA
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INDUSTRIAL PHARMACY LAB
LIST OF EXPERIMENTS
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Relationship between Angle of reposes and flow property
Angle of repose(θ) Type of flow
<25 Excellent
25-30 Good
30-40 Passable
>40 Very poor
4. Carr’s Compressibility Index: It indicates the ease with which a material can be
induced to flow; it is expressed as a percentage and is given by
I=(Dt-Db)/Dt ×100
Where,
D is the tapped density of the powder.
Db is the bulk density of the powder.
Relationship between Carr’s index and flow property
5. Hausner’s ratio: It indicates the flow properties of the powder and is measured by the
ratio of tapped density to the bulk density.
Hausner's ratio = (Tapped density)/ (Bulk density) ×100
Values of Hausner’s ratio :< 1.25: good flow and > 1.25: poor flow
If Hausner’s ratio is between 1.25-1.5, flow property can be improved by addition of glidants.
6. Size and Size Distribution Analysis: The particle-size distribution (PSD) of a powder,
or granular material, is a list of values or a mathematical function that defines the relative
amount, (typically by mass) of particles present according to size.
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The size and shape distribution of the metal particles impacts powder behavior during die filling,
compaction, and sintering, and therefore influences the physical properties of the parts created.
In the pharmaceutical industry the size of active ingredients influences critical characteristics
including content uniformity, dissolution, and absorption rates.
Measurement Techniques:
1. Sieve Analysis
2. Air elutriation analysis
3. Photo analysis
4. Optical counting methods
5. Electro resistance counting methods
6. Sedimentation techniques
7. Laser diffraction methods
The way PSD is usually defined by the method by which it is determined. The most easily
understood method of determination is sieve analysis, where powder is separated on sieves of
different sizes. Thus, the PSD is defined in terms of discrete size ranges: e.g. "% of sample
between 45 μm and 53 μm", when sieves of these sizes are used. The PSD is usually determined
over a list of size ranges that covers nearly all the sizes present in the sample. However, the idea
of the notional "sieve", that "retains" particles above a certain size, and "passes" particles below
that size, is universally used in presenting PSD data of all kinds.
The PSD may be expressed as a "range" analysis, in which the amount in each size range is listed
in order. It may also be presented in "cumulative" form, in which the total of all sizes "retained"
or "passed" by a single notional "sieve" is given for a range of sizes. Range analysis is suitable
when a particular ideal mid-range particle size is being sought, while cumulative analysis is used
where the amount of "under-size" or "over-size" must be controlled.
PROCEDURE:
Bulk density and tapped density: Pass a quantity of sample sufficient to complete the test
through a sieve, if necessary, to break up agglomerates. Into a measuring cylinder of 100 ml,
gently introduce, without compacting, approximately 15g of the test sample and weighed.
Carefully level the powder without compacting, if necessary, and read the unsettled apparent
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volume to the nearest graduated unit. Calculate the bulk density by applying the above formula.
The tapped volume is obtained by mechanically tapping the measuring cylinder containing the
sample of 15 gm with a fixed drop of 14±2 mm at a nominal rate of 300 drops per mins until a
constant volume is observed. Then calculate the tapped density by using the above formula.
After getting the value of bulk density and tapped density, Carr’s Compressibility Index and
Hausner’s ratio is calculated by using the formula.
Angle of repose: The static angle of repose was measured according to the fixed funnel and free
standing cone method. A funnel was clamped with its tip 2cm above a graph paper placed on a
flat horizontal surface. The powders were carefully poured through the funnel. Block the orifice
of the funnel by thumb. Fill the powder in the funnel and remove the thumb immediately. After
emptying the powder from the funnel, measure the height of the pile and diameter.
Size and Size Distribution Analysis: Arrange all the sieves on the shaker one above the other in
increasing opening order i.e. decreasing sieve number, the one with powder sample occupying
the upper most position. Weigh about 50g (W) of given sample and place it over the top
sieve(Lowest sieve number).Shake the sieve either mechanically or electrically for a period of
half an hour.
The powder retained on each sieve is collected and weighed separately. The percentage weight
retained on each sieve is calculated by,
Percentage powder retained=
weight of powder that have retained over the sieve
× 100
weight of total powder taken for experiment
OBSERVATIONS:
Sieve Cumulative
Arthematic Average Weight Cumulative
S. number %weight percentage of
mean size of size of the retained on a percentage of
No passed retained oversized
opening(µm) particle sieve(gm) undersized
or particles
retained
1 10/16 1350 W1
2 16/22 855 W2
3 22/40 517.5 W3
4 40/60 287.5 W4
5 60/85 142.5 W5
6 85/100 27.5 W6
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REPORT:
The preformulation parameters of the prepared granules were found to be:
Bulk density:
Tapped density:
Carr’s Compressibility Index:
Hausner’s ratio:
Angle of repose:
Size distribution analysis: The given sample is size separated by the sieves.
Their frequency distribution curve of the particle was plotted.
The average particle size----µm were found to be maximum of ---%
The average particle size----- µm were found to be minimum of ---- %
The cumulative size distribution curve was also plotted and the total average particle size is
found to be-- µm
VIVA QUESTIONS:
What is preformulation?
What are true density and bulk density and tapped density?
What is porosity?
What is the role of bulkiness and compressibility of powder in the manufacturing of the dosage
forms?
What is void volume?
What is the importance of angle of repose?
What are the different methods used to determine size distribution analysis?
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INTRODUCTION TO TABLETS
Tablets may be defined as the solid unit dosage forms containing one or more medicaments and
excipients, prepared either by molding or compression. It comprises a mixture of active
substances and excipients in powder or granule form. The excipients include diluents, binders, or
granulating agents, glidants and lubricants to ensure efficient tablet compression, disintegrants to
promote tablet break-up in the digestive tract, sweeteners or flavors to enhance taste and
pigments to make tablets visually attractive.
ADVANTAGES:
1. Tablets offer the greatest compatibilities of all oral dosage forms for the greatest dose
precision and the least content variability.
2. Their cost is lowest of all oral dosage form.
3. They are lightest and compact.
4. Easiest and cheapest to package and ship.
5. They have better physical and chemical stability and exert physiological activity of drug.
6. Special forms to facilitate patient compliance eg: - sustained release, extended-release
formulations.
7. Suitable for large scale economical production.
DISADVANTAGES:
1. Unsuitable for infants and children and patients who cannot swallow.
2. Delayed onset of action compared to liquid orals and parenteral.
3. Drugs with poor wetting, slow dissolution properties, optimum absorption high in GIT or
combination of above features make tablet manufacturing difficult.
4. Bitter tasting drugs, drugs with objectionable odor or drugs that are sensitive to oxygen or
atmospheric moisture may require encapsulation or entrapment prior to compression.
DIFFERENT TYPES OF TABLETS
They are generally divided as
A. Compressed tablets
B. Moulded tablets/ Tablets triturates.
CLASSIFICATION OF TABLETS ACCORDING TO USAGE:
(A) Tablets ingested orally:
1. Compressed tablet, e.g., Paracetamol tablet
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2. Multiple compressed tablet
a. Layered tablets
b. Press coated/Dry coated Tablets
3. Repeat action tablet
4. Delayed release tablet, e.g., Enteric coated Bisacodyl tablet
5. Sugar coated tablet, e.g., Multivitamin tablet
6. Film coated tablet, e.g., Metronidazole tablet
7. Chewable tablet, e.g., Antacid tablet
(B) Tablets used in oral cavity:
1. Buccal tablet, e.g., Vitamin-C tablet
2. Sublingual tablet, e.g., Nitroglycerin tablet
3. Troches or lozenges
4. Dental cone
(C) Tablets used to prepare solution:
1. Effervescent tablet, e.g., Disprin tablet (Aspirin)
2. Dispensing tablet, e.g., Enzyme tablet (DigiPlex)
3. Hypodermic tablet
4. Tablet triturates e.g., Enzyme tablet
(D) Tablets administered by other Routes
1. Implantation tablets
2. Vaginal tablets
FORMULATION OF TABLETS:
In addition to active ingredient, tablet contains a number of inert materials known as additives or
excipients.
Different excipients are:
1. Diluents
2. Binders and adhesives
3. Disintegrants
4. Lubricants and glidants
5. Colouring agents
6. Flavoring agents
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7. Sweetening agents
1. Diluents (Fillers)
Diluents are used to make required bulk of the tablet when the drug dosage is inadequate to
produce the bulk. Secondary reason is to provide better tablet properties such as improve
cohesion, to permit use of direct compression manufacturing or to promote flow.
a. Diluents for wet granulation
i. Lactose (hydrous): Most widely used. Lactose reacts with certain amine drugs /
proteins in the presence of metal stearates (lubricants) resulting in the tablet
discoloration with time. Such a reaction is known as Millard reaction (Browning
reaction)
ii. Anhydrous lactose
iii. Dicalcium phosphate and calcium sulfate: Excellent for water sensitive drugs
because they contain appreciable water content and have low affinity to
atmospheric moisture.
iv. Bentonite and kaolin
b. Diluents for dry granulation and direct compression
i. Spray dried lactose
ii. Directly compressible starches (corn, wheat or potato). They act as lubricant, binder
and disintegrants
iii. Colloidal silica
iv. Sodium chloride used for dental cones
v. Mannitol, sorbitol, sucrose, dextrose (These agents can also be used as binder in
solution form or for wet granulation)
2. Binders and Adhesives: These materials are added to hold powders together to form granules
to promote cohesive compacts for directly compressed tablet.
Example: Acacia, tragacanth- Solution for 10-25% Conc. Cellulose derivatives- Methyl
cellulose, Hydroxy propyl methyl cellulose, Polyvinylpyrrolidone (PVP)- 2% conc. Starch paste-
5-15% solution.
3. Disintegrants: Added to a tablet formulation to facilitate its breaking or disintegration when it
comes in contact with water in GIT. Disintegrants acts by three mechanisms
a. Swelling e.g., alginates, starch, PVP ect.
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b. Improving penetration of aqueous liquids (wetting agents) e.g., SLS, clays
c. Liberation of gas from effervescent base, e.g., NaHCO3 and citric acid.
Superdisintegrants: Swells up to ten-fold within 30 seconds when contact water.
Example: Croscarmellose- cross-linked cellulose, Crospovidone- cross-linked povidone
(polymer), Sodium starch glycolate- cross-linked starch.
4. Lubricants: These are added for the following reasons
• Prevents adhesion of the tablet material to the surface of dies and punches.
• Reduce inter-particular friction; improve the rate of flow of tablet granulation.
• Facilitate ejection of the tablets from the die cavity.
Example: Lubricants- Stearic acid, Stearic acid salt – Stearic acid, Magnesium stearate, Talc,
PEG (Polyethylene glycols). Glidants- Corn Starch – 5-10% conc, Talc-5% conc., Silica
derivative – Colloidal silicas such as Cab-O-Sil, Syloid, Aerosil in 0.25-3% conc.
Glidants are intended to promote flow of the tablet granulation or powder materials by reducing
the friction between the particles.
5. Coloring agent: The use of colors and dyes in a tablet has three purposes:
(i) It makes the tablet more esthetic in appearance.
(ii) Colour helps the manufacturer to identify the product during its preparation.
All colorants used in pharmaceuticals must be approved and certified by the FDA (food & Drug
Administration). Dyes are generally listed as FD&C (food, Drug & Cosmetic Dyes) dyes and
D&C (Drug & Cosmetic Dyes).
Example: FD & C yellow 6-sunset yellow FD & C yellow 5- Tartrazine FD & C green 3- Fast
Green FD & C blue 1- Brilliant Blue FD & C blue 2 – Indigo carmine D & C red 3- Erythrosine.
D & C red 22 – Eosin Y
6. Flavoring agents: Flavors are usually limited to chewable tablets or other tablets intended to
dissolve in the mouth. Flavor oils are added to tablet granulations in solvents, are dispersed on
clays and other adsorbents or are emulsified in aqueous granulating agents (i.e., binder). Usually,
the maximum amount of oil that can be incorporated to a granulation without influencing itS
tableting characteristics is 0.5 to 0.75% w/v.
6. Sweetening agents: The use of sweeteners is primarily limited to chewable tablets.
e.g. - Sugar.
Mannitol-72% as sweet as sugar, cooling & mouth filling effect
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Saccharin- Artificial sweetener, 500 times sweeter than sucrose. Disadvantages: it has a
bitter after taste and carcinogenic
Aspartame (Searle) - widely replacing saccharin. Disadvantage – lack of stability in
presence of moisture
MANUFACTURING METHODS OF TABLETS: In the tablet-pressing process, it is
important that all ingredients be dry, powdered, and of uniform grain size as much as possible.
The main guideline in manufacture is to ensure that the appropriate amount of active ingredient
is equal in each tablet so ingredients should be well-mixed. Compressed tablets are exerted to
great pressure in order to compact the material. If a sufficiently homogenous mix of the
components cannot be obtained with simple mixing, the ingredients must be granulated prior to
compression to assure an even distribution of the active compound in the final tablet. Two basic
techniques are used to prepare powders for granulation into a tablet: wet granulation and dry
granulation.
Powders that can be mixed well do not require granulation and can be compressed into tablets
through Direct Compression.
The manufacturing of tablet dosage form is basically done by two methods, such as
1) Wet Granulation (most products)
2) Direct Compression
WET GRANULATION: Wet Granulation is a process of size enlargement whereby small
particles are gathered into larger permanent aggregates in which the original particles can still be
identified. Granulation usually refers to processes whereby agglomerates with sizes ranging from
0.1 to 2.0 mm are produced. The most important reasons for a granulation step prior to tableting
are to:
• Improve the flow properties of the mix and hence the uniformity of the dose.
• Prevent segregation of the ingredients.
• Improve the compression characteristics of the tablet mixture.
• Reduce dust during handling
The flow ability of the tablet mixture improves because the granules are larger and more
spherical than the primary particles. Larger particles usually flow better than small particles (e.g.
compare the flow ability of crystal sugar with powder sugar). In the hopper of tablet machines,
small particles tend to segregate from the larger ones because of the vibration of the machine.
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This causes higher concentrations of small particles at the bottom of the hopper. After
granulation all particles are bound tight in the right amount in the granules, which prevents
segregation of the small particles
Process Flow Chart
(Wet granulation method)
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Equipment’s used in wet granulation method:
1. Electronic Balance
2. Sieve
3. Rapid Mass Granulator (RMG)
4. Multimill
5. Fluid Bed Dryer
6. Double Cone Blender
7. Vat for the preparation of granulating fluid
DIRECT COMPRESSION: In the direct compression method, directly compressible filler (also
called a filler-binder) is blended with the active(s), a lubricant, and a disintegrating agent. Such
free flowing directly compressible fillers make direct compression possible and practical. These
include anhydrous lactose, unmilled dicalcium phosphate dihydrate, microcrystalline cellulose
(e.g., Avicel PH 101), and modified (spray processed) lactose (e.g., Ludipress). Modified starch,
e.g., Starch 1500 flows better and compresses better than original starch, but are not as effective
as other materials as the sole filler-binder. Generally, Starch 1500 is used as a component of a
direct compression filler system, most likely for its disintegrating property, i.e., as a more
compactible and better flowing substitute for starch. Certain materials like mannitol, sorbitol and
modified sucrose are particularly useful in formulating direct compression chewable tablets.
Direct compression method can be classified as
a) Direct Compression with direct compressible materials and
b) Direct Compression by Slugging method
Equipment’s used in direct compression method:
1. Electronic Balance
2. Sieve
3. Double cone blender
4. Rotary Press
Process flow chart
(Direct Compression with direct compressible materials)
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EXPERIMENT NO: 2
PREPARATION OF PARACETOMOL TABLETS
AIM: To prepare and submit 10 paracetamol (100 mg) tablets by wet granulation method.
REQUIREMENTS: Mortar and pestle, spatula, beaker, Sieve
PRINCIPLE: Tablet is an important solid dosage form which is usually prepared with the aid of
suitable pharmaceutical excipients. Tablets may vary with size, shape, cut, hardness, thickness.
Their disintegration and dissolution characteristics and other aspects change depending on their
intended use and method of manufacturing.
Compressed tablets are mainly prepared by 3 basic methods
• Wet granulation
• Dry granulation
• Direct compression
Wet granulation is the widely used method for the production of compressed tablets. Steps
involved in wet granulation method are
a) Weighing and blending of ingredients
b) Preparing a damp mass by adding wet binder
c) Converting the damp mass into wet granules
d) Drying of granules
e) Sizing the granules by dry screening
f) Addition of lubricants
g) Formation of tablets by compression
During the preparation process each step may influence the quality of tablet produced. In this
preparation paracetamol used as API (antipyretic), lactose as adjuvant, starch (purified) as
binding agent, starch monohydrate as disintegrant, magnesium stearate as lubricant and talc as
Glidant.
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Ingredients table (Formula):
SL 1 10
INGREDIENTS PURPOS
NO. TABLET TABLETS E
1 Paracetamol (API) Analgesic
&
Antipyretic
2 Starch (Purified) Binding
agent
3 Lactose Diluent
Monohydrate
4 Strarch Monohydrate Disintegra
nt
5 Talc Glidant
6 Mg.Stearate Lubricant
PROCEDURE:
a) Preparation of starch mucilage: Dissolve 5mg of starch in 100ml of distilled water then
resulting mixture is heated on a water bath until the starch is gelatinized by the formation
of mucilage.
b) Divide disintegrating agent (starch monohydrate) into 2 portions to incorporate during
wet granulation and after drying of granules to act as an intragranular and extra granular
disintegrant.
c) Wet Granulation: Accurately weigh and mix the specified amount of paracetamol and
other excipients (except half of the disintegrating agent and lubricant) until uniform
powder is formed by geometric mixing.
d) A damp mass of the mixture is prepared by adding appropriate amount of the 5% starch
mucilage and kneading by hand.
e) Wet mass is subsequently passes through a 6/10 mesh sieve/screen to form wet granules.
Resulted granules are spread evenly on a large piece of paper in a tray and dried at 40⁰C-
60⁰C for 30min in an oven.
f) Dried granules are passed through a sieve 16 or 20 # and mixed with remaining half of
the disintegrating agent and lubricant.
g) Resulting granules mixture is compressed in a tablet compression machine to obtain
tablets.
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h) Prepared tablets are stored properly for further evaluation.
REPORT: Paracetamol tablets were prepared by wet granulation method and submitted.
VIVA QUESTIONS:
What is tablet?
What are the advantages and disadvantages of tablet?
What are the different types of tablet?
What are the different methods of preparation of tablet?
What are the basic ingredients used in wet granulation method? Give examples.
What is the use of paracetamol?
What are the steps involved in wet granulation method?
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EXPERIMENT NO: 03
EVALUATION OF PARACETOMOL TABLETS
AIM: To evaluate prepared paracetamol tablets.
REQUIREMENTS: Beaker, Test tubes, Test apparatuses
PRINCIPLE:
Evaluation parameters of tablets:
APPEARANCE:
Tablet from each formulation were randomly selected and organoleptic properties such as color,
taste, and shape were evaluated.
HARDNESS TEST:
The tablet hardness is defined as the force required to break a tablet in a diametric direction. A
tablet was placed between two anvils. Force was applied to anvils and crushing strength that
causes the tablet to break was recorded. The hardness was measured using Monsanto hardness
tester.
THICKNESS:
The thickness of tablets was determined using a Vernier calliper. Three tablets from each batch
were used, and average values were calculated.
FRIABILITY TEST:
The friability of tablets was determined using Roche Friabilator. It is express in percentage (%).
Ten or twenty tablets were initially weighed and revolved at 25 rpm for 4 min. The tablets were
then reweighed after removal of fines and the percentage of weight loss was calculated. The %
friability was then calculated by,
F = (Winitial – Wfiinal) x 100 / Winitial
Acceptance criteria for % friability % weight loss should be less than 1%.
WEIGHT VARIATION TEST:
Twenty tablets were selected randomly from each batch and weighed individually on electronic
balance. The individual weighed is then compared with average weight for the weight variations.
The following percentage deviation in weight variation is allowed (U.S.P).
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Average weight % difference
130 mg or less 10
130 – 324 mg 7.5
More than 324 mg 5
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EXPERIMENT NO: 04
PREPARATION OF ASPIRIN TABLETS
AIM: To prepare and submit 10 Aspirin (100 mg) tablets by wet granulation method.
REQUIREMENTS: Mortar and pestle, spatula, beaker, Sieve
PRINCIPLE: Tablet is an important solid dosage form which is usually prepared with the aid of
suitable pharmaceutical excipients. Tablets may vary with size, shape, cut, hardness, thickness.
Their disintegration and dissolution characteristics and other aspects change depending on their
intended use and method of manufacturing.
Compressed tablets are mainly prepared by 3 basic methods
• Wet granulation
• Dry granulation
• Direct compression
Wet granulation is the widely used method for the production of compressed tablets. Steps
involved in wet granulation method are
h) Weighing and blending of ingredients
i) Preparing a damp mass by adding wet binder
j) Converting the damp mass into wet granules
k) Drying of granules
l) Sizing the granules by dry screening
m) Addition of lubricants
n) Formation of tablets by compression
During the preparation process each step may influence the quality of tablet produced. In this
preparation Aspirin used as API (Aspirin, also known as acetylsalicylic acid, is a medication
used to treat pain, fever, or inflammation), lactose as adjuvant, acacia as binding agent, starch
monohydrate as disintegrant, magnesium stearate as lubricant and talc as Glidant.
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Ingredients table (Formula):
1 10
S.NO INGREDIENTS PURPOSE
TABLET TABLETS
Treat Pain, Fever, Or
1 ASPIRIN (API)
Inflammation
2 ACACIA Binding agent
6 MG.STEARATE Lubricant
PROCEDURE:
a) Divide disintegrating agent (starch monohydrate) into 2 portions to incorporate during
wet granulation and after drying of granules to act as an intragranular and extra granular
disintegrant.
b) Wet Granulation: Accurately weigh and mix the specified amount of Aspirin and other
excipients (except half of the disintegrating agent and lubricant) until uniform powder is
formed by geometric mixing.
c) A damp mass of the mixture is prepared by adding appropriate amount of the acacia and
drop wise addition of water.
d) Wet mass is subsequently passes through a 6/10 mesh sieve/screen to form wet granules.
Resulted granules are spread evenly on a large piece of paper in a tray and dried at 40⁰C-
60⁰C for 30min in an oven.
e) Dried granules are passed through a sieve 16 or 20 # and mixed with remaining half of
the disintegrating agent and lubricant.
f) Resulting granules mixture is compressed in a tablet compression machine to obtain
tablets.
g) Prepared tablets are stored properly for further evaluation.
REPORT: Aspirin tablets were prepared by wet granulation method and submitted.
VIVA QUESTIONS:
What is the use of aspirin tablet?
What is the use of diluent and Glidant in tablet formulation? Give examples.
Give some examples of binders used in tablet formulation.
Why disintegrating agents are used in 2 portions in tablet preparation?
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EXPERIMENT NO: 05
EVALUATION OF ASPIRIN TABLETS
AIM: To evaluate prepared Aspirin tablets.
REQUIREMENTS: Beaker, Test tubes, Test apparatuses
Evaluation parameters of tablets:
APPEARANCE:
Tablet from each formulation were randomly selected and organoleptic properties such as color,
taste, and shape were evaluated.
HARDNESS TEST:
The tablet hardness is defined as the force required to break a tablet in a diametric direction. A
tablet was placed between two anvils. Force was applied to anvils and crushing strength that
causes the tablet to break was recorded. The hardness was measured using Monsanto hardness
tester.
THICKNESS:
The thickness of tablets was determined using a Vernier caliper. Three tablets from each batch
were used, and average values were calculated.
FRIABILITY TEST:
The friability of tablets was determined using Roche Friabilator. It is express in percentage (%).
Ten or twenty tablets were initially weighed and revolved at 25 rpm for 4 min. The tablets were
then reweighed after removal of fines and the percentage of weight loss was calculated. The %
friability was then calculated by,
F = (Winitial – Wfiinal) x 100 / Winitial
Acceptance criteria for % friability % weight loss should be less than 1%.
WEIGHT VARIATION TEST:
Twenty tablets were selected randomly from each batch and weighed individually on electronic
balance. The individual weighed is then compared with average weight for the weight variations.
The following percentage deviation in weight variation is allowed (U.S.P).
Average weight % difference
130 mg or less 10
130 – 324 mg 7.5
More than 324 mg 5
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DISINTEGRATION TIME TESTING:
It was determine using USP tablet disintegration test apparatus, using 900 ml of distilled water
without disk at room temperature. Test was performed on 6 tablets. One tablet each is kept in all
six tubes. The tubes travel upward and downward in water at 37⁰C±2⁰C. The time taken for all
the six tablets to break down and pass through the mesh at the bottom of the tube is noted. The
tablets pass the test if all the six tablets disintegrate within the prescribed time ( Less than 30
mins for uncoated tablets as per U.S.P).
IN VITRO DRUG RELEASE STUDY:
The release rate of Aspirin from tablets was determined using United States Pharmacopeia (USP)
Dissolution Testing Apparatus Type-II. The dissolution test was performed using 900ml of
5.8pH phosphate buffer, at 37⁰C±0.5⁰C and 50 rpm. A sample (10ml) of the solution was
withdrawn from the dissolution apparatus hourly and the samples were replaced with fresh
dissolution medium. The samples were filtered through a 0.45µ membrane filter. Absorbance of
these solutions was measured at 265 nm using a Thermospectronic-1 UV/V double-beam
spectrophotometer. Cumulative percentage drug release was calculated using an equation
obtained from a standard curve.
REPORT: The evaluation tests are performed and all the tablets are found to be in the
acceptable limits.
VIVA QUESTIONS:
How can we calculate friability of uncoated tablet?
Which test apparatus is used for invitro drug release study?
What are the different organoleptic properties are tested for tablet?
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EXPERIMENT NO: 06
FORMULATION OF FILM COATED TABLETS OF PARACETAMOL
AIM: To prepare 10 tablets of paracetamol film coated tablets.
REQUIREMENTS: Mortar and pestle, Sieve, Beaker, Glass rod
PRINCIPLE: All drugs have their own characteristic, like some drugs are bitter in taste or have
an unpleasant odor, some are sensitive to light or oxides, some are hygroscopic in nature.
Because of this reasons, tablet coating is the choice of option to solve such problems in
conventional dosage form. Tablet film coating is performed by two types, one is aqueous film
coating (generally water is used as a solvent) and non-aqueous film coating (generally organic
solvents are used). Some problems are associated with the non-aqueous film coating like safety
of employees (as most of the solvents are dangerous, smell, and they are not good to breathe),
atmospheric pollution etc. But key problem is with the approval of the regulatory authority. High
quality aqueous film coating must be smooth, uniform and adhere satisfactorily to the tablet
surface and ensure chemical stability of a drug. Coating may be applied to a wide range of oral
solid dosage forms, including tablets, capsules, and multiparticulate and drug crystals. When
coating composition is applied to a batch of tablets in a coating pan, the tablet surfaces become
covered with a tacky polymeric film. Before the tablet surface dries, the applied coating changes
from a sticky liquid to tacky semisolid and eventually to a non-stick dry surface. The entire
coating process is conducted in a series of mechanically operated acorn-shaped coating pans of
galvanized iron stainless steel or copper. The smaller pans are used for experimental,
developmental, and pilot plant operations, while the larger pans for industrial production.
Necessity of Tablet Coating:
• A number of reasons can be suggested, like: The core contains a material which has a
bitter taste in the mouth or has an unpleasant odour. Coating will protect the drug from
the surroundings with a view to improve its stability.
• Coating will increase the ease by which a tablet can be ingested by the patient.
• Coating will develop the mechanical integrity; means coated products are more resistant
to mishandling (abrasion, attrition, etc.)
• The core contains a substance which is incompatible in the presence of light and subject
to atmospheric oxidation, i.e. a coating is added to improve stability.
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• The coated tablets are packed on high-speed packaging machine. Coating reduces friction
and increases packaging rate.
• Coating can modify the drug release profile, e.g., enteric coating, osmotic pump, pulsatile
delivery.
Ingredients table (Formula):
Name of the ingredient Quantity (%w/w)
Cellulose acetate 6.3
PEG 400 0.7
Acetone 89
Deionized water 4
PROCEDURE: Paracetamol uncoated tablets are prepared by wet granulation method. The
prepared tablets are then coated with film coating solution prepared as below.
Film coating solution preparation: The coating solution was prepared by dissolving PEG in
water followed by addition of this solution to acetone. Cellulose acetate was then added to the
above mixture and stirred to achieve a clear solution.
The coating process was performed in a Vector Hi-Coater LDCS (batch size, 1.5 kg, with
inclusion of placebo tablets) at a product temperature of 28ºC. Coated tablets were dried in a
vacuum drying oven at 40ºC for 24 hours to remove residual solvent and moisture.
REPORT: 10 tablets of paracetamol film coated tablets are prepared and submitted.
VIVA QUESTIONS:
Why tablets are coated?
What are the different types of tablet coating?
What are the types of film coating?
What are the different polymers used in tablet coating?
Which equipment is used for tablet coating?
27
EXPERIMENT NO: 07
FORMULATION OF ENTERIC COATED TABLETS OF OMEPRAZOLE
AIM: To prepare 10 tablets of enteric coated tablets of omeprazole.
REQUIREMENTS: Mortar and pestle, Beaker, Sieve, Glass rod
PRINCIPLE:
Enteric coatings are primarily used for the purpose of:
• Maintaining the stability of APIs that are unstable when exposed to the acidic conditions
of the gastric milieu. Such API’s include erythromycin, pancreatic, and the class of
proton pump inhibitors, such as omeprazole.
• Minimizing the side effects (eg, nausea, and gastric irritation and bleeding) that can occur
with APIs such aspirin and certain nonsteroidal inflammatory compounds.
• Creating opportunities for “night-time dosing” strategies, where the intent is to allow the
dosage form to be consumed at bed-time, and permit effective blood levels of the API to
be attained just prior to waking.
• Facilitating colonic drug delivery. The functionality of enteric coatings is, for the most
part, mediated by a change in pH of the environment to which the enteric-coated product
is exposed. Enteric polymers remain unionized (and thus, insoluble) at low pH values,
and begin to dissolve at a pH value of approximately 5.0–5.5.
Ingredients table (Formula for uncoated tablet):
Name of the ingredient Quantity(mg)
Dry mix
Omeprazole 20
Lactose hydrate 92.86
Sodium starch glycolate 4
Sodium lauryl sulphate 1.5
Magnesium hydroxide 6
Binding solution
Hydroxyl propyl cellulose and water 1
Lubrication
Talc 1.32
Mg. stearate 1.32
Seal coating
HPMC E15 & purified water 3
Enteric coating
HPMC phthalate 7
Triacetin 0.394
Talc 0.394
Isopropyl alcohol q.s
Acetone q.s
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PROCEDURE:
Wet granulation:
• Weigh accurately require quantity of Omeprazole, Lactose , Sodium starch glycolate ,
Sodium Lauryl Sulfate, Magnesium hydroxide and pass through sieve no #40
• Prepare a binding solution by dissolving HPC in water and stir binder solution for 10
minutes, this solution is added to dry mix to form granules.
• The prepared granules are dried and lubricated with lubricants.
• The lubricated granules are then compressed to form immediate release tablets.
Seal Coating: Prepare sub coating solution using HPMC or PVA in Purified water. Coat the
uncoated tablets with the seal coating suspension to achieve required weight gain.
Enteric coating: Prepare enteric coating suspension using HPMC Phthalate, Triacetin, and Talc
in Acetone-IPA mixture. Coat the uncoated tablets with the enteric coating suspension to achieve
required weight gain.
REPORT: 10 tablets of omeprazole enteric coated tablets are prepared and submitted.
VIVA QUESTIONS:
What is the purpose is enteric coating of tablet?
What is the use of omeprazole?
What are the different polymers used in enteric coating?
29
EXPERIMENT NO: 08
PREPARATION AND EVALUATION OF HARD GELATIN
CAPSULES OF TETRACYCLINE HYDROCHLORIDE
AIM: To prepare and evaluate hard gelatin capsules of tetracycline hydrochloride.
REQUIREMENTS: Mortar and pestle, beaker, test tubes, spatula, glass rod, Test apparatuses
PRINCIPLE: Hard gelatin capsule shells are used in most commercial medicated capsules. The
community pharmacist also uses hard gelatin capsules in the extemporaneous compounding of
prescriptions. The empty capsule shells are made of gelatin, sugar, and water. As such, they can
be clear, colourless, and essentially tasteless; or they may be colored with various dyes and made
opaque by adding agents such as titanium dioxide. Most commercially available medicated
capsules contain combinations of colorants and opaquants to make them distinctive, many with
caps and bodies of different colors. Gelatin is obtained by the partial hydrolysis of collagen
obtained from the skin, white connective tissue, and bones of animals. In commerce, it is
available in the form of a fine powder, a coarse powder, shreds, flakes, or sheets. Gelatin is
soluble in hot water and in warm gastric fluid; a gelatin capsule rapidly dissolves and exposes its
contents. Gelatin, being a protein, is digested by proteolytic enzymes and absorbed. Advantages
of hard gelatin capsule are rapid drug release possible, flexibility of formulation and sealed
HGCs are good barriers to atmospheric oxygen. Disadvantages of this dosage form are very
bulky materials are a problem, filling equipment process is slower than tablets, generally more
costly than tablets, but must judge on a case-by-case basis; concern over maintaining proper shell
moisture content.
Tetracycline is used to treat a wide variety of infections, including acne. It is an antibiotic that
works by stopping the growth of bacteria. This antibiotic treats only bacterial infections. It will
not work for viral infections (e.g., common cold, flu). First Tetracycline hydrochloride granules
are prepared by using wet granulation technique by using required ingredients. Then these
granules are filled in the hard gelatin capsule shell
30
FORMULA:
Name of the ingredient Quantity (mg)
Tetracycline hydrochloride 100
Microcrystalline cellulose 38
PVPK30 6
Magnesium stearate 4
Talc 2
Alcohol Q. S
PROCEDURE:
Formulation of Granules of Tetracycline hydrochloride:
Tetracycline hydrochloride granules were prepared by wet granulation method. Specified
quantity of tetracycline hydrochloride, micro crystalline cellulose and PVP K30 will be weighed
and mixed uniformly. Required quantity of alcohol drop wise incorporated to the blend. Wet
granules will be passed through sieve #10 & air dried for 15 minutes. The dried granules will
then be passed through sieve #22. Required quantity of magnesium stearate & talc were added to
the granules. The prepared granules were then added to the Size #3 empty hard gelatin capsule.
Evaluation of prepared capsule of tetracycline hydrochloride:
Weight Variation Test: Twenty capsules were selected randomly from each batch and weighed
individually on electronic balance. The individual weighed is then compared with average
weight for the weight variations. The % difference should be 10%.
Disintegration time Testing: It was determine using disintegration test apparatus, using 900 ml
of distilled water with disk (in case capsule floats) at room temperature. Test was performed on 6
capsules. One capsule each is kept in all six tubes. The tubes travel upward and downward in
water at 37⁰C±2⁰C. The capsules pass the test if no drug or particles other than capsule
fragments remained on the mesh or tube. The time taken for that is considered as disintegration
time.
In vitro drug release study: The release rate of Tetracycline hydrochloride from capsule was
determined using United States Pharmacopeia (USP) Dissolution Testing Apparatus Type-II.
The dissolution test was performed using 900ml of 5.8pH phosphate buffer, at 37⁰C±0.5⁰C and
50 rpm. A sample (10ml) of the solution was withdrawn from the dissolution apparatus hourly
31
and the samples were replaced with fresh dissolution medium. The samples were filtered through
a 0.45µ membrane filter. Absorbance of these solutions was measured at 344 nm using a
Thermospectronic-1 UV/V double-beam spectrophotometer. Cumulative percentage drug release
was calculated using an equation obtained from a standard curve.
REPORT: Tetracycline hydrochloride hard gelatin capsules were prepared and evaluated.
VIVA QUESTIONS:
Define capsule?
What are the types of capsules?
What are the advantages and disadvantages of hard gelatin capsules?
What is the source and properties of gelatin?
What is the use of tetracycline?
What is the use of PVPK30 in the above formulation?
What are the evaluation tests of capsules?
32
EXPERIMENT NO: 09
PREPARATION OF CALCIUM GLUCONATE INJECTION
AIM: To prepare and submit 10 ml Calcium gluconate injection.
REQUIREMENTS: Beaker, Glass rod, Funnel, Filter paper, Ampoule
PRINCIPLE: Injections are sterile solutions, emulsions or suspensions. They are prepared by
dissolving, emulsifying or suspending an active ingredient and any other substances in water for
injection. Injecting is the act of giving medication by use of syringe and needle to obtain the
desired therapeutic effect taking into account the patient’s safety and comfort. It is suitable for
those drugs that are altered or not absorbed by other methods of administration.
Calcium gluconate is a mineral supplement and medication. As a medication it is used by
injection into a vein to treat low blood calcium, high blood potassium, and magnesium toxicity.
Supplementation is generally only required when there is not enough calcium in the diet.
Calcium Gluconate is the calcium salt of gluconic acid, an oxidation product of glucose, and
contains 9.3% calcium, which is about one-third of the calcium in strength of calcium chloride
USP. Since it is soluble to the extent of only one part in 30 parts of cold water, the 10% solution
is supersaturated and is stabilized by the addition of calcium saccharate tetrahydrate 0.46% w/v.
FORMULA:
Ingredients 1 ml 10 ml
injection injection
calcium gluconate monohydrate 98 mg
calcium saccharate tetrahydrate 4.6 mg
Water for injection upto 1 ml
33
EXPERIMENT NO: 10
PREPARATION OF ASCORBIC ACID INJECTION
AIM: To prepare and submit 2 ml ascorbic acid injection.
REQUIREMENTS: Beaker, Glass rod, Funnel, Filter paper, Ampoule
PRINCIPLE: Injections are sterile solutions, emulsions, or suspensions. They are prepared by
dissolving, emulsifying, or suspending an active ingredient and any other substances in water for
injection. Injecting is the act of giving medication by use of syringe and needle to obtain the
desired therapeutic effect considering the patient’s safety and comfort. It is suitable for those
drugs that are altered or not absorbed by other methods of administration. Ascorbic Acid
(vitamin C) is a water-soluble vitamin. It occurs as a white or slightly yellow crystal or powder
with a light acidic taste. It is an antiscorbutic product. Ascorbic Acid injection is a clear,
colourless to slightly yellow sterile solution of Ascorbic Acid in Water for Injection, for
intravenous, intramuscular or subcutaneous use.
FORMULA:
Ingredients 1 Ampoule 2 Ampoules
Ascorbic Acid 0.5 gm 1 gm
Water for injection up to 2 ml 4 ml
PROCEDURE: Ascorbic acid is dissolved in water for injection in a beaker and makes upto
required volume. Filter it and take 2 ml of the filtrate. Then it is transferred into previously
sterilized ampoules, sealed properly and sterilized by autoclaving.
USE: It is used as anti-scurvy.
REPORT:
VIVA QUESTIONS:
What is injection?
Why drugs give in injection form?
What is the use of ascorbic acid?
What are the routes of administration of ascorbic acid injection?
34
EXPERIMENT NO: 11
PREPARATION OF PARACETAMOL SYRUP
AIM: To prepare and submit 100 ml of paracetamol syrup.
APPARATUS REQUIREMENTS: Beaker, Glass rod, Thermometer, Funnel.
PRINCIPLE: Paracetamol is one of the most popular and most commonly used analgesic and
antipyretic drugs around the world, available without a prescription. It is the drug of choice in
patients that cannot be treated with non-steroidal anti-inflammatory drugs (NSAID), such as
people with bronchial asthma, peptic ulcer disease, salicylate-sensitized people, pregnant or
breastfeeding women. It is recommended as a first-line treatment of pain associated with
osteoarthritis. Paracetamol syrup is commonly used in children. But many formulations used
the higher amount of sweetener that causes mostly children diabetes and use of higher number
of preservatives causes major side effects. So, the use of sweetener and preservative should be
as per the guideline for manufacturing related to the country.
Ingredients table (Formulation of paracetamol syrup- 250 mg /10 ml)
35
4. Add above solution ((PEG 6000) + Paracetamol+ Glycerin) slowly into D.M. Water
under continuous stirring. The transparent solution will be obtained.
Part II
5. Weigh accurately sucrose. Add sucrose in hot (65°C) D.M. Water under continuous
stirring till it dissolved.
6. Filter the above solution and keep filtrate under stirring.
7. Added Preservative, Sweetener in it with continuous stirring for 10 minutes.
Mixing of Part I and Part II
8. Slowly add part I in Part II under continuous stirring. Stir it till clear solution is
obtained.
9. Check pH above solution. If pH is not between 3.80-6, then add accordingly Citric acid
solution to adjust pH.
10. Add color solution in above solution under stirring.
Now, add flavor under continuous stirring
11. Make volume 100 ml of D.M. water if required.
12. Clear transparent Paracetamol syrup is obtained
REPORT:
VIVA QUESTIONS:
1. What is syrup?
2. How is the use of paracetamol syrup?
3. What are the common ingredients used in paracetamol syrup?
4. What should be the optimum pH of paracetamol syrup?
36
EXPERIMENT NO: 12
PREPARATION OF PHYSOSTIGMINE EYE DROPS
PROCEDURE: Mix sodium metabisulphite and Benzalkonium chloride solution dissolve the
medicament in the mixture and adjust the final volume with purified water. Filter the solution
and packed in a previously sterilized suitable container or sterilize it after packing.
PRECAUTION: Avoid contamination during use.
REPORT:
VIVA QUESTIONS:
What are eye drops?
What are the different types of drugs it may contain?
What is the use of Physostigmine sulphate?
What is the use of sodium metabisulphite?
37
EXPERIMENT NO: 13
PREPARATION OF ATROPINE EYE DROPS
PROCEDURE: Weigh the medicament and dissolve it in the bactericidal solution in a small
conical flask. Transfer it to a 10 ml measure, rinse the flask, and adjust the final volume with
purified water. Sterilize it by autoclaving at 115⁰C for 30 mins.
PRECAUTION: Avoid contamination during use.
REPORT:
VIVA QUESTIONS:
What is the use of Atropine sulphate eye drops?
What is the use of Phenyl mercuric nitrate?
Give some example of antibacterial agents used in eye drops.
How we can sterilize Atropine sulphate eye drops?
38
EXPERIMENT NO: 14
PREPARATION OF COLD CREAM
AIM: To prepare and submit 10gms of cold cream (w/o type of emulsion)
APPARATUS: Beaker, glass rod, china dish, mortar and pestle, thermometer.
PRINCIPLE: Cold cream is w/o type of emulsion, which when applied to the skin, a cooling
effect is produced, due to the slow evaporation of water, present in emulsion. Cold cream is
prepared by saponification reaction between and alkali-borax; i.e., borax reacts with free fatty
acids of bees wax and produce borax soap in-situ (ester of fatty acid). This soap acts as
emulsifying agent.
In cold cream, the internal phase is oil and external phase is water, hence it forms o/w type of
emulsion. But after application on the skin, water evaporates and leads to phase inversion from
o/w type to w/o type emulsion. Therefore, oily phase, which is remaining (left) on the skin, gives
emollient nature. Liquid paraffin is used as emollient and rose oil is used as perfume, to give a
pleasant flavour to the cream.
Ingredients table (Formula):
Ingredients Official formula Working formula
White Bees Wax
Liquid paraffin(emollient)
Borax
Water
Perfume
PROCEDURE:
Since there will be little wastage ((loss) during weighing and preparing, to manipulate these
practical losses, calculate the ingredients for at least one or two grams extra, than prescribed.
1) Grate the white beeswax in to small pieces. Weigh the required quantity of white
beeswax and liquid paraffin and melt in china dish, by heating on a water bath up to
70°C.
2) In a glass beaker, dissolve borax in water and heat up to 70°C
3) When both oily and aqueous phases reach the same temperature (70°C), gradually add
39
borax solution to the melt of beeswax, with constant stirring.
4) Stir continuously until it becomes cool. When the temperature lowers to 40-45°C,
incorporate rose oil and mix uniformly, until a homogenous semi solid mass is obtained.
Dispensing: weigh the prescribed quantity of cream on a butter paper and transfer to an ointment
jar or metallic/plastic collapsible tube, close it thoroughly and label.
USES: Cold cream is used as an emollient for the treatment of dry skin. Hence this becomes quite
popular in winter season.
VIVA QUESTIONS:
What are creams?
How is cold cream prepared?
What is the difference between ointments and creams?
40
EXPERIMENT NO: 15
PREPARATION OF VANISHING CREAM
41
PROCEDURE:
• Melt stearic acid in china dish on water bath by heating up to 700C.
• In a beaker, Dissolve KOH, and methyl paraben (methyl parahydroxybenzoate) in water,
add glycerin to it.
• Heat this aqueous solution up to 700C on water bath.
• When both aqueous and oil phases reach the same temperature 700C, add aqueous phase
to the melted stearic acid with continuous stirring.
• Remove the dish from heat and continue the stirring and when temperature reaches 400C,
add perfume.
• Mix uniformly until it becomes cool and homogenous cream is obtained.
DISPENSING: Weigh the prescribed quantity of cream on the butter paper and transfer to a
wide mouthed, small, screw capped plastic or glass bottle or to collapsible tube, seal and label.
DIRECTION: Used for external application. Apply to skin where ever necessary.
STORAGE: store in a cool place.
AUXILIARY LABEL: FOR EXTERNAL USE ONLY
USES: vanishing cream is used as foundation for holding the makeup preparation for longer
period.
REPORT:
VIVA QUESTION:
1. What is vanishing cream?
2. What is the use of vanishing cream?
3. Why it is also called foundation cream?
4. What is the use of stearic acid and methyl paraben in vanishing cream?
5. What is humectant?
42
EXPERIMENT NO: 16
EVALUATION OF GLASS CONTAINERS (AS PER IP)
This is only for treated soda lime glass containers under the controlled humidity conditions
which neutralize the surface alkali and glass will become chemically more resistant. The
principle involved in the water attack test is to determine whether the alkali leached form the
surface of a container is within the specified limits or not. Since the inner surface is under test
entire container (ampoule) has to be used. The amount of acid that is necessary to neutralize the
released alkali from the surface is estimated, the leaching of alkali is accelerated using elevated
temperature for a specified time. Methyl red indicator is used to determine the end point. The
basic is acid-base titration.
PROCEDURE:
Powdered glass test:
Step-1: Preparation of glass specimen: Few containers are rinsed thoroughly with purified
water and dried with stream of clean air. Grind the containers in a mortar to a fine powder and
pass through sieve no.20 and 50.
Step-2: Washing the specimen: 10gm of the above specimen is taken into 250 ml conical flask
and wash it with 30 ml acetone. Repeat the washing, decant the acetone and dried ate specimen
after which it is used within 48hr.
Step-3: 10gm sample is added with 50ml of high purity water in a 250ml flask. Place it in an
autoclave at 121⁰C±2⁰C for 30min.Cool it under running water. Decant the solution into another
flask, wash again with 15ml high purity water and again decant. Titrate immediately with 0.02N
sulphuric acid using methyl red as an indicator and record the volume.
Water attack test:
Rinse thoroughly with high purity water. Fill each container to 90%of its overflow capacity with
water and is autoclaved at 121⁰C for 30min then it is cooled and the liquid is decanted which is
titrated with 0.02N sulphuric acid using methyl red as an indicator. The volume of sulfuric acid
consumed is the measure of the number of alkaline oxides present in the glass containers
44
Limits of alkalinity for glass containers:
REPORT:
VIVA QUESTIONS:
What are the different types of glass container?
What are the major components of glass?
What type of substances can be packed in type-III glass container?
What is type –IV glass container? What is the use?
Which indicator is used in powder glass test?
What is the main principle involved in water attack test?
45
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