ATS Manual
ATS Manual
INSTRUCTION MANUAL
CAUTION
● Read this manual before use and installation.
● This equipment must be installed by qualified personnel according to
applicable standards in order to prevent injury or damage to property.
● Before any maintenance operation on the device, remove all voltages from measuring and supply inputs.
● The manufacturer cannot be held responsible for electrical safety in case of improper use of the equipment.
● The product illustrated herein are subject to alteration and changes without prior notice. Descriptions and information in the catalogue consequently have no contractual relevance.
● A circuit breaker must be included in the electrical installation of the building. It must be installed close by the equipment and within easy of the operator. It must be marked as the equipment’s
disconnecting device: IEC/ EN 61010-1 § 6.12.2.1.
● Clean the equipment with a soft cloth; do not use abrasive products, liquid detergents or solvents.
Contents Page
Introduction 2
Description 2
Front button functions 2
Front LEDs 2
Operating modes 3
Energising the equipment 3
Main menu 3
Password protected access 4
Navigating display pages 4
Synoptic 4
Display pages table 5
Expandability 6
Additional resources 6
Communication channels 7
Inputs, outputs, internal variables, counters, analog inputs 7
Limit thresholds (LIMx) 7
Remote variables (REMx) 8
User alarms (UAx) 8
PLC logic (PLCx) 8
Timers (TIMx) 8
Automatic test 8
Keypad lock 8
IR programming port 9
Parameter setting from PC 9
Parameter setting from smartphone or tablet with CX02 9
Parameter setting via NFC 9
Parameter settings (setup) from front panel 10
Parameter table 11
System layout 20
Alarms 21
Alarm properties 21
Alarms table 22
Description of the alarms 22
Programmable input functions table 23
Programmable input default 24
Programmable input functions table 24
Programmable output default 25
System layout 25
Command menu 26
Installation 26
Connection diagrams 26
Terminal arrangement 30
Mechanical dimensions and panel perforation 30
Technical characteristics 31
Manual revision history 32
Description
Graphic LCD 128x80 pixel, backlit, 4 grey levels.
Texts for measurements, settings and messages in 8 languages (ENG-ITA-FRA-SPA-DEU-POR-POL-RUS).
6 possible system configurations, with 2 power sources and 1 tie breaker.
2 voltage measuring inputs, three phase + neutral.
Free source type configuration (mains or genset) and respective priority for all system configurations.
Non-priority load management.
Control of motorised breakers, motorised changeover switches or contactors.
Management of gensets with automatic test and emergency rotation.
Control of three-phase, two-phase and single-phase networks.
Control of concatenated voltages and/or phase voltages.
Control of minimum voltage, maximum voltage, phase loss, asymmetry, minimum frequency, maximum frequency with independent enabling and tripping delay.
Voltage thresholds with programmable hysteresis.
Possibility of transferring load with closed transition and spontaneous or controlled genset synchronisation.
100-240Vac auxiliary power supply.
12-24-48Vdc battery power supply.
Front optical programming interface.
Advanced programmable I/O functions.
Integrated programmable PLC logic (50 lines, 8 columns).
Alarm properties entirely definable by the user.
High accuracy of true RMS measurements (TRMS)
8 programmable digital inputs (negative).
7 digital outputs:
o 2 relays with NO contact 12A 250VAC.
o 2 relays with NO contact 8A 250VAC.
o 3 relays with changeover contact 8A 250VAC.
Integrated RS-485 isolated interface.
3 expansion slots for EXP series modules.
Storage of last 250 events.
Real Time Clock.
IP40 front protection expandable to IP65 by means of optional gasket.
Compatible with App SAM1, Lovato NFC configurator, supervision software Synergy and setup and remote control software Xpress.
Front LEDs
OFF-MAN-AUT-TEST mode LEDS (yellow) - indicate the selected mode.
Alarm LED (red) - Blinking, indicates that an alarm is active.
LINE1 voltage present LED (green) - Indicates that the SRC1 line voltage is within the set limits.
LINE2 voltage present LED (green) - Indicates that the SRC2 line voltage is within the set limits
BRK1 switch state LED (yellow) - When fixed, indicates the open or closed state of line breaker 1 (BRK1). When blinking, indicates incoherence between required state of the
ATL800 and real state detected by the feedback signal.
BRK2 switch state LED (yellow) - When fixed, indicates the open or closed state of line breaker 2 (BRK2). When blinking, indicates incoherence between required state of the
ATL800 and real state detected by the feedback signal.
MAN (manual) mode - The breakers can be controlled manually in manual mode. The breaker to be controlled can be selected on the display by pressing buttons << and >>. The
selected breaker appears surrounded by a blinking box. Press the OPEN and CLOSE buttons to change the selected breaker state.
If the closing of a breaker is manually controlled while one other breaker is still closed, the equipment will not allow the simultaneous closing.
When working with gensets, the starting and stopping of the genset can be manually controlled in the manner similar to that of the breakers. In this case, the MAN button must be
held pressed to start and stop the genset. The genset corresponding to the breaker highlighted by the blinking box will be started.
AUT (Automatic) mode - In automatic mode, the equipment autonomously carries out the opening and closing operations of the breakers and to start and stop any gensets. When
the priority line is out of limits for a time higher than the set delay (green line presence LED off), the device disconnects the load from the priority line and connects to the
immediately next priority line, starting of the genset (if applicable) and managing the operation and interlock times. The equipment can be programmed to open the priority line
breaker either before or after the alternative line is made available .
When the priority line return within the limits, the device switches the load back onto it and runs the genset cooling cycle, if needed. The automatic return to priority lines can be
locked. If possible and necessary, the load can be transferred with closed transition, i.e. with the two power sources momentarily in parallel. There are very many automatic
operating cycles which vary according to the defined system configuration (6 possibilities) and according to the type of transfer devices used (motorised breakers, motorised
changeover switches or contactors). Refer to the possible system configurations and the respective truth tables which describe the system behaviour in automatic mode.
Note: The use of closed transition function is not compatible with compliance with IEC / EN 60947-6-1.
TEST mode - In test mode, the equipment starts the gensets, if present, to test their operation. If the TEST button is held pressed for 5 seconds, the equipment will run a cycle
which simulates loss of the priority line anticipated by a notification message with consequent load transfer. Caution: this will momentarily interrupt power supply to the load Two
minutes later, the cycle will go back to the priority line in sequence. During this cycle, the message SIMUL appears on the display with a countdown to indicate TEST progress. The
simulation cycle may be started on the command menu.
Main menu
The main menu consists of a set of graphic icons which allow rapid access to measurements and settings.
Press button starting from the normal measurement view. The rapid menu appears on the display.
Press ◄or ► to turn clockwise/anticlockwise and select the required function. The selected icon is highlighted and the message in the middle of the display indicates the
description of the function.
Press to activate the selected function.
If some functions are not available, the corresponding icon will be deactivated, i.e. will greyed out.
etc. - Operate as short cuts which allow to speed up access to pages for displaying measurements, going directly to the selected measurement unit, from which it is
possible to move forwards and backwards are usual.
- Setting the numeric code which allows to access protected functions (setting parameters, executing controls).
- Parameter programming access point. See the dedicated chapter.
- Command menu access point, where authorised users can perform a number of resetting and restoring operations.
- Access point to statistic operating data supplied by the controller.
- Access point to the events list.
Synoptic Voltages
Password entry
Information page
Statistics
Input/output state
Synoptic
Normally, the main display page shows a synoptic of the system, whose configuration (layout) has been defined by parameter P02.01.
In the synoptic will find all the most important information, which in combination with the state of the LEDs allow to have a full picture of the supply lines.
The following is an example of a mimic diagram on the display, with the explanation of the meaning of the various symbols.
The current configuration of the system is shown on the specific display page (expansion modules), indicating the number, type and state of the connected modules.
The I/O numbering is listed under each module.
The I/O and communication channel state (on/off) is shown in negative print.
Additional resources
The expansion modules provide additional resources which can be exploited by means of the respective setting menus.
The setting menus of the expansion units are available also if the modules are not physically present.
Since several modules of the same can be added (e.g. two communication interfaces), there are multiple setting menus all identified by a sequential number.
The following table shows how many modules of each type can be fitted at the same time and in which slots they can be inserted. The total number of modules must be <= 3.
MODULE TYPE CODE FUNCTION MAX No
COMMUNICATION EXP 10 10 USB 2
EXP 10 11 RS-232 2
EXP 10 12 RS-485 2
EXP 10 13 Ethernet 1
EXP 10 14 Profibus® DP 1
EXP 10 15 GSM - GPRS 1
DIGTAL I/O EXP 10 00 4 INPUTS 2
EXP 10 01 4 STATIC OUTPUTS 2
EXP 10 02 2 INPUTS + 2 STATIC OUTPUTS 2
EXP 10 03 2 SWITCHING RELAYS 2
EXP 10 06 2 NO RELAYS 2
EXP 10 07 3 NO RELAYS 2
EXP 10 08 2 INPUTS + 2 NO RELAYS 2
ANALOG I/O EXP 10 04 2 IN ANALOG V/I/TEMP 3
EXP 10 05 2 OUT ANALOG V/I 3
Like the inputs/outputs, there are internal variables (bit) which may be associated to the outputs or combined. For example, limit thresholds can be applied to the measurements
performed by the system (voltage etc.). In this case, the internal variable, named LIMx, will be activated when the measurement is beyond the limits defined by the user by
means of the respective setting menu.
Furthermore, up to 8 counters (CNT1…CNT8) which can count pulses come from the outside (thus from INPx inputs) or the number of times for which a given condition
occurred. For example, by defining a LIMx threshold as counting source it will be possible to count how many times a measurement exceeds a given value.
The following table shows all the internal variables managed by the ATL800 with their range (number of variables per type).
Min function: with the Min function the lower threshold is the tripping threshold and the upper threshold is the resetting threshold. The threshold is activated after the set delay
when the value of the selected measurement is under the lower limit. Reset is activated after the set delay when the value of the measurement is higher than the upper threshold.
Max function: with the Max function the upper threshold is the tripping threshold and the lower threshold is the resetting threshold. The threshold is activated after the set delay
when the value of the selected measurement is higher than the upper limit. Reset is activated after the set delay when the value of the measurement is lower than the lower
threshold.
Min+Max function: with the Min+Max function both the upper and the lower thresholds are intervention thresholds. The threshold is activated after the respective delays when the
value of the selected measurement is either lower than the lower limit or higher than the upper limit. Resetting is immediate as soon as the value returns within the limits.
Tripping may mean energising or de-energising the LIMn limit according to the setting.
If the LIMn limit is set with memory, manual resetting is possible using the specific control in the command menu.
See the M15 settings menu.
Upper threshold
Measurement type
Function
Measurement value
Timers (TIMx)
The system includes 8 timer variables, named TIM1..TIM8.
These variables may be used either in the PLC ladder logic or in combination with the OUTn outputs or in combination with UAn user alarms.
Each timer variable has an input which controls it (e.g. a LIMn limit or an INPn inputs etc.). The state of this variable changes from false to true (ramp up) and the timing variable
also changes from false to true but only remains true for the specified time and then returns false.
Whenever the input variable becomes false, the TIMn variable also becomes false (this also occurs before the end of the programmed time) and the time counter is reset to
zero.
Automatic test
The automatic test is a periodical test which is run at fixed deadlines (frequency programmed during setup) if the system is in AUT mode and the function is enabled. The test
consist in starting the gensets to check their efficiency.
It is possible to decide which days of the week and what time of the day (hours-minutes) to run the test.
See menu M11 Automatic Test for more information on programming.
If there are multiple gensets in the system, only one is started for each automatic test. The others will be started in sequence the next time.
After starting, the genset works for a programmable time after which it stops. The message T.AUT appears on the display before starting.
The test can be enabled or disabled for each single genset using the parameters of menu M11 and on the Automatic Test display page without needing to open the setup menu.
o On the Automatic Test page, press ◄ and ► at the same time.
o Select the required genset by pressing ▲ and ▼. Enable the test with ► and disable it with ◄.
o Save and exit the setting.
Keypad lock
The keypad of the ATL800 can be locked by means of:
o a programmable digital input.
o a particular front button procedure.
o Synergy-Xpress.
The message ACCESS LOCKED will appear when attempting to use the locked buttons.
Press ▲ and hold it pressed to lock or unlock the keypad. Press ▼ three times without releasing it at the end.
Then release ▲ and press it five more times. Then release both buttons.
The message KEYPAD LOCKED will appear on the display when the keypad is locked. The message KEYPAD UNLOCKED will appear when it is unlocked, instead.
Operation conditions:
o The smart device must support the NFC function and have it enabled. The smart device must be unlocked (Active).
o If ATL800 is powered, then it must be in the OFF mode (automatic operation inhibited).
o If an advanced password is set (see P03.03), this must be known, otherwise the access to parameters will not be possible.
o We recommend to have the APP already installed on the smart device. Otherwise you can still continue to the next step and you
will be automatically led to the installation site on the online store.
o By placing the smart device in contact with the front panel of the ATL800, roughly in the position indicated by the picture on the
side and holding it in place for a few seconds, you will hear a beep. The APP will automatically start and the parameters will be
loaded and displayed.
o Access to menu parameters and their editing is done in the same way as for other APPs seen previously.
o After having applied the desired changes, press the Send key and place again the smart device in contact with the front panel of
ATL800. The parameters will be transferred and implemented after ATL800 re-initialization. This is shown by the NFC logo on
ATL800 display.
Example of application:The analog input AIN3 must reach a 4…20mA signal from an electronic level sensor which must be indicated on the display with the
message 'Tank reserve level’, and a full scale of 1500 litres.
Section 3 of this menu, referred to AIN3 will be programmed as follows.
P19.3.01 = 4…20mA
P19.3.02 = 0 ( 0 x 1 = 0 litres, scale start value corresponding to 4mA)
System layout
The possible system layouts supported by the ATL800 are listed below. The following information is provided for each one:
The code used for selecting the layout type in the parameter setting P02.01 of the GENERAL menu (example: B: 2S-1T-PL)
An example of synoptic
A truth table
A description of a typical application.
Codes are used by way of examples in these synoptic to identify the single elements. Note that the text of these codes can be freely programmed to make them
correspond to the real system. In our examples, the codes indicate the following:
SRCx = SOURCE power line corresponding to the SRCx power lines.
SRC1 SRC2 BRK1 BRK2 SRC1 SRC2 BRK1 BRK2 TB1 SRC1 SRC2 BRK1 BRK2 TB1
0 0 Open Open 0 0 Open Open Open 0 0 Open Open Open
0 1 Open Closed 0 1 Open Closed Open 0 1 Open Closed Closed
1 x Closed Open 1 x Closed Open Closed 1 0 Closed Open Closed
1 1 Closed Closed Open
Two sources with only one load. Two sources with one tie breaker. Two sources with one tie breaker.
Load split between priority and non‐priority (NPL). Two independent loads normally each powered by its
Source 2 may power only the priority load (LOAD). own source.
If one of the sources is lost, the other source powers
both loads.
SRC1 SRC2 BRK1 BRK2 TB1 SRC1 SRC2 BRK1 BRK2 TB1
0 0 Open Open Open 0 0 Open Open Open
0 1 Open Closed Open 0 1 Open Closed Open
1 0 Closed Open Closed 1 x Closed Open Closed
1 1 Closed Closed Open
Two sources with one tie breaker. Two sources with three breakers.
Two independent loads normally each powered by its own source. Load split between priority and non‐priority (NPL).
If source SRC2 is lost, SRC1 may power both loads while SRC2 can only power Source 2 may power only the priority load (LOAD).
its own load.
Case Z: Custom
Reserved for configurations on request.
If the page navigation buttons are pressed, the pop-up window with the alarm indications momentarily disappear and then reappear after a few seconds.
The red LED next to the alarm icon on the front panel will blink for as long as an alarm is active. If enabled, the local and remote acoustic alarms are
activated.
The alarms can be reset by pressing the OFF button.
If the alarm is not reset, it means that its cause persists.
If one or more alarms occur, the behaviour of the ATL6.. will depend on the alarm property setting.
Alarm properties
Various properties can be assigned to each alarm, including the user alarms (User Alarms, Uax):
Enabled alarm – General alarm enable. If not enabled, it is as if it does not exist.
AUT only – The alarm may only be generated when ATL is in automatic mode.
Retaining alarm – This remains stored even if its cause was removed.
Global alarm A – This activates the outputs assigned to this function.
Global alarm B – This activates the outputs assigned to this function.
Block BRK1 – controls are no longer sent to breaker BRK1 when the alarm occurs.
Block BRK2 – as above referred to breaker BRK2.
Siren – Activates the output assigned to this function as configured in the alarms table.
Inhibit – The alarm may be temporarily deactivated by activating a programmable input with the alarm inhibit function.
Modem – The alarm will be sent via modem (SMS or FTP).
No LCD – The alarm is normally managed but not shown on the display.
Alarms table
The following table shows the alarm codes, together with a description and the default properties of each one.
No LCD
Modem
Inhibit
Siren
A01 Battery voltage too low ● ● ● ● ●
A02 Battery voltage too high ● ● ● ● ●
A03 BRK1 breaker timeout ● ● ● ● ● ● ●
A04 BRK2 breaker timeout ● ● ● ● ● ● ●
A06 Incorrect phase sequence Line SRC1 ● ● ● ● ●
A07 Incorrect phase sequence Line SRC2 ● ● ● ● ●
A09 Load not powered timeout ● ● ● ● ●
A10 Local battery charger failure ● ● ● ● ●
A11 Genset battery charger 1 failure ● ● ● ● ●
A12 Genset battery charger 2 failure ● ● ● ● ●
A14 Emergency ● ● ● ● ●
A15 BRK1 breaker protection trip ● ● ● ● ● ● ●
A16 BRK2 breaker protection trip ● ● ● ● ● ● ●
A18 BRK1 breaker withdrawn ● ● ● ● ● ● ● ●
A19 BRK2 breaker withdrawn ● ● ● ● ● ● ● ●
A21 SRC1 genset line not available ● ● ● ●
A22 SRC2 genset line not available ● ● ● ●
A24 Maintenance hours SRC1 ● ● ●
A25 Maintenance hours SRC2 ● ● ●
A27 Maintenance operations BRK1 ● ● ●
A28 Maintenance operations BRK2 ● ● ●
A30 Auxiliary voltage breaker alarm ● ● ●
●
9 Automatic return to priority line inhibition In AUT mode, when closed, prevents automatic return to the priority line after it returns
into the limits. (Prevents opening of the line in use in the following conditions: input
closed and so line in limits).
This prevents the second energy interruption caused by retransfer occuring
automatically in an unpredictable moment.
10 Automatic return to priority line in open transition inhibition In AUT mode, when closed, prevents automatic return to the priority line in open
transition after it returns into the limits. (Prevents opening of the line in use in the
following conditions: input closed and so line in limits).
This prevents the second energy interruption caused by retransfer occurring
automatically in an unpredictable moment in open transition.
11 Priority genset start (Off load) In AUT mode, when closed, causes the starting of the priority genset after the time set
with Pxx.xx. May also be used for the EJP function.
Installation
ATL800 is designed to be flat panel mounted. Frontal protection of IP65 is guaranteed with correct assembly and optional sealing.
Insert the system in the panel hole making sure that the seal, if present, is correctly positioned between the panel and instrument frame.
Make sure that the customisation label is not folded under the seal, which would compromise sealing. The label must be positioned correctly inside the panel.
In the panel, for each of the four fixing clips, place the metallic clip in the hole on the sides of the container and then move it backwards to insert the hook in the seat.
BRK1
F1A
L
L
N
LOAD
AC AUX SUPPLY LINE 1
F1A
N
A1 A2
INPUT
L1 L2 L3 N
53 54
L
FROM ATLDPS1
AC AUX SUPPLY
1 2 3 4
BRK1
BATTERY
N
A1 A2
12 - 48V=
53 54
OUT 1
26 27
Doc: I435GB04_17.docx
T3.15A
OPEN LINE 1
POWER SUPPLY BATTERY
OUT 1 CLOSE LINE 1
OPENING OPEN LINE 1 12 - 48VDC
55
55 56 57
LINE 2
26 27
CLOSING OUT 2
L1 L2 L3 N
56
CLOSE LINE 1
BRK2
T3.15A
57
OUT 2
3x
INTERLOCK
BRK2
F1A
INTERLOCK OUT 9
COM
START GEN 1 NO LINE 2
INPUT
STATUS NC
L1 L2 L3 N
30 31 32
5 6 7 8
39 40 43
TRIP
OUT 3
QF2
QF1
OUT 10 OPEN LINE 2
COM
CLOSE LINE 2
START GEN 2 NO
58 59 60
OUT 4
NC
33 34 35
BRK2
12/07/2016
POWER SUPPLY
OUT 3
8
7
6
5
4
3
2
1
58
CLOSING
N
N
FEEDBACK BREAKER L1
L3
L2
L1
L3
L2
L1
59
CLOSE LINE 2 FEEDBACK BREAKER L2 NC
BRK1
60
OUT 4 NO GLOBAL
INTERLOCK PROGRAMMABLE INPUT ALARM
LINE 2
LINE 1
OUT 7
TRIP BREAKER L2
PROGRAMMABLE INPUT
STATUS
PROGRAMMABLE INPUT RS485
41 44
TRIP PROGRAMMABLE INPUT
39 40 41 42 43 44 45 46 47
TR A B SG
22 23 24 25
ATL800
p. 26 / 31
Power diagram with breakers and tie breakers
LINE 1 LINE 2
L1 L2 L3 N L1 L2 L3 N
QF1
1 L1
2 L2
LINE 1
3 L3
4 N
QF2
ATL800
5 L1
6 L2
LINE 2
7 L3
8 N
BRK1 BRK2
TB1
L1 L2 L3 N L1 L2 L3 N
LOAD 1 LOAD 2
LINE 1 LINE 2
L1 N L1 N
L1 N1 L2 N2
ATLDPS1
OUT
L N
AC AUX SUPPLY
TR A B SG TR A B SG
RS485 RS485
1 2 3 4 5 6 7 8 19 20 21 22 23 24 25 1 2 3 4 5 6 7 8 19 20 21 22 23 24 25
55 56 57 58 59 60 55 56 57 58 59 60
26 27 30 31 32 33 34 35 39 40 41 42 43 44 45 46 47 26 27 30 31 32 33 34 35 39 40 41 42 43 44 45 46 47
Terminal arrangement
1 2 3 4 5 6 7 8 19 20 21 22 23 24 25
L1
L2
L3
L1
L2
L3
SG
NC
TR
NO
COM
A
B
LINE 1 LINE 2
OUT 7 RS485
55 56 57 58 59 60
SLOT 1
OUT 1
OUT 2
OUT 3
OUT 4
53 A1
AC
SLOT 2
SUPPLY
54 A2
SLOT 3
OUT 10
OUT 9
BATTERY
INP 1
INP 2
INP 3
INP 4
INP 5
INP 6
INP 7
INP 8
COM
--
+
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