Evo Operation Guide
Evo Operation Guide
TM TM
Copyright © 2017 Franklin Fueling Systems, Madison, WI 53718. All world rights reserved. No part of this publication
may be stored in a retrieval system, transmitted, or reproduced in any way, including, but not limited to, photocopy,
photograph, magnetic, or other record, without the prior written permission of Franklin Fueling Systems.
Web: franklinfueling.com
Telephone:
USA and Canada: +1.608.838.8786, +1.800.225.9787
USA and Canada Technical Support: +1.800.984.6266
UK: +44 (0) 1473.243300
Mexico: 001.800.738.7610
China: +86.10.8565.4566
SCALD and BRITESENSOR are registered trademarks and EVO is a trademark of Franklin Electric Company, Inc.
228180016 r1
Contents
Introduction.......................................................................................................................................1
User interface.................................................................................................................................1
Questions and concerns.................................................................................................................2
Conventions used in this manual...................................................................................................2
Operating precautions....................................................................................................................3
Programming and Navigation............................................................................................................5
Console navigation..........................................................................................................................5
Text entry.....................................................................................................................................6
Number entry..............................................................................................................................6
Alarms and warnings...................................................................................................................6
User roles and access control.........................................................................................................7
User roles.....................................................................................................................................7
Users ............................................................................................................................................7
Quick Jump Menu...........................................................................................................................8
Applications tab...........................................................................................................................8
Tanks.........................................................................................................................................8
Manifolds..................................................................................................................................9
Sensors......................................................................................................................................9
Conditions.................................................................................................................................10
Pumps.......................................................................................................................................10
Reports......................................................................................................................................11
Compliance...............................................................................................................................12
Alarms.......................................................................................................................................12
System tab...................................................................................................................................13
Configuration............................................................................................................................13
System Information..................................................................................................................14
Reboot System..........................................................................................................................14
Factory Defaults........................................................................................................................14
Erase Archives...........................................................................................................................14
Tools tab.......................................................................................................................................14
Printing Reports..............................................................................................................................14
External Printers..........................................................................................................................14
Network Printers..........................................................................................................................15
Print Button..............................................................................................................................15
Reports Options........................................................................................................................15
Reports......................................................................................................................................15
Tank Testing........................................................................................................................................17
Static tests.......................................................................................................................................17
SCALD® tests...................................................................................................................................17
Why Test the Integrity of a Tank?...................................................................................................17
Static Testing................................................................................................................................18
Terms........................................................................................................................................18
Tank Test Requirements...............................................................................................................18
Test Types..................................................................................................................................18
Ideal Test Conditions....................................................................................................................19
Starting static tests manually..........................................................................................................19
Static Test Results........................................................................................................................20
SCALD®............................................................................................................................................20
Why Continuously Test Tank Integrity?.......................................................................................20
Terms........................................................................................................................................21
Testing Requirements..................................................................................................................21
Test Scheduling............................................................................................................................21
Test Results..................................................................................................................................22
Reasons why the test might not complete.................................................................................22
Viewing results.............................................................................................................................22
Tank Leak Test Reports...................................................................................................................23
Printing Tank Leak Test Reports...................................................................................................23
Sample Tank Leak Test Report .................................................................................................24
Web Browser Interface......................................................................................................................25
Using the Web Interface.................................................................................................................25
Navigation Bar..............................................................................................................................26
HOME........................................................................................................................................26
REPORTS...................................................................................................................................26
MONITORING............................................................................................................................26
TOOLS........................................................................................................................................27
SETTINGS..................................................................................................................................28
How to Manually Start Leak Tests Using the Console Interface....................................................28
Maintenance......................................................................................................................................29
Console Care...................................................................................................................................29
LCD Touch Screen...........................................................................................................................29
Calibration....................................................................................................................................29
Alarms and Troubleshooting..............................................................................................................31
System Alarms.................................................................................................................................31
FMS Alarms.....................................................................................................................................32
Liquid Sensor Alarms......................................................................................................................36
TPI Alarms.......................................................................................................................................38
Introduction
The purpose of this manual is to guide installers, operators and technicians through the
operation of EVO™ 200 and EVO™ 400 automatic tank gauges (ATGs). EVO™ 200 and EVO™ 400
ATGs incorporate the monitoring and alarm capabilities of preceding automatic tank gauges
with advanced technologies to supply tank and level data more accurately and efficiently. This
manual is also designed to introduce technicians to the optional LCD Graphical User Interface,
which is used as an input device to program system configuration and maintain all applications
from the front panel of the console. Overall safety issues, troubleshooting information, start-up
procedures, warranty, service and return policies, as defined in this manual, must be followed.
EVO™ 200 and EVO™ 400 ATGs consist of an open architecture console that can run multiple
Fuel Management Applications simultaneously. It typically contains a color LCD touch screen
user interface, but it can also be operated by a web-based remote interface. Magnetostrictive
Liquid Level Probes inside of the tanks provide the console with inventory and leak detection
information. A variety of optional sensors can be used to monitor containment spaces.
User interface
LED Indicators: Three LEDs below the front panel give an “at-a-glance” indication of the
system status. These LEDs are standard on all systems. The green Power LED indicates that the
system power is on. The yellow Warning LED gives indication that the console has detected a
malfunction or condition that has been deemed a Warning. The red Alarm LED indicates that the
system has detected an alarm condition.
LCD Touch Screen: The color LCD touch screen is the most commonly used user interface for the
Fuel Management System. This bright and colorful display allows easy viewing in any lighting
condition. Touching certain buttons or segments of the screen will allow access to menus or
more detailed information. Do not use sharp or pointed objects to operate the touch screen or
damage may result. If improper operation of the touch screen is noted, it may be necessary to
calibrate the touch screen. Please refer to the Routine Maintenance chapter of this manual for
calibration procedures.
1
Questions and concerns
In case of emergency, follow the procedures established by your facility. If you have questions or
concerns about safety or need assistance, use the information below to contact Franklin Fueling
Systems:
Web: franklinfueling.com
Telephone:
USA and Canada: +1.608.838.8786, +1.800.225.9787
USA Technical Support: 1.800.984.6266
UK: +44 (0) 1473.243300
Mexico: 001.800.738.7610
China: +86.10.8565.4566
2
Operating precautions
Franklin Fueling Systems (FFS) equipment is designed to be installed in areas where volatile
liquids such as gasoline and diesel fuel are present. Working in such a hazardous environment
presents a risk of severe injury or death if you do not follow standard industry practices and the
instructions in this manual. Before you work with or install the equipment covered in this manual,
or any related equipment, read this entire manual, particularly the following precautions:
IMPORTANT: When you move the drop tube inside the tank riser pipe, do so slowly and carefully
to help prevent the drop tube from impacting the riser pipe.
IMPORTANT: To help prevent spillage from an underground storage tank, make sure the delivery
equipment is well-maintained, that there is a proper connection, and that the fill adaptor is tight.
Delivery personnel should inspect delivery elbows and hoses for damage and missing parts.
CAUTION: Use only original FFS parts. Substituting non-FFS parts could cause the device to
fail, which could create a hazardous condition and/or harm the environment.
WARNING: Follow all codes that govern how you install and service this product and the
entire system. Always lock out and tag electrical circuit breakers while installing or servicing
this equipment and related equipment. A potentially lethal electrical shock hazard and the
possibility of an explosion or fire from a spark can result if the electrical circuit breakers are
accidentally turned on while you are installing or servicing this product. Refer to this manual (and
documentation for related equipment) for complete installation and safety information.
WARNING: Before you enter a containment sump, check for the presence of hydrocarbon
vapors. Inhaling these vapors can make you dizzy or unconscious, and if ignited, they can explode
and cause serious injury or death. Containment sumps are designed to trap hazardous liquid
spills and prevent environmental contamination, so they can accumulate dangerous amounts
of hydrocarbon vapors. Check the atmosphere in the sump regularly while you are working in
it. If vapors reach unsafe levels, exit the sump and ventilate it with fresh air before you resume
working. Always have another person standing by for assistance.
WARNING: Follow all federal, state, and local laws governing the installation of this product
and its associated systems. When no other regulations apply, follow NFPA codes 30, 30A, and 70
from the National Fire Protection Association. Failure to follow these codes could result in severe
injury, death, serious property damage, and/or environmental contamination.
WARNING: Always secure the work area from moving vehicles. The equipment in this manual
is usually mounted underground, so reduced visibility puts service personnel working on it in
danger from moving vehicles that enter the work area. To help prevent this safety hazard, secure
the area by using a service truck (or some other vehicle) to block access to the work area.
WARNING: Discharge static electricity from the splice kit to ground before you install it, and
make sure it is properly grounded while in service.
DANGER: Make sure you check the installation location for potential ignition sources such as
flames, sparks, radio waves, ionizing radiation, and ultrasound sonic waves. If you identify any
potential ignition sources, you must make sure safety measure are implemented.
3
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4
Programming and Navigation
Console navigation
The operating system is designed for easy navigation. Applications allow the user to modify
programming options by responding to on-screen commands. The following instructions
show various operating system functions, so that issues can be corrected efficiently without
interrupting dispensing or sales.
Login Button -
Press to Login.
After Login
button will show
current access
level.
The following is an example of console interface with One Touch Buttons configured:
User Role
Configured One-Touch
Buttons run customized and
site-specific rules for various
console functions.
5
Text entry
Close Without
Saving
Erase Individual
Characters
Number entry
Close Without
Saving
Erase Individual
Characters
6
Optionally, on alarm, the system can:
• Sound the console’s internal alarm horn.
• Activate relay outputs and sound external alarm devices.
• Print alarm reports.
• E-mail alarm reports to a specified destination.
• Notify remote monitoring software via optional internal modem or Ethernet.
For help with troubleshooting alarms, refer to the Troubleshooting chapter of the
EVO™ 200 and EVO™ 400 Automatic Tank Gauges Programming Guide (FFS p/n 228180015).
User roles
The administrator names each potential user role and selects the permissions for these roles.
Each user role has the Custom permissions setting, which allows the Administrator to select
specific information and functionality access.
Users
The administrator configures the password and the system preferences for each user role.
Custom: Each level allows an operator to access different console features. This security feature
prevents unauthorized access to critical information and settings. The password for each access
level can be adjusted by the administrator. The administrator level is typically reserved for an FFS
certified technician. Users are prompted for a password to access or change data.
The Login button in the upper left hand corner of the display allows you to log into the console.
This displays the user role access level.
Admin: This level grants access to all areas of programming and setup configuration. This
privilege is usually reserved for FFS certified technicians.
Diagnostic: This level is only used for advanced troubleshooting and diagnostics. Contact FFS
Technical Support.
7
Quick Jump Menu
The Quick Jump Menu (QJM) provides quick access to the different parts of the console interface.
There are three tabs in the QJM:
• Applications
• System
• Tools
Applications tab
The Applications tab provides inventory management and leak detection for tanks and sensors
as well as tank and sensor control. This application also allows users to print reports and tank
tests. A broad range of hydrocarbon products can be leak-tested and inventory-monitored using
magnetostrictive liquid level probes. These probes come in a variety of lengths and typically
contain two floats for indicating both product and water levels inside the of tank. Programmable
limits can be set to indicate high and low conditions. Containment sumps, interstitial spaces,
monitoring wells and other areas can be monitored for water and hydrocarbon intrusion
using a wide range of optional Standard and BRITESENSORs®. These 2-wire sensors come in
discriminating and non-discriminating versions. These sensors can be used in any combination
depending on site specifications. See "Sensors" for more information.
Tanks
To open the Tanks screen, click the QJM button>Applications>Tanks. This screen shows alarms,
product and water levels in the tanks, the product name, and the current volume. To print an
inventory report, click the printer icon.
8
Tanks detail screen:
This screen provides details about product volume, level, temperature, and ullage space available
in a tank. The level and volume of water is also be shown. The hash marks on the graphic indicate
the various programmed high and low alarm limits. Alarms, if there are any, are also shown. This
screen also provides details regarding the tanks Static Leak Test status, Autocalibration status,
and Delivery history with the tabs in the top left column. Click Print button to print an Inventory
Report for this tank. To open this screen, select a tank from the Tanks screen.
The tank controls feature can be accessed using the Control button on the Tank Inventory Detail
screen. This allows authorized users and technicians to start tank tests or autocalibration when
applicable.
Manifolds
To open the Manifolds screen, click the QJM button>Applications>Manifolds. This screen shows
alarms, product and water levels in the manifolded tanks, the product name, and the current
volume. To print an inventory report, click the printer icon.
Sensors
This screen displays a graphical representation of a sensor, the name of the sensor and will
indicate any alarm conditions. Pressing the print button from the screen will print a sensor
status report for all of the sensors. To access the sensor status summary screen click the QJM
button>Applications>Sensors.
9
Standard Sensors:
Standard sensors do not discriminate between liquid and hydrocarbons and are 2-wire sensors:
• FMP-EIS-U: Electro-optic Interstitial Sensors (infrared, liquid sensor)
• FMP-UHS: Universal Hydrostatic Sensor (float switch, liquid level sensor)
• FMP-ULS: Universal Liquid Sensor (float switch, liquid level sensor)
BRITESENSORs®:
BRITESENSORs® are discriminating sensors (many of which may generate multiple alarms):
• FMP-DIS-U: Discriminating Interstitial Sensor (Electro-optic and conductivity, liquid sensor)
• FMP-HIS-U and FMP-HIS-XL-U: Hydrostatic Interstitial Sensor (float switches, Brine sensor)
• FMP-DDS-U: Discriminating Dispenser sump Sensor
• FMP-DTS-U: Discriminating Turbine sump Senso (conductivity strip and floats, liquid and
vapor sensor)
• TSP-DMS: Discriminating Magnetostrictive Sensor (position sensitive)
Sensors detail screen:
This screen provides details on the sensor type and the sensors current status. Any alarm
condition on the sensor is also indicated here, if present. Pressing the print button from this
screen will print a sensor report for that tank. To access the sensor status detail screen, select a
sensor from the sensor status summary screen.
Conditions
To open the Tanks screen, click the QJM button>Applications>Conditions. This screen allows you
to check the current status of the programmed conditions.
Pumps
This screen displays a graphical representation of the submersible pumps, the name of the pump,
and an indication whether the pump is running or not. An alarm condition on the pump is also
indicated here, if present. Pressing the print button on this screen prints a pump status report for
all Pumps. To access this screen, click the QJM button>Applications>Pumps.
10
Pumps detail screen:
This screen provides a variety of information regarding the pump and it settings. Information
including: Pump Name, Enabled/Disabled, Controller Type, Controller Address, the tank the
pump is installed in, and the pump group. The screen also includes status information such as
Pump Running, has the pump been forced off, and if a hook signal is present. Clicking the print
button while on the page will print a pump status report for your selected tank.
The pump controls feature can be accessed using the Control button on the screen. This allows
authorized users and technicians to reset the pump hardware and software.
Reports
This screen is used to create a variety of reports. The report options available depend on
software options and system configuration. The available reports include: Alarm History, Event
History, Setup, Inventory, Deliveries, Tank Test, SCALD®, Pump Status, Reconciliation, Regulatory,
and Sensor Status. To access this screen, click the QJM button>Applications>Reports.
11
Compliance
This screen displays regulatory status information for tanks, manifolds, and sensors. Each page
lists every device, the number of days remaining, and the date when the device will be out of
compliance. The screen indicates compliance concerns with a color coded status indicator. To
access this screen, click the QJM button>Applications>Compliance. Click Tanks (Monthly), Tanks
(Annual), Manifolds, or Sensors for the associated device.
Compliance status:
Compliant – The device is in compliance.
Compliance Alert – The device will be out of compliance in 8 to 14 days.
Compliance Warning – The device will be out of compliance in 1 to 7 days.
Compliance Alarm – The device is out of compliance.
Alarms
This screen displays active alarms, an alarm history, and an event history. From the
alarm summary screen, users can view currently active alarms, review alarm and event
histories, and obtain details about active alarms. To access this screen, click the QJM
button>Applications>Alarms.
12
System tab
The System tab monitors the console’s operational status and manages software options and
upgrades. All preferences and configuration settings are controlled by this application (e.g.,
display options, clock and calendar). The system application is standard on every console.
Configuration
The Configuration screen allows users and technicians to change console configuration, setup,
and preferences. To access the Configuration screen click the QJM button>System>Configuration
13
System Information
• Identification: This displays system identification information including: System Serial
Number, Ethernet Address, Controller Serial Number, and the system creation date.
• Software Options: This displays a list of optional software and wether they are activated.
• About: This displays contact information for Franklin Fueling Systems and a note regarding
Open Source software.
Reboot System
This will perform a system software reboot and requires an administrator password. To access the
Reboot System tab click the QJM button>System>Reboot System
Factory Defaults
Reset system configuration to factory defaults. To access the Factory Defaults tab click the QJM
button>System>Factory Defaults
Erase Archives
Delete all system configuration and historical information. To access the Factory Defaults tab click
the QJM button>System>Factory Defaults.
Tools tab
This section allows the user to calibrate the LCD Touchscreen.
Printing Reports
External Printers
External printing is accomplished via USB. No software drivers need to be installed to print via
USB. Connect the USB cable to the printer and the USB port on the console. The unit is now
ready to print. Approved printer are updated regularly, please see our web page for details.
NOTE: The setup will need to be changed so the printer option is 0, save the configuration,
connect the printer and cycle the power of the tank gauge.
14
Network Printers
EVO™ 200 and EVO™ 400 ATGs can be configured to utilize a printer on a network shared with it.
1. Select QJM>System>Configuration>Printing.
2. Choose the in the upper right-hand corner to add a printer.
3. Enter the Name, URI, Make and Model/Driver information for the printer.
Print Button
The Print Button will print the data displayed on the LCD when available.
Reports Options
The following reports are available for the different optional Applications. Each report allows you
to select the date range of data you wish that report to contain.
Reports
Report Description
Alarm History A history of the Alarms that have occurred.
Event History A history of the Application Events that have
occurred.
Setup A printout of the system programming.
Inventory Complete level, volume, temperature and
ullage info for each tank.
Deliveries Start and ending level and volume information
and total amount delivered.
Tank Test Annual and monthly static tank testing results.
(tank testing option required)
SCALD® 24 hr continuous monthly tank testing results.
(tank testing option required)
Regulatory Complete compliance report for all tanks and
sensors.
Sensor Alarm status of all monitoring sensors.
15
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16
Tank Testing
The two types of tank tests available for your ATG are Static and Statistical Continuous Automatic
Leak Detection (SCALD®).
Static tests
Static tests are run during quiet times when the tank is thermally stable and the site is closed so
that no dispensing or deliveries will occur. The two types of Static tests are:
• Monthly (0.2 gph)
• Annual (0.1 gph)
Static tests can be scheduled to run on a Daily, Weekly or Monthly basis in the Setup menu (if you
have administrator privileges). They can also be started on demand from the Tanks detail screen.
Make sure all testing conditions are met before starting a Static Tank Test.
SCALD® tests
SCALD® tests run 24 hours a day and look for periods of quiet time when the tank is thermally
stable and no dispensing or deliveries are occurring. These quiet periods are collected and
analyzed, and the tightness of the tank is determined.
These tests update whenever possible and can be setup to print automatically. A common
method is to schedule the latest test to print out once a week. This method requires less paper
because tests can be generated multiple times a day on a quiet tank. Static and SCALD® tests run
independently of each other and can be run at the same time. A SCALD® test will likely complete
during the time the Static test is running.
All FFS ATGs meet the requirements of the U.S. Environmental Protection Agency (EPA/530/
UST-90/006 test protocol) for ATGs. The system(s) also meet the requirements for Annual Tank
Tightness Testing for 0.1 gal/hr leaks of the National Work Group on Leak Detection Evaluations
(NWGLDE). Third Party Testing Laboratory test results (for standard static tank leak tests) are also
available at http://nwglde.org/.
17
Static Testing
Terms
Threshold: Test results must be within these programmable limits to pass a leak test. There are
Monthly, Annual and Sentinel Mode Thresholds.
Sentinel Mode: Sentinel mode is designed to monitor the product levels in your tank(s) when
there isn’t supposed to be any dispensing.
Confidence: Level of testing sensitivity indicating the probability that the test will detect a leak.
Higher confidence percentages will produce more sensitive test results. Check local regulations to
verify acceptable confidence levels.
Slope (Tank Testing Reports): A ratio of the calculated rate of change to the time the rate is
measured. Slope is affected by leaks and by many other sources of interference. A negative slope
or decrease indicates loss of product volume. A positive slope or increase indicates a rise in
product volume.
Test Types
This system is designed to perform two types of static tests to comply with regulatory policies.
• 0.1 GPH Annual Leak Test - Detects a rate increase or decrease of product in the tank, other
than dispensing (no testing during dispensing), at a rate greater than 0.1 gallons per hour.
• 0.2 GPH Monthly Leak Test — Detects a rate increase or decrease of product in the tank,
other than dispensing (no testing during dispensing), at a rate greater than 0.2 gallons per
hour.
18
Ideal Test Conditions
Tank and environmental conditions play an important role in passing results. Consider the
following items when scheduling or manually forcing a static leak test:
Variable Explanation
Product Level The level in the tank must submerge at least the lowest RTD
(temperature sensor) inside the probe shaft.
Temperature Stability A tank with more product inside is likely to be stable thermally and
allow for higher quality results
Time of Day This variable ties in with temperature stability. Though not likely,
product in the tank may dramatically rise and fall in temperature
from dawn to afternoon and then from dusk to night. Typically,
thermal issues affect aboveground storage tanks more often than
Underground Storage Tanks
Deliveries A period of time is required to wait without a delivery between the
last delivery and testing. The time to wait is 4 hr 9 min for a 0.2 GPH
and 5 hr 18 min for a 0.1 GPH after a delivery (in accordance with
third party testing). This time will allow the product to settle. If the
wait time is not observed, then the test may abort or fail.
Dispensing If dispensing occurs during a test, that test will be aborted.
Test Time The test should be scheduled or manually forced when the test
will not exceed the maximum leak test time. If the maximum time
is surpassed, an Incomplete result is likely to occur. If scheduling
or manually forcing a test, take into account what the sites hours
of operation are to avoid a dispense during testing. Doing this will
prevent aborted and incomplete tests.
19
Static Test Results
Pass: This result confirms the integrity of the tank.
Fail: This result is indicated by a warning light and/or annunciator. (A report may print if the
console is programmed to do so. For more information, see the EVO™ 200 and EVO™ 400
Automatic Tank Gauges Programming Guide (FFS p/n 228180015).
Abort: The result has been stopped due to variations in float level and/or product temperature
that are outside of the leak test threshold. This may be caused by:
• Dispensing
• Loss of Probe Signal
• Delivery
• Rapid Temperature Change
• Theft
• Product Lower than the lowest RTD
• Pump Started
Incomplete – When the test does not collect enough data before the programmed time limit
ends, the test will be Incomplete. When it’s necessary to obtain valid results for compliance
reasons, start the test manually.
SCALD®
SCALD® runs 24 hours a day performing 0.2 GPH tests on tanks at sites that do not have enough
quiet time to complete static tests (some static tests may take up to eight hours to complete).
This test is available only if the option for Tank Testing is enabled. This option can be ordered
when initially purchasing the console or afterwards. The part number for this option is TS-TT for
the EVO™ 200 and EVO™ 400 ATGs.
20
Terms
Qualify: The percentage of product that the tank is required to contain prior to testing according
to the programmed “Qualify” parameter.
Slope (Tank Testing Reports): A ratio of the calculated rate of change to the time the rate is
measured. Slope is affected by leaks and by many other sources of interference. A negative slope
or decrease indicates loss of product volume. A positive slope or increase indicates a rise in
product volume.
Testing Requirements
To perform this test, the SCALD® software must be enabled. To verify that the software is
enabled:
1. Starting at the Home screen, open the Quick Jump Menu.
2. Click System>System Information>Software Options.
3. Under Software Options, Tank Testing will appear. A “yes” in the Enabled column indicates
that the software has been purchased and is enabled.
Test Scheduling
SCALD® works by collecting quiet intervals in-between dispensing. A “QI” is obtained when
a thermally stable tank is idle for 20 minutes with no dispensing, no deliveries and no other
movement of the probe floats. Once four QIs are collected, the console will analyze the data and
either Pass, Fail, Incomplete, or Abort that test. The four QIs can be collected over a period of
several days or weeks.
21
Test Results
Pass: A passing result ensures the integrity of the tank is good.
Fail: Test failure will be indicated by a Warning light and/ or annunciator. Additionally, a report
may print (if the console is programmed to do so, see the EVO™ 200 and EVO™ 400 Automatic
Tank Gauges Programming Guide (FFS p/n 228180015).
Abort: The result is due to variations in float level and/ or product temperature that are outside
the leak test threshold. This may be caused by:
• Dispensing
• Rapid Temperature Change
• Delivery
• Product Lower than the lowest RTD (Resistance Temperature Detector)
• Theft
• Pump Started
• Loss of Probe Signal
Incomplete:– When the test does not collect enough data before the programmed time limit, the
test is Incomplete. When it is necessary to obtain valid results for compliance reasons, start the
test manually.
Viewing results
From the Quick Jump menu, click Applications>Compliance>Tanks (Monthly).
22
Tank Leak Test Reports
Reports that contain leak testing data and results may be printed from the console or generated
and printed using TSA.
2. From the Report Type menu select either the Tank Test (for static reports) or SCALD® for
continuous reports.
3. For Device, select a specific Tank or Manifold, or All Tanks and Manifolds.
4. Select the Date Range desired.
5. Select the printer button to print.
23
Sample Tank Leak Test Report
The following is an example of an External Tank Leak Test Report from Web Browser Interface:
24
Web Browser Interface
One of the most powerful advantages of an EVO™ 200 or EVO™ 400 ATG is its standard Ethernet
port and ability to communicate with web browsers through web pages using standard XML
(eXtensible Markup Language) protocols. The Web Browser Interface (FFS PRO CONNECT) allows
the ATG to directly connect to a computer through a local area network or high speed internet
connection. Using the Web Browser Interface, your console can be accessed from a computer
with a web browser program. Contact your local FFS distributor for more information if you are
not using this feature.
NOTE: The above message may appear differently depending on the web browser being used.
You will be prompted to enter information for User and Password. Administrative access is
required for full functionality within the web interface.
25
Once the home page is loaded, you can navigate through the various web pages created by the
console to view fuel management and compliance data, generate reports that can be printed
from your PC and access control functions for starting tank and tests and dealing with alarms.
The information found in FFS PRO CONNECT is the same data that can be accessed from the LCD
touch screen.
Navigation Bar
HOME
Click HOME to open the HOME page defined in the configuration for the User. Each User can
select the HOME page of their choice.
REPORTS
Click REPORTS to choose and generate reports you can download.
MONITORING
26
Click MONITORING to open a drop-down list of the following items:
• Tank Status shows a summary of tank information.
• Sensor Status shows a summary of sensor information.
• Pump Status shows a summary of pump information.
• Conditions shows the status of configured conditions.
• Active Events shows current active events.
• Alarm History shows a complete history of alarms.
• Event History shows a complete history of events that are not alarms.
TOOLS
27
SETTINGS
28
Maintenance
As a user or owner, there is limited maintenance you need to perform on the ATG. To keep the
unit in good, serviceable condition, follow the procedures outlined below.
WARNING: Do not attempt to open the console unless you are a certified Franklin Fueling
Systems technician. Electrical hazards exist and injury or death may occur if the console interior is
accessed by unauthorized personnel.
Console Care
Carefully wipe the outer areas of the console with a soft, damp cloth to remove any residue or
build-up. Some chemicals may damage the protective cover on the LCD display. Avoid spraying
the console with anything directly. Cords and cables routed from the inside and bottom of the
console could contain electricity. Use caution in these areas to avoid shock. Ensure that data
communications and electrical energy lines are segregated so that electrical interference will not
be induced into data transmission lines, or erroneous data returns could result.
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30
Alarms and Troubleshooting
For all alarms conditions, the troubleshooting steps provided in this chapter are suggested
actions to take in the event of an alarm. Follow all site policy procedures set by local governing
agencies in the case of a spill, leak, or malfunction. If the steps provided by this manual or the
site policy are followed and the system still requires additional support, contact Franklin Fueling
Systems Technical Services.
Alarms are listed in sections for System Alarms, VRM Alarms, FMS Alarms, SCM Alarms, Wire
Sensor Alarms, LLD Alarms, TPI Alarms, Printer Alarms and Miscellaneous Alarms.
System Alarms
Displayed
Device Description Recommended Actions
Alarm/Warning
AC Input Alarm None An input on the AC input Check the programming and voltage inputs for the
module has been configured specified Input channel on the AC Input module
as an alarm and is active
Invalid None The configuration that has Verify the file type of the configuration which is being
Configuration been loaded is not valid. uploaded.
Invalid None The registration that is loaded If you have upgraded the site before, use the upgrade
Registration is not valid. tool to restore the former registration. If you have
not upgraded the site before, contact FFS Technical
Services for support.
IO Input Alarm None An input on the Input/Output Check the programming and voltage inputs for the
module has been configured specified Input channel on the IO module.
as an alarm and is active.
Probe is Offline Slot Probe Module is not Follow safety procedures before working inside the
communicating with the console. Visually verify a steady green “Run” light. If
console. red “Err” light is flashing or steady, re-seat module
and reboot system. If the condition still exists, contact
Franklin Fueling Systems’ Technical Support for help
on this issue.
Probe Setup None Programming errors made Verify Probe Module programming parameters. If the
Error during setup of the Probe condition still exists, contact Franklin Fueling Systems’
Module. Technical Support for help on this issue.
Set Date and None System detected an issue with Check and set the system date and time.
Time the date and time
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FMS Alarms
Displayed
Device Description Recommended Actions
Alarm/Warning
Alpha volume Tank This error is caused by a Verify Special Product Alpha volume correction
correction error programming mistake in the program parameters. Contact FFS Technical
Special Products section. Services Department for assistance.
Annual Any The device listed has gone out Pass a test or clear the alarm on the device.
Compliance Alarm of compliance
Annual Any The device listed has 7 Pass a test or clear the alarm on the device.
Compliance days before it will go into a
Warning compliance alarm
API volume Tank This error is caused by a Verify Special Product API volume correction
correction error programming mistake in the program parameters. Contact FFS Technical
Special Products section. Services Department for assistance.
Correction table Tank Level and Volume mismatch Verify that all levels and volumes are
error detected in Correction table entered accurately into the Correction Table
programming. programming.
Density float error Tank A communication error has Verify programming and contact FFS Technical
occurred involving the density Services for support.
float.
Density error Tank The density of the product is Enter setup and verify the information under
not within specifications. density in the probe programming.
Float height error Tank This error could indicate that Review probe programming for proper float
the wrong float type is installed type, number of floats in the tank. (This would
or that a programming error be an idea time to clean the probe and floats).
has occurred.
Float Missing Tank Probe detects a lesser number Review probe programming for correct number
of floats than programmed of floats. If correct then inspect probe shaft,
floats, and float magnets. With the probes
out of the tank, this would be an idea time to
clean the probe and floats. If pressures meets
requirements specified, contact Franklin Fueling
Systems’ Technical Services Dept. for support on
this issue.
FMS configuration None Conflicts exist within FMS Verify FMS setting are correct in accordance
error Application programming. with the site specifications.
High product level Tank Product level exceeded High Acquire an accurate product level. If actual
limit set. Possible close to tank product level in tank does not match the
overfill condition consoles displayed current level, verify
programming is correct.
High product Tank The specified tank has reached Check product volume and compare to the
volume the programmed High Product programmed High Volume alarm Limit in the
Volume. setup menu. Acquire an accurate product
level and compare to the ATG. If levels differ,
verify programming is correct. If alarm persists,
contact FFS Technical Services for support.
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Displayed
Device Description Recommended Actions
Alarm/Warning
High High product Tank The specified tank has reached Check product volume and compare to the
volume the programmed High High programmed High High Volume alarm Limit
Product Volume. in the setup menu. Get an accurate product
volume and compare to the ATG. If levels differ,
verify programming is correct. If alarm persists,
contact FFS Technical Services.
High water level Tank Water level exceeded High Verify programmed level. If water is too high
limit set. consult you local site policy procedures for
corrective actions.
High Water/Phase Tank Water/Phase Separation has Remove Water/Phase Separated product form
Sep exceeded the High Limit set. the tank.
Level error Tank Product level exceeds tank Verify tank, offset, and probe programming.
diameter due to an error in
console of programming.
Low product Tank/ Product volume below Low Acquire an accurate product volume. If actual
volume Manifold limit set. The tank/ manifold product volume in tank does not match the
specified may be near empty. consoles displayed current volume, verify
programming.
Low low product Tank/ Product volume below Low Acquire an accurate product volume, and if
volume Manifold Low limit. The tank or manifold does not match the consoles displayed current
specified may be near empty. volume, verify programming.
Mag installation Sensor The specified TSP-DMS has an Check the installation of the TSP-DMS, the
error installation error sensor must be plumb. If installation is correct,
then try to relearn the sensor. If the problem
persist, the sensor may need to be replaced
Mag product Sensor The specified TSP-DMS has Inspect the sump for the presence of product.
alarm detected product.
Mag sensor Sensor An error has been detected Enter into the setup and inspect the TSP-DMS
configuration error in the configuration of the setup.
specified TSP- DMS.
Mag sensor data Sensor There is an error with the Inspect wire
error reported data from the
specified TSP-DMS
Mag sensor float Sensor The float height has exceeded Inspect wire
height error the limits as learned.
Mag sensor float Sensor The specified TSP-DMS is not Inspect the Mag sensor for damage and redo
missing reporting the level information the connections. If the Problem persists, contact
for one or more float. FFS Technical Services.
Mag sensor Sensor The console is not receiving Inspect wire connections at the Mag sensor.
missing any information from the If the problem persists, contact FFS Technical
specified TSP-DMS. Services.
Mag sensor not Sensor The specified TSP-DMS was not Enter into the Control > Mag Sensor screen and
learned error properly learned. have the console learn the sensor.
33
Displayed
Device Description Recommended Actions
Alarm/Warning
Mag sensor Sensor The console is receiving Inspect wire connections at the Mag sensor.
synchronization incomplete or improperly If the problem persists, contact FFS Technical
error timed data from the specified Services.
TSP-DMS
Mag water alarm Sensor The specified TSP-DMS has Inspect the sump for water.
detected water.
Mag water Sensor The TSP-DMS has detected Inspect the sump for water.
warning water above the preset limit.
Manifold Delivery Tank A delivery has been detected This is not an alarm and should only be a
Detected on the specified manifold. concern if there was not a delivery to the site at
the specified date and time.
Manifold Gross Tank A leak in the specified Review Tank Leak Test History and programming.
Leak Detected manifolded tanks has been
detected via a SCALD® test.
Suspect possible leak.
Manifold Leak Tank A leak in the specified Review Tank Leak Test History and programming.
Detected manifolded tanks has been
detected via a SCALD® test.
Suspect possible leak
Manifold low Tank The specified manifold has Check product volume and compare to the
product volume reached the programmed Low programmed Low Volume alarm Limit in the
Product Volume setup menu. Acquire an accurate product
volume and compare to the ATG. If levels differ,
verify programming is correct. If alarm persists,
contact FFS Technical Services for support.
Manifold low low Tank The specified manifold has Check product volume and compare to the
product volume reached the programmed Low programmed Low Low Volume alarm Limit in
Low Product Volume the setup menu. Acquire an accurate product
volume and compare to the ATG. If levels differ,
verify programming is correct. If alarm persists,
contact FFS Technical Services for support.
Manifold Leak Tank A leak in the specified Review Tank Leak Test History and programming.
Detected manifolded tanks has been
detected via a SCALD® test.
Suspect possible leak.
Manifold Theft Tank The specified manifold has Verify programming and accurate level / volume
Detected entered Sentinel Mode and readings.
detects product leaving
the tank that exceeds the
programmed theft limits.
Monthly Any The device listed has gone out Pass a test or clear the alarm on the device.
Compliance Alarm of compliance
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Displayed
Device Description Recommended Actions
Alarm/Warning
Monthly Any The device listed has 7 Pass a test or clear the alarm on the device.
Compliance days before it will go into a
Warning compliance alarm.
Net error Tank Product net levels exceed tank Verify tank, product offset and probe
diameter programming
No data available System A communication issue has Check for proper probe programming at the
occurred between the probe console and inspect wire connections at the
and the console probe. If the problem persists, contact FFS
Technical Services for support.
No probe detected Tank The Console is not receiving Check for proper probe programming at the
any communication from the console and inspect wire connections at the
probe. probe. If the problem persists, contact FFS
Technical Services for support.
Probe Tank Communication between the Check for proper probe programming at the
synchronization probe and the Console is either console and inspect wire connections at the
error incomplete or ill timed. probe. If the problem persists, contact FFS
Technical Services for support.
Product volume Tank The Product Volume as Check for proper probe and tank programming
error reported by the probe has at the console. If programming is correct,
exceeded the limits of the tank. inspect the probe to ensure that the float is not
stuck in the riser or is otherwise obstructed.
RTD table error Tank RTD distance error; Special Verify correct RTD programming. If issue still
Probe programming error. exists, inspect wiring to probe. If the condition
still exists, contact Franklin Fueling Systems’
Technical Services for support.
System memory System The system has detected a low Contact FFS Technical Services for support.
error memory situation.
Tank Gross Leak Tank Tank Gross leak test detected Review tank leak test history and programming.
Detected tank. Suspect possible leak.
Tank Leak Tank Tank leak detected. Suspect Review tank leak test history and programming.
Detected possible leak.
Tank Product Tank The Product Density exceeds Verify programming if correct this alarm may be
Density High Limit the programmed high limit. an indication of improper density of the fuel.
Exceeded
Tank Product Tank The Product Density has Verify programming if correct this alarm may be
Density Low Limit exceeded the programmed low an indication of improper density of the fuel.
Exceeded limit.
Tank SCALD® Leak Tank SCALD® leak test detected tank Review Tank Leak Test History and programming.
Detected leak. Suspect possible leak. Refer to page 17 for more information on
SCALD® tests.
Tank Delivery Tank A delivery has been detected This is not an alarm and should only be a
Detected on the specified tank. concern if there was not a delivery to the site at
the specified date and time.
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Displayed
Device Description Recommended Actions
Alarm/Warning
Tank Water/Phase Tank The Phase Separation Water Verify Phase Separation Water Float level and
Sep Float Disabled Float has been disabled in enable the float in setup.
setup
Tank Theft Tank Product used in Sentinel Mode Verify theft limit in programming. Also obtain
Detected exceeds theft limit set. Suspect an accurate product level and compare to
theft, and then verify theft inventory.
limit in programming.
Temperature error Tank Special Probe RTD temperature Verify correct RTD table programming. If
error detected. problem still exists, suspect wiring or faulty
probe.
Ullage error Tank Ullage reported has exceeded Check for proper probe and tank programming
tank capacity. at the console. If programming is correct,
inspect the probe to ensure that the float is not
stuck in the riser or obstructed. Bring the probe
inside and wire directly to the gauge to eliminate
possible problems with the field wiring.
Unstable probe Tank LL Liquid Level probes can Check for proper probe programming at the
send inconsistent data back to console and inspect wire connections at the
console. probe. If the problem persists, contact FFS
Technical Services for support.
Water volume Tank Water volume has exceeded Check for proper probe and tank programming
error tank capacity. at the console. If programming is correct,
inspect the probe to ensure that the colored
water float is on the bottom.
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Displayed
Device Description Recommended Actions
Alarm/Warning
Sensor Low Brine Brine solution has tripped Verify brine level and sensor location.
low level brine sensor.
Sensor ID Error Discriminating sensor is Verify sensor programming and Auto configuration.
given an improper ID.
Sensor No Signal Console is not receiving Verify programming of sensor type and wiring
data from a discriminating connection.
sensor.
Sensor Product Discriminating sensor has Visually inspect location carefully for presence
detected product present of liquid. In the case of a leak, follow site policy
at location. procedures. If no liquid is present, and alarm still
exists, sensor may be tripped on error. Check wiring
continuity from sensor to console.
Sensor Pwr Short Liquid sensor malfunction. If a 2-wire sensor is used on a 3-wire module ensure
that the red/pwr terminal is not used. If a 3-wire
sensor is used, disconnect wires and see if alarm
clears. If alarm clears inspect shorts in wiring. If alarm
stays at PWR short replace module. Contact Franklin
Fueling Systems’ Technical Services Dept. for support.
Sensor On Liquid sensor shows alarm Inspect location for presence of liquid. In the case
status. of a leak, follow site policy procedures. If no liquid
is present, and alarm still exists, sensor may be
tripped on error. Check wiring continuity from sensor
to console. Test sensor at console, trip sensor on
purpose. Verify console terminal wiring. If issue still
exists, inspect wiring to probe. If the condition still
exists, contact Franklin Fueling Systems’ Technical
Services for support.
Sensor Sump Full Liquid sensor detected Inspect location for presence of liquid. In the case of a
sump full of liquid. leak, follow site policy procedures. If in alarm with no
liquid is present, sensor may be tripped on error. Check
wiring continuity from sensor to console.
Sensor Sync Error Liquid sensor data signals Verify correct wiring and re-make the connections.
not in sync with module. Verify sensor type.
Sensor Vapor Discriminate sensor Visually inspect area for product presence. Verify the
detecting vapors at vapor level has been calibrated correctly.
location.
Sensor Water Discriminate sensor Visually inspect area for water presence.
detecting water at
location.
37
TPI Alarms
Displayed
Device Description Recommended Actions
Alarm/Warning
Capacitor Failing TPI The STP controller is reporting a Refer to the applicable Smart controller
capacitor failure. Installation guide for details.
Clogged Intake TPI The STP controller has reported a Ensure proper programming of the TPI
dry run condition but the associated and calibration of the Smart Controller. If
tank shows a product level above the correct, check for an obstruction on the
intake. PMA.
Communication TPI Communication from the TPI to Verify all wiring connections. Call FFS
Failure the STP controller has failed. The Technical Services Department for
Console is seeing the controller but support.
the controller is not responding to
commands.
Controller Type TPI The programmed controller type Verify proper programming of the TPI
Error does not match what the console is as well as the Smart controller type and
detecting. address.
Dry Tank TPI The STP Controller has reported a dry Ensure proper programming of the TPI
run condition and the tank level is at and calibration of the Smart Controller. If
or below the programmed intake. correct, add fuel.
38
Displayed
Device Description Recommended Actions
Alarm/Warning
Relay Fault TPI The STP controller is reporting a relay
fault error.
Short Circuit TPI The STP controller is reporting a short
circuit condition.
Unbalanced Load TPI The STP controller is reporting an
unbalanced load condition. Refer to the applicable Smart Controller
Unbalanced Voltage TPI The STP controller is reporting an Installation guide for details.
unbalanced voltage condition.
Under Voltage TPI The STP controller is reporting a
voltage level under 200 VAC.
Under Load TPI The STP controller is reporting an
underload condition.
Unknown Fault TPI The STP controller is reporting an Check fault condition on Smart controller
unknown fault code. and contact FFS Technical Services for
more information
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