UPS English
UPS English
FT-7000 Series
User Manual
GENERAL INDEX
5. OPERATION.
5.1. START UP.
5.1.1. CONTROL BEFORE START UP.
5.1.2. START UP PROCEDURE.
5.2. COMPLETE UPS SHUTDOWN.
5.3. EMERGENCY POWER OFF (EPO) OPERATION.
5.4. BYPASS MANUAL SWITCH (MAINTENANCE).
2
1. INTRODUCTION. 1.2.1. Used symbols and conventions
We would like to thank you in advance for the trust you have placed «Danger of electrical discharge» symbol. Pay special
in us by purchasing this product. Read this instruction manual attention to it, both in the indication on the equipment
carefully before starting up the equipment and keep it for any and in the paragraph referred to this user’s manual.
possible future consult that can arise.
«Main protective earthing terminal» symbol. Connect
We remain at you entire disposal for any further information or any the earth cable coming from the installation to this
query you should wish to make. terminal.
The equipment here described can cause important «Notes of information» symbol. Additional topics that
physical damages due to wrong handling. This is why, complement the basic procedures.
the installation, maintenance and/or fixing of the here
described equipment must be done by our staff or Preservation of the environment: The presence of
specifically authorised. this symbol in the product or in their associated
According to our policy of constant evolution, we documentation states that, when its useful life is
reserve the right to modify the specifications in part or expired, it will not be disposed together with the
in whole without forewarning. domestic
All reproduction or third party concession of this residuals. In order to avoid possible damages to the
manual is prohibited without the previous written environment, separate this product from other residuals and
recycle it suitably. The users can contact with their provider or
authorization of our firm. with the pertinent local authorities to be informed on how and
where they can take the product to be recycled and/or
disposed correctly.
3
Fig.1. Process map of Quality and environmental system.
2. QUALITY AND STANDARD GUARANTEE.
TECHNICAL
R&D OFFICE
CLIENTS PROCESS ROCESS CLIENT:
-PRODUCT
-SERVICE
COMMERCIAL PRODUCTION
PROCESS PROCESS
MAINTENANCE PROCESS
TRAINING PROCESS
4
3. PRESENTATION.
3.1. VIEWS.
f i g. 4
( RV)
f i g. 4
( RV)
( RV)
( CL)
( CL)
( PF)
( PF)
(PB)
(PB)
(RD) (RD)
Fig2. Cabinet front view for UPS up to 20kVA with front Fig.3. Cabinet front view for UPS from 30 to 120kVA with
door closed. front door closed.
5
a
b
2 1 c
d
e
3
Fig.4. Control panel view.
Fig.5. Cabinet front view for UPS up to 20kVA with front Fig.6. Cabinet front view for UPS up to 30 to 120kVA
door opened and configuration of three phase input / with front door opened and configuration of three phase
input three phase output.
three phase output.
6
(a) Rectifier Input Voltage OK led (green).
3.1.2 Corresponding legends to the equipment views. (b) Output voltage unit from the Bypass led (orange).
(c) Inverter is working led (green).
Protection and handling elements (Q*): (d) Unit working from batteries -mains failure- led (red).
(Q1a) Input circuit breaker or switch according to power of (e) General alarm. In case of any alarm of the unit led
the equipment. (red).
(Q2) Output switch.
(Q3) Battery fuse holder switch with 3 fuses (models up to
40 kVA) or switch Other abbreviations:
(for higher models). (BL) Mechanical block for manual bypass switch (Q5).
(Q4) Static bypass (Only in optional version -B). (CL) Lock for cabinet front door.
(Q5) Maintenance bypass switch. (PB) Levelers and immobilising elements.
(Q8) Battery fuse holder switch 3 fuses, located in the (PC) Control panel.
battery cabinet. (PF) Cabinet front door.
(PR) Cable stuffers or wire cones.
Connecting elements (X*): (RD) Scroll wheel.
(X1) Phase input terminal R. (RV) Ventilation grille.
(X2) Phase input terminal S. (SL) Slot for optional intelligent card.
(X3) Phase input terminal T. (TB) Terminal cover.
(X4) Neutral input terminal N. (TS) Slot cover (SL).
(X5) Main protection earthing terminal ( ). (t1) Screws fixing for terminals cover (TB).
(X6) Phase output terminal U. (t2) Screws fixing for mechanical block (BL) for switch
(X7) Phase output terminal V. (Q5).
(X8) Phase output terminal W. (t3) Screws fixing for slot cover (TS).
(X9) Neutral output terminal N.
(X10) Earth bonding terminal for load or loads and/or
battery cabinet ( ).
(X11) Batteries terminal +(Only for external battery model).
(X12) Batteries terminal –(Only for external battery model).
7
3.2.1. Structural Scheme.
In single line diagrams of figures 7 and 8 show, as an example, the basic structure of a standard equipment and another one with separate bypass
line, for a three phase input and output configuration. For any other configuration, the quantity of cables and terminals at the input, output and
bypass will only vary; internal structure of the equipment will never do it.
In equipments with separate bypass line, an isolation transformer must be placed at any of both input power supply mains of
the UPS (rectifier input or static bypass), in order to avoid the direct connection of the neutral of both mains through the
internal wiring of the equipment.
This is only applicable power supply comes from two different electrical mains, as for example:
- Two different electrical companies.
- One electrical company and a generator set, ...
8
3.3. Operating principle.
3.3.3. Operation with inverter not active, ().
This online UPS is a double conversion system AC/DC, DC/AC with
a sine wave output that gives safe protection in extreme conditions The inverter is inactive due to the existence of alarm conditions
of power supply (variations in voltage, frequency, electrical noises, such as overloads, overheating, end of back-up time, etc… In that
blackout and micro cuts, etc…). Whatever the kind of load that has cases the rectifier continues charging the batteries to maintain their
to be protected, these devices are prepared to assure quality and optimal charge state.
continuity in the electrical supply. The inverter is also inactive if the unit has not been started up with
the keyboard. In that case, the rectifier will be inactive.
˙The operation is basically as follows:
In all these cases the output voltage of the UPS is supplied by the
emergency bypass line through the static bypass commuter switch
Rectifier, an IGBT three phase rectifier, converts the AC
voltage into DC by absorving a pure sinewave current (figures 17 and 18), provided that the EPO is inactive
(THD <2%), and charging batteries at constant current /
voltage.
The batteries supply the power needed by the inverter 3.3.4. Operation in manual bypass, ().
in the event of mains failure.
The Inverter deals with transforming the voltage of the When we wish to perform some maintenance check on the device, it
DC bus into AC by providing a sine-wave, alternating may be disconnected from the mains without any need to cut the
output stabilised in voltage and frequency suitable for power supply to the system and affect the critical load. The UPS
supplying the loads connected on the output. may be intervened, only by technical or maintenance personnel, by
The basic double conversion structure is means of the maintenance bypass (following specific instructions for
complemented by two new functional blocks, the static that purpose).
bypass commuter switch and the manual bypass
commuter switch.
The static bypass commuter switch connects the output
load directly to the bypass network in special
circumstances such as overloading or overheating and
reconnects it to the Inverter when normal conditions are
restored.
The UPS-B version has separate lines for the Inverter
and bypass blocks, thus increasing the safety of the
installation, as it allows the use of a second mains
(generator unit, other company, etc…).
The manual bypass commuter switch isolates the UPS
from the mains and from the loads connected on the
output, so that maintenance operations may be
performed in the UPS without any need to interrupt the
supply to the loads.
With the mains present, the rectifier transforms the AC input voltage
into DC raising the DC voltage to a suitable level for supplying the
inverter and to charge the batteries.
The inverter deals with transforming the voltage of the DC bus into AC,
providing a sine wave alternating output, stabilised in voltage and
frequency to supply the loads connected to the output (figures 17 and 18).
In the event of mains failure or should a micro cut occur, the group
of batteries supplies the power needed to supply the inverter.
The inverter continues working normally without appreciating the
lack of mains and the back-up time of the device depends only on
the capacity of the group of batteries (figures 17 and 18).
When the battery voltage reaches end of back-up time, the control
blocks the output as protection against a deep battery discharge.
When the mains returns and following the first seconds of analysis,
the UPS operates once more as in section «Normal operation».
9
4. Installation terminals and the ground.
˙ As this is a device with class I protection against electric Disconnect the corresponding protection elements.
shocks, it is essential to install a protective earth conductor When connecting a battery cabinet to the equipment,
(connect earth ( )). Connect the conductor to the terminal respect the cable’s polarity and colour (red-positive;
(X5), before connecting the power supply to the UPS input. black-negative) indicated in the manual and in the
corresponding labelling.
˙ All connections in the device, including those for control Wear rubber gloves and shoes.
(interface, remote control, ...), will be performed with the Use tools with insulated handles.
switches at rest and without any mains present (UPS power Removes watches, rings or other metal objects.
line cut off «Off»).
Do not place metal tools or objects on the batteries.
Never manipulate with your hands or through
˙It must never be forgotten that the UPS is a generator of
conducting objects, do not short the battery terminal
electrical power, So users must take all necessary
precautions against direct or indirect contact. block or the battery enclosure.
˙ Warning labels should be placed on all primary power ˙Never short the battery terminals as it involves a high risk. It
switches installed in places away from the device to alert the involves the detriment of the equipment and batteries.
electrical maintenance personnel of the presence of a UPS in ˙Avoid mechanical efforts and impacts.
the circuit. The label will bear the following or an equivalent ˙Do not open or mutilate the battery. Released electrolyte is
text: harmful to the skin and eyes.
˙Do not dispose of batteries in a fire. The batteries may
explode.
Before working on this circuit. ˙In case of contact of the acid with parts of the body, wash
- Isolate Uninterruptible Power System (UPS). immediately with plenty water and call urgently the nearest
- Then check for Hazardous Voltage between all medical service.
terminals including the protective earth. ˙Batteries involve a serious risk for the health and for the
Risk of Voltage Backfeed environment.
Their disposal should be done according to the existing
laws.
˙Once the power supply is powered up to the input of the UPS
with static bypass included or with an independent static bypass 4.1.2. To get into account.
line, although the inverter is «Off» (shut-down), it doesn’t mean
no output voltage at the output terminals.
˙ All the UPS units and the battery packs have terminals as
To do it, it is needed to switch (Q1a), (Q4) and (Q2) to position
«Off». It is possible that the UPS might be supplying output power connection parts, and DB9 connector for the
voltage from the manual bypass, so this must be considered for communication channel, located in the inside of the
the purpose of safety. If the output power supply of the UPS has equipment. Follow the steps described next to have access
to be interrupted in this situation, deactivate the switch (Q5). to them:
˙In devices with battery terminals, precautions must be taken Unlock the lock (CL) with the special given key.
as they are not isolated from the alternating input line, and
there might be dangerous voltage between the battery
10
Rotate it 45ºto clockwise and open the frontal door Remove the screws (t1), which are fixing the
(PF) completely. DB9 connectors from terminal cover (TB) inside of the cabinet and move
communication ports and terminals for remote EPO it away; the power terminals will be uncovered.
button will be uncovered.
11
instructions described in this manual and charge the batteries for
2 hours from float level.
˙Then shutdown the device, disconnect it and keep the UPS and
the battery cabinet or cabinets in their original packaging, noting
the new battery charge date on each respective label.
˙Do not store the unit where the ambient temperature exceeds 40º
C or falls below -20º C, as this may degrade the electrical
characteristics of the batteries.
4.2.4. Location.
˙The UPS may be put in any place as long as the requirements are
fulfilled of the Safety Instruction and the weights are considered
that are indicated in table 7 and 8.
˙The UPS includes 2 levelling elements (PB) located near the front
castors, which serve to immobilise the unit once it is in place.
Fig.11. Block diagram for the «Backfeed protection» aplication, for the different configurations.
13
˙ To connect the cables of mains to the respective terminals Connect the power supply cables N-R-S-T to the static
according to configuration of the available equipment. bypass line terminals (X17), (X14), (X15) and (X16),
respecting the order of neutral and phases indicated
on the label of the device and in this manual. If the order
Connection to the mains three phase : of the phases is not respected, the device will not
Connect the power supply cables N-R-S-T to the input terminals operate.
(X4), (X1), (X2) and (X3), respecting the order of neutral and When there are discrepancies between the labelling and
phases indicated on the label of the device and in this manual. If the instructions of this manual, the label will always
the order of the phases is not respected, the device will not prevail.
operate.
Connection to the static bypass line single phase :
When there are discrepancies between the labelling and the Connect the power supply cables R-N to the static bypass line
instructions of this manual, the label will always prevail. terminals (X1) and (X4), respecting the order of phase and
neutral indicated on the label of the device and in this manual. If
Connection to the mains single phase : the order of the phases is not respected, the device will not
Connect the power supply cables R-N to the input terminals (X1) operate.
and (X4), respecting the order of phase and neutral indicated on When there are discrepancies between the labelling and the
the label of the device and in this manual. If the order of the phases instructions of this manual, the label will always prevail.
is not respected, the device will not operate.
When there are discrepancies between the labelling and the ˙ In equipments with separate bypass line, an isolation
instructions of this manual, the label will always prevail. transformer must be placed at any of both input power supply
mains of the UPS (rectifier input or static bypass), in order to avoid
the direct connection of the neutral of both mains through the
internal wiring of the equipment.
4.3.2. Independent static bypass line connection, terminals This is only applicable power supply comes from two different
(X14 to X17). Only in versions UPS-B. electrical mains, as for example:
- Two different electrical companies.
- One electrical company and a generator set, ...
˙ As this is a device with class I protection against
electric shocks, it is essential to install a protective 4.3.3. Connection of the output, terminals (X6 to X9).
earth conductor (connect earth ( )). Connect the
conductor to the terminal (X5), before connecting
the power supply to the UPS input.
˙ In accordance with safety standard EN-IEC 62040-1,
˙ As this is a device with class I protection against
electric shocks, it is essential to install a
installation has to be provided with a «Backfeed protective earth conductor (connect earth ( )).
protection» system, as for example a contactor, which Connect the conductor to the terminal (X5),
will prevent the appearance of voltage or dangerous before connecting the power supply to the UPS
energy in the input mains during a mains fault (see figure input.
21 and respect the wiring diagram of «Backfeed
protection» depending if the equipment is with single or ˙ To connect the cables of output to the respective
three phase input). terminals according to configuration of the available
equipment.
There can be no derivation in the line that goes
from the «Backfeed protection» to the UPS, as Connection to the output three phase :
Connect the loads cables N-U-V-W to the output
the standard safety would be infringed. terminals (X9), (X6), (X7) and (X8), respecting the
order of neutral and phases indicated on the label of
˙ Warning labels should be placed on all primary power the device and in this manual. If the order of the phases
switches installed in places away from the device to alert is not respected, the device will not operate.
the electrical maintenance personnel of the presence of a When there are discrepancies between the labelling
UPS in the circuit.The label will bear the following or an and the instructions of this manual, the label will always
equivalent text: prevail.
Table 1 Alarms interface to relays connector DB9 (X32). 4.3.8. EPO terminals (X50).
˙Both channels are in use for connecting the UPS with any
machine or devices that has this standard bus. The RS-232
consists of the transmission of serial data, so it is possible to send
a large amount of information through a communication cable of
just 3 wires.
Pin-out
- Pin 2. RXD. Serial data reception.
- Pin 3. TXD. Serial data transmission.
- Pin 5. GND. Signal mass. Fig.14 Terminals for connection of external push-button
(EPO), property of the user..
Communication protocol of the RS-232.
The communication protocol used is of «MASTER/SLAVE» type.
The computer or computer system («MASTER») asks about a
certain data, and the UPS («SLAVE») answers immediately with
the required data.
Firstly it will be programmed the communication channel of the
computer with the same parameters as the communication
channel of the UPS. Then we will be prepared to start the
communication and therefore send the UPS the first question. If
we have any problem in the middle of the communication, it will be
advisable to repeat the channel initialisation sequence.
... and also an audible alarm comes on, the UPS cannot be started,
5.1.2. Start up procedure. because of incorrect input phase sequence. Disconnect the Bypass
switch (Q4) and the general cut-off of the header board, swap the
It is very important to operate in the established order, considering phases of the input bypass terminals of the UPS according to the
the following instructions. labelling and repeat the start-up process described up to now.
˙If the UPS connects to external battery cabinet, set the fuse holder At this point, with no alarm active, green LED indications of Input
switch of the battery cabinet(Q8) to «On». Voltage OK, and orange LED indication of Unit on Bypass should
˙If the power supply you use to supply the UPS has a general light ((a), (b) from Fig. 26).
switch. Set the general switch of the header board to «On».
˙Turn the input switch (Q1a) to «On» position. The Display of the Turn the output switch (Q2) to «On», the output terminals of the UPS
Control Panel (PC) will be turned on automatically. will supply voltage through the bypass line.
˙If the following alarm message appears on the Control Panel
Display ... Start up the inverter. The start up operation will be done through the
keypad of the control panel ((3) from Fig. 26). Select «CNTL» and
Press(ENT) into control submenu (screen 1.0), and then select «ON»
! MAINS PHASE ROT. UPS START INH. and Press(ENT) once. You will get to screen 1.1, asking you to start
the unit up yes or not, you can select Yes and pressing (ENT). See
following screen diagram (Fig. 25).
Back
(Ent) screen 1.0
17
˙Before continuing, be sure that the LED indication (c) Inverter is
working is lit (green), and (b) Unit on Bypass is turned OFF (see ˙Turn fuse holder switch from battery cabinet (Q8) and/or battery
Fig. 26). Otherwise please contact with the S.T.S. (Service and fuse holder switch or switch from UPS (Q3), to «Off».
Technical Support).
˙Cut the power supply of the UPS and the bypass with the cut-off
˙Once the rectifier is completely working, it starts a process of or general switch of the header board. The system will be
equalization (DC bus voltage starts to equalize with battery completely deactivated.
voltage). After a few seconds (depending on the battery level), an
alarm message like this ... ˙ Electrical discharge hazard. If after shutdown of the
equipment, it is required to disconnect the separate battery pack/s,
!BATT. SWITCH OPEN SWITCH IT ON wait several minutes (5 min. approx), till the electrolitic capacitors
have been discharged.
…it displays that the equalising process has been finished, and ˙The equipment is completely shutdown.
IN THIS MOMENT ONLY is when the battery fuse holder switch or
switch of UPS (Q3) can be turned on.
DO NOT TRY to close any battery fuse holder switch at any other
moment, because this operation could damage the equipment 5.3. Emergency power off (EPO) operation.
and/or cause possible accidents. They can only be turned on by
following the quoted previous steps.
Emergency Power Off (EPO) is equivalent to a complete unit system
halt:
˙All UPS converters are turned off (rectifier and inverter off).
The integrated manual bypass of the UPS is a very useful element, The UPS supplies output voltage entirely protected against voltage
but undue use can have irreversible consequences both for the UPS variations, electric noise, etc.
and for the loads connected to its output. It is therefore important to
handle it as described in the following paragraphs. ˙Wait for alarm message to appear:
!BATT. SWITCH OPEN SWITCH IT ON
5.4.2. Transfer to maintenance bypass.
Procedure for passing from normal operation to maintenance ˙Battery fuse holder switch or switch from UPS (Q3) can only be
bypass: turned «On» when the previous alarm message has been
cancelled.
˙Shutdown the inverter. Through the keypad of the control panel ((3)
from Fig. 26), go down to «CNTL» submenu (screen 1.0), and DO NOT TRY to close any battery fuse holder switch at any other
select «OFF». You will get to screen 1.2, asking you to shutdown moment, because this operation could damage the equipment
the unit by pressing (ENT)., see Fig 25.. and/or cause possible accidents. They can only be turned on by
following the quoted previous steps.
˙Remove the screws to that fixes the mechanical block (BL).
˙The UPS supplies output voltage entirely protected against cuts,
˙Remove the mechanical block (BL) of the manual bypass switch micro cuts, voltage variations, electric noise, etc.
(Q5) and set it to «On» position.
˙In standard units, set the input switch (Q1a) to «Off» position.
In B units, set the input switch (Q1a) and static bypass switch (Q4)
to «Off» position.
The UPS is supplying output voltage directly from the mains through
the manual bypass in units or from the mains of the static line bypass
in the version B units, through the manual bypass. The UPS is
completely shutdown and inactive.
˙In model with external battery cabinet, set fuse holder switch from
battery cabinet (Q8) to «On» position.
˙In standard units,, set the input switch (Q1a) to «On» position.
In B units, set the input switch (Q1a) and static bypass switch (Q4)
to «On» position.
˙Set the manual bypass switch (Q5) to «Off» position and refit the
mechanical block (BL) and the screws (t2).
19
˙Through keys advance () and return (), there is access to all
6. CONTROL PANEL AND DISPLAY DESCRIPTION. the menus of the LCD panel, being able to move from one to
another.
(1)(LED´s) LED indications: ˙Key ( ), has different purposes depending on the menu we are:
(a) Rectifier Input Voltage OK (green).
(b) Unit on Bypass (orange). Setting values. Press key (ENT) to activate the function
(c) Inverter is working (green). setting, the figures in the screen blink. With keys
(d) Unit working from batteries -mains failure- (red).
(e) In case of any alarm of the unit (red). ()-() the character to set is selected and with keys
(2) Graphic Display ()-() the value is selected. To confirm press (ENT).
(3) Keyboard Next field will blink, to continue doing settings proceed in
ENT «Enter» key. Confirmation of orders, program values (or other the same way or press (ESC) to return to no-setting
specified functions) situation.
«Left» key for submenu navigation, or cursor displacement. Validation of orders or commands.
«Right» key for submenu navigation, or cursor displacement.
«Up» key for menu page navigation, or digit modification.
«Down» key menu page navigation, or digit modification. ˙When pressing key (ESC) from any screen of any submenu, we
go back to previous screen , unless we are in any screen of
«Parameters» menu and setting any of them. If so, the first
ESC «Escape» key. Return to previous screen, cancel/finish pulsation of key (ESC) will stop blinking the value, and second
programming (or other specified functions). one to go back to the previous screen.
a
b
2 1 c
d
e
CNTL (Control&Status
of the unit)
(Ent) screen 1.0
MEAS(Measures)
21
Confirm YES Turn ON
ON UPS
(Ent)) screen 1.1
Confirm YES Turn OFF
OFF UPS
()()
Main Control (Ent) screen 1.2
() ()
()()
() () Confirm YES DO
screen 0.0 (Ent) screen 1.0
Battery Test Battery Test
(Ent) screen 1.3
Back
(Ent) screen 1.0
Fig.22 Control Menu Level
22
˙Screen 2.3:
˙Screen 2.1: Input apparent power of L1 (units 0.1kVA).
Input voltages phase to phase (units 0.1V).
Three phase input voltages phases to neutral or for single phase Input apparent power of L2 (units 0.1kVA).
input phase to neutral (units 0.1V). Input apparent power of L3 (units 0.1kVA).
Input current per each phase for three phase equipments or per
phase for single phase equipment (units 0.1A). Input active power of L1 (units 0.1kW).
Three phase output voltages phases to neutral, or for single phase Input active power of L2 (units 0.1kW).
output phase to neutral (units 0.1V).
Output current per each phase for three phase equipments or per Input active power of L3 (units 0.1kW).
phase for single phase equipment (units 0.1A).
DC bus voltages positive and negative (units 0.1V). Total input apparent power and active power (units 0.1kVA & 0,1kW).
Battery voltages positive and negative (units 0.1V).
Input power factor per each phase in three phase equipments or
power factor for single phase equipments (units 0.01).
Input, bypass and output frequencies (units 0.1Hz).
Rectifier, inverter and battery temperatures (units 1ºC).
˙Screen 2.2:
Three phase inverter output voltages phases to neutral, or for single
phase inverter output phase to neutral (units 0.1V).
Inverter output current per each phase for three phase equipments or
per phase for single phase equipment (units 0.1A).
Three phase bypass voltages phases to neutral, or for single phase ˙Screen 2.4:
bypass phase to neutral (units 0.1V). Apparent output power L1 (units 0.1kVA).
Bypass current per each phase for three phase equipments or per
phase for single phase equipment (units 0.1A). Apparent output power L2 (units 0.1kVA).
Charge battery currents positive and negative (units 0.1A). Apparent output power L3 (units 0.1kVA).
Discharge battery currents positive and negative (units 0.1A).
Active output power L1 (units 0.1kW).
23
You can program the Service Phone, Service contactor, Service mail
and Service Address
˙Screen 3.2: In this screen you can program the BAUD RATE of
communication port #0 and port#2. The options are the following:
‘’1200’’
‘’2400’’
‘’4800’’
‘’9600’’
‘’19200’’
‘’NONE”
‘’ODD’’
‘’EVEN’’
Screen 3.1: You can program the number of STOP BITS of communication port
You can select the Theme of Main screen, choosing one of your #0 and port #2. The options are the following:
favourite Theme
You can program the time “hh:mm:ss” (hours/minutes/seconds) and ‘’1’’
the date “dd/mm/yy” (day/month/year). ‘’12’’
You can select the display language between the following options:
You can program the protocol type of communication port #0 and
“Chinese” port #2. The options are the following:
“English”
“German” ‘’SEC’’
‘’MODBUS’’
You can program the Modbus Address. The range of addresses goes
from 1 to 247.
24
‘’JAN”: the selected month to run yearly the battery test is
january.
‘’FEB”: the selected month to run yearly the battery test is
february.
‘’MAR”: the selected month to run yearly the battery test is
march.
‘’APR”: the selected month to run yearly the battery test is
april.
‘’MAY”: the selected month to run yearly the battery test is
may.
‘’JUN”: the selected month to run yearly the battery test is
june.
‘’JUL”: the selected month to run yearly the battery test is
july.
‘’AUG”: the selected month to run yearly the battery test is
august.
‘’SEP”: the selected month to run yearly the battery test is
˙Screen 3.3: the screen for programming the frequency of the september.
automatic battery test. The options for the Type to be ‘’OCT”: the selected month to run yearly the battery test is
programmed are the following: october.
‘’DISABLED’’: The automatic battery test is disabled. “NOV”: the selected month to run yearly the battery test is
november.
‘’WEEKLY’’: The automatic battery test runs once per week.
‘’DEC”: the selected month to run yearly the battery test is
‘’MONTHL’’: The automatic battery test runs once per month. december.
‘’YEARLY’’: The automatic battery test runs once per year.
25
UPS Serial Number, expressed with 10 characters. Possible
characters ranges are “0”-“9”, “A”-“Z” and also “ “ (blank space), “-“.
See sample screen.
And the Service Information set in the basic menu.
The IP.V and OP.V shows the Rated Input Rectifier Voltage and
Rated Output Voltage..
6.3.5. ‘‘ALARMS’’ level (screen menu 4.0). See Fig. 36.
It also shows Upper Margin and Input Rectifier Voltage Lower Margin
of the Input Rectifier Voltage and Input bypass voltage,The Rated When Alarm appears, in the Main Menu, you can only see one alarm,
DC Bus Voltage and the Rated Output Current. The Rated Battery but you can enter the Alarm Menu to check what are the alarms for
Charging Current. And the probe for the battery and AC input the unit currently as following:
current
Internal firmware versions of both Digital Signal Processor (“DSP Iin-ovl = 0,326 x Pout / Vout_p-n
Ver:”) and microcontroller (“uC Ver:”). In the sample screen, “ver.
3.2 a” and “ver. 2.4 b” respectively. Where:
- Iin-ovl is Overload Input Current (A)
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- Pout is Rated Output Apparent Power (VA) channel is used for data communication between UPS, in a
- Vout_p-n is Rated Output Voltage phase-to-neutral (V) parallel system.
˙Alarm 4.2: This alarm indicates that the inverter is overloaded. ˙Alarm 4.15: This alarm appears at the estimated end of live of the
The inverter overload appears either when the output current of battery bank. The revision and replacement of some batteries will
any phase is greater than the rated output current be necessary to be done by calling the S.T.S. (Service and
Technical Support) department.
Iout-ovl = Pout / (Vout_p-n * 3)
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side, desaturates the number of times programmed by display (200 Negative DC bus voltage over –450V (absolute value).
by default).
˙Alarm 4.26: When the inverter output is overloaded, depending ˙Alarm 4.42: This alarm appears when the UPS is blocked for any
on the level of this overload, the inverter will be shut down after reason. This condition blocks also the rectifier.
some time according to the UPS overload curve and this alarm
will appear. ˙Alarm 4.43: After 3 times shutting down the rectifier for
desaturation and retry, this alarm will appear indicating rectifier
˙Alarm 4.27: When an external shutdown signal is enabled, the blocked.
inverter will shut down appearing this message.
˙Alarm 4.44: If an error in the initial rectifier ramp is detected
˙Alarm 4.28: When the inverter is running and the maintenance during the PFC start up, this alarm will appear blocking also the
bypass switch is turned ON the inverter shuts down immediately. rectifier.
˙Alarm 4.29: This alarm appears when, in a parallel system, one ˙Alarm 4.45: There is a command from the microprocessor to the
UPS goes to battery mode. The inverter will shut down. DSP, with no response from the rectifier module of the DSP. The
rectifier will block.
˙Alarm 4.30: This message indicates that one UPS is running over
160% of load in a parallel system. ˙Alarm 4.46: After 4 times shutting down the rectifier because of (*)
DSP Internal Error in the rectifier module, this alarm will appear
˙Alarm 4.31: When an overtemperature is detected by the PFC or indicating rectifier blocked.
inverter temperature sensors, after 1 minute time the inverter will
be turned off automatically. If overtemperature condition remains ˙Alarm 4.47: During the start up there is an input contactor test. If
after another 1 minute with the rectifier working, rectifier is also this test ends unsuccessfully the rectifier will be blocked.
blocked (alarm 4.60).
˙Alarm 4.48: If the output voltage ramp doesn’t work properly
˙Alarm 4.32: When the rectifier is overloaded, depending on the during the inverter start up the inverter will be blocked.
level of this overload, the inverter will be shut down after some
time according to the rectifier overload curve and this alarm will ˙Alarm 4.49: This alarm appears when there is an offset voltage
appear. If this overload is still present with the inverter switched off, higher than 8V, in any phase of the inverter output voltage phase
the rectifier will be blocked after 30’’ and a blocking alarm 4.61 will to neutral. Then the inverter will be blocked.
appear.
˙Alarm 4.50: This alarm appears when the UPS is blocked for any
˙Alarm 4.33: This alarm appears when there is a (*) DSP Internal reason. This condition blocks also the inverter.
Error in the inverter module, shutting down the inverter
immediately. There will be 4 more retries before the inverter ˙Alarm 4.51: After 3 times shutting down the inverter for
blocking. desaturation and retry, this alarm will appear indicating inverter
blocked.
˙Alarm 4.34: This alarm appears when an output short-circuit is
detected limiting the output RMS current up to the set value ˙Alarm 4.52: There is a command from the microprocessor to the
(150% of nominal current by default). The short-circuit is detected DSP, with no response from the inverter module of the DSP. The
when the output voltage phase to neutral is lower than 8% of inverter will block.
nominal voltage. The system will retry twice to restart.
˙Alarm 4.53: After 5 times shutting down the inverter because of (*)
˙Alarm 4.35: With the inverter is running, if there’s a bypass phase DSP Internal Error in the inverter module, this alarm will appear
rotation error, the inverter will shut down. indicating inverter blocked.
˙Alarm 4.36: This alarm appears when there is a (*) DSP Internal ˙Alarm 4.54: This alarm appears when the rectifier is blocked for
Error in the UPS module, shutting down the UPS immediately. some
There will be 2 more retries before the UPS blocking. reasons that can also blocks the UPS.
˙Alarm 4.37: This alarm describes that on battery mode, the ˙Alarm 4.55: The alarm appears when the DSP doesn’t response
battery bank reaches the 10.5V/bat. This is the end of backup time, to the microprocessor during the initial procedure before the start
shutting down the UPS. up.
˙Alarm 4.38: The EPO (Emengency Power Off) switch is ON. The ˙Alarm 4.56: There is a command from the microprocessor to the
UPS and the static bypass are switched off and no AC voltage DSP, with no response from the UPS module of DSP. The UPS
present at the output anymore. will block.
˙Alarm 4.39: This alarm appears after 3 times detecting output ˙Alarm 4.57: This alarm appears when the inverter is blocked for
short-circuit. Then the UPS and the static bypass are switched off some reasons that can also blocks the UPS.
and no AC voltage present at the output anymore.
˙Alarm 4.58: There is an internal error in the communication
˙Alarm 4.40: This alarm appears when there is a (*) DSP Internal channel between microprocessor and DSP. This condition blocks
Error in the UPS module, for three times shutting down the UPS. the UPS.
The UPS blocks including the bypass, so no AC voltage present at
the output anymore. ˙Alarm 4.59: This alarm appears when, in a parallel system, one
UPS goes to battery mode. After some period of time, the UPS will
˙Alarm 4.41: This alarm appears when there is one of the following shut down.
conditions:
˙Alarm 4.60: When an overtemperature is detected by the PFC or
Positive DC bus voltage over 450V. inverter temperature sensors, first the inverter will be turned off
automatically after 1 minute time (alarm 4.31). If one minute later
Positive DC bus voltage less than 325V. the overtemperature is still detected, the UPS will be completely
blocked (rectifier also shut-down) and the alarm appears.
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˙Alarm 4.61: When the rectifier is overloaded, depending on the yy: year of alarm activation
level of this overload, the inverter will be shut down after some
time according to the rectifier overload curve (alarm 4.32). If this
overload is still present with the inverter switched off, the UPS will In the secon row there is information about time and date of deleted
be completely blocked (rectifier also shut-down) after 30’’, alarm.
appearing this alarm message.
˙Alarm 4.62: When any IGBT in the inverter side, desaturates the hh: hour of deleted alarm
number of times programmed by display (200 by default) the mm: minutes of deleted alarm
inverter blocks. After two more retries this alarm appears ss: seconds of deleted alarm
indicating UPS blocked.
dd: day of deleted alarm
˙Alarm 4.63: After 3 times shutting down the UPS because of (*) mm: month of deleted alarm
DSP Internal Error in the UPS module, this alarm will appear yy: year of deleted alarm
indicating UPS blocked.
˙Alarm 4.64: If there is a blocking condition for the inverter and The State for technical service, to know the state of the different
also a blocking condition for the PFC, this alarm appears blocking parts of the UPS at the moment the registered alarm was
also the UPS.
activated.
(*) DSP Internal Error can happen for the following reasons:
Wacth Dog failure.
Wrong ADC mesures.
Communication errors between DSP and uprocessor.
6.3.6. ‘‘DATA LOGGER’’ level (screen menu 5.0). See Fig. 35.
Using the (),() keys, you can move throught the different
registers of this historic file. The data logger file can save up to 100
historic registers.
Alarm on and off time
In the first row there is information about time and date of alarm
activation:
Some internal parts of the UPS (terminals, EMC filters and The limited warranty only applies to those products that you acquire
measurement circuits) are still under voltage during the maintenance for commercial or industrial use in the normal development of your
bypass operating. To cancel all the voltages, the circuit breakers of business.
mains and bypass of the panel that feds the UPS and the fuse
holders of the external battery cabinet have to be turned «OFF» /
«0». The internal batteries must also be isolated from the system.
7.2.1. Out of the scope of supply.
7.1.1. Battery fuses. Our company is not forced by the warranty if it appreciates that the
defect in the product doesn’t exist or it was caused by a wrong use,
Turning on the battery switch or fuse holder according to power of negligence, installation and/or inadequate testing, tentative of
equipment («ON» or «I» position) before alarm message «BATT.
SWITCH OPEN, SWITCH IT ON» is diplayed in the LCD panel can repairing or not authorized modification, or any other cause beyond
blow the battery fuses or switch. the foreseen use, or by accident, fire, lightnings or other dangers.
Neither it will cover, in any case, compensations for damages or
The battery fuses can only be replaced by ultrafast models type injuries.
Gould aR 660V (14x51 or 22x58 mm, depending on the unit
model) of the same dimensions and rating.
7.1.2. Batteries.
The useful lifetime of the batteries depends on the ambient
temperature and other factors like the quantity of charging and
discharging cycles and the deep discharges done.
7.1.3. Fans.
The useful lifetime of the used fans to cool the power circuits
depends on the use and environment conditions. It is recommended
their preventive replacement by authorised technical staff.
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8. ANNEXES.
8.1 Safety Instructions • It is compulsory to connect the protection earth, making sure that
this is done before powering up the input to the equipment.
1.- TO PROVIDE FOR. For small equipment (input power cord provided with plug), the user
should make sure that the wall outlet’s voltage corresponds to the
• These “Safety Instructions” are associated to the ”Operating Manual” type delivered, properly grounded and connected to the local
regarding the equipment you have purchased .Before proceeding with protection earth. For equipment fitted with terminals, the licensed
the installation or the starting up, check that you have both information, wirer should connect the earth wire to the terminal identified as ( ).
if not ask for them. Compliance with the “Safety Instructions” is
obligatory, observance of this being legally the user’s responsibility. • The installation of hard wired equipment should be done by
Read them carefully and follow the steps mentioned by the personnel qualified in electrical low voltage installations.
established order and keep them for future consulting which might
arise. The local electrical standards and different restrictions of the • The cross section of the power supply and output cables to the loads
end user city may invalidate some of the recommendations given in should be determined according to the rated current given on the
the manuals. In case of discrepancies, the user must comply with the equipment’s specifications plate and complying with the Local Low
pertinent local standards. It is possible to come across equipment Voltage Electro technical Regulations.
where the distribution of he connecting terminals and/or commands
do not line up with the manual’s illustrations. However, the simplicity of • The power supply cables to the equipment as well as to the loads,
the operation together with the correct labelling, permits the easy interfaces, etc. should be fixed to non movable parts as otherwise
understanding in an intuitive way. they will be exposed to being pulled.
• It is strictly forbidden to reproduce or to release these information • Please have in mind that if the equipment incorporates a Bypass
without the written permit from our company. with mains power available the same will supply output voltage even if
the equipment is not turned on. Place warning notices and /or
• Do not install the machine in a corrosive or dusty atmosphere, and emergency switches is so requested by the safety Regulations of your
never out of doors. specific installation.
• Do not obstruct the ventilation grilles nor introduce objects through • The voltage stabilisers and line conditioners should be considered
these or other orifices. Leave a minimum free space of 25 cm. around as transformers or distribution lines from the point of view of the
the machine for ventilation and air circulation. installation and of the electrical safety. These equipment are
«transparent» to the input voltage.
• The location must be spacious, airy, away from heat sources and of
easy access. In addition to the ventilation space indicated above, • The Neutral input of the three phase equipment should be
there must be an area of 75 cm. free all round the machinety for necessarily connected to the terminal foreseen for this purpose.
possible actions by the After Sales Service (A.S.S.), so that if this
involves moving the machine the connecting cables will have the • On the three phase voltage stabiliser and line conditioners with
necessary space. independent phase regulation existing unbalanced voltage from the
three phase input supply on the loads, the phase to phase voltage at
• Do not place materials on top of the machine or objects which would the output may not be the same, however the phase to neutral
obstruct a correct visualisation of the synoptic reading. regulation will be kept.
32
• The line conditioners (voltage stabilisers fitted with galvanic isolation place it in a cool and dry location, never outdoors.
transformer) can be connected with the desired neutral condition. For
the isolated neutral condition, the wire bridge going from one output •For installation with supplementary machines or an independent
terminal (neutral) to the ground terminal can be suppressed. Bypass line, only a single differential of 300 - 500 mA will be placed in
common for both lines, at eh head of the installation.
• The servo-motor voltage stabilisers and line conditioner incorporate
mechanical elements (gearing, dented belts,...) Do not manipulate
inside the equipment as the motion during the regulation can originate
personal injuries. 4. - SAFETY INSTRUCTIONS REGARDING THE
BATTERIES.
• Devises mounted on CHASSIS or RACKS are foreseen for the
installation on predetermined assembly unit to be done by • Never short the battery terminals as it involves a high risk. It involves
professionals. the detriment of the equipment and of the equipment and of the
- Your installation should be projected and carried out by qualified battery.
personnel, who will be responsible of applying the safety and EMC
legislation and standards regulating the specific installation where the • Avoid mechanical efforts and impacts.
product will be destined.
- CHASSIS mounted equipment have neither enveloping protection • Do not open or mutilate the battery. Released electrolyte is harmful
nor connecting terminals. to the skin and eyes.
- RACK mounted equipment have no connecting terminal protection.
• Do not dispose of a battery in a fire. The battery may explode.
• The UPS, the SPS and the FAC are continuous supply equipment. If • Battery involve a serious risk for the health and for the environment.
the mains supply fails while the equipment is operating, the output Their disposal should be done according to the existing laws.
lines will continue supplying output voltage depending on the
autonomy provided by the battery.
• The battery supply can involve the risk of electric shock and can
produce high short circuit current. Observe the following preventive
measures before manipulating any terminal block identified in the
labelling as «Battery».
- Disconnect the corresponding protection elements.
- When connecting a battery cabinet with the equipment respect the
cable’s polarity and colour (red-positive; black-negative) indicated in
the manual and in the corresponding labelling.
- Wear rubber gloves and shoes.
- Use tools with insulted handles.
- Removes watches, rings or other metal objects.
- Do not place metal tools or objects on the batteries.
- Never manipulate with your hands or through conducting objects, do
not short the battery terminal block or the battery enclosure.
• To prevent the total battery discharged and as a safety measure
after an extended power failure, as well as at the end of the daily work,
you should proceed to turn off the loads and later the equipment
following the operativity given in the «Operating Manual».
33