Code Fault
Code Fault
FLT S02 – MTR COMMUTATION Motor Commutation Fault • Verify the motor hall feedback wiring is not Inverters
An illegal state transition of the motor hall- open/ shorted/missing
commutation feedback signals has been • Use shielded cables, route feedback away from
detected. potential noise sources
• Check system grounds, replace the motor
FLT S03 – MTR OVERSPEED FL - 0 Motor Overspeed Factory Limit Fault Check control loop tuning. Inverters
Motor speed has exceeded 125% of its
maximum speed.
FLT S03 – MTR OVERSPEED FL - 1 Motor Overspeed Factory Limit Fault • Check control loop tuning Inverters
The output frequency has exceeded 590 Hz. • Reduce the velocity command
FLT S04 – MTR OVERSPEED UL Motor Overspeed User Limit Fault • Check control loop tuning Inverters
Motor speed has exceeded motor overspeed • Increase the Motor Overspeed UL attribute value
user limit.
FLT S05 – MTR OVERTEMP FL nn Motor Overtemperature Factory Limit Fault • Operate motor within continuous torque rating Inverters
Calculations based on the motor thermistor • Reduce motor ambient temperature
indicate that the motor factory temperature • Add motor cooling
limit has been exceeded. Available only on Kinetix VP and Kinetix MP motors. Not
supported on induction motors.
The nn sub-code is defined as follows:
01: Motor Thermostat or Thermistor
02: Encoder Temperature Sensor
FLT S07 – MTR OVERLOAD FL Motor Thermal Overload Factory Limit Fault Modify the command profile to reduce speed or Inverters
The motor thermal model has exceeded its increase time.
factory set thermal capacity limit.
FLT S08 – MTR OVERLOAD UL Motor Thermal Overload User Limit Fault • Modify the command profile Inverters
The motor thermal model has exceeded the • Increase the Motor Thermal Overload UL
thermal capacity limit given by Motor Thermal attribute value
Overload User Limit.
FLT S09 – MTR PHASE LOSS Motor Phase Loss Check motor connections. Inverters
Torque Prove function detected motor current
below a limit set by Torque Prove Current
Limit.
FLT S10 – INV OVERCURRENT Inverter Overcurrent Fault • Check motor power cable for shorts Inverters
Inverter current has exceeded the • Verify motor windings are not shorted
instantaneous current limit (determined by • Verify motor power wire gauge
hardware). • Operate within the continuous power rating
• Reduce acceleration times. Modify the command
profile to reduce speed or increase time
FLT S14 – INV OVERLOAD UL Inverter Thermal Overload User Limit Fault • Modify the command profile to reduce speed or Inverters
The thermal capacity of the inverter has increase time
exceeded the user set limit given by the • Increase the Inverter Thermal Overload UL
inverter Thermal Overload User Limit. attribute value
FLT S15 – CONV OVERCURRENT nn Converter Overcurrent Fault • Reduce acceleration times of all drives sharing DC-bus power supply
All modules in the same bus group assert a Bus The measured converter current has exceeded the DC bus, reduce number of shared DC follower Regenerative bus supply
Power Sharing Exception if they are enabled. the factory set current limit. drives iTRAK power supply
The nn sub-code is defined as follows: • Reduce number of capacitor modules ArmorKinetix Power Supply
05: Drive loading exceeds converter peak • Verify iTRAK power supply requirements
capacity. • Check Regen BS wiring for shorts
06: Hardware overcurrent detected
FLT S16 – GROUND CURRENT FL Converter Ground Current Factory Limit Fault • Check motor power wiring; check power cable Single-axis inverter
All modules in the same bus group assert a Bus The sensing circuitry in the power stage has for shorts DC-bus power supply
Power Sharing Exception if they are enabled.
detected excessive ground current. • Replace motor if the fault persists Regenerative bus supply
• Check DC-bus wiring if using a capacitor module
FLT S17 – GROUND CURRENT UL Converter Ground Current User Limit Fault • Check motor power wiring; check power cable Regenerative bus supply
All modules in the same bus group assert a Bus The sensing circuitry in the power stage has for shorts
Power Sharing Exception if they are enabled.
detected excessive ground current. • Replace motor if the fault persists, check user
limits
• Check DC bus wiring if using a capacitor module
• Modify the converter ground current user limit
FLT S20 – CONV OVERLOAD FL Converter Thermal Overload Factory Limit • Reduce the number of drives in the same bus DC-bus power supply
All modules in the same bus group assert a Bus Fault group Regenerative bus supply
Power Sharing Exception if they are enabled.
The converter thermal model has exceeded its • Reduce duty-cycle of commanded motion iTRAK power supply
factory set thermal capacity limit. • Verify iTRAK power supply requirements
FLT S21 – CONV OVERLOAD UL Converter Thermal Overload User Limit Fault • Reduce the number of drives in the same bus DC-bus power supply
The converter thermal model indicates that the group Regenerative bus supply
temperature has exceeded the limit given by • Reduce duty-cycle of commanded motion iTRAK power supply
the Converter Thermal Overload User Limit. • Increase the Converter Thermal Overload UL
attribute value
• Verify iTRAK power supply requirements
FLT S22 – AC POWER LOSS Converter AC Power Loss Fault Check converter AC input voltage on all phases Inverters
Three phase open circuit detected on converter Regenerative bus supply
AC input while the drive power structure was
enabled.
FLT S23 – AC PHASE LOSS Converter AC Single Phase Loss Fault Check AC input voltage on all phases. DC-bus power supply
All modules in the same bus group assert a Bus A single AC input phase was lost. Regenerative bus supply
Power Sharing Exception if they are enabled.
FLT S29 – BUS REG OVERLOAD FL Bus Regulator Thermal Overload Factory Limit • Modify the duty cycle of the application DC-bus power supply
All modules in the same bus group assert a Bus Fault The shunt thermal model has exceeded • Add external shunt for additional capacity
Power Sharing Exception if they are enabled.
its factory set thermal capacity limit. • Add capacitor module
FLT S30 – BUS REG OVERLOAD UL Bus Regulator Thermal Overload User Limit • Modify the duty cycle of the application DC-bus power supply
Fault • Add external shunt for additional capacity
The shunt thermal model has exceeded the • Increase the Bus Regulator Thermal Overload UL
thermal capacity limit given by Bus Regulator attribute value
Thermal Overload User Limit. • Add capacitor module
FLT S31 – BUS REG FAILURE Bus Regulator Failure • Check for shorts in the shunt connector DC-bus power supply
The shunt circuit has detected that the shunt • Unplug the shunt connector and measure the
resistor is shorted. resistance of the shunt
• Replace power supply if shunt resistor is shorted
FLT S32 – BUS MODULE FAILURE nn Bus Module Failure • Check the digital input wiring Inverters
The digital input assigned to capacitor/bus • Check the digital input assignments DC-bus power supply
conditioner module OK is asserted LOW. The • Replace the accessory module, if necessary Regenerative bus supply
nn sub-code is defined as follows: ArmorKinetix Power Supply
01: Capacitor module
02: DC-bus conditioner module
FLT S38 – FUSE BLOWN nn=00 Bus Power Fuse Blown Fault • Return drive for repair if fault continues Inverters
The internal DC-bus power fuse is blown. • Verify output power wiring (iTRAK power supply) iTRAK power supply
The nn sub-code is defined as follows: (DSx modules do not support this
00: Non user-replaceable fuse fault code)
FLT S38 – FUSE BLOWN nn=01 Bus Power Fuse Blown Fault • Verify output power wiring Inverters
The internal DC-bus power fuse is blown. • Replace fuse iTRAK power supply
The nn sub-code is defined as follows: ArmorKinetix Power Supply
01: User replaceable fuse (iTRAK power supply (DSx modules do not support this
only) fault code)
FLT S46 – FDBK COMM UL Motor Feedback Data Loss User Limit Fault • Check motor feedback cable and connector Inverters
Applies to all compatible feedback devices, The number of consecutive missed or • Check motor power cable and feedback wire
except DSL encoder feedback.
corrupted serial data packets from the shields are secured correctly
intelligent feedback device has exceeded a user • Check motor frame is grounded correctly
set limit. • Consult Possible Solutions for FLT S47
FLT S47 – FDBK DEVICE FAILURE Motor Feedback Device Failure Fault (DSL • Check motor feedback cable for proper Inverters
nn=01…37 feedback) connectivity and continuity
The DSL feedback device has detected an • Check motor phasing (U, V, W) and DSL feedback
internal error. 2-pin wire connections at the drive
The nn sub-code is defined as follows: • Review electrical noise reduction, bonding
01: ACCELERATION OVERFLOW painted panels, and wire-braid bonding in the user
04: TRACKING FILTER ERROR manual
05: VECTOR LENGTH ERROR • Cycle control power
06: COUNTER ERROR • Check feedback shield connection
07: SYNCHRONIZATION ERROR • Reduce shock and vibration to motor
16: SINGLE TURN ERROR • Replace motor if fault continues
17: MULTI TURN AMPLITUDE ERROR
18: MULTI TURN SYNC ERROR
19: MULTI TURN VECTOR LENGTH ERROR
35: STANDARD PARAMETER ERROR
36: INTERNAL COMMUNICATION ERROR1
37: INTERNAL COMMUNICATION ERROR2
FLT S76 – AC LINE SYNC FAILURE AC Line Synchronization Failure • Monitor the AC Line power source for distortion Regenerative bus supply
The converter was not able to achieve AC Line • Check wiring
frequency synchronization. • Run as a passive power supply (no Regen
capabilities)
FLT S80 – INV GROUND CURRENT FL Inverter Ground Current Factory Limit • Check motor power wiring Inverters
The inverter power stage has detected ground • Check power cable for shorts
current exceeding the factory set limit. • Replace motor if the fault persists