DOCUMENT NO:MFPL/ SAFETY/ SOP 20/ QUENCHING CAR/ 12

REVISION: 00
EFFECTIVE DATE: 01/10/2021
QUENCHING CAR
Associated
Step Activity Responsibility
Requirement /Hazards Process/Tools/PPE's(HOW) Remarks/Reference
No. (WHAT) (WHO)
/Impacts
1)Check The Stoper Block,If Stoper Block is Blocked Remove The Stoper Block. 1)Chek The Stoper On
2)Check The Emergency Pull Cord Switch ON Possition. The Rail Line Beside Of
3)Cage Tray Possition Proper Possition Wheel.
4)Select The Selector Switch At LT Drive. 2)Check Whether There
SAFETY: Equipment
Operation Shift 5)Start The LT Drive With Either Reverse or Forword Direction. Is Anything On Both Side.
Damage 6) Use proper tools & tackles.
Incharge
1 LT DRIVE 7)Use proper PPE: Hand gloves, helmet, shoes, goggles.

ENVIRONMENT: NA
QUALITY: Communication Proper communication to be done with the Helper about the work.
1)LT Drive Center Possition Fixed With The Oven Door. 1) Don't Locked With Out
2)Select The Selector Switch At Cage Drive. hand gloves,Cage Lock
3)Possition Fixed With The Oven At Forword Direction. Time.
4)Open The Receiving Side Horaizontal Folding Gate At Proper Possition.
5)Receiving&Discharge Side Vertical Lifting Door Is Proper Possition
SAFETY: Equipment Adjustment.
Damage Operation Shift 6)Have To Do The Cage Lock Screw At Both Side.
Incharge 7)Recived The Material.
2 CAGE DRIVE 8) Use proper tools & tackles.
9)Use proper PPE:Hand gloves, helmet, shoes,goggles.

ENVIRONMENT: NA
1)Talk To Winch Operator UP The Door. Avoid delay time of
QUALITY: Communication 2)Push The Material From Pusher Car By Pusher Boom Receving Material.
1)Dwon The Gate at Proper Possition After Receving The Material. 1)Chain Can Not Be
SAFETY: Equipment 2.UP The Gate At Proper Possition Before Discharge. Keept Dry.
Damage Operation Shift 3)Use proper tools & tackles.
RECEVING Incharge 4)Use proper PPE: Hand gloves, helmet, shoes, goggles.
3
SIDE GATE
ENVIRONMENT: NA
QUALITY:
 1) DownThe Gate at Proper Possition Before Receving The Material. 1)Chain Can Not Be
SAFETY: Equipment 2.UP The Gate At Proper Possition Before Discharge. Keept Dry.
Damage Operation Shift 3)Use proper tools & tackles.
DISCHARGE Incharge 4)Use proper PPE: Hand gloves, helmet, shoes, goggles.
4
SIDE GATE
ENVIRONMENT: NA
QUALITY:
1)As Soon As LT Drive Started,Cable Relling Drum Started Now. 1)It Should Be Checked
2)If it Does Not Rotate Then,Check RCB And Fuse, Whether It Is Rotating
3)Outherwise Rotate By Hand Using Tested Rubber Hand Gloves. Properly.
SAFETY: Electric shock 4)Use proper PPE: Tested Rubber Hand gloves, helmet, shoes, goggles. 2)There Is No Reson For
CABLE Operation Shift Electric Shock Due
RELLING Incharge Proper Earthing Through
5 DRUM Rail Line.
AUTO
FAILURE

ENVIRONMENT: NA
QUALITY:

PREPARED BY CHECKED BY APPROVED BY

 DOCUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021
PMCC Coal Panel Maintenance
Associated
Step Activity Responsibility
Requirement /Hazards Process/Tools/PPE's(HOW) Remarks/Reference
No. (WHAT) (WHO)
/Impacts
1) Put off the main incoming power at the incoming Ensure LOTO in place
SAFETY: Electric Shock Electrical In supply panel. before start of work.
charge 2)Take work permit & follow LOTO.
Power
1
Isolation ENVIRONMENT: NA
Electrical In Proper communication to be done with the concerned LOTO will be prevent
QUALITY: Communication incident or accident.
charge people about the work.
1) Remove the contactor cover of each feeder. 1) Don't use torn hand
2) Check all the power and control terminal tightness. gloves.
3) Check and clean the moving and fixed contact. 2) Don't use welded or
4) Check the connection tightness at TB. adjustable spanners.
5) Clean the dust by vacuum cleaner of hand blower.
SAFETY: Slip, Fall Electrical In 6) Fixed the contactor cover.
charge 7) Check Push button, Selector switch condition.
Feeder 8) Use proper tools & tackles.
2 9)Use proper PPE:Hand gloves, helmet, shoes,goggles.
Checking

ENVIRONMENT: NA
Keep all the removed parts in a container.
Electrical In Avoid delay in searching
QUALITY: Missing of parts
charge at the time of fitting.
 1) Check cable connecting socket condition. 1) Don't use torn hand
2) Check out going cable connection terminal gloves.
tightness. 2) Don't use welded or
3)Clean the dust by vacuum cleaner of hand blower. 4) adjustable spanners.
SAFETY: Slip, Fall Electrical In Use proper tools & tackles.
Cable alley charge 5)Use proper PPE: Hand gloves, helmet, shoes,
3 goggles.
Checking

ENVIRONMENT: NA
QUALITY:
1) Check bus bar condition. 1) Don't use torn hand
2) Check bus bar connection terminal tightness. gloves.
3) Clean the dust by vacuum cleaner of hand blower. 2) Don't use welded or
SAFETY: Slip, Fall Electrical In 4) Use proper tools & tackles. adjustable spanners.
Bus bar charge
4 alley 5)Use proper PPE: Hand gloves, helmet, shoes,
checking goggles.

ENVIRONMENT: NA
QUALITY:
1)Keep distance during charge the panel. 1)Release LOTO,& take
2) Measure the individual current of capacitor. trial, if ok give clearance
3)Touch The Capacitor After Discharge for operation.
SAFETY: Electric shock 4)Use rubber hand gloves & rubber mat at the time of 2)Close the work permit.
Electrical In charging the panel. 3)Don't Touch Capacitor
charge 5)Use proper PPE: Hand gloves, helmet, shoes, Before Discharge.
5 APFC Panel
goggles.

ENVIRONMENT: NA
QUALITY: NA

PREPARED BY CHECKED BY APPROVED BY

 DOCUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021
MAINTENANCE OF ELECTRICAL BREAKER
Step Associated Requirement Responsibility
No. Activity (WHAT) /Hazards /Impacts (WHO) Process/Tools/PPE's(HOW) Remarks/Reference
Electrical Breaker SAFETY:1))Work permit must. 1)Concerned HOD Line 1)Obtain work permit form authorized person.
Maintenance. 2)Tool box meeting must. Manager Of Electric 2) Put OFF the supply where you want to carry out the work.
3) Emergency exit plan of that Department. 3) Provide a board “Men at work do not switch on”.
particular area. 2)Site Supervisors and 4) Remove the fuses if required use fuses puller.
4) Site to be discussed with the Concerned work men. 5) Ensure you are standing on an insulating rubber mat.
concerned workmen. 3)It is applicable for 6)Use foot ware while doing the work.
5) Discuss the detailed job contractual 7)Ensure conductor is dead before handling it.
description with the employees also. 8)Rotate the feeder handle in the Anti clockwise(Rack Out) direction from Service to OFF
concerned workmen. positions.
6) Discuss the Hazards Related To the 9)Carry out the maintenance.
Job. & 10)Before charging the supply, ensure that no tools are left inside the panel.
Conduct Tool Box meeting before 11)Rotate the feeder handle in the clockwise(Rack in) direction from OFF to Service position.
starting the 12)Close the doors of the panel.
job. 13)Leave the workplace only after satisfactory trial.
14)Frequency for preventive maintenance of the low tension panel is once in a six month.
15)Operation for Closing Air Circuit Breaker.
16)Ensure breaker in proper position inside the panel.
17)Ensure that “TRIP CIRCUIT HEALTHY” indication appears on the panel.
18)Check incoming voltage between R-Y, Y-B and B-R on the volt meter provided, it should be
415 to 440 volts wherever applicable.
1 TOOLS: Have Proper Tools Like Insulated plier,Test Lamp,Tester, Wire Stripper,And Fuse
Puller. Like Insulated Screw Driver.
PPE: Reflecting Jacket;Safety Halmet;Safety Shoe;Safety Goggals;Hand Glaves(Rubber).

ENVIRONMENT:
QUALITY:All Tools Are ISO
Standerd and Certified.

PREPARED BY CHECKED BY APPROVED BY

 DOCUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021
REPLACEMENT OF FUSE IN ELECTRICAL POWER PANEL
Step Associated Responsibility
No. Activity (WHAT) Requirement (WHO) Process/Tools/PPE's(HOW) Remarks/Reference
/Hazards /Impacts
FUSE SAFETY: 1)Concerned Line PROCESS:-1) Do not replace a blown fuse until you are sure that the cause is identified and rectified.
REPLACEMENT 1)Work permit must. manager. 2) Do not close any switch unless you are familiar with the circuit which it controls and knows the reason for its being open.
2)Tool box meeting 2)Site supervisors 3) Do not work on the live circuit. Make sure that all safety precautions have been taken and you are accompanied by a
must. and concerned work second person competent to render First Aid and Artificial Respiration.
4) Do not touch or tamper with any electrical gear or conductor unless you have made sure that it is ISOLATED and
3) Emergency exit men. EARTHED.
plan of that particular 3)It is applicable for 5) Do not open or close switch or fuse slowly or hesitatingly. Do it quickly and positively to avoid sparking and contact with
area. contractual the live circuit.
4) Site to be discussed employees also. 6) Do not use wires with poor/ inadequate insulation.
with the concerned 7) Do not touch any electrical circuit when your hands are wet or bleeding from a cut or an abrasion.
workmen. 8) Do not work on the energized circuit without taking extra precaution such as the use of rubber hand gloves, Electrical
5) Discuss the Rubber Mats and also ensure the circuit is properly earthed.
detailed job 9) Do not disconnect a plug by pulling a flexible cable when the switch is on.
10) Do not use a fire extinguisher on electrical equipment unless it is clearly marked for that purpose. Use DCP or CO2
description with the type fire extinguisher.
concerned workmen. 11) Do not throw water on live electrical equipment in case of fire. Never use Soda Acid type fire extinguisher for
6) Discuss the Hazards combating the electrical fire.
Related To the Job. & 12) Do not attempt to disengage a person in contact with a live apparatus, which you can not switch off immediately.
Conduct Tool Box Insulate yourself from the earth by standing on a rubber mat or dry board, before attempting to get him clear. Do not touch
meeting before his body; push him clear with a non-insulating material.
starting the 13) Continue artificial respiration until recovery.
job. 14) Do not allow visitors and unauthorized person to touch or handle electrical or come within the danger zone of HV
apparatus.
15) Do not test circuit with bare fingers.
1 16) Carry out electrical inspection once in three months.

ENVIRONMENT: NA

QUALITY: All Tools

Are ISO Standerd and
Certified.
PREPARED BY CHECKED BY APPROVED BY
 DOCUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021
REPLACEMENT OF FUSE IN ELECTRICAL POWER PANEL
Step Associated
No. Activity (WHAT) Requirement Responsibility (WHO) Process/Tools/PPE's(HOW) Remarks/Reference
/Hazards /Impacts
FUSE নিরাপত্তা: 1)Concerned Line
REPLACEMENT 1) ওয়ার্ক manager.
2)Site supervisors and
1) একটি প্রস্ফুটিত ফিউজ
পারমিট আবশ্যক। concerned work men.
2) টুল বক্স মিটিং 3)It is applicable for প্রতিস্থাপন করবেন না যতক্ষণ না
আবশ্যক. contractual
3) সেই নির্দিষ্ট employees also. আপনি নিশ্চিত হন যে কারণটি চিহ্নিত
এলাকার জরুরী
প্রস্থান
পরিকল্পনা।
করা হয়েছে এবং সংশোধন করা হয়েছে।
4) সাইট
সংশ্লিষ্ট
2) কোনো সুইচ বন্ধ করবেন না যদি না
কর্মীদের সাথে
আলোচনা করা হবে.
আপনি সার্কিটের সাথে পরিচিত হন যা
5) এর সাথে কাজের
বিশদ বিবরণ নিয়ে
এটি নিয়ন্ত্রণ করে এবং এটি খোলার
আলোচনা করুন
সংশ্লিষ্ট
কারণ জানেন।
1
কর্মীরা।
6) কাজের সাথে
3) লাইভ সার্কিটে কাজ করবেন না।
সম্পর্কিত
বিপদগুলি আলোচনা নিশ্চিত করুন যে সমস্ত নিরাপত্তা
করুন। এবং
শুরু করার আগে সতর্কতা অবলম্বন করা হয়েছে এবং
টুল বক্স মিটিং
পরিচালনা করুন| আপনার সাথে প্রাথমিক চিকিৎসা এবং
কৃত্রিম শ্বাস-প্রশ্বাস প্রদানের
জন্য যোগ্য একজন দ্বিতীয় ব্যক্তি
রয়েছেন।
ENVIRONMENT: NA 4)
2) কোনো
কোনো বৈদ্যুতিক গিয়ার
সুইচ বন্ধ করবেন নাবা
যদি না আপনি সার্কিটে
QUALITY: All Tools
Are ISO Standerd and
কন্ডাক্টরকে স্পর্শ করবেন না বা
Certified. 3) লাইভ সার্কিটে
টেম্পার করবেন না কাজ
যদি করবেন
না আপনিনা। নিশ্চিত করুন যে
5) ধীরে বা
নিশ্চিত নাদ্বিধায়
হন যে এটিসুইচ বাএবং
আলাদা ফিউজ খুলবেন না বা ব
PREPARED BY 6) দুর্বল/ অপর্যাপ্ত নিরোধক সহ তারগুলি
APPROVEDব্যবহার
BY

7) আপনার হাত ভেজা বা কাটা বা ঘর্ষণ থেকে রক্তপাত

8) অতিরিক্ত সতর্কতা যেমন রাবারের হ্যান্ড গ্লা
9) সুইচ চালু থাকা অবস্থায় একটি নমনীয় তার টেনে
10) বৈদ্যুতিক সরঞ্জামগুলিতে অগ্নি নির্বাপক যন্
11) আগুনের ক্ষেত্রে জীবন্ত বৈদ্যুতিক সরঞ্জামগু
12) কোনো লাইভ যন্ত্রপাতির সংস্পর্শে থাকা ব্যক্
13) পুনরুদ্ধার না হওয়া পর্যন্ত কৃত্রিম শ্বাস
14) দর্শনার্থী এবং অননুমোদিত ব্যক্তিকে বৈদ্যু
15) খালি আঙ্গুল দিয়ে সার্কিট পরীক্ষা করবেন না
16) তিন মাসে একবার বৈদ্যুতিক পরিদর্শন করুন।
র্কিটের সাথে পরিচিত হন যা এটি নিয়ন্ত্রণ করে এবং এটি খোলার কারণ জানেন।

রুন যে সমস্ত নিরাপত্তা সতর্কতা অবলম্বন করা হয়েছে এবং আপনার সাথে প্রাথমিক
না বা বন্ধ করবেন না। লাইভ সার্কিটের সাথে স্পার্কিং এবং যোগাযোগ এড়াতে এটি দ্
 ক্তপাত হলে কোনো বৈদ্যুতিক সার্কিট স্পর্শ করবেন না।
ড গ্লাভস, বৈদ্যুতিক রাবার ম্যাট ব্যবহার না করে শক্তিযুক্ত সার্কিটে কাজ করবে
তার টেনে প্লাগ সংযোগ বিচ্ছিন্ন করবেন না।
বাপক যন্ত্র ব্যবহার করবেন না যদি না এটি সেই উদ্দেশ্যে স্পষ্টভাবে চিহ্নিত ক
ঞ্জামগুলিতে জল নিক্ষেপ করবেন না। বৈদ্যুতিক আগুন মোকাবেলার জন্য সোডা অ্যাসি
কা ব্যক্তিকে বিচ্ছিন্ন করার চেষ্টা করবেন না, যা আপনি অবিলম্বে বন্ধ করতে পার
শ্বাস-প্রশ্বাস চালিয়ে যান।
বৈদ্যুতিক স্পর্শ বা পরিচালনা করতে বা এইচভি যন্ত্রপাতির বিপদ অঞ্চলের মধ্যে
বেন না।
রুন।"
মিক চিকিৎসা এবং কৃত্রিম শ্বাস-প্রশ্বাস প্রদানের জন্য যোগ্য একজন দ্বিতীয়
টি দ্রুত এবং ইতিবাচকভাবে করুন।
 করবেন না এবং সার্কিটটি সঠিকভাবে আর্থ করা হয়েছে তা নিশ্চিত করুন।

নিত করা থাকে। DCP বা CO2 ধরনের অগ্নি নির্বাপক যন্ত্র ব্যবহার করুন।
অ্যাসিড ধরনের অগ্নি নির্বাপক যন্ত্র ব্যবহার করবেন না।
পারবেন না। তাকে পরিষ্কার করার চেষ্টা করার আগে একটি রাবার মাদুর বা শুকনো বো

ধ্যে আসতে দেবেন না।

তীয় ব্যক্তি রয়েছেন।
নো বোর্ডের উপর দাঁড়িয়ে নিজেকে পৃথিবী থেকে দূরে রাখুন। তার শরীর স্পর্শ কর
শ করবেন না; একটি অ-অন্তরক উপাদান দিয়ে তাকে পরিষ্কার ধাক্কা.
 DOCUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021

ROOF LIGHT CHANGING/INSTALLATION

Step Associated Requirement Responsibility
No. Activity (WHAT) /Hazards /Impacts (WHO) Process/Tools/PPE's(HOW)
SAFETY:1)Work permit must. 1)Ensure that the equipment and products are covered properly.
2)Tool box meeting must. 2) Place a ladder in proper position.
3) Discuss the detailed job 3) Switch OFF the power supply of lighting Line.
description with the 5) Remove the acrylic cover and wipe it thoroughly.
concerned workmen. 7) Fix back the acrylic cover in position.
4) Discuss the Hazards 8) Ensure that all the screws are in position and no gaps are seen.
Related To the Job. & 9) Switch ON the power supply and check the functioning of the lights.
Conduct Tool Box meeting 11) Place the ladder back to an appropriate location.
before starting the 12) Ensure that the work area is clean after work is completed.
1 job.

ENVIRONMENT: NA

QUALITY: All Tools Are ISO

Standerd and Certified.

PREPARED BY CHECKED BY
CUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021

Remarks/Reference

APPROVED BY
 DOCUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021

MOTOR CHANGING
Step Associated Requirement Responsibility
No. Activity (WHAT) /Hazards /Impacts (WHO) Process/Tools/PPE's(HOW) Remarks/Reference
SAFETY:1)Work permit must. 1)Concerned 1)Obtain work permit form authorized person.
2)Tool box meeting must. With HOD Of 2) Switch off the main breaker and lock out for safety reason.
3) Discuss the detailed job Responsible 3) Verify power supply is totally off by using a multimeter.
description with the Department. 4) Write down the detail of the motor from the nameplate ( Model,Power
concerned workmen. 2)Concerned Line Supply voltage,Serial Number,Brand,Manufacture,ETC).
4) Discuss the Hazards manager. 5) Open the terminal cover using a screwdriver properly.
Related To the Job. & 3)Site supervisors 6) Marking and Tagging all cable and terminal position to avoid mistaken
Conduct Tool Box meeting and concerned after re wiring back the cable and motor connection.
before starting the work men. 7) Check the power supply if there is still have voltage or live at the motor
job. 4)It is applicable terminal using multimeter or voltage tester for safety precaution and
for contractual double confirm.It is for our safety from electrical shock.
employees also. 8) If there is no more voltage,proceed to identify and confirm the wiring
connection and terminal whether it is Delta Or Star point for the motor to
avoid any mistaken during installation.If possible,take a photo for
reference.That is what i do when have a motor installation for precaution.
9) After that,disconnect the cables at the terminal block and pull out the
cable with gentle to avoid any damage using a proper tools.
10) Check and confirm the replacement motor is same specification with
the original part to avoid wrong spare part or model.
1 11) When the new motor is completed installed ,Perform rewire the
connection at the terminal block according to original connection.
12) Make sure that there is no exposed cable that is dangling out of cable
gland and make sure the wiring is done in proper way.
13) Close back the terminal block cover and screw it tight.
14) Re-connect the receptacle that supplies power to the motor.
15) Take out the lock and switch on the main breaker and test run the
motor to ensure it running properly with any problem
16) After all running in good condition,please proceed for housekeeping
around working area and clean up all hand tools and equipment.

ENVIRONMENT:

QUALITY:All Tools Are ISO

Standerd and Certified.

PREPARED BY CHECKED BY APPROVED BY

 DOCUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021

VFD CHECKING AND CHANGING

Step Associated Requirement Responsibility
No. Activity (WHAT) /Hazards /Impacts (WHO) Process/Tools/PPE's(HOW)
SAFETY:1)Work permit must. 1)Concerned PROCESS:1)Concerned With HOD/Responsible Persons.
2) Discuss the detailed job With HOD Of 2)Ensure The Work Permit.
description with the Responsible 3)Followd By SOP And Checklist Must.
concerned workmen. Department. 4)Switch Off The Main Power Supply From The Circuit Breaker.
3) Discuss the Hazards 2)Concerned Line 5)Put The LOTO.
Related To the Job. & manager. 6)Touch VFD After 10minute Of The Main Switch Off.
Conduct Tool Box meeting 3)Site supervisors 5)Take Out The Main Fuse In The VFD Panel,And If Required Control Fuse.
before starting the and concerned 7)Remove The Control&Power Terminal Cover And Check The Tightness.
job. work men. 8)Clean With a Blower/Vacume Cleaner.
4)It is applicable 9)Visual Inspection of Overall On VFD Panel.
1 for contractual 10)Any Abnormal Condition Infrom The Engineer/HOD Who is Incharge Of
employees also. Particular Machinary.
11) Fitted The Control&Power Terminal Cover.
12)Trial Run/Closed Work Permit,Then Remove The LOTO.
13)Switch ON The Main Power Supply From The Circuit Breaker.
ENVIRONMENT: NA

QUALITY:All Tools Are ISO

Standerd and Certified.

0
PREPARED BY
CUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021

Remarks/Reference

APPROVED BY
 DOCUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021

CABLE RELLING DRUM CHECKING

Step Associated Requirement Responsibility
No. Activity (WHAT) /Hazards /Impacts (WHO) Process/Tools/PPE's(HOW)
Cable Relling SAFETY:1)Work permit must. 1)Concerned Process:1)Ensure The Work Permit.
Drum Checking 2) Discuss the detailed job With HOD Of 2)Fllow The Work At Hight Rules Caiteria.
description with the Responsible 3)Followd By SOP And Checklist Must.
concerned workmen. Department. 4)Switch OFF The Main Power of Cable Relling Drum And Using LOTO.
3) Discuss the Hazards 2)Concerned Line 5)Place a ladder in proper position.
Related To the Job. & manager. 6)Everyone Should Discuss About The Work.
Conduct Tool Box meeting 3)Site supervisors 7)Check If The Stoper Is Installed On Rail Line At Wheel Of The Car,If Not
before starting the and concerned Installed It.
job. work men. 8)Remove The Base Bolt Of Troqe Penioum,Then Check The Friction Pad.
4)It is applicable 9)Remove Bolt&Cover On Slipring,Then Check The Slipring Possition&
for contractual Carbon.
employees also. 10)Check The Control&Power Terminal Tightness.
11)The Rollers Of The Pendulum In The Car Should Be Checked.
12)Trial/Closed The Workpermit And Remove The LOTO.
13)ON the Switch And Check The Power.
14)Checked And Remove The Stoper On Rail Line At Wheel Of The Car.
TOOLS:Ladder(8FT);Combination Pliers(ISO3650-1981 );Wire Stipping
Plier(ISO 5087-1969) ;Line Tester(ISO 5579-1985);Test Lamp;PVC
1 Tape;Screw Driver Set;Allen Key Set(mm);Sockets Set With Accessories(4-
23mm,ISO 7381-1986)
PPE:Reflecting Jacket;Safety Halmet;Safety Shoe;Safety Goggals;Hand
Glaves(Cotton&Rubber);Full Body Safety Belt.

ENVIRONMENT:

QUALITY: All Tools Are ISO

Standerd and Certified.
PREPARED BY CHECKED BY
CUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021

Remarks/Reference
APPROVED BY
 DOCUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021

CABLE RELLING DRUM REPLACEMENT

Step Associated Requirement Responsibility
No. Activity (WHAT) /Hazards /Impacts (WHO) Process/Tools/PPE's(HOW) Remarks/Reference
Cable Relling SAFETY:1)Work permit must. 1)Concerned Process:1)Ensure The Work Permit.
Drum 2) Discuss the detailed job With HOD Of 2)Fllow The Work At Hight Rules Caiteria.
Replacement description with the Responsible 3)Switch OFF The Main Power of Cable Relling Drum And Using LOTO.
concerned workmen. Department. 4)Place a ladder in proper position.
3) Discuss the Hazards 2)Concerned Line 5)Everyone Should Discuss About The Work.
Related To the Job. & manager. 6)Check If The Stoper Is Installed On Rail Line At Wheel Of The Car,If Not
Conduct Tool Box meeting 3)Site supervisors Installed It.
before starting the and concerned 7)Disconnect And Remove The Main Power Cable From Relling Drum.
job. work men. 8)The Cable Drum Should Be Held Up With Hydra.
4)It is applicable 9)Slowly Remove The Base Bolt.
for contractual 10)After Removing All The Bolts,Simply Unscrew The Drum And Rmove It
employees also. With The Hydra.
11)The New Drum Should Be Picked Up With Hydra And Fitted Properly
And The Diameter Bolt Should Be Tightened.
12)The Cable Should Be Connected Properly.
13)Trial/Closed The Workpermit And Remove The LOTO.
14)ON the Switch And Check The Power.
15)Checked And Remove The Stoper On Rail Line At Wheel Of The Car.
TOOLS:Adjustable Spanners(ISO 6149-1984);Combination Pliers(ISO3650-
1 1981 );Wire Stipping Plier(ISO 5087-1969) ;Line Tester(ISO 5579-
1985);Test Lamp;PVC Tape;Screw Driver Set;Allen Key Set(mm);Sockets
Set With Accessories(4-23mm,ISO 7381-1986)
PPE:Reflecting Jacket;Safety Halmet;Safety Shoe;Safety Goggals;Hand
Glaves(Cotton&Rubber);Full Body Safety Belt.

ENVIRONMENT:

QUALITY: All Tools Are ISO

Standerd and Certified.
PREPARED BY CHECKED BY APPROVED BY
 DOCUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021

STREET LIGHT REPLACEMENT

Step Associated Requirement Responsibility
No. Activity (WHAT) /Hazards /Impacts (WHO) Process/Tools/PPE's(HOW)
SAFETY:1))Work permit must. Site Supervisor Process:1)Ensure The Work Permit.
2) Discuss the detailed job And Concern 2)Followd By SOP And Checklist Must.
description with the Person Of This 3)Fllow The Work At Hight Rules Caiteria.
concerned workmen. Job. 4)Switch OFF The Line of Street Light And Using LOTO.
3) Discuss the Hazards 5)Place a ladder in proper position.
Related To the Job. & 6)Everyone Should Discuss About The Work.
Conduct Tool Box meeting 7)Slowly Goes To The Ladder Use The Staircase And Handrailing For Do
before starting the Replace The Light.
job. TOOLS:Adjustable Spanners(ISO 6149-1984);Water Pump Pliers(ISO 6118-
1991);Wire Stipping Plier(ISO 5087-1969) ; Combination Pliers;Line
Tester(ISO 5579-1985);Test Lamp;PVC Tape;Screw Driver Set;Allen Key
Set(mm)
1 PPE:Reflecting Jacket;Safety Halmet;Safety Shoe;Safety Goggals;Hand
Glaves(Cotton);Full Body Safety Belt.

ENVIRONMENT:Weather
Report

QUALITY: All Tools Are ISO

Standerd and Certified.

PREPARED BY CHECKED BY
CUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021

Remarks/Reference

APPROVED BY
 DOCUMENT NO:MFPL/ SAFETY/ SOP 20/ PMCC/ 12
REVISION: 00
EFFECTIVE DATE: 01/10/2021

CHIMNEY LIGHT REPLACEMENT

Step Associated Requirement
No. Activity (WHAT) /Hazards /Impacts Responsibility (WHO) Process/Tools/PPE's(HOW) Remarks/Reference
Light SAFETY:1))Work permit must. Site Supervisor And Process:1)Ensure The Work Permit.
Replacement 2)Tool box meeting must. Concern Person Of This 2)Followd By SOP And Checklist Must.
3) Discuss the detailed job Job. 3)Fllow The Work At Hight Rules Caiteria.
description with the 4)Switch OFF The Light of Chimney And Using LOTO.
concerned workmen. 5)Everyone Should Discuss About The Work.
4) Discuss the Hazards Related 6)Slowly Goes To The Chimney Use The Staircase And Handrailing For Do
To the Job. & Change The Light.
Conduct Tool Box meeting TOOLS:Adjustable Spanners(ISO 6149-1984);Water Pump Pliers(ISO 6118-
before starting the 1991);Wire Stipping Plier(ISO 5087-1969) ; Combination Pliers;Line
job. Tester(ISO 5579-1985);Test Lamp;PVC Tape;Screw Driver Set;Allen Key
Set(mm)
1 PPE:Reflecting Jacket;Safety Halmet;Safety Shoe;Safety Goggals;Hand
Glaves(Cotton);Full Body Safety Belt.

ENVIRONMENT:Weather
Report

QUALITY: All Tools Are ISO

Standerd and Certified.

PREPARED BY CHECKED BY APPROVED BY