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Rotork Rompak FPD

Rotork

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Gibbe1000
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0% found this document useful (0 votes)
377 views12 pages

Rotork Rompak FPD

Rotork

Uploaded by

Gibbe1000
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

ROM and ROMpak Range

Quarter-turn Direct Drive


Electric Actuators

Redefining Flow Control


Contents

Section Page

Product Overview 3
Features of the ROM and ROMpak Range 4
Mechanical and Electrical Data 5
Circuit Diagram and Optional Extras 6
Dimensional Data 8

Rotork is the global market leader in valve


automation and flow control. Our products and
services are helping organisations around the
world to improve efficiency, assure safety and
protect the environment.

We strive always for technical excellence, innovation and


the highest quality standards in everything we do. As a
result, our people and products remain at the forefront of
flow control technology.
Uncompromising reliability is a feature of our entire product
range, from our flagship electric actuator range through to
our pneumatic, hydraulic and electro-hydraulic actuators, as
well as instruments, gear boxes and valve accessories.
Rotork is committed to providing first class support to
each client throughout the whole life of their plant, from
initial site surveys to installation, maintenance, audits and
repair. From our network of national and international
offices, our engineers work around the clock to maintain
our position of trust.
Rotork. Redefining flow control.

2
Product Overview

As one of the world’s leading manufacturers


of actuation products, Rotork has built up an
enviable reputation as the supplier of equipment
which is both well developed and durable.

With over fifty years of experience of long term installation


in all environments we have evolved a design of
uncompromising reliability. With the addition of the ROM
and ROMpak range, Rotork is complementing its offering
of quarter-turn actuators with simple specification for
small valves.

Rotork ROM and ROMpak Range Actuators:


• Small
• Compact
• Lightweight
• Efficient yet simple gearing
• On-off
• Single-phase, three-phase and DC versions
• Local control
• Phase rotation correction*
* ROMpak only.

Redefining Flow Control 3


The ROM and ROMpak Range

The ROM and ROMpak actuators provide quiet and reliable Certificates
operation for all kinds of small ball valves and butterfly valves, • ISO 9001, CE
as well as dampers and ventilation louvres. They provide
self-locking as standard, local visual indicators and manual The ROMpak
override options together with a wide range of voltages.
The ROM range of actuators is now enhanced with the
Features: addition of the ROMpak actuator. The ROMpak has a
self contained control package with local controls, status
ROM ROMpak
indication relays, isolated control circuits and support for
IP68 (Nema 4, 4x) IP68 (Nema 4, 4x) Rotork control options such as Folomatic, Pakscan and
Enclosure Waterproof - Dustproof Waterproof - Dustproof other bus systems.

Material Aluminium Alloy


Aluminium Alloy • Small, compact & lightweight
and plastic
• Manual override
Dry powder coated
Finish Dry powder coated
and wet spray • Externally adjustable mechanical stops*

Motor • Local control unit (local/remote, on/off)

• Standard duty cycle induction motor - S3. • Status relays


F insulation class for ROM-1 to ROM-6 & ROM-A
• Phase rotation correction

Position Indicator • IP68 (7m-72hr)


• All models have continuous position indication on the • 12/24 VDC, 110/220 VAC single-phase and 220/380/440
actuator top cover VAC three-phase*, 50 Hz and 60 Hz

Manual Override • Position indication via local mechanical indicator and LED’s

• Non-clutch design, the manual operation can be • -30 to +70 ºC operation
operated without any lever, clutch or brake upon
* Excluding ROM-1 & ROM-A.
power outage.
† Excluding 12/24 VDC.
• When the electric motor is operating, the manual
override will not rotate except ROM-1 & ROM-A Various Options:
• Bus communications including: Pakscan, Profibus®,
Gear Train Modbus and Foundation Fieldbus®.
• High alloy steel gear trains provide self-locking function
• CPT & Folomatic
to avoid valve back drive.
• Gear trains are factory lubricated with a wide Operating Voltages:
temperature rated lubricant
ROM
12 24 12 24 110 220 220 380 440
Mechanical Stops VDC VDC VAC VAC V/1 V/1 V/3 V/3 V/3

• Externally adjustable mechanical stops are provided ROM-A

on ROM-2, 3, 4, 5 & 6 actuators ROM-1

ROM-2,3
Working Conditions
ROM-4,5&6

• Ambient temperature: -30 to +70 ºC
• Humidity: 30% to 95% ROMpak
12 24 12 24 110 220 220 380 440
VDC VDC VAC VAC V/1 V/1 V/3 V/3 V/3
Various Options
ROMpak-A
• Anti-condensation heater ROMpak-1

• Additional limit switches ROMpak-2,3

• Conduit entries M20 x 1.5p ROMpak-4,5&6

• Torque switches*
* Excluding ROM-1 & ROM-A.
† Excluding 12/24 VDC.

4
Mechanical and Electrical Data

Mechanical Data ROM and ROMpak


Model ROM ROMpak Manual Output Torque Mounting base designation
Weight (kg) Weight (kg) override Drive (mm) Nm/lbf.ft to ISO5211 imperial

ROM-A 2.8 4.7 Level 17/14 50/37 F05/F07

ROM-1 2 4 Level 14/11/9 35/26 F03/F05

ROM-2 10.9 13.1 Handwheel 22/17 90/67 F07

ROM-3 10.9 13.1 Handwheel 22/17 150/110 F07

ROM-4 25.1 27.1 Handwheel 36/35 400/295 F10

ROM-5 25.1 27.1 Handwheel 36/35 500/370 F10

ROM-6 25.1 27.1 Handwheel 36/35 650/480 F10

NOTE: Weight data based on single-phase 50Hz supply.

Electrical Performance Data


12V/24V – ROM and ROMpak*
Model Torque Speed Motor Motor Speed (rpm) 12 VDC/VAC CURRENT (A) 24 VDC/VAC CURRENT (A)
No. (Nm) (sec/90°) Power (W) 12 V 24 V Run Lock Run Lock

ROM-A 50 30 3.75 1,700 1,700 1.2 2.4 0.6 1.2

ROM-1 35 20 3.75 1,700 1,700 1.2 2.4 0.6 1.2

ROM-2 90 17 43 1,360 1,360 2.5 15 1.1 9

ROM-3 150 28 43 1,360 1,360 2.5 15 1.1 9

ROM-4 400 23 130 1,250 1,250 11 40 5.5 20

ROM-5 500 30 130 1,250 1,250 11 40 5.5 20

ROM-6 650 38 130 1,250 1,250 11 40 5.5 20

*12/24 VAC not available for ROMpak.

Single-Phase – ROM and ROMpak


Model Torque Speed (sec/90°) Motor Motor Speed (rpm) 110 V CURRENT (A) 220 V CURRENT (A)
No. (Nm) 50 Hz 60 Hz Power (W) 50 Hz 60 Hz Run Lock Run Lock

ROM-A 50 22 19 5 2,300 2,710 0.22 0.25 0.15 0.19

ROM-1 35 15 13 5 2,300 2,710 0.22 0.25 0.15 0.19

ROM-2 90 17 15 43 1,360 1,600 0.85 1.6 0.35 0.85

ROM-3 150 28 24 43 1,360 1,600 0.85 1.6 0.35 0.85

ROM-4 400 20 17 150 1,430 1,690 1.9 6 0.5 2.22

ROM-5 500 26 22 150 1,430 1,690 1.9 6 0.5 2.22

ROM-6 650 33 28 150 1,430 1,690 1.9 6 0.5 2.22

Three-Phase – ROM and ROMpak


Model Torque Speed (sec/90°) Motor Motor Speed (rpm) 220 V Current 380 V CURRENT (A) 440 V CURRENT (A)
No. (Nm) 50 Hz 60 Hz Power (W) 50 Hz 60 Hz Run Lock Run Lock Run Lock

ROM-2 90 16 14 46 1,460 1,720 1 1.9 0.35 0.83 0.35 0.73

ROM-3 150 26 22 46 1,460 1,720 1 1.9 0.35 0.83 0.35 0.73

ROM-4 400 20 17 150 1,430 1,690 1.5 3.5 0.5 2 0.45 1.77

ROM-5 500 26 22 150 1,430 1,690 1.5 3.5 0.5 2 0.45 1.77

ROM-6 650 33 28 150 1,430 1,690 1.5 3.5 0.5 2 0.45 1.77

Redefining Flow Control 5


Circuit Diagram and Optional Extras

ROM Wiring Diagram

Optional Extras:
Torque Switches
Cam activated torque switches to provide torque overload
protection ROM-2, 3, 4, 5 & 6.

Anti-condensation Heater
This heater is available for all sizes.

6
Circuit Diagram and Optional Extras

ROMpak Three-Phase Wiring Diagram

CIRCUIT DRAWN WITH THREE


POWER SUPPLY OFF PHASE TRANSFORMER TAPPING
SUPPLY
U
U 1 TAP NOM 50/60HZ 50HZ 60HZ
2
Heater X 220/230 176-242 198-259
V 1
MOTOR V 2 Y 380/400 304-418 342-446
4
W Z 440/460 352-484 396-517
3 W 3
6 FS1 - See ROMPAK E672E Installation
FS1 E 4
5 and Maintenance Manual
VOLTAGE
SELECTOR
C1 C2 NOTE

U X Y Z FOR TYPICAL REMOTE CONTROL


INDICATING,MONITORING AND ALARM
CIRCUITS SEE PUBLICATION E621E

MAX EXTERNAL LOAD ON S1/S2 RELAYS


TO BE 5A. MAX VOLTAGE 120V AC/DC
1 2 3 4
SK.7
MAX EXTERNAL LOAD ON TERMINAL
LOCAL V W 27 & 28 TO BE 3W
CONTROL
PCB SK.1 SK.2
SK.3 CONTROL SIGNAL THRESHOLD VOLTAGES:
5 MAX 60V DC
NOT USED TO BE MINIMUM 'ON' 14V DC AT 1mA
6
STOP MAXIMUM 'OFF'=3V
SK.5
REMOTE-LOCAL 1
7 MINIMUM CONTROL SIGNAL DURATION
S1
RELAY

3 TO BE 300mS.
SIR1

MONITOR
8
5 9 CURRENT DRAWN FROM EACH REMOTE
CLOSE-OPEN 2 10 CONTROL SIGNAL IS 5mA ON 24V DC
S2
RELAY

4 11
SIR2

REMOTE LS3 / LS4


SELECTED
6 12 MAXIMUM CURRENT 3A MAXIMUM
SK.17 VOLTAGE 120V AC/DC
SK.24
1 13
LS3 2 14 ACTUATOR CONFIGURATION
3 VIA DIL SWITCH SW2
15
4
16 ROM1 DOES NOT SUPPORT
LS4 5
6 17 TORQUE LIMIT
18
REFER TO INSTALLATION
SK.8 INSTRUCTIONS FOR DIL
SK.1 19 SWITCH SELECTION
1
OPEN 20
LIMIT OPEN COMMON
2

TORQUE STOP/MAINTAIN 3 21
AND STOP/MAINTAIN COMMON
4 22
POSITION CLOSE
5
23
6
SENSING CLOSE COMMON
7
24
ESD
8 25
ESD COMMON
NOMINAL +VE 20-32V DC SUPPLY 9 26
10
0V DC SUPPLY 27
28

Redefining Flow Control 7


Dimensional Data

ROM-A 60

37
Option for output shaft
20mm Deep 14 32 CTS

114
Conduit Entries

123
11
106

102
20mm Deep
P.C.D 50

17
17

M8x1.25p
12mm Deep

45°
4 Positions
(ISO5211 F07)
P.C.D 70

170.5
M6 x1.0p
10mm Deep
4 Positions
(ISO5211 F05)
2 off
M20 x1.5p
Conduit Entries

Flange type Manual override


mechanism
F07 / F05 8

ROM-1
123

Option 1 for output shaft


14
20mm Deep 32 CTS
Conduit
Entries
114

11
H*=140
37

Option 2 for output shaft


15mm Deep 14
60
14
14

106
45°

102
P.C.D 36

M5 x0.8p 11
9mm Deep
4 Positions Option 3 for output shaft
(ISO5211 F03)
9
20mm Deep
M6 x1.0p
(H*)

10mm Deep
4 Positions
136.5

(ISO5211 F05)
P.C.D 42
P.C.D 50
8
15mm Deep M5 x0.8p 12
12mm Deep
4 Positions
(ISO5211 F04) H*=140

Flange type
2 off
M20 x1.5p
F05 / F03 Conduit Entries

8
Dimensional Data

ROM-2/3
251

215
32 CTS
Conduit Entries

86.5
Option for output shaft
17 349
25mm Deep 188
22

180
22

M8 x1.25p
45°

10mm Deep
4 Positions 22
(ISO5211 F07)

H= 252 /312*
70.00 P.C.D

25mm Deep

124

144
2 off
M20 x1.5p
Conduit Entries

Flange type 110V,110 V, 1-Phase


220V AC 220 V AC 1-Phase
H=252
ROM-2/3* 220V, 380V, 440V AC 3-Phase H=252
*ROM-2/3 220 V, 380 V, 440 V AC three-phase
12V, 24V AC/DC H=312
F07 12 V, 24 V AC/DC H=312

ROM-4/5/6
320

277

32 CTS
Conduit Entries
104

Option for output shaft

35
35

446 (with torque limit switches)


402 (without torque limit switches)
252
36
36

240
45°

40mm Deep
M10 x1.5p
20mm Deep
4 Positions
(ISO5211 F10)
356

102.00 P.C.D

2 off
160

M20 x1.5p
184

40mm Deep Conduit Entries

Flange type

F10

Redefining Flow Control 9


Dimensional Data

ROMpak-A

37
Option for output shaft

114
20mm Deep 14

225.5
63

11
215
20mm Deep P.C.D 50
106
17

17
102
45°

M6 x1.0p

161
10mm Deep

194
4 Positions

170.5
(ISO5211 F05)

P.C.D 70

M8x1.25p
12mm Deep
4 Positions
(ISO5211 F07)
Manual override
Flange type 8
mechanism

F07 / F05

ROMpak-1
215

Option 1 for output shaft

20mm Deep 14
63
225.5

11
114

H*=140

Option 2 for output shaft


37

15mm Deep 14

P.C.D 36.00
14
14

45°

106
11
102
M5 x 0.8p Option 3 for output shaft
9mm Deep 9
4 Positions 20mm Deep
(ISO5211 F03)
(H*)

M6 x 1.0p
161

10mm Deep
4 Positions
136.5

8 (ISO5211 F05) P.C.D 42


P.C.D 50.00
15mm Deep
M5 x 0.8p 12
12mm Deep
4 Positions
Flange type (ISO5211 F04) H*=140

F05 / F03

10
Dimensional Data

ROMpak-2/3
251

245

215
86.5
Option for output shaft
17
25mm Deep 444

70.00 P.C.D 188


M8 x1.25p
10mm Deep 22 180
4 Positions
(ISO5211 F07)
22

22
45°

H= 252 /312*

124

144
25mm Deep

Flange type 110 V, 220 V AC 1-Phase H=252


*ROMpak-2/3 220 V, 380 V, 440 V AC three-phase
H=312
F07 12 V, 24 V DC

ROMpak-4/5/6
320

277
273

Option for output shaft

35
35

104

541 (with torque limit switches )


40mm Deep 497 (without torque limit switches )
36
252
M10 x1.5p
36

20mm Deep 240


45°

4 Positions
(ISO5211 F10)

102.00 P.C.D
356

40mm Deep
160

184

Flange type

F10

Redefining Flow Control 11


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