North American TX Programming/HMI Guide

Product: TX Systems
Edition: 2023.01.13
Rev: 00
Author: S.Dolinski
Software Version: EN
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Table of Contents
1 General
1.1 Purpose of this manual............................................................................................Page 5
1.2 Copyright.................................................................................................................Page 5
1.3 Data Security...........................................................................................................Page 5
1.4 List of Abbreviations................................................................................................Page 5

2 Basic Principles/Main Menu

2.1 Basic Principles........................................................................................................Page 5
2.2 The Main Menu........................................................................................................Page 6
2.3 Connecting to the Interface on PC...........................................................................Page 6
2.3.1 Where to Insert Ethernet Cable......................................................................Page 6
2.3.2 Changing the PC Settings..............................................................................Page 6
2.3.3 Accessing the Touchpad on the Browser.......................................................Page 8
2.4 Logging In................................................................................................................Page 8
2.5 Main Menu Breakdown............................................................................................Page 8

3 Using the Interface

3.1 Navigating the Interface...........................................................................................Page 9
3.2 Changing Language...............................................................................................Page 10
3.3 System Information................................................................................................Page 10
3.4 System (System Information).................................................................................Page 10
3.4.1 System Configuration....................................................................................Page 11
3.4.1.1 General..........................................................................................Page 11
3.4.1.2 Network Settings...........................................................................Page 12
3.4.1.3 Location Settings...........................................................................Page 12
3.4.1.4 Time Settings................................................................................Page 13
3.4.2 Information (System).........................................................................Page 13
3.4.2.1 Maintenance Counter....................................................................Page 14
3.4.2.2 Status Safety.................................................................................Page 14
3.5 Outlets (System Information)..................................................................................Page 15
3.5.1 Outlet Configuration......................................................................................Page 15
3.5.1.1 Settings.........................................................................................Page 16
3.5.1.2 Assignment...................................................................................Page 16
3.5.2 Information....................................................................................................Page 17
3.5.2.1 Status............................................................................................Page 17
3.5.2.2 Maintenance Counter..........................................................................Page 18
3.6 Customer Interface.................................................................................................Page 18
3.6.1 Customer Interface Raw Data.......................................................................Page 19
3.6.2 Customer Interface Decoded...........................................................Page 19
3.6.3 Configuration.................................................................................................Page 20
3.6.4 Information....................................................................................................Page 21
3.6.4.1 Status............................................................................................Page 21
3.7 SMPS (Switching Mode Power Supply).................................................................Page 22
3.7.1 Information....................................................................................................Page 22
3.7.1.1 Status............................................................................................Page 23
3.7.1.2 Extended Status............................................................................Page 23
3.7.1.3 Maintenance Counters..................................................................Page 24
3.8 LMX........................................................................................................................Page 24
3.8.1 Information....................................................................................................Page 25
3.8.1.1 Status............................................................................................Page 25
3.9 Feeders..................................................................................................................Page 26

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 3.9.1 Feeder Configuration....................................................................................Page 26
3.9.1.1 Maintenance Counter...................................................................Page 27
3.9.2 Feeder Functions.........................................................................................Page 27
3.9.3 Feeder Information.......................................................................................Page 28
3.9.3.1 Status...........................................................................................Page 28
3.9.3.2 Inputs...........................................................................................Page 29
3.9.3.3 Outputs.........................................................................................Page 29
3.9.3.4 Maintenance Counters.................................................................Page 30
3.10 Tools....................................................................................................................Page 30
3.10.1 Weld Tool Configuration............................................................................Page 31
3.10.1.1 Maintenance Counters...............................................................Page 31
3.10.1.2 Assignment................................................................................Page 32
3.10.2 Weld Tool Functions..................................................................................Page 32
3.10.3 Weld Tool Information................................................................................Page 33
3.10.3.1 Status.........................................................................................Page 33
3.10.3.2 Inputs..........................................................................................Page 34
3.10.3.3 Outputs.......................................................................................Page 34
3.10.3.4 Maintenance Counter.................................................................Page 35
3.10.3.5 Moving Times.............................................................................Page 35
3.11 Favorites..............................................................................................................Page 36
3.12 Search Function...................................................................................................Page 38

4 Analysis, Faults & Traceability Features

4.1 Weld Monitor..........................................................................................................Page 38
4.2 Faults & Fault List...................................................................................................Page 40
4.2.1 Sample Fault Screen....................................................................................Page 40
4.3 Event Memory.........................................................................................................Page 41
4.4 Change History.......................................................................................................Page 41

5 Programs / Weld Programming

5.1 Creating a Stud ID..................................................................................................Page 42
5.1.1 Renaming Stud IDs.......................................................................................Page 42
5.2 Programming Stud IDs...........................................................................................Page 42
5.2.1 Main Programming Screen...........................................................................Page 43
5.2.2 Weld Segments Screen................................................................................Page 43
5.2.3 Weld Process Screen...................................................................................Page 44
5.2.4 Weld Monitoring............................................................................................Page 45
5.2.5 Special Functions.........................................................................................Page 45
5.2.6 Teaching.......................................................................................................Page 46
5.3 Manual Welding.....................................................................................................Page 46
5.4 Automatic Teaching...............................................................................................Page 47

6 Components
6.1 Overview................................................................................................................Page 47
6.2 System...................................................................................................................Page 47
6.2.1 Backup and Restore.....................................................................................Page 48
6.2.1.1 Creating a Backup........................................................................Page 48
6.2.1.2 Restore from Backup....................................................................Page 48
6.2.2 Device Functions..........................................................................................Page 49
6.2.3 Firmware Update..........................................................................................Page 50
6.2.4 Assignments.................................................................................................Page 50

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 6.3 SMPS.....................................................................................................................Page 51
6.3.1 Continuous Testing.......................................................................................Page 51
6.4 Feeders..................................................................................................................Page 51
6.4.1 Continuous Testing.......................................................................................Page 52
6.4.2 Assignments.................................................................................................Page 52
6.5 Tools (Weld Tools).................................................................................................Page 53
6.5.1 Assignments.................................................................................................Page 53

7 Exporting Data
7.1 Overview................................................................................................................Page 53
7.2 Important Things to Know......................................................................................Page 53
7.3 Breaking Down the Exported Data Screen............................................................Page 54
7.4 Creating a Data Export..........................................................................................Page 54

8 User Management
8.1 Overview................................................................................................................Page 55
8.2 User-Groups..........................................................................................................Page 55
8.2.1 Creating a User-Group.................................................................................Page 55
8.3 Users......................................................................................................................Page 57
8.3.1 Creating a New User....................................................................................Page 57

Appendix of Useful Terms

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1 General

1.1 Purpose of this Manual

This manual describes how to use the Touchpad for TX. The application was developed for users
who have basic knowledge about the connected welding devices. For the understanding of the
notes and instructions described in this manual, we assume a basic knowledge of handling PC
systems and data management. Please read the entire contents of this manual carefully.

1.2 Copyright

This manual is protected by copyright and is meant solely for internal use. Transferring the
manual to a third party, reproduction in any shape or form, in whole or in part, as well as the
utilization and/or communication of the contents are not permitted without the written consent of
the manufacturer except for internal purposes. Contraventions are liable to compensation. The
right to make further claims is reserved.

1.3 Data Security

To guarantee that critical data can be recovered in the case of hard-ware or software errors,
internal and external (outside the plant) back-up copies of the databases and, if applicable, locally
exported data, must be created regularly and securely stored.

1.4 Abbreviations

Below will be some abbreviations and they’re subsequent meanings that will show up in this
document:

Abbreviation Explanation
SOW Stud on Workpiece
WIP Weld in Parameters
WOP Weld out of Parameters
LMX Linear Motor Control

2 Basic Principles/Main Menu

2.1 Basic Principles

The TX touchpad allows you to configure, evaluate and test the TX system and the components
attached to it.

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 2.2 The Main Menu
The main menu is the first page that is displayed when the system is powered on, it also displays
a lot of important information that can assist in the troubleshooting and proper upkeep of this
equipment, as well as important weld data and maintenance counters. Section 2.4 will give a
detailed breakdown of everything displayed on this screen.

2.3 Connecting to the Interface on PC

It is possible to hard connect to the system and access the touchpad through the use of an
ethernet cable and the changing of a few settings on the PC. This allows for access to systems
with either defective or missing touchpads.

2.3.1 Where to Insert Ethernet Cable

With the ethernet cable plugged into the PC, open the bottom door, and
look on the left underside and find the X150 connector (shown right), and
plug in the cable.

2.3.2 Changing the PC Settings

With the cable plugged into the system it is time to change settings on the PC. Open up the
settings and search for ‘Ethernet’.

From there select ‘Change Adapter Options’ and the screen below will pop up.

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Right click ‘Ethernet’ and select properties. A screen called ‘Ethernet Properties’ will show up
from there select ‘Internet Protocol Version 5 (TCP/IPv4)’ Select properties and the screen below
will be displayed. This is where the IP address will be changed.

The IP address entered must be 169.254.201.XXX, the final number(s) can be anything except 1
or 3. Lastly match the Subnet Mask and press ‘OK’

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2.3.3 Accessing the Touchpad on the Browser

After changing these settings and with the ethernet cable still plugged-in open an internet browser
of choice and enter 169.254.201.1 into the search bar. If all the settings were set properly the
touchpad will load onto the screen and allow for access of the touchpad through PC.

2.4 Logging In
Before operating this equipment, it is essential for any and all trained personnel login into the
system to be able to access all available features for this system. Changing and adding of
usergroups and passwords will be covered later in this manual. (Insert Section Here) The admin
login will be displayed below.

Username Password
admin Tucker2020

2.5 Main Menu Breakdown

A detailed breakdown of this screen will be displayed below:

Button or Text Explanation

1 Navigation bar
2 Operation Mode
3 Fault/Warning Status
4 Active Outlets and their Status
5 Shortcut to System Information
6 Active Computer & Touchpad Devices Connected

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 to the System and Corresponding IP Adresses
7 Search
8 Login Section
9 Language/Bug Report & Other Additional Settings
10 A Menu of all Favorited Screens (See section
3.11)
11 Forward and Back Buttons
Last Weld Shows Data from the Last Weld
Maintenance Counters Shows all Active Maintenance Counters and their
Status
Three most frequent faults of the last 48 hours Shows Most Frequent Faults over the Last 2 Days
Events of the last 48 hours Shows the Most Recent Faults that Occurred
Weld Counter Shows a Running Total of WIPS and WOPs

3 Using the Interface

3.1 Navigating the Interface

The bar on the left side of the screen is used to navigate through this system, when selected it
will give display the name of each tab. There are 4 expandable menus with corresponding
screens that can be selected depending on the function or setting desired (Shown below with the
component menu selected).

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3.2 Changing Language

Changing the language is available in the additional settings

section. There are currently 4 languages available: English,
German, French & Polish

3.3 System Information

Also located on the top bar the system information tab is a

hub for a lot of extremely important information about the
system, outlets and their associated tools and feeders ranging
from tool type, software version, status ect. This screen can
also be viewed by selecting ‘Overview’ in the navigation bar
then selecting the ‘System Information tab. Each of these
menus have a link to the corresponding information tab in the
‘Component section of the Menu with additional information.
This will be covered in sections 3.4 – 3.10.

3.4 System (System Information)

The system tab of system information displays a lot of

pertinent information about the system itself. Ranging from
software versions to the serial number, to the current
operation state of the system. This information will also be
available in the ‘System’ tab in the Component menu
(sections 3.4 – 3.10).

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3.4.1 System Configuration

When selected on the bottom bar the configuration button will take you to
the system configuration screen, it can also be located in the
‘Components’ menu under ‘System’ (see right). This section is where all
the settings for the system can be configured. This is also where the IP
address can be set for the system which is key for wireless connection to
this system. As always remember to press save after making any
changes.

3.4.1.1 General

Here some of the basic settings for the system can be adjusted or set. These settings include:
Name, Project, Firmware Monitoring Mode, Ghost Run Wait Time, Enable Handgun Assignment,
Protective Gas Monitor, Gas Pressure Threshold, Air Pressure Threshold & Docking Mode.

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3.4.1.2 Network Settings

The network settings section is crucial for the wireless access to this system, to set this up enter
a matching IP Address, Subnet and Gateway (if used) to the network remote access is desired
on.

3.4.1.3 Location Settings

All options here are completely optional but can be used to distinguish a given system from
others from the country its located in down to the cell its being used in.

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3.4.1.4 Time Settings

This is where the time for the system can be set. It can be set manually by selecting a time zone
or if connected to a network it can be set to default to the browsers default time.

3.4.2 Information (System)

When selected on the bottom bar the ‘Information’ button will take you
to the system information screen, it can also be located in the
‘Components’ menu under ‘System’ (see right). Once clicked it will
open a screen mirroring the screen seen in section 3.4 with a few
additional screens containing Maintenance Counters & Status Safety.

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3.4.2.1 Maintenance Counter

Maintenance counters that exist here show the number of total welds and the amount of welds
out of tolerance. Additional information includes the Maintenance Information as well as the last
time the counter was reset.

3.4.2.2 Status Safety

Located here is the status of the safety circuit and other important signals pertinent to the safety
status of the system. Also included is the type of safety board and the software version used with
it.

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3.5 Outlets (System Information)

This tab will display the name, operation state and the docked tool for each individual outlet that
is currently active on the system. It also has shortcuts to the configuration and manual function
tabs for the outlet

3.5.1 Outlet Configuration

When selected on the bottom bar the configuration button will take you
to the outlet configuration screen, it can also be located in the
‘Components’ menu under ‘Outlet’. This section is where all the
settings for a given outlet can be adjusted and each outlet can be
activated or de-activated.

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3.5.1.1 Settings

All available settings for outlets are here. To select an outlet to edit settings on, press on the
dropdown menu and select the desired outlet. Outlets can also be activated or de-activated on
this screen.

3.5.1.2 Assignment

The ability to assign a weld tool to a given outlet is here. Simply select the desired outlet from the
dropdown menu and assign the weld heads that will correspond with the outlet.

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3.5.2 Information

When selected on the bottom bar the ‘Information’ button will take you
to the outlet information screen, it can also be located in the
‘Components’ menu under ‘Outlets’ (see right).

3.5.2.1 Status

This screen shows the status of a selected outlet. Operation State and the type of weld tool
attached are displayed here.

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3.5.2.2 Maintenance Counter

The maintenance counter tab shows the total WOPs and Total Welds for a given outlet. An option
to reset the counters is here and it will display the last time the counters were reset.

3.6 Customer Interface

The customer interface tab is one of the most useful tabs on this menu. This is the location all
important information for the customer interface. This includes type, software version and IP
addresses, as well as links to the bitmaps both raw and decoded, with an additional link to the
configuration tab. This screen mirrors what is displayed on the ‘Customer Interface Information’
‘Information’ tab.

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3.6.1 Customer Interface Raw Data

This tab shows the status of all bits both inputs and outputs for the
system. An active bit will be indicated by a green circle while an
inactive bit will show as grey. This can also be found in the
components tab under ‘Customer Interface.

3.6.2 Customer Interface Decoded

If there’s any confusion with the data show on the ‘Customer

Interface Raw Data’ tab this screen will show the same bits but with
a definition on the parameter of each bit on the bit map. Like the
previous tab active bits will be indicated in green, while inactive bits
will show as grey. This can also be found in the components tab
under ‘Customer Interface’.

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3.6.3 Configuration

This is where the schema mapping for the customer interface can be
set. As well as a domain and host name. This can also be found in the
components tab under ‘Customer Interface’.

If a different schema mapping file is desired click the current file and the screen below will open
allowing for the selection of a different schema mapping file.

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3.6.4 Information

When this button is selected the screen shown will mimic the one that is
show in section 3.6. An additional status screen is also viewable here.
This can also be found in the components tab under ‘Customer
Interface’.

3.6.4.1 Status

This screen shoes the status of the customer interface. Displayed here is the status of ready to
operate as well as the status of the master and its connection.

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3.7 SMPS (Switching Mode Power Supply)

The SMPS tab displays information about the power supply ranging from the status to the
software version on the PWM board.

3.7.1 Information

When this button is selected the screen shown will show a condensed
version of the screen shown above in 3.7. Shown here is the type,
serial number and firmware version of the power supply. This can also
be found in the components tab under ‘SMPS’.

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3.7.1.1 Status

This screen shows the various statuses for the SMPS. These include presence of a fault or
warning and Stud on Work (SOW) for all weld tools connected to the system.

3.7.1.2 Extended Status

This screen shows additional statuses for the SMPS, these are less important than the statuses
show above in 3.7.1.1 but provide additional information that can be key for troubleshooting.
These include status of the fan, temperature sensor values and if power-on delay is running.

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3.7.1.3 Maintenance Counters

The maintenance counters shown in this section include: the total weld count, fault count and the
total weld counts for each individual outlet. Also shown here is the maintenance information if
applicable as well as the last day the counters were reset.

3.8 LMX

This tab will display all information on the status of each LMX (formerly known as the LMC). 2
outlet systems will have one LMX, while 4 outlet systems will have 2. Shown on this screen will
be the status type and software version of the board.

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3.8.1 Information

When this button is selected the screen shown will show a listed version
of the information shown above in 3.8 but includes which outlets are
assigned to the board. LMX 1 will usually have outlets 1 & 2 assigned to
it, if the system has 3 or more outlets, they will be assigned to LMX 2
which will be viewable in the dropdown menu. This can also be found in
the components tab under ‘LMX’.

3.8.1.1 Status

This screen will show statuses for the LMX including statuses across the 2 outlets assigned to the
board, these statuses include: presence of a fault or warning and status of if a test cycle is
running, if the outlet is ready to weld and if the outlet executes a lift cycle.

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3.9 Feeders

This tab displays important information about the status on each feeder connected to the system.
Information displayed here will be the feeder type, status, software version as well as the name.

3.9.1 Feeder Configuration

When selected on the bottom bar the configuration button will take you to the
feeder configuration screen, it can also be located in the ‘Components’ menu
under ‘Feeders’. This will take you to the ‘General’ tab where all settings for
the feeder can be set and adjusted. Notable settings here include but are not
limited to: Start Feed Mode, Fill Rail Delay, Loading Pin Delay, Vibrating
Bowl Intensity and Vibrating Bunker Intensity.

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3.9.1.1 Maintenance Counter

This is where the limits can be set for the maintenance counters, values can be set for warnings
and or faults to pop up when the desired limit is reached. All counters can be enabled and
disabled from this tab and are completely optional under the customers discretion.

3.9.2 Feeder Functions

When selected on the bottom bar the ‘Feeder Functions’ button will
take you to the manual functions screen for the feeder. This screen
can also be located in the ‘Components’ menu under ‘Feeders’.
Manual functions that can be executed here include: Full Feeding
Cycle, Slider (shuttle block) Movements, Vibrating Bowl, Vibrating
Bunker & Vibrating Bowl Remove Stud.

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3.9.3 Feeder Information

When this button is selected the screen shown will show a listed
version of the information shown above in 3.9, This screen can also be
located in the ‘Components’ menu under ‘Feeders’.

3.9.3.1 Status

This screen will show statuses for each individual feeder. Statuses displayed here are mostly for
additional devices such as stud dividers, color markers and tool changers. Important statuses
include: Test Cycle is Running and Ready for Stud Feeding.

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3.9.3.2 Inputs

This tab shows the status of various inputs for each individual feeder such as 24v Input and 24v
Output, this can be useful for troubleshooting. An active input will be indicated by a green circle
while an inactive bit will show as grey.

3.9.3.3 Outputs

This tab shows the status of various outputs for each individual feeder such as Feed Air. An
active output will be indicated by a green circle while an inactive bit will show as grey.

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3.9.3.4 Maintenance Counters

This where the status of the active maintenance counters for the feeders can be viewed.
Counters can be reset individually or there is an option to ‘Reset All’. Also displayed here is the
maintenance information if available and the date/time of the last reset for each individual
counter.

3.10 Tools

The final important tab on this screen is the tools section. This screen will show important
information about the status of each individual weld tool attached to the system. Information
displayed here will be the weld tool type, status, software version as well as the name

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3.10.1 Weld Tool Configuration

When selected on the bottom bar the configuration button will take
you to the weld tool configuration screen, it can also be located in
the ‘Components’ menu under ‘Tools’. This will take you to the
‘General’ tab where all settings for the weld tool can be set and
adjusted. Here you can name the weld head, turn off and on the
loading pin sensors and deactivate the stud arrival sensor.

3.10.1.1 Maintenance Counters

This is where the limits can be set for the maintenance counters, values can be set for warnings
and or faults to pop up when the desired limit is reached. All counters can be enabled and
disabled from this tab and are completely optional under the customers discretion

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3.10.1.2 Assignment

This is where to assign a desired feeder to each individual weld head. Weld heads are selectable
from the drop down menu on top.

3.10.2 Weld Tool Functions

When selected on the bottom bar the ‘Weld Tool Functions’ button
will take you to the manual functions screen for the feeder. This
screen can also be located in the ‘Components’ menu under ‘Tools’.
Manual functions that can be executed here include: Head
Movement (Forward/Retract), Loading Pin Movement
(Forward/Retract). Certain functions will only be available for certain
configurations. Please note that if these functions aren’t available in
the configuration being used they will not appear. These Settings
include: Protective Gas (On/Off), Cleaning AIR (On/Off) & Air
Shield (On/Off)

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3.10.3 Weld Tool Information

When this button is selected the screen shown will show a listed
version of the information shown above in 3.10, This screen can also
be located in the ‘Components’ menu under ‘Tools’.

3.10.3.1 Status

This screen will show statuses for each individual weld head. Important statuses include: Tools is
Ready and Online.

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3.10.3.2 Inputs

This screen shows various inputs for each individual weld head, important inputs include: Stud
Arrival Active, Loading Pin Front & Back Active, Slider Front & Back Position Active, Input 24v
Active and Output 24v Okay.

3.10.3.3 Outputs

This screen shows various outputs for each individual weld head, important outputs include:
Slider Forward/Backward & Protection Gas.

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3.10.3.4 Maintenance Counter

This where the status of the active maintenance counters for the weld heads can be viewed.
Counters can be reset individually or there is an option to ‘Reset All’. Also displayed here is the
maintenance information if available and the date/time of the last reset for each individual
counter.

3.10.3.5 Moving Times

This screen shows all the times for every movement associated with the weld process. This
screen shows everything from time of the feeding process to each individual moving time on all
movements of the weld head and its components. This can be incredibly useful for
troubleshooting and fine-tuning various settings for both the feeders and weld head.

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3.11 Favorites

A new addition to the TX is the Favorites page. When selected this button will take the operator to
a screen with every screen that has been favorited by the operator. This page can be unique to
each individual user-group and login for the system. Reaching this page is as simple as clicking
or tapping on the star on the bottom right hand corner of every single screen on the interface.

When selected this screen with all selected favorites will show up, tapping on the desired screen
will navigate to that screen on the HMI.

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To create a favorite page first navigate to the page that a favorite is wanted on and select the
menu at the top right corner.

When there select the star shown circled and the current page will be added
to the favorites screen

To delete a menu off of the favorites simply select ‘Edit’ and you’ll be able to delete whichever
favorited menu desired. Using the arrows will give you the ability to move the menus to wherever
desired on the screen. When done hit save and all edits made will be saved.

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3.12 Search Function

One of the most convenient additions to aid in the navigating

of the interface is the search feature. This allows for the simple
search of any term desired on the touchpad. Once searched a
list will show up with each individual screen that the desired
term exists upon (see below). Once selected, it will take you to
the desired screen.

4 Analysis, Faults & Traceability Features

4.1 Weld Monitor

The new interface comes with a new weld monitor. This monitor
offers an in depth look at a desired weld and its corresponding data.
This version of the weld monitor has both the basic details as well
as the process visualization of the selected or most recent weld.

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For further information about a desired weld is required the ‘Show Details’ tab is a great resource
of information. It will provide a plethora of information crucial to diagnosing potential weld
problems (see below).

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4.2 Faults & Fault List

A new feature added to this interface is the ‘Fault List’ screen. This
screen provides a comprehensive list of all faults, warnings and
information as well as a detailed explanation of what each fault
means

4.2.1 Sample Fault Screen

When a fault does occur the new fault screen has the ability to expand and show a plethora of
information about the fault(s) that occurred ranging from a fault description to the outlets and weld
heads effected as well as the affected component. This additional information greatly enhances
the ability to troubleshoot faults.

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4.3 Event Memory

Every fault, warning and information that occurs on this system can
be located in the ‘Event Memory’. On this screen it is possible to
view each event and the details associated with it as well as the
ability to export and delete all data located in this section.

4.4 Change History

This tab tracks every single change made on this HMI. This adds a
level of accountability and traceability to any potential issues
caused by mistakes entering settings or inexperienced personnel
as well as the type, source, name, date/time and user group
associated with the change made.

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5 Programs / Weld Programming
5.1 Creating a Stud ID

Before anything can be programmed a Stud ID must be made.

This can be found by following the route seen to the right and then
clicking ‘New Program’. The previous iteration of naming for
example 1-001, 2-002 ect. is no longer required and now can be
named 1-1, 2-1, or whatever naming format the customer desires

5.1.1 Renaming Stud IDs

If the need to rename a Stud ID arises this can also be done on the ‘Manage Programs’ tab.
Simply tap the Stud ID that needs to be renamed and type in the new desired name.

5.2 Programming Stud IDs

Now that a stud ID is made, it is time to edit and assign a weld

schedule to it. A detailed breakdown of these screens will be
included below. The screens included in this breakdown will be
Main Programming, Weld Segments, Weld Process, Weld
Monitoring, Special and Teaching. Remember to always press
save after any changes are made on any of these screens.

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5.2.1 Main Programming Screen

Button Explanation
1 Dropdown Stud ID Selector
2 Rename Stud ID
3 Add a Remark (optional)
4 Dropdown Outlet Selector
5 Dropdown Feeder Selector
6 Dropdown Weld Tool Selector
7 Dropdown Weld Process Selector
8 Set Start Delay Time
9 Make a New Stud ID with Additional Option to
Copy Settings from a Desired Existing Stud ID

5.2.2 Weld Segments Screen

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 Button / Symbol Explanation
1 Dropdown Stud ID Selector
2(+) Add a Weld Phase
3 Adjust Weld Amperage
4 Adjust Weld Time
5 Adjust Weld Lift
6 Delete Weld Phase
7 Copy a Weld Phase
8(↑ ↓) Move Weld Phase Up or Down in the Order

5.2.3 Weld Process Screen

Number Explanation
1 Dropdown Stud ID Selector
2 Dropdown Drop Time Mode Selector
3 Set Drop Time (If Drop Time Mode is Manual)
4 Set Programmed Penetration

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5.2.4 Weld Monitoring

This screen is where all the tolerances for a given weld program can be set. Tolerances or limits
can be set for: Weld Time, Pilot Voltage, Weld Voltage, Weld Current, Weld Energy, Penetration
& Lift Height. If any of these tolerances or limits are surpassed the system will present a
corresponding fault. On the contrary there are also options to set a warning limit on certain weld
parameters, instead of throwing a fault and stopping the system it will present a warning instead.
These settings are Weld Energy & Penetration.

5.2.5 Special Functions

This is where all niche special settings are located. One of the most important settings here is the
‘Feed Next Stud From’ setting located in configuration. Here a feeder will be selected to dictate
where the next stud is fed from. The protective gas settings are located here as well for aluminum
and stainless-steel applications.

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5.2.6 Teaching

This section is where the stud stick-out tolerances are set. Please note that this must be set on all
Stud IDs to avoid stick-out faults. ‘Manual Operation State’ must be enabled to teach both the
Stick-Out Reference and the Deviation.

Button Explanation
1 Enable/Disable Stick-Out Tolerances
2 Activate Stud Stick-Out Teach
3 Activate Stick-Out Deviation Teach
4 Enter and Leave Manual Operation Mode

5.3 Manual Welding

If a single weld or weld testing is being conducted the ‘Manual

Welding’ screen can be of great use. Welding options include:
Normal Weld, Ghost Run, Movement without Stud Feed,
Movement with Stud Feed & Movement without SOW Check. As
with all manual functions on this system it must be entered into
‘Manual Operation Mode’ before any welds can be conducted.

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5.4 Automatic Teaching

If checking/adjusting the stud stick-out is desired while the

system is running or across multiple cycles, this is where it can
be done. Select the Stud ID and the number of cycles desired
(1-50) or it can be manually stopped when desired. Displayed
will be the Stud ID, number of cycles completed on the test,
Reference Stud Stick-Out, Minimum Value, Maximum Value
and the new Reference Stud Stick-Out.

6 Components
6.1 Overview

A big change from former HMI interfaces in the past is the component tab. In this tab you’re able
to adjust settings, configuration, show information/assignments as well as utilize manual functions
all in one section instead of having them spread out across several different menus and tabs.
Sub-menus in this section are System, Outlets, Tools (weld tools), Feeders, Customer Interface,
SMPS. Shown below will be all screens not covered in the ‘System Information’ portion of the
guide (3.3 – 3.10).

6.2 System

This sub-menu contains many important functions and features for the operation of the TX
system. Some of the important functions here are: Backup and Restore, Configuration, Firmware
Update and Assignments.

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6.2.1 Backup and Restore

This is where backups of the entire system settings and data can be
created, downloaded, renamed, and deleted. These backups can be
exported or used to restore the system to a previous operation state.

6.2.1.1 Creating a Backup

Creating a backup is a simple process, simply set a backup name (this is not required), select if
quality and support data be included and lastly select the grey ‘Backup’ button located in the
bottom right of the screen.

6.2.1.2 Restore from Backup

Restoring the system from backup is done by first selecting a file. Files can either be selected
from previous backups stored on the system or a file can be uploaded if a computer is being
used.

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 Once a file is selected the below screen will be shown with several options that include: Restore
Counters, Restore Quality Data & Restore User Management. Select any desired options and
select the grey Restore button on the bottom bar and the system will begin to restore. Please
note the interface will reboot after the restore is completed.

6.2.2 Device Functions

This section only contains a single function which is to turn on the

housing fan located inside the system. Enter Manual Operation Mode
to activate this function.

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6.2.3 Firmware Update

This section is where the ability to perform is located. To update the

system it is required to have a computer hard connected to the
system. Please note using a USB to update the system is currently
unsupported at this time and will be added in a future software
update.

Once the page is reached select choose file and select the firmware update on the file explorer
page that pops up. Once this is done it will give a breakdown of the update. Components that are
to be updated will have the software version in red underneath ‘Installed’. When done select ‘Start
Update’ and the system will begin to update. It is imperative that there is no loss in power or loss
of connection to the computer during this process. When the update is complete it is okay to
disconnect the computer used for the update.

6.2.4 Assignments

This screen shows every component, its type and serial umber attached
to the system as well as if they’re active

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6.3 SMPS

There is a single additional screen not covered in the system information and that is continuous
testing.

6.3.1 Continuous Testing

This is where a continuous test for the SMPS can be ran.

Displayed will be the current cycle time, average cycle time and
the min/max cycle time. To begin enter ‘Manual Operation Mode’
and select ‘New Test’. You will then be prompted to select a Stud
ID and a slide option. You can also select whether to use lift or
not here as well. Lastly select the desired amount of cycles. The
amount of cycles can range from 1 – 2,000,000, once selected
the test will begin and it will begin collecting the data.

6.4 Feeders

There are a couple of additional screen not covered in the system information and that is
Continuous Testing and Assignments.

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6.4.1 Continuous Testing

This is where continuous feed testing can be conducted. To begin

enter ‘Manual Operation Mode’ and select ‘New Test’. You will then
be prompted to select a desired Outlet/Weld Tool and then the
Feeder that testing is required on. Lastly select the desired amount
of cycles. The amount of cycles can range from 1 – 2,000,000, once
selected the test will begin and it will begin collecting the data.

6.4.2 Assignments

This screen shows every Feeder, its type and serial number attached to
the system as well as if they’re active.

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6.5 Tools (Weld Tools)

There is a single additional screen not covered in the system information and that is
Assignments.

6.5.1 Assignments

This screen shows every Weld Tool, its type and serial number
attached to the system as well as if they’re active.

7 Exporting Data
7.1 Overview

Nearly every menu group on the TX HMI will have access to the ‘Exports’ or ‘Exported Data’
screens. They are located either as separate pages in the ‘Analysis’ and ‘Programs’ sections or
as a tab in the ‘Information’ pages for every component in the ‘Components’ section. While they
have different names these screens are completely identical and offer the same function.

7.2 Important Things to Know

There are several important things to know when attempting to save or export data on the HMI.
As of the writing of this guide it is only possible to export data to a PC, the ability to export data to
a USB will come in a future update. Attempting to open a file after you download it on the HMI will
cause the HMI to freeze and will require a system power off/power on to get out of the freeze.

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7.3 Breaking Down the Exported Data Screen

Button or Text Explanation

1 The date and time the file was made
2 The file name will indicate exactly what the data
export created contains
3 Downloads the file, if on a computer it will allow for
the saving and opening of the file
4 Deletes a desired data export

7.4 Creating a Data Export

To create a data export simply navigate to the ‘Export’ tab on the desired component information
tab. There at the bottom of the screen will be a button labelled ‘Export’. Tapping this will create a
data export file that will then show up on the screen. The ‘Monitor’, ‘Event Memory’ & ‘Manage
Stud ID’s’ menus will have the ‘Export’ button on the bottom bar.

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8 User Management
8.1 Overview

This menu is key to the creation, management and editing of Users/User-

Groups for the TX system and the rights they have.

8.2 User-Groups

Utilizing a user-group is a great way to create a group of users with a

certain set of assigned rights that can be assigned to individual users.
This page is also where you can add or remove rights form individual
user-groups to the preference of the customer. There are 3 set user-
groups that come pre-programmed into every system: Guest, Operators
and Admin. These groups come with preset rights but can be adjusted
from this menu. There is also an ability to create new user-groups with
the ability to assign any desired permissions to them.

8.2.1 Creating a User-Group

To begin creating a user-group first select the ‘New Group’ button on the bottom bar. Create a
name for the desired group the press ‘Next’

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This next screen is where the option to choose the ability to either manually select the rights for
the user-group or copy the rights from one of the pre-created groups in the system.

If manually selecting rights is desired this screen will show up next. This is where all the available
rights for the system are listed. Select all desired rights for the user-group and press ‘Next’ to
finalize the user-group. If everything is satisfactory lastly select ‘Add’ and the group will be
created.

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8.3 Users

Creating an individual user is a good way to create traceability for

everything on the system. Every user can have an individual login,
password and name. This allows for the system to track any change a
given user has made to the system. Users also can have different rights
depending on the user-group assigned to them allowing some users to
have more rights than others.

8.3.1 Creating a New User

To begin creating a new user first select the ‘New User’ button located on the bottom bar. When
the next screen shows up select a first and last name of the user if desired and select ‘Next’. The
next screen will allow the naming of the username of the new user. This will be entered into the
‘Username’ section of the login screen. Next select the user-group with the desired set of rights
that the new user should be assigned. Lastly select a password for the new user. This will be
entered into the login screen and allow the user to be logged in. If everything is as desired select
‘Add’ and the new user will be created.

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Appendix of Useful Terms

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