Pascal 4 7 5 Operating Manual EN
Pascal 4 7 5 Operating Manual EN
Rotary Screw
Instruction & Maintenance Manual
63 Morrow Road, Barrie, Ontario, Canada L4N 3V7 Phone: 1-800-668-8448 Fax: (705) 721-8646 www.omegacompressors.com
GENERAL INFORMATION GB
INDEX
GENERAL INFORMATION................................................3
OVERALL DIMENSIONS..................................................4
SAFETY INDICATIONS.....................................................5
INSTALLATION.................................................................7
TECHNICAL FEATURES..................................................9
START-UP AND OPERATION.........................................10
CHECKS TO BE CARRIED OUT PRIOR TO START-UP......... 10
WORKING CYCLE.................................................................... 11
KEYBOARD COMMAND AND PROGRAMMING..................... 12
ALARM MESSAGES ......................................................16
OPERATION....................................................................18
MAINTENANCE..............................................................19
TROUBLE SHOOTING...................................................22
WIRING DIAGRAM.........................................................23
OUTFIT
The following accessories are supplied with the compressor:
• use and maintenance manual
• anti-vibration elements
• oil/condensate exhaust tube
• Air intake faucet
Check that the above accessories are available. Once the goods have been delivered and accepted, no complaints are accepted.
0
86
850
18
9
50 0
0 49
390
55
0
15
31
5
0
65 86
0
4
4 PASCAL 4 - 7,5 CSA - Cod.197EE0105
SAFETY REGULATIONS GB
GENERAL WARNINGS
• The rotating compressors are destined for arduous and continuous industrial use. They are particularly adapt for application
in industries where a large consumption of air is requested for long periods of time.
• The compressor must be used exclusively as indicated in this manual, which must be kept carefully in an easily accessible
place known to everyone, as it must remain with the machine for its entire duration.
• The company in which the compressor is to be installed must appoint a person in charge of the compressor itself. Controls,
adjustments and maintenance interventions are under his responsibility: if this person must be replaced, the substitute must
read this page carefully before carrying out any intervention on the compressor
read the user and maintenance manual and any notes made regarding technical and maintenance interventions carried out up
to this time.
Maintenance in progress
range between 70÷85°C (20-25°C room temperature). Lower temperatures may causes condensate accumulation inside the oil
separator tank (inside the compressor). Check for condensate and if necessary, drain it (see maintenance).
The compressor should be installed and operated in a non-explosive environment.
Allow at least 80 cm between the compressor and the wall so to allow free air flow to the fan.
Press the emergency button on the control panel only in case of actual need so as to avoid possible damages to people or
the very compressor.
When calling for technical assistance and/or advice, always mention model, code and serial number indicated on CE plate.
Always follow the maintenance schedule specified in the user’s guide.
DO NOT:
Do not touch inner parts and pipes as they are very hot during compressor operation and stay hot for a certain time after
compressor stops.
Do not position inflammable close to and onto the compressor.
Do not move the compressor when the tank is under pressure.
Do not operate the compressor if the power cable is damaged or defective or if connection is unstable.
Do not operate the compressor in wet or dusty environments.
Never aim the air jet at people or animals.
Do not allow unauthorized people to operate the compressor and give them all required instructions.
Do not hit fans with blunt objects as they might break during compressor operation.
Never operate the compressor without air filter.
Do not tamper with safety and adjusting devices.
Never operate the compressor when doors/panels are open or removed.
Do not strike the fans with contusive or metal objects as they could cause sudden breakage during functioning.
Do not allow the compressor to function without the filter and/or air pre-filter.
Do not tamper with safety and adjustment devices.
Never allow the compressor to function with the hatches/panels open or removed.
PRODUCT IDENTIFICATION
The compressor Your have purchased has its own CE plate showing the following data:
1. Manufacturer’s data
2. Year of manufacture
3. TYPE = name,
CODE = code,
SERIAL NO. = serial number (to be always mentioned when calling for technical assistance)
4. Tech data: air intake/air delivery, Max. operating pressure, Tank capcity , Rotations per minute, weight.
5. Voltage , frequency , absorption, power.
6. Noise level
1
TYPE
3 CODE
S/N
bar =
4 L/MIN
CFM
psi =
Tank = 4
RPM
6 Lwa = Lwa m = Kg =
V= Hz = A= kW = HP = 5
20.... 2
6
6 PASCAL 4 - 7,5 CSA - Cod.197EE0105
INSTALLATION GB
DESCRIPTION OF THE COMPRESSOR
11
3
4
6
12 13
1
5
7
2
8
10
2
LOCATION (fig. 2)
The room chosen for the installation of the compressor should meet
the following requirements and comply with what is specified in the
current safety and accident prevention regulations:
• low percentage of fine dust,
• proper room ventilation and size that allow room
temperature under 45° C. In the event of inadequate hot air
discharge, fit the exhaust fans as high as possible.
Condensate should be collected either into a container or a tank,
or a water/oil separator should be fitted.
CONDENSATE IS A POLLUTING MIXTURE! It must not be let
into the sewage.
The dimensions of the spaces are indicative only but it is advisable
to follow them as closely as possible.
8
8 PASCAL 4 - 7,5 CSA - Cod.197EE0105
TECHNICAL FEATURES GB
Technical characteristics Type 4 5,5 7,5
Working pressure bar g 8 10 13 8 10 13 8 10 13
Air-end type PS14 PS 26
F.a.d. Max (according ISO 1217 annex C) l/min 580 485 350 720 650 485 1250 1000 750
Oil quantity l 2,3 5,5
Oil quantity for topping-up l 0,3 0,6
Max final air temperature above ambient °C 6 8 10
Re-claimable heat kJ/h 13680 18810 25600
Fan flow rate m3/h 1000
Cooling fan nominal power (x 2) kW 0,24
Residual oil in the delivered air mg/m3 2-4
Electric motor type 100 B34 112 B34 132 B34
Nominal power kW 4 5,5 7,5
Max. power absorbed, ventilation included kW 5,15 6,55 8,9
Electric box protection class IP IP 54
Maximum ambient temperature °C + 2 + 45
Noise level (according Pneurop/Cagi PN2CPTC2) dB(A) 60 64 66
Electrical data
Auxiliary voltage V 24
Voltage V/Ph/Hz 208-230/3 ~/60
Max. Absorbed current, ventilation included A 9 11 15,8
Voltage V/Ph/Hz 230/1 ~/60
Max. Absorbed current, ventilation included A 25 35 46,5
Voltage V/Ph/Hz 440/3 ~/60
Max. Absorbed current, ventilation included A 6,5 9 11
Voltage V/Ph/Hz 575/3 ~/60
Max. Absorbed current, ventilation included A 6 8,25 9,5
Idle running absorbed power kW 1,21 1,52 3,8
Electric motor protection class/ insulation class 55/F
Service factor 1,1
Protection devices
Max oil temperature °C 110
Motor thermal relay setting A
Safety valve setting bar 14
Initial system start-up must be carried out by skilled personnel who will make the various checks required and follow
the respective instructions.
You should monitor the compressor during the first hours of operations to check for faults.
2 - CONTROL PANEL
The compressor is fitted with a “control panel” for setting up and monitoring machine operation. The operating parameters were
entered by the Manufacturer during “testing”. The parameters were tested for several hours in the various operating conditions.
10
10 PASCAL 4 - 7,5 CSA - Cod.197EE0105
START-UP AND OPERATION GB
WORKING CYCLE
• At the end of the starting cycle, the compressor is brought to regime and begins to compress air in the tank (4).
• The compressed air cannot outlet of the minimum pressure valve (5) which is adjusted at about 4 bars.
• Compressed air compresses oil inside tank (4) and causes it to flow through filter (10) tube (7) and the thermostatic valve (11).
If the oil temperature is lower than the temperature calibration of the thermostatic element, the oil returns to the screw through
the pipe (12). If the oil temperature is higher than the temperature calibration of the thermostatic element, the oil is flowing in the
radiator (8) where it is cooled.• Subsequently, the oil through the pipe (9) reaches the compressor, mixing with the suction air and
thereby creating an air/oil mixture which ensures sealing and lubrication of the moving organs of the compressor.
• The air/oil mixture goes back to tank (4), where air and oil are first separated by centrifugation and then by the oil separator
filter (6).
• As a result, tank (4) will deliver air only to air radiator (8) through tube (3). Air is then conveyed to mains through a cut-off cock.
• Min. pressure valve (5) serves also as a check valve.
• Compressor delivers compressed air to outer air tank.
• Reached the target pressure, the pressure sensor sends a signal that starts the timer and remove power to the solenoid of
the regulator (1).
• Regulator (2) closes and compressor stops compressing and starts idling.
• Timer continues counting until reaching set value and, if pressure is unchanged, stops the electric motor. If pressure drops
to minimum value set on controller, solenoid valve is powered and opens before timer counting is over.
• Regulator (2) opens and compressor operates under normal load; timer is reset.
• This cycle is automatically repeated.
4
2 12
10 7
8
3 9
START SCREEN: remains for 2 seconds after turning on the control unit DN AIR I
V.0.0.0 00/00/00
• The electronic control unit allows you to manage all functions related to turning the compressor on and off. Furthermore,
it indicates any anomalies and provides information on operation times and the performance of maintenance operations.
2) OK/Enter key:
ENTER
to be used to confirm the settings (see "Modifiable parameters"
Reset
4) Reset Button: to be used to silence an alarm (see "Alarm messages").
ESC
6) Emergency stop switch: to be used to suddenly stop the compressor only in case of a real emergency.
12
12 PASCAL 4 - 7,5 CSA - Cod.197EE0105
START-UP AND OPERATION GB
WORKING TIMES
Automatic operation
(17(5
• The factory setting is 75 seconds, but it is advisable to check that the
No. of starts per hour is NO higher than the max. number recommended. In
the event of being higher, it is preferable to increase the vacuum operation
time (see paragraph "Modifiable parameters" point 9).
MODIFIABLE PARAMETERS
Contrast: With the machine stopped (status = OFF), press the 4 key for at least 3 seconds to enter the configuration menu of
the contrast that is adjustable from 1 (+dark) to 50 (+light) with 3 keys, confirm with the 2 key to switch to control the Light display
from 0 (light off) to 255 (maximum light), confirm with the 2 key.
PARAMETERS MENU
Pressing the (Enter 2) with the machine stopped (Status = OFF), opens the parameters menu:
1) Hours of maintenance (assistance password) Menu of hours of assistance, these counters are scaled automatically for every
hour of operation of the machine, when the counter reaches 0, the control unit signals the maintenance, there are 4 counters
- Oil hours, Oil filter hours, Air filter hours, Oil separator filter hours
The counter with the sign - in front indicates how many hours have passed since the maintenance message, pressing the 4
key, the counter goes to 2000.
2) Line hours (factory password) The hours that the compressor accomplishes when the motor is turned on.
3) Vacuum hours (factory password) The hours that the compressor accomplishes in the vacuum cycle.
4) Alarm history (no password) through this menu it is possible to scroll through the last 100 alarms.
5) Pre-alarm temperature (factory password) through this menu it is possible to set the temperature delta with respect to the
maximum alarm temperature. This value is set from 1 to 20. For example, the maximum temperature is 120°C and the delta
value is 10°C, it will have the maximum temperature pre-alarm at 110 ° C.
6) Maximum temperature (factory password) through this menu it is possible to set the maximum allowable temperature, the
adjustment range is from 0 to 150°C.
7) Minimum temperature (factory password) through this menu it is possible to set the minimum allowable temperature, the
adjustment range is from -1 to -13°C.
8) Fan temperature (assistance password) through this menu it is possible to adjust the cooling fan operation temperature,the
adjustment range is 0 to 150°C, the fan starts at the predetermined temperature, the hysteresis is fixed at 10°C.
9) Duration of the vacuum operation cycle (factory password) through this menu it is possible to intervene to change the
duration time of the vacuum cycle of the machine, the adjustment range is from 30 to 900 seconds.
10)Automatic Start (assistance password) through this menu it is possible to enable the Automatic reset, when this parameter
is activated, the compressor starts automatically, even after a power cut, the first start is operated by pressing the 5 key on
the keyboard.
PASCAL 4 - 7,5 CSA - Cod.197EE0105 13
GB START-UP AND OPERATION
11) Internal phase sequence (assistance password) Through this menu it
is possible to enable the internal phase sequence control.
12) Language (no password) Through this menu it is possible to change
the language
13) Temperature drift (factory password) Through this menu, it is possible
o define
the maximum variation of the oil temperature per second, if exceeded, an
alarm will be generated with the compressor block.
14) Stop time (factory password) through this menu, it is possible to define
the turn-off delay for the compressor from the time the stop is required
by pressing the START/ key.
5
15) Extra fan time (factory password) Through this menu, it is possible to (6&
(17(5
define the time for which the fan remains active after the compressor
motor stop
16) Star/delta. time (Factory password) Through this menu, it is possible to
define the duration of the star phase during start-up of the main motor
of the compressor.
17) Separate thermal switches (factory password) Through this menu, it
is possible to indicate whether the motor and fan thermal switches are
separate, or if they are together.
18) PTC enabled (factory password) Through this menu, it is possible to prepare the controller to accept the PTC in input, check
the electrical connection diagram.
19) PSI/BAR/kPa (no password) Through this menu, it is possible to select the unit of pressure measurement.
20) °C °F (no password) Through this menu, it is possible to select the unit of temperature measurement.
21) Setting the vacuum/pressure operation (no password) Through this menu, it is possible to enter the operating pressure at
which the compressor stops, if the inverter is enabled, this parameter indicates the operating pressure on which the inverter
must begin to modulate to keep it stable.
22) Setting the operation delta/load (no password) Through this menu, it is possible to indicate the pressure at which the control
unit enables the re-start of the compressor. If this parameter is enabled, the inverter becomes the operation delta, meaning that
it indicates the pressure range at which the compressor must work, for example if set to 1.0 bar and the operating pressure is
9.0 bar, it means that the compressor will turn off and turn back to 9.5 bar and will turn on again at 8.5 bar.
23) Maximum pressure (assistance password) Through this menu, it is possible to define the maximum pressure value that can
be set from menu 21 Vacuum set, thus limiting the maximum pressure that can be reached by the compressor.
24) Maximum pressure alarm (factory password) Through this menu, it is possible to set a maximum pressure value at which
the control unit goes into alarm and locks the machine.
25) Remote pressure (assistance password) Through this menu, the pressure display is maintained, as well as the related alarms,
but the control of the start of the compressor is via remote pressure switch contact. If the pressure measured from the internal
electronic transducer exceeds the set pressure, the compressor stops, even if the external pressure switch says continue.
26) Dryer (assistance password) Through this menu, it is possible to enable the dryer alarm input.
27) Inverter (assistance password) Through this menu, it is possible to enable the inverter.
28) minimum operating % (assistance password) Through this menu, it is possible to indicate the minimum percentage at which
the inverter must operate, the maximum is always 100%.
29) Load delay (factory password) Through this menu, active only in the presence of the INVERTER, it is possible to set the delay,
expressed in seconds, from the time that the start cycle ends to the time at which the air loading solenoid valve is activated.
30) Supplement inverter (factory password) Through this menu, it is possible to change the constant supplement on the speed
calculation of the Inverter.
31) Proportional inverter (factory password) Through this menu, it is possible to change the constant proportional on the
calculation speed of the inverter.
32) Derivative inverter (factory password) Through this menu, it is possible to change the constant derivative.
14
14 PASCAL 4 - 7,5 CSA - Cod.197EE0105
START-UP AND OPERATION GB
Fixed parameters:
PARAMETER Unit of measurement
Initial Stand-By Duration 15 Sec
Load delay time 3* Sec
Delay time between restarts 15 Sec
Settable parameters:
N. Parameter MIN MAX TYP Unit of
measurement
1 Pre-alarm hours (oil, oil filter, air filter, oil separator*) -32768 32768 - hours
2 Line hours 0 65535 1 hours
3 Vacuum hours 0 65535 0 hours
4 Alarm history
5 Pre-alarm temperature (DELTA) 0 20 5 °C
6 Maximum temperature 0 150 110
7 Minimum temperature -13 -1 -7 °C
8 Fan temperature 0 150 80 °C
9 Vacuum time 30 250 75 Sec
10 Automatic reset YES NO NO
11 Internal phase sequence SI NO YES
12 Language ITA
13 Temperature drift 0 20 10 °C
14 Stop Time 1 250 60 Sec
15 Extra fan time 1 250 10 Sec
16 Star to delta time 1 250 3 Sec
17 Separate thermal switches YES NO NO sec
18 PTC enabled YES NO NO
19 PSI/BAR/KPa - - BAR
20 °C / °F °C °F °C
21 Operating pressure/vacuum setting 0 15.0** 10.0 bar
22 Operation delta/load setting 0 15.0*** 8.5 bar
23 Maximum settable pressure 0 15.0 11.0 bar
24 Maximum alarm pressure 0 16.0 13.7 bar
25 Remote pressure NO YES NO
26 Dryer NO YES NO
27 Inverter SI NO NO
28 Minimum operating % 0 100 50 %
29 Load delay 0 250 10 Sec
30 Supplementary inverter 0 250 0
31 Proportional inverter 0 250 30
32 Derivative inverter 0 250 180
*= Default parameters: Oil hours = 2000, oil filter = 2000, air filter = 1000, oil separator = 2000
**= the maximum setting is the value set in parameter 22, if the parameter 26 is set to ON, the parameter becomes the
operating pressure
***= if the parameter 26 is set to ON, the parameter becomes the delta function, maximum settable is brought to 2.
ALARM MESSAGES:
1) Rotation direction: In case of incorrect phase sequence, alarm signal is given. The
alarm blocks the compressor, to restore operation, restore the phase sequence. When 110°C h00001 m00
the internal phase sequence is enabled, the phase sequence is only controlled during Rotat. Direct. err.
the first 30 seconds after the control unit is turned on, the incorrect sequence must
last at least 10 seconds.
WARNING: This alarm can only be reset by cutting the power supply.
2) Temperature probe: is controlled by the presence of the temperature sensor (open or 110°C h00001 m00
shorted probe). The alarm signal is given. The alarm locks the compressor, to restore temp.sens.fault
operation, check the probe and press the 4 key.
3) Maximum oil temperature: when the maximum oil temperature is reached, the alarm
signal is given. This alarm locks the compressor. To restart the compressor, it is 110°C h00001 m00
necessary to wait until the temperature drops below the programmed value and press Max. oil temp.
the 4 key.
4) Minimum oil temperature: when the minimum oil temperature is reached, the alarm
signal is given. This alarm locks the compressor. To restart the compressor it is -7°C h00001 m00
necessary to wait until the temperature rises above the programmed value and press Min oil temp.
the 4 key.
5) Oil temperature pre-alarm: when the oil pre-alarm temperature is reached, the alarm 105°C h00001 m00
signal is given. The alarm does not lock the compressor. To reset the alarm, press the Oil temp. pre.
4 key
6) Motor thermal switches: when the motor or fan thermal switch intervenes, the alarm
signal is given. This alarm locks the compressor. To reset the alarm, press the 4 key 105°C h00001 m00
after checking its cause, for parameter 17, the separated thermal switch is ON, there Motor Thermal Switch
will be 2 types of alarm Motor thermal switch and Fan thermal switch: according to
the input which is activated by the thermal switch.
7) Emergency: This alarm signals that the emergency button that locks the compressor 105°C h00001 m00
has been pressed. To silence the alarm, press the 4 key after restoring the status of Emergency button
the emergency button.
8) Maintenance machine pre-alarm, this signal alerts the user that the machine requires
maintenance; there are 4 counters:
-Oil Hours
-Oil Filter Hours 105°C h00001 m00
-Air Filter Hours Scheduled aintenance
-Oil Separator Hours
This alarm must be reset by the service centre that carried out the maintenance,
resetting the counter to the desired value.
16
16 PASCAL 4 - 7,5 CSA - Cod.197EE0105
ALARM MESSAGES GB
9) Pressure sensor broken: this alarm occurs when the pressure sensor connected
to the 4-20mA input does not work correctly. , This alarm locks the compressor. 105°C h00001 m00
To reset the alarm, press the 4 key Reset, after restoring the normal status of the Press.Sens.Broken
pressure sensor.
10) Maximum pressure reached: this alarm occurs when the pressure exceeds the
maximum set for the parameter. Maximum pressure alarm: this alarm locks the 105°C h00001 m00
compressor. To reset the alarm, press the 4 key, after restoring the correct pressure. Max. pressure
11) Inverter Fault: enabled when the inverter is active 105°C h00001 m00
Inverter Fault
12) Dryer alarm: This alarm occurs when the dryer parameter is active, when the dryer
105°C h00001 m00
input alarm goes high, the alarm does not lock the compressor.
Dryer.alar
13) Remote pressure alarm: This alarm occurs when the remote pressure is activated
and the pressure reaches the set vacuum pressure. 85°C h00001 m00
remote press.alarm
If there are more consecutive alarms, they will be displayed in sequence by pressing the
5 key will reset all alarms, the cause of which has been restored.
ALARM HISTORY:
It is possible to display the history of the last 100 alarms, you can scroll through the
alarms using the 3 arrows.
0)95°C h1 m0
1° alarm
Motor Thermal Switch
(17(5
Status
18
18 PASCAL 4 - 7,5 CSA - Cod.197EE0105
MAINTENANCE GB
• Correct maintenance is crucial to achieve maximum efficiency of your compressor, and to lengthen its operating life.
• It is also important to comply with the maintenance intervals recommended, but it must be remembered that such intervals
are suggested by the manufacturer in the event that the environmental conditions of use of the compressor are optimal (see
“Installation” chapter).
• The maintenance intervals can therefore be reduced depending on the environmental conditions in which the compressor
operates.
• The oil used is RotEnergy Plus, the use of a different oil does not guarantee perfect efficiency and compliance with the
maintenance intervals.
• The following pages describe the routine maintenance operations which can be performed by the person in charge of the
compressor, the non-routine maintenance operations must instead be performed by an authorised technical assistance centre.
Maintenance table
Ordinary maintenance
Condensate drain oil tank 50 1 once a week
Check oil and possible top up 500 1 once a month
Clean filtering element 500 -
Check the tension of the transmission belt 500 -
Check blockage and clean radiator 1000 1 once a year
Replace the filtering element 1000 1 once a year
Replace oil filter 2000* 1 once a year
Replace oil separator filter 4000* 1 once a year
Replace oil 2000* 1 once a year
Extraordinary maintenance
Clean/Replace one-way drain valve 4000
Intake valve service 4000
Replace the transmission belt 6000
Minimum pressure valve over haul 8000
Replace hoses 8000
Replace thermostatic valve element 12000
Replace solenoid valve 12000
Electric motor bearings replacement 12000
Air-end over haul 16000
* When using mineral oil intervals are reduced to 1000 hours or 1 year
If the hourly limit is not reached, the maintenance operations highlighted in bold must be performed at least once a year.
To verify correct machine operation, perform the followng checks after the first 100 hours of work:
1) Check the oil level: top up with the same type of oil if necessary.
2) Check for proper screw tightening: in particular the power electric connection screws.
3) Visually check that all fittings seal properly.
4) Check the belt tension and if necessary, reset it.
5) Check the hours of work and the type of service selected
6) Check room temperature.
D
CLEANING THE RADIATOR
It is recommended that in case of over temperature anomalies
and however, at least once a year that the radiator is cleaned.
Proceed as follows:
• position a sheet of protective plastic under the radiant pack;
spray (with a washing + detergent gun) from inside towards
the outside:
• check that the air flows correctly by means of the radiator.
20
20 PASCAL 4 - 7,5 CSA - Cod.197EE0105
MAINTENANCE GB
REPLACING THE OIL (Fig.8)
When the compressor is hot - above 70 °C, replace the oil. 8
• Remove the front panel
• Connect the drain hose provided to cock B located at the base
of the separator tank.
• Unscrew the plug from hole A, open the cock and allow the
oil to drain in to a container until draining is complete.
• Close cock B and withdraw the hose.
• Refill with new oil using hole A (quantity for complete refilling:
2
5 litres) and refit the plug.
To facilitate the filling, unscrew the cap C, then screw it again.
• Start up the compressor and allow to function for 5 minutes,
and then shut it down. Discharge all of the air and wait 5 minutes
before controlling the oil level. Top up, if necessary.
THE EXHAUSTED OIL IS HIGHLY POLLUTANT! For its
disposal comply with the current laws on environmental protection.
MAX
• The first equipment oil is: RotEnergy Plus.
In the case of changing the type of oil, operate only for the
complete replacement. NEVER MIX DIFFERENT TYPES OF OIL. MIN.
In this case, change also the oil filter and the separator filter. A
B
Motor stopped (thermal relay Voltage too low. Check voltage, press Reset and then restart.
operation signal)
Overtemperature. Check motor absorption and relay setting. In case of
regular absorption press Reset and restart.
Oil consumption high Drainage faulty. Check oil drain hose and check valve.
Oil level too high. Check oil level and drain some, if necessary.
Oil separator filter seal leaking. Replace oil separator nipple seals.
Intake filter leaks oil Intake regulator stays open. Check regulator and solenoid valve.
Safety valve opening Pressure too high. Check the pressure setting.
Intake regulator does not close at Check regulator and solenoid valve.
the end of the cycle.
Sensor for compressor temperature Room temperature too high Improve ventilation.
triggered
Radiator clogged. Clean radiator with solvent.
Cooling fan does not start. Check the electric fan motor.
Compressor performance low Air filter dirty or clogged. Clean or replace filter.
Compressor does not Regulator closed. It cannot open Remove intake filter and check for proper manual
compress air while running because dirty. opening. Remove and clean, if necessary.
Regulator closed. It cannot open Check for signal on solenoid valve. Replace damaged
because no command is received. part, if any.
The compressor will not restart Min. pressure valve does not close Remove the valve, clean and replace seal, if necessary.
perfectly.
22
22 PASCAL 4 - 7,5 CSA - Cod.197EE0105
WIRING DIAGRAM GB
10 10
SB
L FU1 L1 (230) TC (0) 3 3
3
(12) 012 FU3 4 2 KM KA YV
230V
N FU2 N2 (0) (24) 24 FU4 1 10 5 9
FR 4 PE 8
ST BP
A = Inom x 1,5
4 4
PE
L1 N2 19 13
15 19 13 +
FU5
KM 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3
12 3
8.0 uF 440V CN1 CN2 CN3
16
RS232 1
1=GND 9
FR KA C 2=RX
2
3=TX
3
D
17 CN4
4 8
17 18 N2
5 5
MARRONE(Brown)
6
NERO(Black)
10
BLU(Blue)
4 3 2 CN6
U N1
1 CN5
1 3
MC MV 2 4
1 T1 T2 1
MOTORE COMPRESSORE MOTORE
COMPRESSOR MOTOR ELETTROVENTOLA
RAFFREDDAMENTO
COOLING FAN MOTOR
L N 13 4 4 19 3 8 17 18 N2
(FU1)
(FU2)
(FU5)
(FU3)
(FU4)
(YV)
Rifer./Ref. Denominazione/Denomination
kW 5,5
Trasformatore Pr.0/230/400 Sec.0/12/24 100VA
TC
(TRANSFORMER)
Pulsante di emergenza + n.2 NC 230V 10A
SB
(EMERGENCY BUTTON)
Fusibili ceramici 10.3 x 38 4A 500V
FU1.FU2
(CERAMIC FUSES)
FU3 Fusibile ceramico 5 x 20 1A 250V (CERAMIC FUSE)
ST1 BP
A = Inom x 1,5 L31 (0) 0
TC3 06 4 4
FU7
PE L12 (0) (0)
(**)
15 19 13
(230) 15 19 13 0 06 + -
FU8 L32 (208) (230) 230 L12
1 2 3 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3
CN1 CN2 CN3
FU9 RS232 1
8.0 uF 440V 1=GND 9
16 2=RX
3=TX 2
KM KA 3
C
D
CN4
17
4 8
(**)
06 15
17 18 L12 5 5
6
MARRONE(Brown)
10
NERO(Black)
2
BLU(Blue)
4 3 CN6
U V W
Q
ST2 1 1
CN5 3
MC 2
YY MV
PROTEZIONE TERMICA 4
MOTORE COMPRESSORE
3 THERMAL PROTECTION
1
COMPRESSOR MOTOR
TC3
FUS. VENT.RAFFR.(COOLING FAN MOTOR FUSE) (FU7)
SB
MOTORE ELETTROVENTOLA RAFFREDDAMENTO
FUSIBILE SEC. (SECONDARY FUSE) TC2 (FU6)
BUTTON)
THERMAL PROTECTION COMPRESSOR MOTOR
ELETTROVALVOLA (YV)
24
24 PASCAL 4 - 7,5 CSA - Cod.197EE0105
WIRING DIAGRAM
10 10
GB
SB
L1 FU1 L11 TC1 (0) 3 3
R (0)
3
L2 012 FU3 4 2 KM1 KM2 KM3 KA YV
S (230) (12)
A
4
KM3 KM2
FU5 L22 TC2 (6) 060 FU6 06
ST1 BP
A = Inom x 1,5 L31 (0) 0
FU8 L12
15 19 13 0 06 +
L33 (575)
12 3 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3
FU9 CN1 CN2 CN3
RS232 1
16 8.0 uF 440V 1=GND 9
2=RX
3=TX 2 12
KM1 KM2 KM3 KA C 3
D
CN4 11
17
4 8
17 18 L12
5 5
(**) 6 10
06 15 4 3 2 CN6
1 CN5
1 3
2
MARRONE(Brown)
4
NERO(Black)
BLU(Blue)
W1 W2
MC MV
V1
3 U2
ST2 1
Q
U1 V2
MOTORE COMPRESSORE MOTORE
COMPRESSOR MOTOR PROTEZIONE TERMICA
MOTORE COMPRESSORE ELETTROVENTOLA
THERMAL PROTECTION RAFFREDDAMENTO
COMPRESSOR MOTOR COOLING FAN MOTOR
(**)
L1 L2 L3 13 4 4 19 06 15 3 8 17 18 L12
(FU1)
(FU9)
(FU5)
(FU7)
(FU8)
(FU6)
(FU2)
(FU3)
(FU4)
(YV)
LINEA ALIMENTAZIONE MOTORE ELETTROVENTOLA RAFFREDDAMENTO
(ELECTRICAL POWER SUPPLY) COOLING FAN MOTOR
CONTROLLO PRESSSIONE REMOTO PROTEZIONE TERMICA MOTORE COMPRESSORE
(REMOTE PRESSURE CONTROL) THERMAL PROTECTION COMPRESSOR MOTOR
ON-OFF REMOTO
(REMOTE ON-OFF)
Rifer./Ref. Denominazione/Denomination
kW 7,5
Trasformatore (TRANSFORMER) Pr.0/575 Sec.0/12/24
TC1
100VA
TC2 Trasformatore (TRANSFORMER) Pr.0/575 Sec.0/6 25VA
TC3
Autotrasformatore Pr.0/230/575 250VA
Pulsante di emergenza + n.2 NC 230V 10A (EMERGENCY
SB
BUTTON)
FU1.FU2.FU5.FU9 Fusibili ceramici 10.3 x 38 1A (600V) (CERAMIC FUSES)
FU3 Fusibile ceramico 5 x 20 1A (250V) (CERAMIC FUSE)