1Q- What is the purpose of OCV?

Ans To Initiate the arc or To Established the arc.

1 A- What is the range of OCV in MMA Procees?

a) 90 V to 110 V b) 50A to 90 A C) 60V to 90V

Ans 60 -90 V option C

2 Q-Oxyfuel cutting or Oxyacetylene cutting which reaction occur?

Ans Exothermic

2A Reference to above question and answer A material cut by this Burning temp
must be?

a) Above the melting point b) Below the melting point c) both above and below

Ans Below the melting point (b is correct one)

3 Q HL045 Test specimen in which position hardness taken?

Ans PE

3A Reference to above question and answer why?

a) Low Heat Input b) High Heat Input) Low Toughness d) all of the above

Ans Low Heat Input

4Q In which Position Impact Toughness is taken?

Ans PF

4A) Reference to the above question and answer why?

Ans Low Toughness

5Q In all welds tensile test which is not considered?

a) Rm b) Re c)Rp d) Elongation %

Ans Rp

5A Reference to above question and answer why?

Ans Yield point is difficult to determine in Some material like AI because of sudden
Peak

Q6 In MIG/MAG which Transfer mode of Lack Of fusion

a) Spray Transfer mode b) Dip Transfer mode c) Pulse Transfer mode

Ans Dip Transfer mode

6A Reference to above question and answer what is the reason of it?

a) High Inductance b) Low Inductance

Ans High Inductance Chances of Lack Of fusion and stub in

7Q Why Is Inductance Required in MAG Process?

Ans To Control spatter

7A Reference to above question and answer what happen if inductance is low

A) LF B) Stub In c) High spatter D) Low Spatter

Ans High Spatter

8Q In which process is Preheat required more?

a) TIG b) MMA c) MAG d) SAW

Ans TIG

8A Reference to above question What happens if preheat is not done?

a) Chance of weld decay b) Chance of H2 crack c) Chance of solidification crack d)

None

Ans B) Chance of H2 crack

9Q In welding Stringer technique is replaced with Weaving?

a) Increase heat Input b) Decrease Heat Input) low Voltage

Ans increase of heat Input

9A Reference to above question and answer what happen if?

a) Hardness b) Ductility c) High Toughness d) Low Toughness

Ans d) Low Toughness

10Q In welding Stringer technique is replaced with Weaving which type of grain
formation occurs?

a) Fine grain b) Large coarse grain C) No changes

Ans Large Coarse grain

10A Reference to above question and answer which is more influence?

a) Ductility B) Hardness c) Toughness

Ans Toughness
11Q what happens if travel speed is too fast?

a) Lack of fusion b) Lack of penetration c) Burn through

Ans Lack of fusion

11A Which element is used to avoid HICC?

A) Silicon B) Manganese c) Phosphorous d) Sulphur

Ans

12 Q Which is the low heat input process?

a) TIG B) MMA C) MIG/MAG D)SAW

Ans TIG

12 A Reference to above question and answer what happens?

a) Low Penetration and low dilution b) Low Penetration and high dilution

c) High Penetration and high dilution

Ans Low Penetration and low Dilution

13 Q. vertex angle is sharp tip in TIG?

a) Sharped tip can be adjusted during welding b) always comes with sharp tip
b) Rounded tip is required

Ans Sharped tip can be adjusted during welding

13 A Which polarity is used in sharp Tip?

a) DCEN b) DCEP C) AC

Ans DCEN

14 Q Which Polarity is used in Aluminum material in TIG?

a) DCEN b) DCEP c) AC

Ans AC

14A Reference to above questions and answer why?

Ans Cathode cleaning

Q 15 What is the full form of COSHH?

Ans Control of substance to health hazard

Q16 Reference to above question and answer?

 Ans Fire hazard element needs to keep separately

Q19 How many zones are in heat affected zone?

A) 2 ZONE b) 3 ZONE C) 4 ZONE

Ans 4 Zone

19A Reference to above question and answer what they are?

a) Grain growth zone , Recrystallised zone , tempered Zone , Partially transformed

zone
b) Grain growth zone , Recrystallised zone , Partially transformed zone, tempered
Zone .

Ans b) Grain growth zone , Recrystallised zone , Partially transformed zone,

tempered Zone

Q20 How to identify undercut?

a) Shape and length and height b) Sharpness and depth

Ans Sharpness and depth

20A If you find undercut what will you do?

a) Reject b) Repair c) Repair in the range of WPS d) Nothing to do

Ans Repair in the range of WPS

Q 23 As per BS6250 E47 2 4 What indicates third numeric?

Ans toughness

23A As per the above question and answer what it means?

Ans -20 C at 47 Joules

Q 24 Which type of electrode will you prefer in MMA Welding in PG position?

a) E6010 b) E7018 c) E 6013

Ans E6010

24A Reference to the above question and answer what type of electrode it says?

a) Basic b) Rutile c) Cellulose d) Iron Powder

Ans Cellulose

Q25 what Type of electrode is E7018?

Ans Basic
25A what is E7018?

a) 70ON/mm2 Yield strength

b) 70000 PSI UTS

Ans 70000 PSI UTS

Q26 What is the purpose of Transformer?

Ans Convert High Voltage to Low Voltage or Convert High Voltage current to Low
Voltage current

26A Reference to the previous question and answer why?

Ans Decrease surge in current

Q25 where do you check the Voltage?

Ans As practical and near to Arc

Q26 In MMA Welding which is control by welder?

Ans Arc Length

26A Reason of porosity?

a) High Current b) Low Current c) High voltage d) low voltage

Ans

Q27 In Fillet weld which indicates root penetration?

a) l b) S c) a

Ans S indicates root penetration

27A Relationship Between Leg length & design Throat thickness?

a) Concave b) Convex c) Miter

Ans

28 In Fillet weld which signifies the strength of the Fillet weld?

Ans Design Throat thickness (a)

28A With Reference to Above question and answer what happen if excess weld
profile?

Ans Chances of fatigue crack due to higher concentration

29. What is the PWHT temperature range for CS material?

Ans 550- 600 C

29A Why is support required before PWHT?

Ans Chances of collapse or distort

30 Q Which preparation have root radius and land?

A) Vee B Double V C) Single Bevel D) J

Ans J Groove

30A Reference to the above question and answer what is the bevel Angle?

a) 25 to 35 b) 8 -12 C) 10-15

Ans 10-15

31Q What is the Duties of welding Inspector before welding?

32 Q what is the Duties of welding inspector during welding?

33 Q what is the hydrogen level is more susceptible to HIC?

Ans More than 15 ml of hydrogen per 100 gm of weld metal deposit

33A Which element can add to avoid HICC?

a) Silicon b)Manganese c) Sulphur d) Phosphorous

34Q Which NDT Method is more suitable for Porosity?

Ans RT /DPT/MPT UT is not good

35Q Which NDT Method is more suitable for cracking?

a) UT B) RT

Ans UT

36Q In MPT which defect can be find?

Ans Surface and sub surface defect

36 A Ferromagnetic material MPI can be suitable for what?

A) Surface Defect b) Internal defect c) Volumetric defect d) None

Ans

37Q What is the welding parameter used in MMA welding?

38Q what is the difference between actual throat thickness + Design throat
thickness?

Ans Penetration and excess weld metal

39Q which welding process have large Variety (viscous) consumable are available?

a) TIG b) Mig/Mag c) MMA d) SAW

39A Reference to above question and answer what is the reason for it?

Ans Different type of flux is available in MMA.

40 Q Why do some TIG Electrode have sharp vertex angle and other not have?

Ans Making sharp angle in other will lead to melt tip but TIG is low Heat Input
Process

41Q what happens if CS material changes to 316?

Ans Risk of solidification crack occur

42Q Which condition or environment basic electrode is not used?

Ans Cryogenic service or at subzero temperature

43Q In which position in MAG welding process are there more chances of Lack of
Fusion?

a) PA b) PG C) PE D)PA

Ans PG (Because fast travel speed and low heat input mat lead to Lack of fusion)

43A Reference to the above question and answer what is the reason?

Ans Weld Pool Ahead due to gravity

44 In MMA Welding can AC polarity can used?

a) Yes, But a transfer change required

b) Yes, No Transfer Change Required

c)Only in diesel engine

d)NO can’t weld

45Q Hardness of the material increased by What?

a) High Heat Input b) Low Heat Input c) Low Toughness of the material

Ans Low Heat Input

45A With reference to the above question and answer another reason for it?

Ans Carbon (It increases hardness and strength)

46Q What is the Appearance of Lamellar Tearing? (Drag and drop)

Ans step like or Terrance appearance

47Q What is the equipment used in TIG? (Drag and drop))

a. Welding generator transformer & rectifier b) tungsten electrode c) Gas liner d)

Quiver

Ans

48Q weld decay is???? (Drag and drop))

a) Intergranular corrosion, b) Grain decay c) Kinfe Like defect d)corrosion crack

Ans

49 Q What are the reasons for lamellar tearing?

A} Poor Ductility material b) Grove design c) More susceptible to T joint d) All of

the above

50Q Which material is more susceptible to solidification cracking?

Ans Austenitic S.S

51 Q Which element is added to prevent weld decay?

Ans Stabilizer like 321 ,347 ,348 and low carbon Steel like 304L & 316L

52Q Which filler is used for Dissimilar or Transition joint?

Ans ER 309l

53 Q What is Iron Powder?

54 Q What is M12 in stainless steel?

Ans For answering this please refer S.S WPS If nothing is mention then go 1 For argon
and 2 for helium (Basically M12 IS Gas mixture consist of 80-90% Argon 20-30%
Helium & 5 to 10% CO2)

55Q If in drawing it is given vee and in site you do single bevel what will happen?

Ans Less deposition and lower Residual stress

59Q In Four WPS Which is preferred for plate welding ?

Ans Fillet Weld Wps

60Q In Fillet Weld WPS which qualitative examination is performed to qualify wps?

Ans Refer WPS in Fillet Weld -Fillet Fracture Test and if groove weld -Nick bend test

(But by Referring WPS only answer this question)

61Q For Ring -1/ if welder is qualify all position except PG & For J-L045 Which is the
position

a) Inclined downward b)Inclined upward c)Inclined Horizontal

62Q Which radiography technique is used for drawing joint 8?

(for answer this please refer to drawing joint size and ppl are confused in reducer
joint- 4X2 REDUCER SIZE)

Ans if ask for reducing joint go for DWDI and it goes in non-reducing side go for
DWSI (Remember 4 INCH & ABOVE -DWSI & BELOW 4” DWDI)

Q63 Out of 4 WPS referring drawing asking Which is suitable for root, and which is
for capping?

Ans TIG is for root no doubt but ppl is confused in FCAW But refer the joint type in
WPS of FCAW is for Fillet Weld and drawing it is mentioned for groove joint-Go with
MMA WPS

So Final Answer is TIG + MMA

Q65 Calculate Heat input for wps 1?

Q66 Calculate Arc Energy?

Q67 Calculate Leg Length or throat thickness?

Q68 Chemical composition of Duplex Stainless Steel

Q69 Why Double -V Is used in horizontal Position?

Q70 What happens if face of double V is higher than what happens?

Q71 IF u find slag on surface which defect chances is more?

Q72 What is UP Hill position?

Q73 ONE QUESTION FOR CHECKING DIA & THICKNESS OF ALL WPS AND WELDER
CERTIFICATES

Q74 Generally in PF position which type of electrode is used?

Q75 If changing gas from argon to helium what happens?

Q76 Why is MPT used in sub surface?

Q77 Which Process is most likely to use on site? Ans FCAW ?

Q78 Which type refers to Austenitic steel? Ans 304 & 316
Q79 What is the chromium content in SS? For Steel, Austenitic steel and for duplex
remember all of the above

Q80 After welding what is the waiting time period for NDT?

Q81 Which WPS Have low heat Input? Check TIG WPS is available with you.

Q82 Which WPS required more Preheat? Check for Low Heat input process and
material type

Q83 Which WPS Gives good quality profile ? Refer TIG WPS is available with you or
not.

Q84 Which WPS Gives Higher penetration and deposition?

Ans Refer High Heat Input welding process in all wps

Q85 Pipe to Plate welding which will distort more?

Ans Pipe/pipe Will distort More but you check thickness of plate and pipe while
considering distortion) if thin section distort more