DTechguide Soilwashing Rev0
DTechguide Soilwashing Rev0
Executive summary
• Will the relevant regulatory agencies accept soil washing as a viable means of
remediation?
• Can the treated material be reused? Will the concentrations of inorganics and
residual organics allow the treated material to be reused as backfill on the site
or as clean fill elsewhere, or will subsequent treatment (e.g. stabilisation) or
landfill disposal be required?
• Is it likely that other stakeholders (such as local government or members of
the public) will accept the use of the technology, particularly those
stakeholders that can have a significant bearing on whether the technology is
applied at the site? Are there sensitive sites nearby that would not be
compatible with the proposed operation?
• Is there a time constraint, and can the application of soil washing meet this
constraint?
• Is the expected order of cost of treatment acceptable?
Abbreviations
Glossary
Measurements
Table of contents
Introduction
Technology description
organics) and non-uniform distribution of contaminants in the soil body can make
prescription of a soil washing method difficult. In these cases, the best approach may
be conduct successive rounds of treatment using different soil wash variables to target
different contaminants.
The resultant contaminated water (and/or silt) must then be treated with appropriate
methods, and / or appropriately disposed of.
There are four main stages in applying soil washing as a treatment technology:
• Soil preparation and screening;
• Physical separation;
• Chemical extraction; and
• Waste water treatment.
Figure 1 below provides a flow diagram of the soil washing process.
attrition scrubbing can assist with stripping the contamination from soil particles prior to
treatment. There are various operating units in a physical separation system, including:
• Mechanical screening, where particles are separated based on size using
either mechanical vibrating or gyratory screens;
• Hydrodynamic classification, where particles are separated utilising the
settling velocity of the soil particles or centrifugal force to achieve size
separation, using either hydrocyclones or centrifuges;
• Gravity concentration, where high and low density particles are separated in a
in a slurry using a shaking table or dense media separation;
• Froth flotation, where the differing hydrophobic properties of the soil particles
are exploited to encourage contaminants to attach to air bubbles, using
flotation undertaken in cell or column;
• Magnetic separation, where particles are separated based on their magnetic
properties using dry or wet separators;
• Electrostatic separation, where separation is achieved using the surface
electrical conductivity of the soil particles using electrostatic or electrodynamic
separators; and
• Attrition scrubbing, where a slurry with a high solid content is agitated to
encourage contaminants to sorb to the surface of the soil particles, using
scrubbers.
Chemical extraction
Chemical extraction uses a fluid containing a chemical reagent to transfer
contaminants from the soil into the wash solution. The chemical reagent used will
depend on the soil type and contaminants to be treated but could be acids, surfactants,
chelating agents, salts or redox agents. Acids can improve the solubility of
contaminants, especially heavy metals. Surface active agents can be added to aid
dispersion of oily contaminants. Chelating agents increase the solubility of metals via
complexation. Combining chemicals may improve the efficiency of contaminant
removal, as may increasing the temperature and / or addition of an oxidiser to enable
chemical oxidation of the contaminants.
Following washing, the soil is separated from the washing liquid and the soils are then
separated into coarse and fine fractions. The coarse soil fraction is then usually
washed with clean water to remove any residual contamination and fine particles that
may have adhered to the fine fraction. The fine particles are then separated in a
sedimentation tank and the silt is removed using a cyclone or centrifuge device.
The fine silts and clays will require further treatment while the coarse fraction can be
reused, providing it meets the remediation criteria.
Waste water treatment
The final stage of the process is to treat the contaminated fine fraction and waste water
generated by the soil washing process. The liquid waste may require precipitation to
remove soluble substances such as metals, and the addition of flocculating agents to
assist in clarification and/or filtration to remove suspended solids as a sludge or filter
cake. If there is a high fraction of clay or silt, the wastewater may be difficult to dewater
to a solid consistency required for disposal, and it may remain as a slurry unacceptable
for landfill disposal without the application of a high energy dewatering process. Note
that the requirements for mechanical dewatering (such as the addition of a flocculant
aid and separation with a belt filter or filter press) can add greatly to the cost. Where
the resulting wastewater requires further polishing treatment to comply with discharge
criteria, such as can occur with dissolved contaminants, the treatment may involve a
granular adsorbent (such as activated carbon).
Soil washing will result in the contamination being concentrated in the fine soil fraction,
and this will generally require further treatment. Emission controls might be necessary
if volatile organic compounds are present.
Full-scale soil washing plants can be either portable units, or a fixed soil washing
facility. A portable unit can process soil on the contaminated site, saving the cost of
transporting the soil to the nearest fixed plant. However, there can be large costs
associated with obtaining the necessary regulatory approvals and mobilising and
demobilising a portable plant, and this can make a portable plant less preferred unless
large volumes of soil are required to be treated.
Feasibility assessment
Key considerations that will often determine the feasibility of applying soil washing
systems as a potential remediation option include:
• Whether the contaminated material has a significant percentage of coarse
material that can be separated as a clean fraction suitable for reuse or lower
cost disposal;
• Whether the separated fine contaminated material (slurry) can be dewatered
and disposed of;
• Whether the relative volumes and costs for disposal of the resulting coarse or
clean fraction and the fine or contaminated fraction makes the process
economic.
Appropriate remediation data must be collected to evaluate the applicability of soil
washing and the chemicals (if any) that should be added to the washing liquid. If there
is reasonable confidence that soil washing will achieve the required treatment outcome,
other issues will need to be considered to determine if soil washing is likely to be an
appropriate solution. These include:
• Will the relevant regulatory agencies accept soil washing as a viable means of
remediation?
• Can the treated material be reused? Will the concentrations of inorganics and
residual organics allow the treated material to be reused as backfill on the site
or as clean fill elsewhere, or will subsequent treatment (e.g. stabilisation) or
landfill disposal be required?
• Is it likely that other stakeholders (such as local government or members of
the public) will accept the use of the technology, particularly those
stakeholders that can have a significant bearing on whether the technology is
applied at the site? Are there sensitive sites nearby that would not be
compatible with the proposed operation?
• Is there a time constraint, and can the application of soil washing meet this
constraint?
• Is the expected order of cost of treatment acceptable?
It is noted that soil washing will result in a higher concentration of contamination. For
example, if the clean fraction constitutes 75% of the original material, the fine fraction
can contain contamination with an average concentration in the order of four times the
original. As such the ability and cost of dispose of or treat the more concentrated waste
material must be considered within the remediation options assessment. Readers are
directed to the NRF Technology guide: Bioremediation for more information on treating
the slurry.
Even in cases where most of the contamination has been removed, the contaminant
concentrations in the remaining soil must comply with the remediation criteria. To be
cost-effective, the cleaned fraction of the soil should typically be about 70-80% of the
original volume, however, in the case where the cost of soil disposal or treatment is
particularly high, a somewhat lower cleaned fraction (perhaps 50%) might be feasible.
Note that the volumes and mass resulting after treatment need to be considered: it may
be difficult to dewater the fine fraction and if it has a high water content (which may be
as high as 50 to 80% after dewatering) the volume and mass may be relatively high.
Data requirements
Successful implementation and design of a soil washing remediation program is
dependent upon the following key technical considerations:
• The physical properties of the soil to be treated.
• The chemical composition of the soil to be treated.
• The chemistry and concentrations of contaminants.
There are some key data requirements to initially assess whether soil washing may be
a viable treatment option. These include:
• Particle size distribution (0.24 to 2 mm is the optimum range, and there should
not be a large fraction of clay or silt);
• Soil type (coarse grained materials best suited);
• Physical form / particulate shape;
• Handling properties and moisture content;
• Contaminant type(s) and concentration(s);
• Texture;
• Organic content;
• Cation exchange capacity;
• pH; and
• Buffering capacity.
Physical properties of soil
The physical composition of the material to be treated needs to be well characterised.
Important factors include:
• Soil particle size and its variability needs to be characterised: coarse material
(gravel or sand) is likely to be most amenable to soil washing with the finer
fraction separated during the process and likely to require additional
treatment;
• Soil heterogeneity: differing grain sizes and the presence of larger lumps of
material (such as masonry in fill) can affect the distribution of the wash water
in the contaminated soil;
• The permeability and plasticity of the material, which can also affect the
distribution of wash water in the contaminated soil; and
• Water content, which may be high if soil from below the water table (or a
sediment in a surface water body) is to be treated.
Chemical composition of soil
The composition of the material to be treated needs to be well characterised. Important
factors include:
Treatable contaminants
Soil washing is most commonly used to treat:
• Heavy metals;
• Petroleum hydrocarbons; and
• Some volatile organic compounds.
However, it can also be effective at treating the following contaminants:
• Polychlorinated biphenyls;
• Polycyclic aromatic hydrocarbons;
• Acids;
• Pesticides and herbicides; and
• Cyanides.
Treatable matrices
Soil washing is most suitable for treatment of coarse grained or sandy soils that have a
clay and silt content less than approximately 30% of the soil. Soils with a more
dominant fine fraction may be able to be remediated using this method, however, it is
likely that significant volumes of waste material will need to be disposed of or require
further treatment after completion of the process, which can reduce cost effectiveness.
Readers are directed to the NRF Technology guide: Bioremediation for more
information on treating the slurry.
Soil washing via chemical extraction, in comparison, may not be subject to such matrix
constraints, as the contaminant may be able to be leached from relatively fine material.
Regulatory requirements
Regulatory agencies, particularly those responsible for protection of the environment,
town planning, and licensing treatment facilities should be consulted to determine the
specific requirements relating to obtaining the necessary approvals, permits and
licences, and controls that can be expected, prior to conducting the soil washing
remediation program.
Treatability studies
If there is uncertainty as to whether soil washing will achieve the desired outcome in
terms of treated soil, or there are other issues that make it uncertain as to whether soil
washing will be effective, it may be necessary to conduct treatability tests to investigate
the application and results of soil washing in the conditions prevailing at the site to be
remediated.
Designing the treatability study may require input from several technical specialists
including environmental specialists, chemical engineers, mechanical engineers and air
quality specialists to ensure that the study is targeted to obtain the data required to
develop an appropriate implementation strategy.
The additional information required may be able to be determined by reviewing the
published literature and information on case studies on the application of soil washing.
There are generally three stages of testing that can be undertaken:
• Desktop assessment: to determine whether soil washing is a viable treatment
solution for the specific site;
• Bench testing: to assess the effectiveness of soil washing for the specific site
conditions and contaminant concentrations. In general, the RAP can be
designed and written upon completion of this stage.
• Pilot trial: to determine specific operating parameters and performance criteria
and provide sufficient information to enable completion of the RAP.
The data from each stage of treatability testing should be reviewed and interpreted
jointly by the consultant and remediation contractor, with a projection being made of the
results that will be achieved under full scale operation and requirements established for
implementation.
Desktop assessment
Desktop assessment aims to broadly assess the applicability of soil washing to the
general site conditions. In many cases, this stage may be preceded by some testing of
discrete soil samples at the site assessment stage as a preliminary options screening,
and as part of determining suitable materials for the treatability tests.
Soil washing feasibility is usually assessed based on a review of the data available
from a previous contamination assessment where, for example, soil bore records
document the ground conditions present at the site and analytical reports will detail the
contaminant concentrations. The particle size distribution should be known and the
constraints on disposal of the concentrated fine fraction are likely to be critical factors in
determining whether soil washing will be feasible. However, where insufficient data are
available to assess the potential for soil washing to work, tests can be undertaken at
bench scale, using soil and wash water in jars. These preliminary tests can usually be
completed within a few hours.
Bench testing
Bench testing aims to assess whether soil washing can meet the remediation
objectives and its applicability to the specific waste type under the specific site
conditions.
Soil washing bench testing generally comprises laboratory testing to enable a mass
balance to be calculated and assess the contaminant concentrations in the washed
soil. The results should allow an estimate of the quantity of soil that will be sufficiently
treated that it meets the remediation criteria (i.e. the success rate for soil washing).
Likely data objectives for the second stage of treatability testing are:
• Assess what chemicals/reagents will be needed to treat the contaminants in
the soil (e.g. acids or surfactants) which may impact the treatment
requirements for the waste residue. Can they be treated?
• Assess contaminant concentrations in the clean soil fraction achieved
following treatment (to determine whether the nominated remediation criteria
can be met), and what percentage of the soil can meet the remediation criteria
• Assess contaminant concentrations in the concentrated waste soil fraction
following treatment (to determine the requirements for dewatering and
disposal or treatment). The variability in contaminant concentrations needs to
be considered, as soil washing will result in magnified concentrations in the
waste material. Will soil washing be cost effective?
• What is the likely water balance – the extent to which water can be recycled
and make up is required? Will there be a build-up of soluble salts in recycled
water? What is likely to be the most effective soil:wash water ratio?
Bench testing is more expensive than a desktop assessment and generally takes
several weeks to plan and implement. These tests have the objective of more closely
replicating the physical and chemical parameters of the site under investigation.
The information obtained in the second stage of testing is usually sufficient to enable
development of the RAP.
Pilot trial
If insufficient data was obtained during bench testing to design the RAP, a third stage
of treatability testing can be undertaken to obtain information necessary for the design
of the soil washing remediation program, specific to the conditions of the site.
Field trials usually comprise a small-scale test of the full remediation program. A large
volume of the soil to be remediated may be taken to a soil washing facility and put
through the unit with various chemical mixtures to assess the soil washing efficiency
under differing operating conditions.
The cost of this stage of testing is high (comparable to the full remediation program) so
clear data objectives should be determined at the outset. On completion of this stage of
treatability testing, it should be possible to establish the requirements for the full-scale
implementation, the time scale for the completion of remedial works, and an improved
estimate of the level of cost.
Validation
The following information describes the specific validation appropriate for soil
washing, to assist validation planning within the RAP. Readers are directed to the
NRF Guideline on validation and closure, which among other things, provides further
information on each of the lines of evidence.
The primary lines of evidence for the validation of soil washing are:
• Reduction in contaminant concentration over time; and
• Analysis of geochemical and biochemical parameters
Where remediation is a moving stream, validation soil sampling may be from:
• Fixed points (with or without composite samples); or
• Homogenised treated stockpiles using statistically appropriate sampling and
analysis.
Where the remediation is an active process, validation soil sampling may be from:
• Locations within and around the remediation area; and
• Locations within the reagent delivery/contaminant extraction system.
Soil washing units, like many types of industrial equipment, pose hazards to workers. If
these hazards are properly evaluated and controlled, the technology can be used
safely.
Some of the hazards associated with soil washing and control mechanisms are
outlined in Table 1. The list is intended to provide an indication of the hazards
potentially associated with soil washing application. They will vary significantly from site
to site and the list is not intended as a substitute for a detailed hazard assessment of
the operation, which should be provided in the RAP.
Readers are directed to the NRF Guideline on health and safety for further information
on health and safety on remediation sites, including risk assessment, the hierarchy of
controls and suggested documentation.
• Constructing and/or using • Ensure use of PPE, including fall arrest systems.
improper walkways, stairs, or
• Train workers on fall hazards and use of ladders.
landings or damaging these
surfaces.
• Creating and/or using uneven
terrain in and around work areas.
• Working from elevated work
surfaces and ladders.
Moving vehicles • Moving and stockpiling untreated • Train affected employees on limitations of equipment and drivers.
and treated soil.
• Train equipment and vehicle operators in safe operation.
• Loading and unloading soil
• Set acceptable speed limits and traffic patterns Ensure that equipment
washing unit.
has, and workers use, back-up alarms, mirrors, and seat-belts.
• Receiving and transferring process
• Establish vehicle inspection schedules and procedures.
chemicals and other materials
from commercial vehicles. • Do routine maintenance on plant, vehicles and road ways.
Soil washing has been attempted several times in Australia, but projects demonstrating
a successful outcome were not identified in this review. Examples include:
• The application of soil washing for the treatment of mercury contaminated soil
at Botany NSW in 2012 was not found to be successful due to low
productivity, even after a bulk treatability study;
• A full-scale soil washing plant was mobilised at Cabarita NSW to treat lead
contaminated soil from paint coatings in the mid-1990s, but this was not
successful. It is not known if a treatability study was undertaken;
• Soil washing was trialled for application to Homebush Bay sediments in NSW,
but this was not successful; and
• Soil washing was tested for treating PAH contaminated sediments from the
Swan River in WA, but this was not pursued because of the difficulty of
dewatering and disposing of the resulting waste slurry.
Soil washing has also been undertaken overseas. Examples include:
• Avenue Coking Works field
trial: http://www.claire.co.uk/index.php?option=com_phocadownload&view=file
&id=9:case-study-bulletins&Itemid=230 ;
• King of Prussia Technical Corporation Superfund site cost performance
trial: http://costperformance.org/profile.cfm?ID=125&CaseID=125
• 37 case studies for the application of soil washing to treat metal contaminated
soils in Europe, the USA and Canada are summarised and fully referenced in
Table 1 of DERMONT, BERGERON, MERCIER & RICHER-LAFLECHE
(2008);
• Remediation of Basford Gasworks using Soil
Washing: http://www.claire.co.uk/index.php?option=com_virtuemart&view=pro
ductdetails&virtuemart_product_id=18&virtuemart_category_id=6&Itemid=124
• London Olympic
Park: http://www.icevirtuallibrary.com/content/article/10.1680/geng.11.00109
Appendix B – References