乘㈈ > ㋶旈㒩昀
178 MAINTENANCE > TROUBLESHOOTING
7) 䒌䙜⍰䗨㫉樈㲯愳⃚Ḻ廘Ɂ 7) Measure the other axes using the same procedure.
8) 嬔⺹敘旽㲯愳ᾠ濇⣦晤ⶒ∍濇孛兘䒙㡒䰢㚞㙱∅恌Ɂ 8) Record the backlash measurements and contact the Mori
Seiki Service Department for assistance.
2-18 ATC অࡉغᏮ
ATC Recovery Operation
ฬไৗၤ Confirming Actual Position
⚌㚞ⷮ㫇弴垰㚃敘濇ᵤᶎ㝫K䗨 ATC ⼎䌓≩㉐ṉᵯ⅄ᶎ㫉 The ATC cycle consists of the following steps during normal
樈Ɂ䒕䲋⾉῀㫆ㅺ䒙㭸㒩昀ㅺ䚤㿏⭠兘䗨㚞ⷮ弴垰῀㫆濇∅⼩ machine operation. Confirm the actual ATC position when the
䟒嬈 ATC 䗨⬂斩ằ仒Ɂ machine operation is stopped by an emergency stop, or the
power supply is cut off by electrical failure or lightning.
ထਃܿ
ATC ᅰ० غᏮ অࡉ؞ᎁ
ᅗख ATC Cycle Operation Recommended
Recovery Procedure
1 ATC 救敌ㆷ ⃗救 ATC 救敌
ATC shutter open Closing ATC shutter
ᶟ儦廐∌ 90 ⸊Ɂ
Main arm rotates 90 degrees.
2 • ᶟ儦廐∌ 90 ⸊濇Ḳᶟ廘⏰Ⅴ⸋ᶈἋ⢝䲋Ⅴ⃛Ɂ ᶟ儦⌱廐
Main arm reverse rotation
• Main arm rotates 90 degrees and grips tools on
both spindle and pot sides.
3 Ⅴ⃛㛢 ᶟ儦㫇廐
Tool unclamp Main arm normal rotation
Ⅴ⃛Ⅻ↮愳
Tool removal
ᶟ儦㫇廐
4 • ᶟ儦Ḳᶟ廘⏰Ⅴ⸋ᶈἋ㈪ᵯⅤ⃛Ɂ
Main arm normal rotation
• Main arm removes tools on both spindle and
pot sides.
5 ᶟ儦廐∌ 180 ⸊Ɂ ᶟ儦㫇廐
Main arm rotates 180 degrees. Main arm normal rotation
Ⅴ⃛㌶
Tool insertion
ᶟ儦㫇廐
6 • ᶟ儦Ḳᶟ廘⏰Ⅴ⸋ᶈἋ㌶Ⅴ⃛Ɂ
Main arm normal rotation
• Main arm inserts tools on both spindle and pot
sides.
7 Ⅴ⃛⢝䲋 ᶟ儦㫇廐
Tool clamp Main arm normal rotation
㋶旈㒩昀 < 乘㈈
TROUBLESHOOTING < MAINTENANCE 179
ထਃܿ
ATC ᅰ० غᏮ অࡉ؞ᎁ
ᅗख ATC Cycle Operation Recommended
Recovery Procedure
ᶟ儦廐∌ 90 ⸊Ɂ
Main arm rotates 90 degrees.
8 • ᶟ儦廐∌ 90 ⸊ⷚ弸♂⌃ằɁ ᶟ儦㫇廐
Main arm normal rotation
• Main arm rotates 90 degrees and return to
home position.
9 ATC 救敌⃗救 ⃗救 ATC 救敌
ATC shutter closes Closing ATC shutter
অࡉغᏮ Recovery Operation
7 ᄆᄩ 7 CAUTION
1. ፍᄵঅࡉغᏮˈᅍ֔᎓ˈขݢੴ࠵ႚؠȃੴ 1. Contact the Mori Seiki Service Department for
ޭၝ੶་ฝܿঅࡉغᏮܷܿࢽ࡚ࡏውȃ assistance prior to performing a recovery operation.
Mori Seiki does not accept responsibility for accidents
that occur as a result of unauthorized recovery
operations.
2. כޭુ߾ڼᅐݲጶڵოܿၳ࿏ˈࠨዏข႙ፍᄵ༇غވᏮȃ 2. Do not perform a manual operation unless it is
໊තވ༇غވᏮਖঐܷৗᎫྙቪۏ፩ܿᎫྙڵ absolutely necessary to rectify a problem that has
ოُልˈܷࢽȃ occurred. Starting a manual operation without
sufficient care will generate a discrepancy between the
actual status and the status recorded in the machine,
causing accidents.
< ؞ᎁ > <Procedure>
1) ⭪敌侸摥搉≽⃗仒ᷲ [ ൶٢ ] ằ仒Ɂ 1) Place the door interlock key-switch in the [NORMAL]
position.
2) ⃗救㐱Ề⎼敌Ɂ 2) Close the operator door.
3) ⃗救Ⅴⷷ敌Ɂ 3) Close the magazine door.
4) ⭪㐱Ề彭㉍搉≽⃗㔯兗 h [ON] ㅺ i [PANEL/EDIT]Ɂ 4) Turn the operation selection key-switch to h [ON] or i
[PANEL/EDIT].
5) 䟒ὁ XɀY ⏰ Z 廘⡨ᷲ⚴㝫䱟ᶑ䗨 ATC ằ仒濃䪐ᷰ晚䀝濄
Ɂ 5) Ensure the X-, Y- and Z-axes are at the ATC position (2nd
zero point) in the coordinate system.
2 ᎙ሃ 2 NOTE
䪐ᵤ晚䀝嵁䤟嬢仒⚌㓔㌋⌦㓔 #1241 (X濇Y濇Z) ᶑɁ The distance from the 1st zero point is set in NC parameter #1241
(X, Y, Z).
6) 廘⚴㝫㕲㖢ᾳ䤟䪐ᷰ晚䀝㕚濇廘䥟♂䪐ᷰ晚䀝ɁD 6) When the axes coordinates deviate from the 2nd zero point
significantly, return the axes to the 2nd zero point. D
1 “XɀY ⏰ Z 廘䪐ᷰ晚䀝⺶晚 ” 濃181 柙濄 1 “X-, Y-, and Z-Axes 2nd Zero Point Return” (page 181)
7) 㖢䢞 ‘ATC MANUAL’ ⮳ⶹɁ 7) Display the ‘ATC MANUAL’ screen.
∃偡彭㉍撒 k (SETTING) D [ غᏮಅ֊ ] D [ATC Function selection key k (SETTING) D [OPE. PANEL] D
MANU.OPE.] [ATC MANU.OPE.]
2 ᎙ሃ 2 NOTE
1. ⮳ⶹ⍗Ἃ䗨樼Ḓ㖢䢞㉫䢞 ATC ⡨ᷲ孉䈚⽥Ɂ 1. The highlighted display on the right side of the screen indicates
that the ATC is in the status.
2. ⺷ ATC ⡨ᷲ⌃ằ㕚濇ṉᵯ柝䙒ⷸ孉樼Ḓ㖢䢞Ɂ 2. When the ATC is at the home position, the following items
should be highlighted.
• ‘SHUTTER CLOSE’ • ‘SHUTTER CLOSE’
• ‘MAIN ARM HOME POS.’ • ‘MAIN ARM HOME POS.’
• ‘TOOL CLAMP’ • ‘TOOL CLAMP’
乘㈈ > ㋶旈㒩昀
180 MAINTENANCE > TROUBLESHOOTING
8) ᶟ儦Ḳᶟ廘⏰Ⅴ⸋ᶈἋ㈪ᵯⅤ⃛⍲濇㚞ⷮ䨯↟῀㫆濇䟒ὁᶟ 8) When the machine is stopped immediately after the main
廘ᵮ㔯廐⫾ằ⚻䗨ằ仒ᵲⅤ⃛ᵮ撒㥡⭝㫇Ɂ arm removes the tools on both the spindle and pot sides,
ensure the position of the rotation stopper on the spindle is
aligned with the key groove on the tool.
9) ᶟ廘ᵮ㔯廐⫾ằ⚻㰅㙭㫇䟒⫾ằ㕚濇ㆯ∌㔯廐ợ⫾ằ⚻ᵲⅤ 9) When the rotation stopper on the spindle is incorrectly
⃛ᵮ撒㥡⭝㫇Ɂ positioned, turn the rotation stopper by hand to align it with
the key groove on the tool.
7 ᄆᄩ 7 CAUTION
ᅢᎡށၤଐౚጸฬށၤከᄵ ‘3 MAIN ARM Starting the operation ‘3 MAIN ARM FOR.’ or ‘4 MAIN
FOR.’ ড ‘4 MAIN ARM BACK’ ˈঐዉؠڈ࡞ູˈܷ ARM BACK’ before the rotation stopper is correctly
ۏཿ।ȃ positioned will cause component interference,
resulting in damage to the machine.
撒㥡
Key Groove
㔯廐⫾ằ⚻
Rotation Stopper
10) 撒晤壥㐱Ề䗨乺⍛Ɂ 10) Key in the number heading the required operation.
1 㙭⃗㌌労䗨⿆⡱㐱Ề濇⌦夥 “ 䟒嬈⬂斩ằ仒 ” 濃169 柙濄Ɂ 1 For the recommended recovery operation, refer to
“Confirming Actual Position” (page 169).
7 ᄆᄩ 7 CAUTION
غᏮ ATC ˈႚכᏨᅰൺಸຢმܿፑ˄ፑܷ˅
ȃ Always follow the commands (guidance) displayed on
[ ۏཿ। ] the screen when operating the ATC.
[Machine damage]
11) ㉭ᵯ [ ፍᄵ ]Ɂ 11) Press the [EXECUTE].
[ATC ㉭壥㮦䥟∌Ɂ] [ATC moves as requested.]
2 ᎙ሃ 2 NOTE
剉 ATC 弴垰ᵱ偡⎓∌濇䟒嬈 “ 㐱Ề⎓∌㛅Ṛ ” 濃181 柙濄
Ɂ If the ATC operation does not start, confirm “Operating Start
Conditions” (page 181).
12) ⫰ㅴㆯ∌㐱Ề⍲濇㉭ᵯ [EXIT]Ɂ 12) After completing manual operation, press the [EXIT].
13) 䟒嬈䈚⽥㉫䢞㿓 ATCHP (ATC ኊၤ ) 䀝ḒɁ 13) Confirm the STATUS indicator ATCHP (ATC home
position) is illuminated.
2 ᎙ሃ 2 NOTE
旈曂ᶟ儦⡨ᷲ⌃ằ㕚濇⎊ⅽᵱ⍓偡弿垰 ATC 兎∌㐱ỀɁ⺷㹅崗ṉᵯ ATC automatic operation is not possible unless the main arm is in
㛅Ṛ㕚濇ATCHP (ATC ኊၤ ) 䀝ḒɁ the home position. When the following conditions are met, the
ATCHP (ATC home position) is illuminated.
• ATC 救敌⃗救 • ATC shutter closed
• ᶟ儦⚌⌃ằ • Main arm in home position
• Ⅴ⃛⢝䲋⫰ㅴ • Tool clamp completed
㇋垰⿆⡱弴垰䙘↔ ATCHP (ATC ኊၤ ) 䀝ḒɁ Perform recovery operation until ATCHP (ATC home position)
lights up.
㋶旈㒩昀 < 乘㈈
TROUBLESHOOTING < MAINTENANCE 181
14) 㖢䢞Ⅴ⃛㱌⃰⮳ⶹⷚ㠤㝉Ⅴ⃛㓔㋒Ɂ 14) Display the tool registration screen and check the tool data.
∃偡彭㉍撒 g (OFFSET) D [TOOL REGIST] Function selection key g (OFFSET) D [TOOL REGIST]
15) ⼩壥㕚ὒ㫇Ⅴ⃛㓔㋒Ɂ 15) Correct the tool data as necessary.
1 ⊹䉐ㆯ⃰濇㐱Ềㆯ⃰ “Ⅴ⃛㱌⃰” 1 Separate volume, OPERATION MANUAL “TOOL
REGISTRATION”
غᏮතވ Operating Start Conditions
ATC ㆯ∌㐱Ề㚃敘濇㌴ỿᵯⅻ㐱Ề⎓∌㛅Ṛ忣₱ⷖ㳭Ɂ The following operating start conditions are provided to avoid
interference during ATC manual operations.
ᅗख غᏮ غᏮතވ No. Operation Operating Start Conditions
1 ‘SHUTTER 1. ⼩晤⃗救㐱Ề⎼敌Ɂ 1 ‘SHUTTER 1. Operator door must be closed.
OPEN’ 2. ᶟ儦⼩柟⚌⌃ằɁ( ḩ ‘SHUTTER OPEN’ 2. Main arm must be in home position.
2 ‘SHUTTER CLOSE’ 弴垰濄 2 ‘SHUTTER
( ‘SHUTTER CLOSE’ operation
only)
CLOSE’ CLOSE’
3 ‘MAIN ARM 1. ⼩晤⃗救㐱Ề⎼敌Ɂ 3 ‘MAIN ARM 1. Operator door must be closed.
FOR.’ 2. ⼩晤⃗救Ⅴⷷ敌Ɂ FOR.’ 2. Magazine door must be closed.
4 ‘MAIN ARM 3. Ⅴ⸋⼩晤⚌ᶟ廘ἋɁ 4 ‘MAIN ARM 3. Pot must be on spindle side.
BACK’ 4. ⼩柟⢝䲋Ⅴ⸋Ɂ BACK’ 4. Pot must be clamped.
5. ATC 救敌⼩柟ㆷɁ 5. ATC shutter must be open.
6. ᶟ儦⼩晤⚌⌃ằɁ 6. APC must be in home position.
7. ᶟ廘⫾ằ⼩柟⫰ㅴɁ* 7. Spindle orientation must be
濃䈚⽥㉫䢞㿓 ORT ( ᎐፺ށၤ ) 䀝 completed.*
ḒɁ濄 (The STATUS indicator ORT
8. ⼩柟⢝䲋Ⅴ⃛Ɂ* (spindle orientation) is
濃䈚⽥㉫䢞㿓 TCL ( ܱનঢ় ) 䀝 illuminated.)
ḒɁ濄 8. Tool must be clamped.*
9. XɀY ⏰ Z 廘⼩柟⚌䪐ᷰ晚䀝Ɂ* (The STATUS indicator TCL (tool
濃䈚⽥㉫䢞㿓 XɀYɀZ 敎䀥Ɂ⺷䪐 clamp) is illuminated.)
ᵤ晚䀝⏰䪐ᷰ晚䀝䗨⚴㝫䙜⍰ⷚᵸ 9. X-, Y-, and Z-axes must be at 2nd
廘䗨䪐ᵤ晚䀝⺶晚⫰ㅴ濇㉫䢞㿓䀝 zero point.*
ḒɁ濄 (The STATUS indicator X, Y, Z
5 ‘SP.ORIENTATI 1. ⼩晤⃗救㐱Ề⎼敌Ɂ flash. But when coordinates for 1st
ON’ zero point and 2nd zero point are
2. ⼩晤⃗救Ⅴⷷ敌Ɂ
identical and axis 1st zero point
3. ⼩柟⢝䲋Ⅴ⃛Ɂ return has been completed, the
4. ᶟ儦⼩柟⚌⌃ằɁ indicator may be illuminated.)
5 ‘SP.ORIENTAT 1. Operator door must be closed.
ION’ 2. Magazine door must be closed.
3. Tool must be clamped.
4. Main arm must be in home position.
2 ᎙ሃ 2 NOTE
* ⺷ᶟ儦ᵱ⡨ᷲ⌃ằ㕚濇弽᷿㐱Ề⎓∌㛅Ṛ㕄㒬Ɂ * When the main arm is not in the home position, these operating start
conditions are invalid.
XȂY ञ Z ፺ߗݕெࣜݞெ X-, Y-, and Z-Axes 2nd Zero Point Return
廘⚴㝫㕲㖢ᾳ䤟䪐ᷰ晚䀝㕚濇廘䥟♂䪐ᷰ晚䀝Ɂ When the axes coordinates deviate from the 2nd zero point
significantly, return the axes to the 2nd zero point.
8 ࡻ 8 WARNING
1. ໊ፍᄵغᏮȃ 1. Perform operations carefully.
࣋ࣜߗݕெغݞᏮˈכᅐፑ ށM31 ፺྇ȃቈ For 2nd zero point return operations, M31 must be
ু M31 Ꭻྙඓৱ᎐מኊၤˈ፺ᇓ૰ᇵᇧˈވ૰ specified to release the axis interlock. Since the axes
ڵოؠ࡞ູȃ can be moved even if the main arm is not in the home
position during the M31 status, component
interference may occur.
乘㈈ > ㋶旈㒩昀
182 MAINTENANCE > TROUBLESHOOTING
2. ฬ֦غᏮඓৱౚเ૦੧ከވȃ 2. Ensue that no other people approach moving parts
during operation.
3. ฬ֦ከވࡒ੧ౚเডጊՒ႘ॄغᏮȃ 3. Start an operation after ensuring personnel and
[ ؠৱٙੌȂ࡞ູ ] obstacles are not near moving parts.
[Entanglement, interference between components]
< ؞ᎁ > <Procedure>
1) 㖢䢞 MDI 䥯ⷳ⮳ⶹɁ 1) Display the MDI program screen.
㦅彭㉍㉭搒 u [MDI] Mode selection button u [MDI]
D ∃偡彭㉍撒 f (PROG) D Function selection key f (PROG)
2) 廷 “M31” 濇䂚⍲㉭ᵯ m (INSERT) 撒Ɂ 2) Input “M31” and press the m (INSERT) key.
3) ㉭ᵯ兎∌弴垰㉭搒 ; [START]Ɂ 3) Press the automatic operation button ; [START].
[1. 侸摥㗦㕚奇旈㦅䌔⚌㙭㒬Ɂ [1. Interlock bypass mode is now valid.
2. 䈚⽥㉫䢞㿓 ERROR 敎䀥Ɂ] 2. The STATUS indicator ERROR (error) flashes.]
4) ㉭ᵯ㦅彭㉍㉭搒 n [ ն༇ ]Ɂ 4) Press the mode selection button n [Handle].
5) 䒌廘弿丽愳彭㉍㉭搒ㅺ⃗彭㉍嬢仒 [u1]Ɂ 5) Select the setting [u1] using the axis feed amount selection
button or switch.
6) 㖢䢞㓔㌋⌦㓔⮳ⶹɁ 6) Display the NC Parameter screen.
∃偡彭㉍撒 l (SYSTEM) D [NC Ⴜ ] Function selection key l (SYSTEM) D [NC SYSTEM]
7) 䟒嬈㓔㌋⌦㓔嬢仒ᾠ #1241Ɂ 7) Confirm the set value of NC parameter #1241.
8) 㔯廐ㆯ∌偭№⌵䒃◌濇⭪㬳ᶎ廘䥟∌↔㚞ⷮ⚴㝫ᾠ⏰㓔㌋⌦ 8) Move each axis to where the machine coordinate value
㓔 “1241” ᾠ䙜䪭䗨⚔㔝Ɂ becomes equal to the NC parameter “1241” value by
rotating the manual pulse generator.
< #1241 (Z) = 520 ଝ > <In the case of #1241 (Z) = 520>
䥟∌ Z 廘䙘↔⚴㝫ᾠᶞ Z
= 0.520Ɂ = 0.520.
Move the Z-axis until the coordinate value is Z
< ܬ#1241 (Z) = 520 ෩ົܠށၤၓ 1/10 ࣙࢆ > <When #1241 (Z) = 520 and the setting unit is 1/10
specifications>
䥟∌ Z 廘䙘↔⚴㝫ᾠᶞ Z
= 0.0520Ɂ = 0.0520.
Move the Z-axis until the coordinate value is Z
9) 㖢䢞 ‘䥯ⷳ㠤㝉’濃MDI 䥯ⷳ濄⮳ⶹɁ 9) Display the ‘PROGRAM CHECK’ (MDI Program) Screen.
㦅彭㉍㉭搒 u [MDI] Mode selection button u [MDI]
D ∃偡彭㉍撒 f (PROG) D Function selection key f (PROG)
濇ⷚ㉭ᵯ m (INSERT)
10) 廷 “M32”濃廘侸摥㗦㕚奇旈⃗救濄 10) Input “M32” (Axis interlock bypass OFF) and press the m
撒Ɂ (INSERT) key.
11) ㉭ᵯ兎∌弴垰㉭搒 ; [START]Ɂ 11) Press the automatic operation button ; [START].
[ 侸摥㔥嵓㦅䌔⚌㕄㒬Ɂ] [Interlock bypass mode is now invalid.]
2-19 ܱଉঅࡉغᏮ
Magazine Recovery Operation
ፍᄵܱଉঅࡉከᄵܿ᎙ሃჵ Precautions when Performing Magazine Recovery
Operation
7 ᄆᄩ 7 CAUTION
1. ፍᄵঅࡉغᏮˈᅍ֔᎓ˈขݢੴ࠵ႚؠȃੴ 1. Contact the Mori Seiki Service Department for
ޭၝ੶་ฝܿঅࡉغᏮܷܿࢽ࡚ࡏውȃ assistance prior to performing a recovery operation.
Mori Seiki does not accept responsibility for accidents
that occur as a result of unauthorized recovery
operations.
2. כޭુ߾ڼᅐݲጶڵოܿၳ࿏ˈࠨዏข႙ፍᄵ༇غވᏮȃ 2. Do not perform a manual operation unless it is
໊තވ༇غވᏮਖঐܷৗᎫྙቪۏ፩ܿᎫྙڵ absolutely necessary to rectify a problem that has
ოُልˈܷࢽȃ occurred. Starting a manual operation without
sufficient care will generate a discrepancy between the
actual status and the status recorded in the machine,
causing accidents.
