Raj Engineering & Projects
Manufacturers & Fabricators
Works: Gat No.-73, Near Pona Fogre Company, Jyotiba Nagar Talwade,Pune-410501
WELDING DOCUMENT-WELDING PROCEDURE SPECIFICATION(WPS)
WPS NO. REP/WPS/SA240 GR 410S /05 Revision No. : 0
QW-482 WELDING PROCEDURE SPECIFICATIONS(WPS)
Document as per QW-200.1, ASME Section IX Edition 2017
WPS No./Rev. No. REP/WPS/SA 240 GR 410S /05 Rev. 0 Dated.03.06.2024
Supporting PQR No.(s) REP/PQR/SA 240 GR 410S /05 Rev. 0 Dated.03.06.2024
Welding Process(es) GTAW
Type(s) Manual
JOINTS (QW-402): Groove Design of Test Coupon
Joint Design: As per Sketch Backing Material(Type):None for root run ; weld metal for subsequent run
Root Spacing :As per Sketch (Ref Both Backing and Retainers)
Backing :Yes/No □ Metal □ Non-Fusing Metal □ Non Metallic □ Other
Sketches may be attached to illustrate joint design, weld layers, and bead sequence (e.g., for toughness procedures,
for multiple process procedures, etc.)
BASE METAL (QW-403):
"P No. 6 Group No. 1 to P No. 6 Group No. 1" , SA 240 GR 410S TO SA 240 GR 410S
Thickness (mm) of Range 10 mm
Base Metal 5 mm
Groove Single V Butt Joint
Fillet All fillet sizes on all base metal thickness and all diameters
Maximum pass Thickness Individual Weld Bead thickness not to be exceed 13 mm or ½ inch
Other Weld Joint to be thoroughly cleaned prior to welding
FILLER METALS (QW 404):
Welding Process GTAW
Spec.(SFA) ASME Section II Part C SFA-5.9/SFA-5.9M Edition 2017
AWS No.(Class) ER309L
F-Number 6
A-Number 8
Size of Filler Metals(Diameters) Φ 2 mm & Φ3.15 mm
Addition or Deletion of Filler Metal With Filler Metal
Filler Metal Product Form Bare Solid Rod
Deposited weld Metal Thickness 7-8 mm
Groove Single V Butt Joint
Fillet All
Electrode Flux (Class) NA
Flux Type NA
Flux Trade Name NA
Consumable Insert NA
Other NA
POSITIONS (QW-405):
Position(s) of Groove 3G
Welding Progression Uphill Welding Progression
Position(s) of Fillet All
Prepared By Reviewed and Approved by
Raj Engineering & Projects TPI
Raj Engineering & Projects
Manufacturers & Fabricators
Works: Gat No.-73, Near Pona Fogre Company, Jyotiba Nagar Talwade,Pune-410501
WELDING DOCUMENT-WELDING PROCEDURE SPECIFICATION(WPS)
WPS NO. REP/WPS/SA240 GR 410S /05 Revision No. : 0
PREHEAT (QW-406):
Preheat Temperature, minimum 10oC
Interpass Temperature, Maximum 175oC
Preheat Maintenance Not Required
Other -
(Continuous or special heating, where applicable, should be recorded)
POSTWELD HEAT TREATMENT (QW-407):
Temperature Range NA
Time Range NA
GAS (QW-408):
Percentage Composition
Gas Single/Mixture or % Flow rate(Liters Per Minuit)
Shielding Argon 99.999% 10-15 lpm
Trailing NA NA NA
Backing Argon 99.999% 10-15 lpm
ELECTRICAL CHARACTERISTICS (QW-409):
Current Type DC
Polarity DCEN
Current(amps) Range 90 amp-150 amp
Voltage(V) Range 15V-28 V
Travel Speed Range(mm/min) As Mentioned in Following Table
Others NA
Pulsating Current NA
Heat Input(Max) NA
Tungsten Electrode Size and Type Φ2 mm and 2% Thoriated (WT20)
Mode of Metal Transfer for GMAW(FCAW) NA
other(Electrode Wire feed Speed Range) NA
This WPS Shall be used only for joining metal without Notch Toughness Test Requirement
Weld Pass Process Process Current Travel
Volt (V) Others
Class Dia Type Ampere 'A' Speed
Root Run ER309L Φ 2 mm DCEN 90A-140A 18V-24V 70-90 String
Subseq. Run I GTAW ER309L Φ 2 mm DCEN 90A-140A 18V-24V 90-110 String/Weave
Final Run ER309L Φ 3.15 mm DCEN 90A-140A 18V-24V 90-110 String/Weave
TECHNIQUE(QW-410):
String or Weave Bead String/Weave
Orifice, Nozzle or Gas Cup Size 6 mm Min. to 10 mm Max.
Method of Cleaning (Brushing, Grinding etc.) Brushing & Grinding
Method of Back Gauging Grinding if required
Oscillation NA
Contact tube to work distance NA
Multiple or single pass(Per Side) Multiple(each pass shall not be greater than 13 mm)
Multiple or Single Electrodes Single
Electrode Spacing NA
Closed to out chamber NA
Use of thermal processes NA
Peening Not Permitted
Other NA
Prepared By Reviewed and Approved by
Raj Engineering & Projects TPI
