www.tuskrobots.

com

Automated Pallet-Handling Robot

The intelligent transporter that never slacks off

01 Start with intelligence Growth with Sincerity 02

Company Profile Design for the Pallet Handling

V4.0
Project Solution Stage

V3.0
Product Iteration Stage
Tusk robots devote ourselves to empowering factory and logistics to become intelligent,

V2.0
Product Application Stage
making handling easier and more efficient. We take the lead in launching this conveying and

V1.0
Basic Prototype Stage
picking intelligent robot product with global unique innovation which can highly fit in the
2021
international standard pallets. The team members which come from famous universities at Fourth Generation
2020 Product
home and abroad have extensive experience in robot development and operation. The laun-
Third Generation
ching product has hundreds of patents and sof tware copyright. 2019 Product
2018 Second Generation
Product
Tusk robots Production Base locates in Foshan, Guangdong, and it sets R&D Centre in Beijing First Generation
Product
and Foshan. Local customer service/suppor t staff are provided in Foshan, Shanghai, Beijing,
Xi 'an, Zhengzhou, Chengdu, Chongqing and other places.Our products are widely applied in
automobile, medicine, tobacco, chemical industry, electronics, commerce and other fields to
provide enterprises with much safer and more efficient transpor ting automation solutions.
03 Start with intelligence Growth with Sincerity 04
Tuskrobots Advantages Pallet Robot Function
Focus on pallet transportation as the core all the time, consummating Configuration Diagram
product functions ceaselessly, abundant peripheral connection to coping
with all possible intelligent pallet transporting application scenario,
enable enterprises to carry out digital and intelligent transformation.

01
DM Code Navigation Reader
Voice Module
Pallet Detection Sensor

Core Functions-Real Pallet Intelligent Transporting

No Assistance: Pallets can be directly transported without any auxiliary equipment;

Tiny body with massive power: easily transport goods over 4 times its own weight;

Pass through narrow-channel: it can rotate in place without turning radius, as low as 1.7m Human-Computer
Interaction Module
channel width;

02
Physical Safety
Protection Strip

Emergency Stop Contact Charging Unit

Button
Ultimate Performance-High Efficiency and Security Operation Indicator
Flexible Positioning: Be compatible with QR code and SLAM these two kinds of navigation, high

positioning accuracy, can switch without the sense and adapt to the needs of multiple sites;
Laser Radar
High Safety: 360 ° laser obstacle avoidance, Stereo vision detection is as low as 4cm obstacle,

Stereo perception can eliminate all potential safety hazards all the part;

Cluster Scheduling: Large scale intelligent cluster scheduling, Real-time online planning of

optimal path, Traffic management refresh 5 times per second, intelligent prediction prevent the

occurrence of congestion;

03 Easy Transporting Intelligent Operation Flexibility Improve Logistics Security Assurance Special working condition

Rich Scenarios–Suitable for Various Requirements Directly Transport Pallets

Perfectly Replace
Cloud Big Data
Intelligent Operation
Intelligent Positioning
Flexible Operation
Optimize Storage
Promote Efficiency
360° Protection
Safe and Reliable
Special Working Condition
Rich Peripherals

Diversified Docking: Can directly connect with third-party equipment, includ- Maximum Loaded: 1T Flexible Modification of Map Model Visual Navigation Faster Speed 1.5m/s Support visual, laser Special vehicle

ing manipulator, elevator, conveyor line, elevator, ground roller, traffic light, Adapt to Multi Size Pallets Large Scale Swarm Intelligence Laser SLAM navigation More Stable Dispatching System Infrared, TOF, etc. distance Ground Adaptability

Automatic Pallet Calibration- Dynamic Traffic Management Online Map Real-time Update Higher Storage Capacity detection, additionally collision bar Enrich peripheral docking
disinfection light, etc.;
Identification Multitasking and Multipathing 24-hour Continuous Operation Lower Channel Space hoist, mechanical arm,
and emergency stop button, .etc
Wireless communication: support WiFi dual band or 5G mobile network No Modification Required Flexible Interface Mode Better Activity Cost automatic door, elevator,

communication; One Touch Call Perfect Report Statistics traffic lights, .etc
05 Start with intelligence Growth with Sincerity 06

E10（DM Code Version） E10（DM Code）Technical Specifications

Project Specifications E10 (DM Code)

Size(mm) 1233×1102×170（Include the protection strip）

Maximum Lifting Weight (kg) 1000

Self-Weight (kg) 316.6kg

Rotation Diameter (mm) 1593

Basic Fork Height (mm) 90（7mm downward floating height with loading）
parameters
Maximum Lifting Height (mm) ≤329

Pallet Opening Height(mm) 95-130

Display Screen 5 inches

Default WIFI version：Support dual-band 2.4G/5G,

Telecommunication Modes IEEE802.11b/g/n (-5G version support 5G communication)

Front double laser sensors + Rear double laser sensors,

Obstacle Avoidance Protection
360°Obstacle avoidance detection

Safety Detection Distance of Front Laser ≤3m

Protection Emergency stop button、Reset button、
Mechanical Protection A protection strip around the whole vehicle body

Caution Function With voice and photoelectric alarm functions

Intelligent Pallet DM Code

Navigation Mode DM Code
Dense Storage Narrow Aisle
Recognition
Navigation
High Utilization Small Rotation Automatic The Speed with Zero Load 0-1.5m/s
of Warehouse Diamete Adjustment High Accuracy
The Speed with Fully Loaded 0-1.2m/s

Rated Acceleration 1m/s²

Movement Stop Accuracy ±5mm /±1°

Capability
Movement Mode two-wheel differential

Maximum Clearance 40mm

Product 3D Perspectives
Maximum Slope 3.3°

Maximum Step 15mm

Maximum Slope when the Fork
Extension reach to the Maximum
1.9°

Rated Voltage 51.2V

Capacity 28AH
Lithium The times of fully charging: 1500 times
Battery Battery Life (The battery capacity is guaranteed to be more than 70% of the new battery)
Performance
Battery Endurance ≥8H

Charging Time ≤2H

Battery Type LFP

07 Start with intelligence Growth with Sincerity 08

E10-SLAM（SLAM+DM Code Dual Navigation Version） E10-SLAM （SLAM+DM Code Dual Navigation Version）
Project Standard E10 SLAM Dual Navigation

1384.8×1102×170（include the protection strip）

Size(mm)
the height of the SLAM component is adjustable

Maximum Lifting weight (kg) 1000

Loading by SLAM + DM Code Audible and
Self-weight (kg) 330kg
Vehicle Body Dual Navigation Visual Alarm
High Stability Automatic Automatic Control Rotation Diameter (mm) 1606.7
Switching Basic
Fork Height (mm) 90（7mm downward floating height with loading）
parameter
Maximum Lifting Height (mm) ≤329

Pallet Opening Height (mm) 95-130

Display Screen 5 inches

Default WIFI version: Support dual-band 2.4G/5G,

Telecommunication Modes
IEEE802.11b/g/n (-5G version support 5G communication)

Front double laser sensors + Rear double laser sensors,

Obstacle Avoidance Protection
360°Obstacle avoidance detection

Safety Detection Distance ≤3m

Protection Emergency stop button、Reset button、
Mechanical Protection
A protection strip around the whole vehicle body

Caution Function With voice and photoelectric alarm functions

Navigation Mode SLAM + DM code Dual Navigation

The Speed with Zero Load 0-1.5m/s

The Speed with Fully Loaded 0-1.2m/s

Rated Acceleration 1m/s²

Movement Stop Accuracy ±20mm /±2°

Capability Movement Mode Two-wheel differential

Maximum Clearance 40mm

Maximum Slope 3.3°

Maximum Step 15mm
Maximum Slope when the Fork
Extension reach to the Maximum 1.9°

Rated Voltage 51.2V

Capacity 28AH

1500 times (The battery capacity is guaranteed

Lithium Battery Life
to be more than 70% of the new battery)
Battery
performance Battery Endurance ≥8H

Charging Time ≤2H

Battery Type LFP

09 Start with intelligence Growth with Sincerity 10

E-series Charging Station Charging Station Technical Specifications

Project Technical Specifications

Specification CSE（ International special version）

China：220V±10%50HZ
Japan：100/200V%50Hz
Input AC voltage
Some EU countries：230V%50Hz
America 110V%60Hz

Input Rate <2KW

Output DC voltage 12V~58.4V

Maximum output current 20A

Output voltage error ±0.5V

Output current error ±0.5A

Output Voltage Dynamic adjustment of output voltage

Output Current Dynamic adjustment of output current

Real-time
Fast Charging by Telecommun- Charging
Status Display
High Current ications
Human-computer
Identification Overcurrent Protection Support
Dynamic Current System Control Intelligent ID
Interaction
Charging
Over Temperature Protection Support

Wireless Communication Dual-band 02.4G/5G，IEEE802.11b/g/n

Product 3D Perspectives
Human-computer Interaction Touch LCD

Status Indication Three color LED indicator

Charging Plug Support anti reverse connection and good contact detection

Short Circuit Protection 2P 20A Leakage protector

Working Temperature -5℃~+50℃

Weight 23kg
11 Start with intelligence Growth with Sincerity 12

Pallet Size Adaptation

Product Features

Direct fork type, convenient and flexible;

Whole vehicle body bearing, more reliable

and stable operation;

360 ° laser protection;

DM code and SLAM can be dual and switched;

Spin in place, no rotation radius;

Manual/Automatic random switching;

WIFI, 5G wireless communication;

Safer design of the invisible fork arm;

Ground Adaptability

step angle
Allowable height of step
H≤15mm in 100mm length range Allowable angle α≤3.3°

H H
α Description of Pallet Size Parameters
Serial No Parameter label Description（unit：mm）

gap width fluctuation degree 1 W1 ≤190

Allowable gap L≤40mm Allowable fluctuation
degree (wave) w ≤ 10mm 2 W2 700≤W2≤970
Within 1 ㎡
3 L ≤1200
L
W
Under the condition of 95~105: the maximum load is 800kg
4 H
Under the condition of 105~130: the maximum load is 1000kg
13 Start with intelligence Growth with Sincerity 14

Software System - Functional Characteristics Tusk robot s Syst em

Data Board Map Management

Provide real-time and historical visual data
Independent and flexible to perform the configuration
to help data analysis and business decision-
task, adapt to different business scenarios and job
making
processes

Tablet Pager

Support the control of direct task scheduling and task initiation;

Support free configuration, simple operation and One-button call;

Support the display of location information and task status;

Task Management Simulation Support the locking, unlocking and dynamic modification of the
Independent and flexible to perform the Assist in business process design and problem
configuration task, adapt to different business analysis, help business optimize the logic to storage location;
scenarios and job processes make site implementation and operation schemes
efficient and reasonable
Real time monitoring of equipment status;
Platform System Dispatching System
Intelligent fault location and quick solution;

Wireless Control Box

Button Box Call Mobile Call Web Call

Intelligent Dispatching
Support third-party equipment to access the robot system;
Intelligent coordination of multi device operation, optimal planning of multi-objective in multi-path scheduling, providing the
shortest path form, avoidance control, path replanning control and other processing mechanisms to dynamically manage traffic,
supporting a variety of call modes Support switching and mutual exclusion logic of automatic doors;

Support hoist, elevator, pallet stacking machine, etc.;

Support wind shower room, traffic light, disinfection light, etc.;

Support real-time status display of third-party equipment;

Provide switching IO, RS232, RS485 (ModBus) and other protocol

Storage Location Monitoring System
ROI (focus area) photographed by the camera can be intelligently recognized by using the deep learning technology of visual recognition,
interfaces;
and different storage positions (open space, empty pallet, loaded pallet) can be efficiently and accurately identified. With the mechanism of
automatically triggering scheduled tasks, the requirements of various business scenarios such as production line replenishment, goods Support customized control logic;
input, picking, goods output and production can be satisfied
 15 Start with intelligence Raw Material
Buffer Area
Production
Line Area
Farseer Visual
Recognition Area Growth with Sincerity 16
Smart Factory Solution Finished Goods
Buffer Area

Hoister
Docking
Raw material Finished Goods
storage area Delivery Area

Docking hoist

Automatic
Packaging line
Charging
Incoming Material
Unloading Area
Finished Goods
Products before Warehouse
Packaging
Buffer Area
Farseer Visual
Recognition Area
Embracing Industry 4.0, TUSKROBOT is building
smart logistics for factories
Based on TUSK intelligent pallet transporting robot + TUSK Farseer visual recognition system, combined
with the factory's automatic production line, MES and WMS systems, the production process links of raw
material area, buffer area, production line area, semi-finished goods area and finished goods area are
breaking through. TUSK can realize the whole link of materials to be checked, controlled and visualized,
and fully implement the intelligent logistics solution in the 4.0 factories.

Human-machine Cooperation Workflow Manufacturing Multi Device Cocking Production Management Operation Cost Production Efficiency Application Range
High Efficiency Smooth Flexibility Flexible Visualization Declined Improve Extensive
Realize an efficient collaborative Optimizing the input, output and Customized production, flexible Flexible docking with third-party Break up the whole link and whole process Eliminate production bottlenecks Optimize operation to realize Satisfied diversified production
work scenario of "human-machine- intermediate goods transporting process, manufacturing and intelligent equipment such as hoister, elevator, data, realize the integration of logistics and reduce unnecessary losses, flexible production and improve and adapt to the requirements
goods-area" implementing the best scheme, logistics help the factory to roller shutter door and ground roller and information flow to achieve the visualization thus reducing operating cost production efficiency of multiple industries
achieving smooth operation achieve producing flexibly of production management
17 Start with intelligence Growth with Sincerity 18
Sorting Center

Smart Warehouse Logistics

Ground Storage Area

Solution Vertical Storage Area

Delivery Temporary
Storage Area

Delivery Platform

Unloading Temporary
Storage Area
Based on TUSK intelligent pallet transporting robot + Lothar task scheduling system platform, it provides
Unloading Platform
warehouse personnel with human-machine cooperation through terminal PDA, PAD pager, etc., flexible
configuration and task distribution mechanism can easily cope with various warehouse picking scenarios.
The whole process of material flow automation from platform, warehousing, temporary storage, picking,
packaging and ex-warehousing is completed in combination with the WMS system

Operation Environment Workflow Location Management Multi Equipment Docking Operation Management Operation Cost Logistics Efficiency Operation Mode Application Range
Safety smooth Optimization Flexible Visual Declined Improved Diversity Extensive
The warehouse area is clearly divided Optimize the whole pallet warehousing, Optimize the layout of the storage area Flexible docking with third-party equipment Break up the whole link and whole process of Optimize area division and workflow, Workflow optimization, intelligent scheduling Realize multiple picking and transporting modes Satisfy diversified warehousing and
and the moving line is reasonably planned to whole pallet loading, whole pallet ex- and the moving line, intelligently manage the such as elevator, roller shutter door, elevator, data, realize the integration of logistics and reduce manual walking, operation and global multi equipment, optimal path planning, such as " Pick-it-Easy Shop ", "relay picking" and logistics scenarios and adapt to the
reduce the mixing of people and vehicles. warehousing, bulk sorting, empty global storage location to achieve intensive mechanical arm and ground roller information flow, and achieve the visualization workload to reduce operation cost efficient processing of high concurrency of multi "relay seeding", which can be flexibly applied requirements of multiple industries
The high-level forklift is fixed in the vertical pallet recovery, empty pallet replenishment storage and inventory improvement of warehousing and logistics operation tasks, logistics efficiency improvement according to the actual situation of the project
storage area to reduce the possibility and other operation processes to achieve
of safety accidents efficient and smooth whole process
19 Start with intelligence Growth with Sincerity 20

Automotive Electronics TUSK Pharmaceutical Industry – TUSK

Industry – Solutions Project Case Solutions Project Case
Driven by the trend of automobile lightweight, miniaturization, intelligence and electrification, the overall market scale of automotive electronics has grown rapidly. The pharmaceutical industry is an important part of China's national economy. This industry combines traditional industry with modern industry and integrates the
Due to the market's demand for customization and delivery efficiency, component manufacturers are forced to join the ranks of automation transformation and primary, secondary and tertiary industries. It mainly includes chemical active pharmaceutical ingredients and preparations, Chinese medicinal materials, Chinese
upgrading. Digitalization of logistics in the factory has become an important part of transformation and upgrading, and pallet robots have naturally become medicine decoction pieces, Chinese patent medicine, antibiotics, biological products, biochemical drugs, radioactive drugs, medical instruments, sanitary materials,
everyone's first choice. pharmaceutical machinery, pharmaceutical packaging materials and pharmaceutical commerce. Due to the special requirements of GMP in that industry, in order to

Customer Profile avoid more pollution from external environmental factors, the investment in automation is also relatively pressing.

An automotive electronics leading enterprise established in 1995, a production base of a joint venture company established between China and Top 500 German

funded enterprises.
Customer Profile
The Listed Pharmaceutical Group has more than 20 scientific research capability centers around the world and 11 production bases all over the country. Focus on major

Customer Difficulty treatment fields such as cardiovascular and cerebrovascular, digestion and metabolism, tumor immunity and neuroscience which can maintain human healthy life

The construction specifications and the degree of automation of the joint venture factory are relatively high. However, the auxiliary materials, raw materials and experience to carry out precise innovation.
finished products can only be transported manually due to the limited working space.
Solve Manpower Gap: Numerous porters, high training costs, relatively high labor intensity, repetitive work, boring, and easy loss of workers. Customer Difficulty
Improve Work Efficiency:manual transporting relies on manual work order task assignment, resulting in low efficiency of transporting. There are many problems in the preparation, extract and other processes, such as intermittence, repeated disinfection, abnormal vehicles, and manual material flow.
Embracing Industry 4.0:traditional manual transporting, poor information transparency, and scattered data cause logistics and information flow to be out of sync No interconnection between equipment and the ubiquitous information isolated island problem makes industrial upgrading face more complex challenges.
which may result in errors. A certain gap with the requirements of Industry 4.0.
Solutions
Solutions Disinfection Room Solution:According to its high cleanliness requirements, TUSK can directly break through the connection between the automatic door and
Replenishment of Raw Materials: The production line station calls for materials through clicking the pager, and the system automatically transports the auxiliary
disinfection equipment through the providing wireless control module, and fully automatically complete the whole process of opening the door, entering, opening the
materials to the specified position through intelligent scheduling.
disinfection equipment, timing, stopping and mutually exclusive of opening and closing the door.
Finished Product Transporting: After the production of finished products is completed, the workers will automatically assign the pallet robot to the finished
One Click Whole Process: TUSKROBOT is equipped with terminal operation for each process. Workers can call for materials with one click and transport temporary
product station through the pager instructions to transport the finished products to the inspection area or packaging area. After the packaging is completed, the
storage on the operation screen. Meanwhile, they can enter the materials information and query, lock and modify the status of inventory locations. For the cooling
pallet robot will automatically transport the products to the area to be shipped.
process of traditional Chinese medicine preparation production, the robot can automatically complete the whole process of material temporary storage, cooling
Digital System:The transportation instructions and logistics information can be obtained through real-time connection with WMS and JIS systems. Combined with
timing, transfer and warehousing.
the system's own map, real-time online control of the logistics process can realize and the intuitiveness, accuracy and efficiency of warehousing, EX-warehousing

and material operation can be guaranteed. Special Shaped Carriers: For the diversity of categories in the pharmaceutical industry, the forms of carriers are also diverse. The special-shaped pallet recognition

360° Safety Protection:360° laser obstacle avoidance, audible and visual alarm, collision bar protection and other multiple safety protection functions are able to algorithm developed by TUSKROBOT can well complete the recognition and adjustment functions of different types of pallets. It has good adaptability to

ensure the safety of manual mixed operation to the greatest extent and reduce the high risk of normal forklift operation. special-shaped carriers and can be used for multiple purposes, perfectly replacing the operation form of hand hydraulic carrier.

Achievement Achievement
ROI:1.5 year

99% 25% Average Daily Task: 18 hours / Pallet Robot

100% 41% Guaranteed
Aseptic Production
Average Daily Driving: 20 km / Pallet Robot
Timely Transporting Production Cooling
Efficiency Improve Robot Operation,
Rate up to Robot Single Shift 1:1 Replacement of Manual Efficiency Improve More Thorough Disinfection
and Forklift Timing Accuracy
21 Start with intelligence Growth with Sincerity 22

Logistics Industry – TUSK 3C Industry – Solutions

TUSK
Solutions Project Case Project Case
With the continuous development of the e-commerce industry, the characteristics of high frequency, short time limit, numerous types of products, large quantities
In the production of 3C industry, there are many accessories, complex models and high requirements for classification. Electronic parts are updated quickly, avoiding
and fast updates make logistics distribution have natural requirements for convenience diversity and timeliness of turnover. However, relying solely on huge-crowd
long-term inventory, so the timeliness requirement is higher. Electronic products are small in size, high in product value, light in weight and easy to be damaged, so
strategy to solve the efficiency problems of various promotion will lead to waste of human resources and increase in management costs. However, it is imperative to
they require high safety in loading, unloading, transportation, storage and other operations.
reduce costs and increase efficiency in the logistics industry. In the logistics cycle, the plane transportation with the pallet as the carrier is the main component, so

the pallet robot has unique advantages.

Customer Profile Customer Profile

This customer is one of the distribution warehouses of domestic e-commerce giants, mainly covering Guangzhou's e-commerce logistics distribution services to This customer is a famous 3C brand manufacturer in China, whose products cover notebook, desktop, monitor and other computer accessories.

other major cities.

Customer Difficulty Customer Difficulty

Hundreds of pallets of goods need to be transported manually by hand hydraulic carriers every day. Plenty of tasks, high labor intensity, high potential safety hazards
The docking between warehousing and ex-warehousing depends on experience, which easily leads to overstock of materials and untimely docking;
due to mixed traffic.
The manual perception of the actual material status is not clear, and it is hard to reasonably judge whether to issue materials in time;
Reduce Labor Intensity: Hand hydraulic carriers are transported on a long-distance plane, with high labor intensity and easy fatigue.
The route cannot be reasonably planned manually, and opposite congestion is easy to occur under the effect of blind area of vision;
Solve the Manpower Gap: A great amount of goods, many transporting personnel, high training costs, high labor intensity, repetitive operations, boring, difficult to
The correct rate of material distribution depends on personnel management, which is easy to cause incorrect distribution;
recruit workers, and easy to lose workers.

Reduce safety risks: Complex environment, large workload, confusing working scene, numerous people are shuttling around in mixed traffic. Collisions will occur in

the blind area of vision, and the potential safety hazards cannot be ignored. Solutions
Solutions Tusk E-Series QR code version of transporting robots was used on the site to replace hand hydraulic carriers for plane transportation. Data binding is performed

manually through terminal PDA scanning, and WMS system automatically sends corresponding task instructions to pallet robot scheduling system on demand. The
Tusk E-Series QR code version of transporting robots was used on the site to replace the plane transporting of hand hydraulic carriers. The pallet robot's millimeter
pallet robot automatically transports to the designated handover position and is responsible for the automatic recycle of empty pallets. Based on the work task list and
level positioning accuracy effectively solved the work scene of intensive storage and improved the inventory rate; Meanwhile, the 360° laser obstacle avoidance,
self-generated map system, the robot scheduling system plans the optimal path and sequence of work in real time, which not only solves the problem of timeliness of
audible and visual alarm, collision bar protection and other multiple safety protection functions of the robot ensure the safety protection in the case of manual mixed
material delivery, but also avoids congestion.
operation to the greatest extent.
The combination of the robot scheduling system and WMS system achieves full data link traceability, from warehousing to inventory and then to ex-warehousing,
In view of the difficulty of high timeliness of logistics turnover, TUSK selects Farseer intelligent visual recognition system to intelligently identify and update the status ensuring that the whole process of material flow can be located and traced, and minimizing the error probability.
of the warehouse in real time. When the status of the warehouse changes, it automatically triggers the corresponding transporting task, so that the pallet transporting

flow is faster and more efficient.

Achievement
Achievement
After adding the pallet robot, the cross regional movement of personnel is greatly reduced and the operation efficiency is greatly improved by combining with the

visual recognition system to assist the scheduling. It makes the whole site more intelligent and efficient, and the transporting operation is orderly. It not only reduces

the labor cost, but also reduces the labor intensity of the collaborative process. The whole logistics production process is intuitive and reliable, which also reduces the 99% 28% 16 pallets /
vehicle/hour
complexity of management and successfully achieves the goal of cost reduction and efficiency increase.
Timely Rate of
Efficiency Improve Robot Transporting
Material Issuance
 www.tuskrobots.com

Pallet Robot WeCh a t

Guangdong Tuskrobots Co.,Ltd

Marketing Department Email Human Resources Email Product & Solution Enquiries Enq uiries
[email protected] hr @tus kr obo t s.co m info @ t uskro b o t s.co m 400-8808-310

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