1.
Mechanical Checks and Visual Inspection:( Dry type of transformer )
• Check presence of Dust , Moisture etc in testing equipment area.
• Inspect switchgear and all components for any physical damage / defects.
• Check nameplate information for correctness.
• Check installation of jumpers at LV side of Transformer
• Check Bolting of Tap Position.
• Mounting of Temperature controller , Temperature sensors , Associated cabling (
ferruling and Termination ) as per cable schedule
• Installation of Lightning arrestor, Counters, Lamps
• Installation of Castle key systems on transformer door
• Check 33 KV cable and associated installation work.
• Inspect enclosures for proper alignment, foundation fixing, and grounding and
vermin entry.
• Inspect all covers section and doors for paintwork and proper fit.
• Check tightness of all bolted connections.
• Make sure all connections to cables or bus bars are properly connected and well
positioned.
• Check for correct phasing connection of Primary and secondary
• Check for below Safety distances maintained to avoid to prevent electrical
breakdown discharges, maintain the distances indicated in the table,
Fig-1 Typical Minimum/Maximum Clearance
• Check the minimum distance x from the insulated parts High Voltage windings or
connections to the metallic parts or Low Voltage, to avoid a possible breakdown.
• Check for distances between High Voltage non-insulated parts and Low Voltage
metallic part the suitable values in the High Voltage regulations or applicable
standards to be maintained
2. Mechanical Checks and Visual Inspection:( 33 KV GIS )
• Check presence of Dust , Moisture etc in testing equipment area.
• Inspect switchgear and all components for any physical damage / defects.
• Check nameplate information for correctness.
• Inspect enclosures for proper alignment, foundation fixing, and grounding and vermin
entry.
• Inspect all covers, panels’ section and doors for paintwork and proper fit.
• Check all the transport locks are removed.
• Check all Associated cabling ( ferruling and Termination ) as per cable schedule
• Check for smooth and proper movement of racking mechanisms, shutter, rollers, rails and
guides.
• Check proper alignment of the primary and secondary contacts.
• Check operation of all mechanical interlocks.
• Check tightness of all bolted connections.
• Check for correct phasing connection of bus bar.
• Perform mechanical check and visual inspection for breaker / Contactor as per section.
• Perform mechanical check and visual inspection for instrument transformers as per
section
• Perform mechanical check and visual inspection on all disconnects / grounding switches
as per section.
3. Mechanical Checks and Visual Inspection of battery charger and battery
• Check cleanliness of Battery charger panel and associated equipments
• Inspect Battery and Battery Charger components for any physical damage / defects.
• Check nameplate information for correctness.
• Check all Associated cabling ( ferruling and Termination ) as per cable schedule
• Inspect enclosures for proper alignment, foundation fixing, and grounding and vermin
entry.
• Inspect all covers section and doors for paintwork and proper fit.
• Check tightness of all bolted connections. Tightness check to be carried out by Torque
wrench with manufacturer recommended torque (For M10, torque value shall be 12 to 16
Nm as per manufacturer manual).
• Make sure all connections to cables or bus bars are properly connected and well positioned.
• Check for correct phasing sequence connection at charger Input
4. Mechanical Checks and Visual Inspection for LV distribution board ( AC and DC )
• Inspect Distribution Board components for any physical damage / defects.
• Check nameplate information for correctness.
• Inspect enclosures for proper alignment, Wall/Frame fixing, and grounding and vermin
entry.
• Inspect all covers, panels’ section and doors for paintwork and proper fit.
• Check all Associated cabling ( ferruling and Termination ) as per cable schedule
• Check for smooth and proper movement of Door mechanisms, and guides.
• Check operation of all mechanical interlocks.
• Check tightness of all bolted connections.
• Check for correct phasing connection of bus bar.
• Perform mechanical check and visual inspection for breaker / Contactor as per section.
FUNCTIONAL TEST ON 33KV
PANEL
Package: MM3-CBS-PST-
Doc No:-OCS-GCC-DOC-000106-R00/45 002/2015 (Package 11A)
Mumbai Metro Rail Rev. No.
Corp., Ltd Date: Page No: 1-1
Station: Drawing No
Location: System:
Level: 11KV/433V
activity: PRE COMMISSIONING TEST
Report no others
Results
SI.No Description of check Remarks
OK / NOT OK/NA
Check Tightness of all Terminal
1 Connection
2 Check the continuity of Earth Bus Bar
Check The Insulation Resistance of
3 DC and AC Control Bus
Check the DC and AC Voltage and
4 Polarity
CT Secondary Terminals Check
5
PT Fuse and Secondary Pluging
6
Check
7 Main Bus Bar shrouds to be covered
8 Breaker Mechanical Operation:
a Rack In and Rack Out Operation
b Charge the Spring with Spring
Charging Lever
Close and Open Operation with
c
mechanical Push Button
d Breaker Counter Operation
Check Breaker Electrical Close and
8
Open Operation by TNC Switch in
9 Indication Circuit
a ON - OFF Indication
b Spring Charge Indication
c Test and Service Position Indication
d Auto Trip Indication
e Trip Circuit Healthy Indication
f AC and DC Unhealthy Indication
10 Check the Annunciation Circuit
11 Check Antipumping mechanism.
12 Check Protection Tripping
13
Check Remote Closing and Tripping
14 Check Trip Circuit Supervision
Check Breaker Closing Operation at
15
85% of Rated DC Voltage
Check Breaker Opening Operation
16
at 75% of Rated DC Voltage
17 Check the Changeover Circuit of AC
and DC Cotrol Supply
Check the Changeover Circuit of PT
18
Supply
Check the Interlock between
19
Incomer and Bus Tie
20 Check Space Heater Circuit
Space Heater should ON, when CB
a
is in Open Condition
b Check the Thermostat Operation
21 Transformer
a Door Interlock
b WTI Trip and Alarm
c Emergency Trip if Applicable
CONCLUSION: THE TEST RESULTS ARE SATISFACTORY/NOT SATISFACTORY
PERFORMED BY WITNESSED BY WITNESSED BY
SUBCONTRACTOR CONTRACTOR EMPLOYER/PM
FUNCTIONAL TEST ON BATTERY
CHARGER
Package: MM3-CBS-PST-
Doc No:-OCS-GCC-DOC-000106-R00/45 002/2015 (Package 11A)
Mumbai Metro Rail Rev. No.
Corp., Ltd Date: Page No: 1-1
Station: Drawing No
Location: System:
Level: 11KV/433V
activity: PRE COMMISSIONING TEST
Report no others
Results
SI.No Description of check Remarks
OK / NOT OK
1 Alarm Test
a I/P Fuse Fail (CHI)
b I/P Fuse Fail (CHII)
c O/P MCB Trip (CHI)
d O/P MCB Trip (CHII)
e Rect. Fuse Blown (CHI)
f Rect. Fuse Blown (CHII)
g Filter Cap Fuse Blown (CHI)
h Filter Cap Fuse Blown (CHII)
i Load Under Voltage
j Load Over Voltage
k DC Over Current (CHI)
l DC Over Current (CHII)
m Charger Fail (CHI)
n Charger Fail (CHII)
o Battery Earth Fault
p AC Supply Trouble
q Load on Battery
r Manual Test
Float mode & Boost Mode CHI, CHII
s
Boost Mode Change over Float Mode
t
CHI, CHII
2 Panel Meter
a Amp Meter DC, Output Current CHI
b
Amp Meter DC, Output Current CHII
Amp Meter Charge/Discharge Current
c
(Battery)
d
Volt Meter AC Input Voltage
e
DC Output Voltage (CHI, CHII) Load/Batt
3 Indicating Lamp
a R,Y,B (CHI)
b R,Y,B (CHII)
c DC Output on Float Mode (CHI)
d DC Output on Float Mode (CHII)
e DC Output on Boost Mode (CHI)
f DC Output on Boost Mode (CHII)
g Hooter
h Feeder 1 to 25 - ON
4 Manual Volt Adj (Eoarse) (CHI, CHII)
5 Manual Volt Adj (Fine) (CHI, CHII)
6 Power/Control Switcher (CHI, CHII)
CONCLUSION: THE TEST RESULTS ARE SATISFACTORY/NOT SATISFACTORY
PERFORMED BY WITNESSED BY WITNESSED BY
SUBCONTRACTOR CONTRACTOR EMPLOYER/PM
FUNCTIONAL TEST ON LV PANEL
Package: MM3-CBS-PST-
Doc No:-OCS-GCC-DOC-000106-R00/45 002/2015 (Package 11A)
Mumbai Metro Rail Rev. No.
Corp., Ltd Date: Page No: 1-1
Station: Drawing No
Location: System:
Level: Activity: PRE COMMISSIONING TEST
Report no others
Results
SI.No Description of check Remarks
OK / Not OK
Display Check and Installation as per
1 drawing
2 Winding Temperature Alarm
3 Winding Temperature Trip
4 Core Temperature Trip
Door Trip
5
6 Transformer Fault
7 Functional Check for Light
Note:To Prevent the transformer from wrong tripping, the software doesn't support analogue
function of over-temperature tripping
CONCLUSION: THE TEST RESULTS ARE SATISFACTORY/NOT SATISFACTORY
PERFORMED BY WITNESSED BY WITNESSED BY
SUBCONTRACTOR CONTRACTOR EMPLOYER/PM
TEST REPORT OF LV
Package: MM3-CBS-PST-
CABLES
002/2015 (Package 11A)
Doc No:-OCS-GCC-DOC-000106-R00/37
Mumbai Metro Rail Rev. No.: 0
Corp., Ltd Date: Page No: 1-2
Building: Drawing No
Location: System:
Level: Activity: PRE COMMISSIONING TEST
Report NO: Others:
CHECK LIST
SL No. Following Below Checks Check Mark REMARKS
1 Check for continuity
2 check for physical damages
Inspect compression applied
3 connectors for correct cable
match and identification
4 Check for bending radius
Inspect for cable tagging and
5
ferruling
PERFORMED BY WITNESSED BY WITNESSSED BY
SUB CONTRACTOR CONTRACTOR EMPLOYER/PM
TEST REPORT OF DCDB
Package: MM3-CBS-
Doc No:-OCS-GCC-DOC-000106-R00/34 PST-002/2015
(Package 11A)
Mumbai Metro Rail Rev. No.
Corp., Ltd Date: 19.01.2022 Page No: 1-2
Station: MIDC Drawing No
Location: ASS1 System:
Level: activity: PRE COMMISSIONING TEST
Report No Others
CHECK LIST OF DCDB
SL No. Following Below Checks Check Mark
The quantity, ratings, type and make of the devices
1
are as per the BOM as given in approved drawings
No physical damages are there in any devices of the
2
panels
3 The inter panel Earth bus connections
Check MCB’s provided are of rating as shown in the
4
approved drawing and operation of the MCB’s
Check that the labelling of devices is as per the
5
approved drawing
Check the wiring is completed as per the approved
6
drawing
Check that the labelling of devices is as per the
7
approved drawing
External Cabling and termination are completed as
8
per the cable schedule
Cable tags, ferrules for cores are provided as per
9
cable schedule
10 Dressing and clamping of cables is done properly
Check function of DC changeover scheme, for
11
proper working scheme
CONCLUSION: THE TEST RESULTS ARE SATISFACTORY/NOT SATISFACTORY
PERFORMED BY WITNESSED BY WITNESSED BY
SUB-CONTRACTOR CONTRACTOR EMPLOYER/PM
TEST REPORT OF ACDB
Package: MM3-CBS-
Doc No:-OCS-GCC-DOC-000106-R00/33 PST-002/2015
(Package 11A)
Mumbai Metro Rail Rev. No.:0
Corp., Ltd Date: 19.01.2022 Page No: 1-2
Station: MIDC Drawing No
Location: ASS1 System:
Level: activity: PRE COMMISSIONING TEST
Report No Others
CHECK LIST OF ACDB
SL No. Following Below Checks Check Mark
The quantity, ratings, type and make of the devices
1
are as per the BOM as given in approved drawings
No physical damages are there in any devices of the
2
panels
3 The inter panel Earth bus connections
Check MCB’s provided are of rating as shown in the
4
approved drawing and operation of the MCB’s
Check that the labelling of devices is as per the
5
approved drawing
Check the wiring is completed as per the approved
6
drawing
Check that the labelling of devices is as per the
7
approved drawing
External Cabling and termination are completed as
8
per the cable schedule
Cable tags, ferrules for cores are provided as per
9
cable schedule
10 Dressing and clamping of cables is done properly
Check function of changeover scheme, for proper
11
working scheme
CONCLUSION: THE TEST RESULTS ARE SATISFACTORY/NOT SATISFACTORY
PERFORMED BY WITNESSED BY WITNESSED BY
SUB CONTRACTOR CONTRACTOR EMPLOYER/PM
TEST REPORT OF BATTERY
BANK Package: MM3-CBS-PST-
Doc No:-OCS-GCC-DOC-000106-R00/32 002/2015 (Package 11A)
Mumbai Metro Rail Rev. No.
Corp., Ltd Date: Page No: 2-6
Station: Drawing No
Location: System:
Level: 11KV/433V
activity: PRE COMMISSIONING TEST
Report No Others
Battery test Report
SL No. Following Below Checks Check Mark REMARKS
The cabling from Battery Charger to first,
1
last and tap cell is completed
The inter cell connections and cable
2
connections are tightened properly
There is no physical damage to any cell
3
and cell terminals
4 Check the cells are correctly numbered
Check all the cells are connected in
5
correct polarity
Check the polarity of the DC connection
6
from Battery charger to Battery
Charging is carried out as per the
7
instruction manual
Check the lubricant gel is applied
8
properly on all battery’s
CONCLUSION: TEST RESULTS ARE FOUND SATISFACTORY/NOT SATISFACTORY
PERFORMED BY WITNESSED BY WITNESSED BY
SUB-CONTRACTOR CONTRACTOR EMPLOYER/PM
TEST REPORT OF BATTERY
CHARGER Package: MM3-CBS-PST-
Doc No:-OCS-GCC-DOC-000106-R00/32 002/2015 (Package 11A)
Mumbai Metro Rail Rev. No.
Corp., Ltd Date: Page No: 5-6
Station: Drawing No
Location: System:
Level: 11KV/433V
activity: PRE COMMISSIONING TEST
Report No Others
Functional Checks for Battery charger
SL NO Parameters STANDARDS OBSERVATION REMARKS
1 Input Voltage
2 Frequency of the
input voltage
3 Phase sequence of
the input voltage
4
Boost DC Bus voltage
5 Float DC BUS voltage
6 Charging Current
7 Under Voltage setting
8 Over voltage setting
9 Trickle current
TEST INSTRUMENT DETAILS:
Sr no Instrument description Range Calibration status
CONCLUSION: TEST RESULTS ARE FOUND SATISFACTORY/NOT SATISFACTORY
PERFORMED BY WITNESSED BY WITNESSED BY
SUBCONTRACTOR CONTRACTOR EMPLOYER/PM
