Preparation Optimization and Characterization of C
Preparation Optimization and Characterization of C
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ORIGINAL PAPER
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Vol.:(0123456789)
Bachir Ben Seghir, M. H. Benhamza
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Preparation, optimization and characterization of chitosan polymer from shrimp shells
The crustacean shells pigment which still found in the chi- Differential scanning calorimetry (DSC)
tin should be removed by reagents such as ethanol, ether,
sodium hypochlorite NaOCl or by hydrogen peroxide Differential scanning calorimetry measurements of chi-
H2O2. During bleaching process, the reagent used must not tosan are performed using a DSC Q200 type (TA Instru-
have an effect on the chitin physicochemical properties. ments, NJ, USA). The mass of chitosan sample is of
Therefore, in this work the hydrogen peroxide H
2O2 is used 5 mg and the empty cup is used as reference. Samples are
[8]. analyzed under a continuous flow of dry nitrogen gas at
10 ml/min and at a heating rate of 10 °C/min from 50 to
Deacetylation 450 °C [27, 36].
Characterization of chitosan
Scanning electron microscopy (SEM)
Fourier transforms infrared spectroscopy (FTIR)
The morphology of the prepared chitosan is illustrated by
The spectra of chitosan are obtained using an infrared a SEM micrograph. The scanning electron microscopy
spectroscopy of a type Perkin Elmer FTIR 1600 (Per- (SEM) is conducted using a JEOL JSM−630 J Scanning
kin Elmer Spectroscopy, USA), with spectral frequency Electron Microscope type (JEOL Ltd., Tokyo, Japan)
ranging from 4000 to 400 cm−1. The chitosan sample is operating at 5 and 20 kV [10, 12].
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Bachir Ben Seghir, M. H. Benhamza
Statistical analysis using a response surfaces design consists of twenty-four factorial points each one with three
method (RSM) levels coded −1, 0, and +1 and three axial points to form
a central point, (Table 1). Derived result is in the form of
A statistical analysis using a response surfaces design second-order polynomial Eq. 2:
method (RSM) is performed to find an optimum DD%
in order to obtain a chitosan of high purity. The chosen Y = a0 + a1 x1 + a2 x2 + a3 x3 + a4 x4 + a12 x1 x2 + a13 x1 x3
(RSM) method applies a Box–Behnken Design (BBD) + a23 x2 x3 + a14 x14 + a24 x24 + a34 x34 + a11 x21
and the mathematical model used is of the second degree + a22 x22 + a33 x23 + a44 x24 … .. + e
with two-way interactions [13]. The experimental design (2)
where Y is the predicted response; a0 is a model constant;
a1, a2, a3 and a 4 are the linear coefficients; a12, a13, a14, a23,
Table 1 Experiment design levels for various parameters a24 and a 34 are the interaction coefficients; a 11, a22, a33 and
Parameters Codes Level
a44 are the quadratic coefficient; x1, x2, x3 and x4 are the
independent variables; x1x2, x1x3, x2x3 are interaction fac-
−1.0 0.0 1.0 tors terms and x12, x22, x32 and x42 are quadratic terms
Concentration NaOH (%) x1 25 50 75 (Table 2) [14, 15]. The RMS procedure is performed using
Temperature (°C) x2 40 70 100 Design Expert 9 statistics software.
Time (h) x3 6 15 24
Ratio v/w (ml/g) x4 5/1 10/1 15/1
1 −1 1 0 0 80.00 79.45
2 0 0 0 0 71.00 72.01
3 0 0 1 −1 65.62 65.20
4 1 1 0 0 54.65 56.80
5 0 −1 −1 0 40.00 43.45
6 0 0 −1 −1 90.00 90.48
7 0 0 1 1 64.00 61.37
8 0 0 0 0 72.05 72.01
9 1 0 −1 0 61.11 60.38
10 0 −1 1 0 45.00 47.73
11 1 0 1 0 61.00 61.89
12 0 1 0 −1 81.24 81.99
13 1 −1 0 0 61.24 59.64
14 −1 0 0 −1 83.00 83.79
15 0 −1 0 −1 69.00 67.86
16 1 0 0 1 75.00 74.75
17 −1 0 0 1 52.68 53.70
18 0 1 −1 0 89.79 87.60
19 −1 0 −1 0 73.96 74.66
20 −1 −1 0 0 34.00 29.70
21 −1 0 1 0 38.00 40.32
22 1 0 0 −1 70.53 70.05
23 0 0 0 0 73.00 72.01
24 0 1 1 0 53.40 50.49
25 0 −1 0 1 45.00 47.73
26 0 1 0 1 75.90 78.63
27 0 0 −1 1 70.65 68.92
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Preparation, optimization and characterization of chitosan polymer from shrimp shells
Results and discussion f. Interaction between time and temperature show that at
lower values of the latter, time has a little effect on DD%,
Fitting of model Fig. 3d.
On the other hand, a different phenomenon effect is
The effect of the four variables on chitosan degree of dea- observed for v/w ratio (x4) on temperature ( x2). At higher
cetylation (DD %) is simultaneously examined. The data temperature (>70 °C), (x4) has a slight effect on DD%, in
obtained in the Box-Behnken Design (BBD) are gener- contrast at lower values a greater influence is observed
ated into a response function model expressed by: and DD% is extremely reduced Fig. 3e.
Therefore, response surface plots reveal an extremely
Y = 72.01 + 1.82x1 + 11.79x2 − 8.34x3 − 6.34x4 − 3.15x1 x2
significant influence of NaOH concentration (x1), temper-
+ 8.96x1 x3 − 10.34x2 x3 + 8.70x1 x4 + 4.66x2 x4 ature (x2), reaction time ( x3) and the v/w ratio ( x4) on the
+ 4.43x3 x4 − 6.81x21 − 8.80x22 − 5.89x23 + 5.73x24 deacetylation efficiency. The High Degrees of Deacetyla-
(3) tion (DD% >90%) are found for lower NaOH concentra-
where: Y is the predicted Degree of Deacetylation DD%, tions (<50%), higher temperatures above 70 °C, reduced
x1, x2, x3 and x4 are the coded values of NaOH concentra- time (<11 h) and the v/w ratio around less 7/1 ml/g.
tion, reaction temperature, time, and solvent / solid ratio
respectively. Optimization using the desirability functions
Table 2 shows observed and predicted DD% at dif-
ferent combination of the independent variables. When To optimize and validate the predicted mathemati-
comparing the predicted values with the experimental cal model, a supplementary Expert Design runs have
ones, the results indicate that these data are in practically been carried out under the same experimental condi-
close agreement. tions. Higher desirability function results in an improved
Analysis of variance for response surface methodol-
ogy (ANOVA) of the quadratic model is shown in Table 3.
As revealed in this table the model is significant with a P Table 3 Analysis of variance ANOVA results for experimental
design
value < 0.0001. The confidence level for linear terms x1
(P = 0.0391), x2, x3 and x 4 (P < 0.0001) have all a signifi- Source SS DF MS F value P value
cant effect. Every square terms and interactions are also
Model 6045.04 14 431.79 57.47 <0.0001a
found with significant P values < 0.05. The Lack of Fit
x1 40.30 1 40.30 5.36 0.0391*
P value relative to the pure error for the model is 0.1062
x2 1650.65 1 1650.65 219.70 <0.0001*
which is not significant. Moreover, R2 and adjusted R2
x3 808.36 1 808.36 107.59 <0.0001*
values 0.9853 and 0.9682 respectively are closed to 1,
x4 484.63 1 484.63 64.50 <0.0001*
suggesting a high correlation between experimental and
x1x2 691.43 1 691.43 92.03 <0.0001*
fitted values. Therefore the model is found to be adequate
x1x3 321.31 1 321.31 42.77 <0.0001*
for prediction within the range of variables used.
x1x4 300.85 1 300.85 40.04 <0.0001*
x2x3 428.28 1 428.28 57.00 <0.0001*
x2x4 87.05 1 87.05 11.59 0.0052*
Response analysis
x3x4 78.59 1 78.59 10.46 0.0072*
x12 246.79 1 246.79 32.85 <0.0001*
Response surface showed as contour plots in Fig. 3, pro-
x22 413.84 1 413.84 55.08 <0.0001*
vide a method to predict DD% for different values of test
x32 185.34 1 185.34 24.67 0.0003*
variables and to identify their interaction.
x42 154.30 1 154.30 20.54 0.0007*
Interactive effects observed between the four inde-
Residual 90.16 12 7.51 – –
pendent variables (x1x2, x1x3, and x1x4) exert signifi-
Lack of fit 88.16 10 8.82 8.81 0.1062b
cant influence on DD%. The interaction between x1 and
Pure error 2.00 2 1.00 – –
x2 reveals that the degree of deacetylation increased by
Total 6135.20 26 – – –
increasing temperature, however at concentration higher
R2 0.9853 – – – –
than 50%, DD% reduced; Fig. 3a. Interaction related
Adj R2 0.9682 – – – –
to reaction time reveals that DD% is diminishing when
increasing both concentration and time, Fig. 3b. Mean- SS sum of square, DF degree of freedom, MS mean square
while, the effect of v/w ratio (x4) is perceived to have a
Significant under 95% level of confidence
little effects on DD% for lower NaOH concentration and b
Not significant
time with practically no effect for higher values, Fig. 3c, *Significant
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Bachir Ben Seghir, M. H. Benhamza
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Preparation, optimization and characterization of chitosan polymer from shrimp shells
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Bachir Ben Seghir, M. H. Benhamza
(4)
( )
CrI = I110 − Iam ∕I110
where I110 is the maximum intensity (arbitrary unit) of the
diffraction peak at 2θ = 19.51° and Iam is the intensity of Fig. 8 SEM image of pure chitosan prepared: a 5 Kv and b 25 Kv
amorphous diffraction at 2θ = 12.30°.
X-ray diffraction spectrum of chitosan is shown in
Fig. 7. At I110 the spectrum exhibited crystalline reflections Results and comparison
at 2θ ≈ 20°, however at Iam which is a typical fingerprints of
semi-crystalline chitosan as revealed at 2θ ≈ 10°. These two From this study, all process variable parameters i.e. NaOH
peaks are approximately identical of those found by [10, concentration, temperature, time reaction and v/w ratio
12, 16]. Though, these results show that the chitosan sam- contributed towards the experiment optimization. The
ples have a lower crystallinity because of the intra-molecu- obtained DD% of 98.86% in the present investigation is a
lar hydrogen bonds resulting after the chitin deacetylation. great finding compared to those of previous studies, even
These findings are similar to those given in the literature though using different material sources. In the most previ-
[34, 36, 37]. ous result studies, optimized DD% values are not exceed-
The degree of crystllinity (CrI) is calculated in order to ing 96%. Comparisons with various research works show
evaluate the purity of chitosan and the obtained value is that the majority of studies utilizing only three variables
equal to 75%. This decreased value is due to intermolecular [32, 33, 40–42], less than that of our work where we use
hydrogen bonds after the deacetylation, and this indicates the four mainly significant variables. Moreover, the NaOH
that the product molecular structure is in an amorphous concentration variable taken in the present research work
state [12]. is wide-ranging than that of other studies; (C%=from 25%
to 75%). Furthermore, temperature, time reaction and v/w
ratio variables are as much as widespread too, and that in
SEM analysis order to explore and to optimize the degree of deacetyla-
tion. A detailed and a comprehensive comparison are
The morphology of the chitosan sample is examined under shown in Table 4.
a scanning electron microscope (SEM). Images with dif- In conclusion, results from the present work provide an
ferent magnifications 100 and 500 µm, (Fig. 8a, b) respec- important alternative towards the production of high purity
tively show that the polymer surface became very downy; chitosan with a greater degree of deacetylation (DD%).
these are the same as those found by [34, 36, 37]. This is due to the operating conditions and the analyzing
techniques used, therefore the introduction of the most
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Preparation, optimization and characterization of chitosan polymer from shrimp shells
Raw material sources Controlled Statistical method Measurement technique DD (%) References
variables
C NaOH concentration, T temperature, t reaction time, r v/w ratio, NSB number of successive baths, AC atmospheric conditions, NSB use of
sodium boro-hydride, AC alkali concentration
important controlled parameters (T, C, t, and r) as well as followed by the NaOH concentration then the reaction time.
increasing factors interval range; give better results show- Thus, deacetylation degree is highly affected by tempera-
ing the usefulness of the present investigation regarding to ture, NaOH concentration and reaction time; but slightly
other research studies. On the other hand, FTIR spectros- affected by solid to solvent ratio. Finally, the obtained
copy technique employed in this study shows its reliabil- highest degree of deacetylation of the prepared chitosan is
ity. Consequently, using the RSM method optimization tool of 98.86% and the chitosan purity is confirmed by FTIR,
together with better performance parameters give improved DSC, XRD and SEM characterization techniques.
results compared to previous studies.
Acknowledgements This work is supported by the research labora-
tory LAIGM of Guelma University, Algeria.
Conclusion
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Bachir Ben Seghir, M. H. Benhamza
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