Duct Heaters

HF Series CHMS Series

Tailor Your Atmosphere

About Us
Heating & Air Conditioning Enterprises have recently grouped the names of it’s divisions
(HACE – Royal Temp – Golden Star) into (HACE), while preserving the company’s good
reputation and expertise acquired in the past 30 years for providing high quality HVAC
products, supplies and services.

HACE took the advantage of the strongly increasing demand on its high quality products
and launched numerous expansion plans to increase the production capacity by double,
increase the working staff by 30%, provide totally new products with wider range of
choice, release new HVAC products series with new specifications and develop the
existing products and services. HACE is based on a production facility of 30’000 m² along
with a storage area of 5’750 m². HACE team consists of more than 500 highly skillful
technical and senior engineers.

In 1976 HACE started the manufacturing of HVAC products and supplies in the Kingdom of
Saudi Arabia. In 1980, the primary manufacturing plant was built in the Second Industrial
City in Riyadh and from that point, HACE started the manufacture of air conditioning
equipment, air devices, heavy duty centrifugal blowers, and pre-insulated pipes under
the trade name “Goldenstar”. In 2004, the company trade name was changed to “Royal
Temp” and to be used for all products. In 2012, the name HACE was chosen to replace the
old trade names and declare a new milestone in the company’s history.
In continuation of its growth pursuit, HACE is eagerly following the recent HVAC
technologies and developments by providing its employees with the best training
sessions coupled with its wide knowledge of HVAC sciences and products. HACE high
quality equipment has acquired various international certifications like AHRI, ETL, UL, CE,
and ISO 9001 along with many vendor approvals from the governmental sector, semi-
governmental and leading private companies.

Today, HACE is producing a huge variety of HVAC products, supplies and services that
will grant all of its customer’s air comfort requirements to the least detail, “Tailor Your
Atmosphere”.

Our Vision
www.hace.com.sa

Become customer’s first choice regionally and be recognized globally for providing high
quality air comfort solutions.

Our Mission
Ensure total customer satisfaction for Air Comfort requirements by providing high quality,
tailored, affordable, energy efficient and eco-friendly products and services.
Contents

Introduction & Nomenclature................................................................................2

General Features....................................................................................................3

General Construction............................................................................................. 4

Installation Instruction........................................................................................... 8

Electrical Design....................................................................................................14

Troubleshooting Guide..........................................................................................18

Customer selection order......................................................................................19

Introduction & nomenclature

Introduction
A Duct Heater is a self contained heater designed to be installed in the field in an air stream of a duct system,
external to the air moving unit. It is designed to be installed in a duct where an adequate flow of air from a
separate, interlocked fan or blower system is insured. Such a heater may be located in a main supply duct of
a warm air heating system, in one of the branch ducts, or used as a room heater, at the end of a branch duct.

diversity makes HACE duct heaters the most flexible type of heating system. all HACE units have individually
designed ranges and are custom built form 500 watts to 1.000.000 watts and fit 4”x10” up to 80”x20”ducts. HACE
duct heaters are approved for zero clearance to combustible surfaces and meet U.L. and national electrical code
specifications. HACE duct heaters are easily installed in both existing and new system. electric duct heaters coils
fit most spaces designed for other heating coils with no redesign of existing equipment. Available in flanged and
insert models. HACE duct heaters are designed for many applications: Prime heating, air handling equipment,
heat pump and zoned application, as well as auxiliary heat, and unattended building.

HACE have one standard series of «HF» duct heaters and another optional series «CHMS» to accommodate all
applications.
HF series : with open type heating element,ETL Listed.
CHMS series: with UL listed tubular heating elements and components.

nomenclature

HF Series

HF: Open Coil Duct Heater

CHMS: Tubular Coil Duct Heater

for HF
for HF
IU: Insert Type,U-bend elements for CHMS
FU: Flanged type,U-bend elements for CHMS
FS: Flanged type. Single Straight Elements for CHMS

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 General Features

General Features

Features of Open Coil Duct Heaters :

• Clean Heat.
• Double Safety Protection.
• Low Cost Factor.
• ETL Listed.
• Instant Heat.
• Custom Design.
• Low Static Pressure Drop.
• Insert or flanged type.

Features of Tubular Type Duct Heaters :

• Solid Cover for Dust Elimination.
• Metal sheath heating elements.
• Heavy duty.
• Commercial and Industrial.
• Low pressure drop.
• Insert or flanged type.

Standard Components
1. Magnetic controlling contactors .
2. Power terminal block .
3. Control terminal block.
4. Control transformer.
5. Air flow switch.
6. Auto thermal cutout .
7. Manual thermal cutout.
8. Control fuse link and fues block .
9. power fuse link and fues block .

Optional Components And Accessories

1. Room thermostat.
2. Circuit breaker.
3. Door interlock disconnect switch.
4. Weather proof enclosure.
5. Pilot light.
6. BMS fault indicator : dry contact for no air thermal trip ON/OFF indication (Volt free contacts).
7. Step controller .
8. SCR controller .
9. Protective screen.
10. Fan interlock relay.
11. Mercury Contactors.
12. Transformer with Primary & secondary fusing.
13. Fused disconnect switch.
14. Insulated Control Panel.
15. Current Transformer.

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GENERAL CONSTRUCTION

GENERAL CONSTRUCTION

Insert Type Heaters

Insert heaters are the most generally used type because of the ease of installation in the duct system. The heating
element enclosure is inserted in the air stream through an opening cut in the side of the duct, and is secured by
means of screws applied from within the terminal box. The terminal compartment extends beyond the element
enclosure at least 1/2 inch on all sides so that it will cover the rough opening in the duct. When additional space
is required for built-in components the terminal box is extended on the air inlet side as standard, or leaving air
side either up or down if specified. The “A” dimension can be extended as an overhang when specified.

Figure 1: Insert Type Heater Figure 2: Insert Type Heater Installation

Note: oh can apply to overhang on either side of heater

Flanged Type Heaters

Flanged type heaters are custom designed to be installed as an integral part of the duct system. The inside of
the flanged frame is the same dimensions as the air duct, allowing for mating with, andsecuring to the duct
flanges. A one inch flange issupplied as standard, unless otherwise specified. The flanged element enclosure
and the terminal compartment are flush on the air outlet side. When «M» dimension exceeds «B» dimension,
the overhang will be on the air inlet side, as standard, or leaving air side either up or down if specified. The «A»
dimension can be extended as an overhang to provide space for components when specified.

Figure 3: Flanged Type Heater Figure 4: Flanged Type Heater Installation

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 GENERAL CONSTRUCTION

Internally Insulated Duct Applications

Internally Insulated Ducts can affect the operation of insert and flanged duct heaters and therefore, must be
specified so that the following design factors can be employed which will allow the air stream to pass over the
limit controls and all elements

Figure 5

Insert Type
The element enclosure is reduced in size enough to allow the entire face of the control box to be recessed into
the duct to the depth of the insulation. An angle is installed on all four sides of the terminal compartment to seal
the opening and provide a

Figure 6
Flanged Type
A deeper flange is required so that the inside of the flanged housing is flush with the surface of the insulation
and the face of the terminal compartment is recessed to the depth of the insulation.

Bottom Terminal Box Heaters

HACE Heaters are specially designed to accommodate installations where side mounting is not possible. Since
the resistance element wire must be strung horizontally the safety controls are located in the side terminal
compartment. Other controls except mercury contactors and fusing are located in bottom control box. Heaters
limited to 60 KW max. Remote fusing required for all heaters over 48 Amps.

Figure 7: Bottom Terminal Box

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GENERAL CONSTRUCTION

Dust Proof Terminal Box Cover

HACE Heaters are available with a dust tight control box cover where dirt problems could affect the life expectancy
of the controls.

Multiple Heaters In A Single Duct

HACE Duct Heaters are designed as single units in all applications except where height dimension exceed 80”.
Heaters above 80” will be furnished in two or more flanged sections for stacking one on top of the other, for
simplifying shipping and field installation. A special foot design is furnished with these flange units for easy
mounting when stacked.

Figure 8: Multiple Heaters In A Single Duct

Automatic resetting temperature limits are furnished in each heater section, with provisions for wiring them in
series in the field. Built-in accessories, such as contactors, and fusing, are also available. Separate power lines are
required for each section. When preferred, heaters with a long «W» dimension can be divided into two separate
units and one installed from each side of the duct.

Dimensional Data
The HF series terminal compartment depth «E» is normally 4 1/2», however it may be increased when necessary.
The «H» and «W» dimensions are the actual duct height and width. «C» and «M» dimensions depend on several
factors and must be calculated by the factory engineering department, however where conditions limit the size
this must be specified.
The HF series compartment has a solid cover that is hinged on the top or otherwise, also a latch is provided. A
support bridge is installed on the bottom of the element enclosure on all heaters when «W» dimension exceeds
four (4) feet.

Corrosion Protection
HACE Duct Heaters are constructed of the highest grade galvanized steel (standard), aluminized (optional). All
other metal components are either zinc plated or constructed of stainless steel. This type of protection gives
longer life and prevents damage by moisture from cooling systems.

Insulation
Each heater can be manufactured with a 1/2” fiberglass board insulation between the control box and the
duct area. This type of insulation gives maximum protection against moisture condensation as well as thermal
insulation. In installations where noise is a factor, such as high rise apartments, this type of insulation absorbs
part of the air movement sound.

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 GENERAL CONSTRUCTION

Heating Element
Open Coil Type The open coil element offers many advantages over the sheath type. One of the greatest assets
is its longer life. The open coil releases its heat directly into the air stream, transferring its energy faster, and
therefore operating at a cooler temperature. The sheath type element must release its energy through insulation
and the metal outside sheath. Due to this slower transfer, life expectancy is reduced and service requirements
increased. In some cases, the insulation may contain voids, in which case, the conduction is reduced creating
possible burn-outs. The open coil gives greater adaptability in design and lower pressure drop across the unit.
This feature can help the systems designer maintain a lower static pressure, and thereby reduce the air handling
power requirements, design and system costs.
The low mass coil releases heat immediately after being energized and cools quickly after being deenergized.
The low thermal inertia results in more precise temperature control.

Element Construction
HACE Duct Heater elements are constructed of Nickel (80%) Chromium (20%) alloy high grade resistance wire.
Each element is coiled to the customer’s wattage specification in our plant, assuring high quality elements with a
closely controlled resistance. Each element is checked when produced, and again upon installation in the heater.
“HF” heating element coils are designed for low watt density loading of the surface area of the wire (40 to 55
watts per inch). A heavier than normal gauge wire is used, giving a longer coil to maintain required resistance for
a given wattage. This results in lower coil operating temperature which eliminates glow under standard operating
conditions because of the greatly increased surface area and also gives a sturdier element for longer life.

Modular Frame And Channel Rack

The HF series heaters are furnished with galvanized steel (zinc coated steel) modular frame, aluminized steel as
optional. This design has made it possible for easier servicing in the field should this be necessary. The new HF
channel rack has been designed to give added rigidity and also improved heat dissipation due to staggering of
the rows of heating elements.

Element Termination
The coil is mechanically connected to the high temperature No. 10 stainless steel terminal screw by means of a
loop of element wire being sandwiched between two stainless steel washers. Since a large area of element wire
is used in making the connection, burn-outs due to nicked wire at the connection are minimized. The terminal is
insulated by a two piece mating male and female ceramic bushing.

Insulating Bushings
The high temperature special ceramic bushings, which insulate the coils from supporting metal, float freely in
specially designed element racks. The floating ceramics will not crack or bind due to heating and cooling of the
element.

Steel Welded Safety Screen

When the requirements for additional safety from possible contact to the heating elements of a duct heater,
either from entering air or leaving air side, a screening material is available factory installed.

H A C E p a g e 7
INSTALLation instruction

INSTALLation instruction

Application Requirements
1. The duct system must provide uniform air flow over the entire face area of the heating elements.
2. For satisfactory and safe operation the minimum air velocity must be maintained as determined from table.
3. The air duct should be installed in accordance with the standards of the National Fire Protection Association
for the installation of air-conditioning and ventilating systems of other than reside cetype (NFPA 90A) and
residence-type warm air heating and air-conditioning systems (NFPA 90B).
4. The heater should be installed at least 48 in. from the duct flanges of a heat pump or central air conditioner.
5. Maximum inlet air temperature is 100° F.
6. Series HF heaters may be installed in duct systems having zero clearance to combustible surfaces.

Installation Procedures
1. Make sure air flow arrow on heater corresponds to air flow through the duct and heater is properly positioned
if marked with “top.”
2. The heater terminal compartment should not be enclosed by insulation, etc.
3. For Insert Type Heaters (Fig. 17): Cut a hole in the side of the duct 1/8” larger than the element housing ([H-
0.1] x C) and insert the heater. Attach the back of the terminal box to the duct.
4. For Flanged Type Heaters (Fig. 18): Provide duct flanges to match heater flanges. Attach the heater to the duct
flanges with screws.
5. Weather proof junction boxes have no knockouts for wire entrance. Provide knockouts for all wiring using field
supplied grommets of correct size and type of conduit as required.
6. Where field supplied thermostats are used, isolate circuits to prevent possible interconnection of control
circuit wiring.
7. Where field supplied step controller is used, connect step to terminals as marked on wiring schematic. When
connecting multi stage heaters, wire stage no.1 so that it is first stage on, last stage off. Connect thermostats
as shown.
8. Provide sufficient clearance for convection cooling of heaters with “SCR” controllers. Provide at least 5” of free
air space above and below cooling fins extending from heater terminal box.

Figure 9: Insert Type Figure 10: Flanged Type

LEGENDS:
H = Duct Height W = Duct Width H – 0.1 = Heater Height W – 1/2 = Heater Length
C = Heater Width A = Control Box Height M = Control Box Width

Note:
*All dimensions are in inches.

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 INSTALLation insturction

GENERAL DESIGN INFORMATION

Temperature Rise
The air temperature rise through the heater is a factor of great importance. The chart should be consulted for
the temperature rise expected to result from the air flow and watt density used.
THE TEMPERATURE RISE CHART aids in calculating requirements or results from the known factors of FPM,
CFM, Temperature Rise, Total KW, or KW per square foot. If two related factors are known, the others can be
determined.

Notes:
A. For values above or below those on the scale, multiply or divide the known factors by aconvenient number. Make the necessary calculations
on the chart, then multiply or divide the answer by the original number for the actual value.
B. If any two factors are known the third may be calculated in a similar manner.

Examples
A. Air (Cfm)-(Kw) Total Heat Required
To find the total heat required at a given temperature rise and CFM, use the top and right scales.
The heat required to achieve a 40°F temperature rise in a duct handling 12,000 CFM.
1. Draw a line vertically down from the 12,000 CFM on the top scale to the 40°F temperature rise line.
2. From the point of intersection draw a horizontal line to the right side scale. Given total heatrequired 150 kW.

B. Velocity (Fpm)-Watt Density (Kw / Ft²)

To find the watt density (kW per sq. ft.) at a given temperature rise and FPM of air, use bottom and left scales.
To find the heat input in a duct handling 700 FPM of air, with a temperature riseof60°F.
1. Draw a line vertically up from the 700 FPM on the bottom scale to the 60°F temperature rise line.
2. From the point of intersection draw a horizontal line to the left side scale giving 13.5 kW per sq. ft. of duct area.

Minimum Velocity Requirements

Electric duct heaters are different from steam or hot water coils, in that the BTU output remains constant as
long as the heater is energized. To eliminate overheating and burn out due to low air velocity, an automatic re-
set temperature limiting control is built into each heater. The minimum velocity required to prevent nuisance
tripping of the temperature limiting control is determined from the air velocity chart (Fig. 2 on the basis of
entering air temperature, and watts per square foot of cross sectional duct area.

H A C E p a g e 9
INSTALLation insturction

CAUTION! Do not operate without proper air flow.

For efficient and trouble free operation it is important that air flow be adequate over the complete heating area
and particularly at element terminals. No electric duct heater should ever be operated with insufficient air flow
because overheating and subsequent malfunction may result. The minimum air velocity required at any point
should be determined from the graph following.

Note:
*20 kW / sq. ft. is maximum wattage permissible
*Formula: H X W divided by 144 = sq. ft. / area
*kW divided by area = kW/sq. ft. duct area (density)
*H = Element Frame Height W = Element Frame Width

Available Watt Density

“HF” series Duct Heaters are built to the wattage and dimensions as specified by the customer.
The “HF” series heaters are available to 1000 kW in all wattages up to 20 kW per square foot of cross sectional
duct area and are suitable for installation with zero clearance to combustible surfaces and up to 100 degrees
Fahrenheit inlet temperature. These heaters are available through 20 feet in width.

Installation Recommendations
1. The heater must be installed to assure equal air flow through the entire face area of the heater. Refer to NEC
par. 424-59.

Figure 11 Figure 12

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 INSTALLation insturction

2. A canvas vibration insulation connector should not be located less than 18 inches from a duct heater. If it is
located closer, an asbestos connector should be used.

FIGURE 13
Installation Restrictions
The following are stated requirements of UL regarding installation of duct heaters.

1. Should be installed at least 4 feet from a heat pump or central air conditioning unit.

FIGURE 14

2. No clearance is required between the duct and combustible surfaces around the duct for «HF» series duct
heaters.

FIGURE 15

H A C E p a g e 11
INSTALLation insturction

Electrical Wiring Instructions

WARNING! DISCONNECT ALL POWER SOURCES BEFORE DOING ANY WORK ON THE HEATER INSTALLATION.

1. Use the wiring diagram supplied with the heater as a guide in correlating field wiring with the heater internal
wiring. If there is more than one heating step, wire the unit so the steps are energized in the same sequence
as numbered in the heater.
2. All field wirings to the heater must meet the requirements of the NEC and applicable local codes.
3. Wiring to the heater must be rated for 75°C minimum.
4. Supply conductors must be sized to carry at least 125% of the ampere load of the circuit it supplies.
5. For low voltage control circuits, use NEC Class 1 wiring as described in Article 725 of the National Electrical
Code.
6. The fan must be interlocked with the heater so that the heater is not energized unless the fan is on. A typical
method of accomplishing this is shown on the wiring diagram, if it is not built in.
7. If contactors are field supplied, they must have adequate ratings for the load carried and be UL listed for 100,000
cycles of operation. Do not exceed the control circuit volt-ampere rating marked at the control terminal block.
8. If heater does not have a built-in disconnect switch or main circuit breaker, install a remote disconnect
(furnished by others) in accordance with the National Electrical Code, Article 424-65.
9. Do not bundle, tie or wrap power wiring in groups as this may cause over-heating and eventual breakdown of
insulation.
10. For low voltage control circuits using two supply transformers with a heating-cooling thermostat, one for
heating and one for cooling, a thermostat with isolating contacts must be used to prevent interconnection of
the two different circuits.

CAUTION! For successful service using aluminum wiring, special treatment of all connections is an absolute
necessity in order to prevent high resistance and oxidation problems. For recommended practice, check with
your local electrical utility.

Overcurrent Protection
UL requires compliance with paragraph 424-22 (b) of the National Electrical Code as follows: “Electric space
heating equipment employing resistance type heating elements rated more than 48 amperes shall have the
heating elements subdivided. Each subdivided load shall not exceed 48 amperes and shall be protected at not
more than 60 amperes.” This means that sub-circuit over-current protection must be provided if the total heater
load exceeds 48 amperes. If over-current protection is not built-in, all heaters exceeding 48 amperes total line
current are divided into a sufficient number of sub-circuits, each provided with line terminals for connection to
remote over-current protection

TABLE 1: MAXIMUM KW PER CIRCUIT FOR OVERCURRENT PROTECTION (50 AMP).

VOLTAGE SINGLE PHASE THREE PHASE

120 4 -
208 6.95 12
220 7.5 12.7
230 7.7 13.4
240 8 13.85
277 9.3 -
380 15.2 26.3
460 18.4 31.9
480 19.2 33.2
600 24 41.6

Note:
Two or more circuits may be paralleled to make one heating stage.

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 INSTALLation insturction

Sizing Of Supply Conductors

The required minimum size of supply conductors is marked at the field wiring terminals within the heater control
box however for reference the following table is included. The wire gages are calculated for 125% of the heater
line current as required by the National Electrical Code, Article 425-3 (b) based on conductor insulation rated for
90 °C (194 °F).

TABLE 2: Supply Wire Size

SUPPLY WIRE SIZE

(NOT MORE THAN 6 CONDUCTORS IN A CONDUIT(1))
MAX. HEATER LINE CURRENT(2)
AWG OR MCM
COPPER(3) ALUMINUM(4)
14 20 -
12 24 20
10 32 28
8 44 36
6 60 48
4 76 60
3 88 68
2 104 80
1 120 92
1/0 136 108
2/0 156 120
3/0 180 140
4/0 208 164
250 232 184
300 256 204
350 280 224
400 304 244
500 344 280
600 380 308
700 416 336
750 428 348
800 444 360
900 468 384
1000 492 400

1. For 7-24 conductors in a raceway or cable reduce allowable heater line currents to 87 ½ % of those shown
above.
2. Based on 30° C (86 °F) ambient temperature. For higher ambient temperature, see NEC table 310-16 and 310-
18 Note 13.
3. Based on 80% of ratings in table 310-16 NEC for 90°C insulation.
4. Based on 80% of ratings in table 310-18 NEC for 90°C insulation.

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INSTALLation insturction

Calculation Of Line Currents (AMPS)

To determine the line current, use the following formulae:

WATTS
SINGLE PHASE CURRENT (AMPS) = -------------------
VOLTS
Example: Single phase 5 KW, 208 Volts
5000 WATTS
------------------ = 24 AMPS
208 VOLTS
WATTS
THREE PHASE CURRENT (AMPS) = ---------------------
VOLTS x 1.73
Example: Three phase 14.4 KW, 208 Volts
14400 WATTS
------------------------------ = 40 AMPS
208 VOLTS x 1.73

Electrical Design
The requirements and practices described below are based on the National Electrical Code and the Space
Heating Standard of the Underwriters Laboratories, Inc. (UL). Although UL requirements are uniform throughout
the country, local electrical codes may deviate from the National Electrical Code, therefore local inspection
authorities should be consulted regarding local requirements. After final assembly and before shipping each
“HF” duct heater must pass a 2000 volt minimum dielectric test

ELECTRICAL DESIGN

POWER WIRE SIZING:

If a long run of wire is required or more than three wires are run in a conduit the allowable capacity on a given
wire size must be reduced as per NEC requirements (see note 13 to NEC Table 310-16 and 310-18).

TABLE 3: Maximum amp load on various wire sizes for field wiring to duct heaters (De-rated 20%)

Temperature Rating or Insulation

AWG - MCM
75 OC 90 OC
Wire Size
Copper Aluminum Copper Aluminum
14 16 - 20 -
12 20 16 24 20
10 28 24 32 28
8 40 32 44 36
6 52 40 60 48
4 68 52 76 60
3 80 60 88 68
2 92 72 104 80
1 104 80 120 92
1/0 120 96 136 108
2/0 140 108 156 120
3/0 160 124 180 140
4/0 184 144 208 164
250 204 164 232 184
300 228 184 256 204
350 248 200 280 224
400 268 216 304 244
500 304 248 344 280

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 ELECTRICAL DESIGN

HEATER POWER CIRCUITRY

See wiring diagrams for details of the various wiring systems mentioned below.
All stages of a heater are of equal kW unless specified otherwise.

1. Single phase power circuits: Each circuit consists of a heating coil (or coils connected parallel) which cannot
exceed 48 amps for over-current protection.
A single stage heater may be controlled directly by a line voltage thermostat without using a controlling contactor
if the heater rating is within the rating of the thermostat, the over-temperature protection controls of the fan
interlock.
Larger loads are controlled by contactors, SCR controllers or load carrying step controllers.

2. Balanced Three Phase Power Circuits: Each circuit cannot exceed 48 amps for over-current protection and
consists of three (or a multiple of three) heating coils factory connected in delta or Wye system at the factory›s
option. The load will be balanced (equal) among the three phases and the entire circuit is controlled as a unit
and operates identically whether the power source is three or four wire. Therefore a neutral terminal is not
furnished on balanced circuits.
Each circuit is normally controlled by a contactor which in turn is controlled by a thermostat or step controller
in the control circuit.

TABLE 4: Maximum number of conductors in trade size of conduit or tubing

(Excerpt from Table 3A – NEC) (Based on Table 1, Chapter 9)

Conduit Trade Size (inches)

1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 4-1/2 5 6
Type Letters Conductor
14 6 10 16 29 40 65 93 143 192
RHW and RHH
(without outer 12 4 8 13 24 32 53 76 117 157
covering) 10 4 6 11 19 26 43 61 95 127 163
THW
8 1 3 5 10 13 22 32 49 66 85 106 133
TW, 6 1 2 4 7 10 16 23 36 48 62 78 97 141
T,
4 1 1 3 5 7 12 17 27 36 47 58 73 106
THW,
RUH (6 thru 2), 3 1 1 2 4 6 10 15 23 31 40 50 63 91
RUW (6 thru 2), 2 1 1 2 4 5 9 13 20 27 34 43 54 78
FEPB (6 thru 2),
RHW and 1 1 1 3 4 6 9 14 19 25 31 39 57
RHH (without outer
covering) 0 1 1 2 3 5 8 12 16 21 27 33 49

00 1 1 1 3 5 7 10 14 18 23 29 41

000 1 1 1 2 4 6 9 12 15 19 24 35

0000 1 1 1 3 5 7 10 13 16 20 29

250 1 1 1 2 4 6 8 10 13 16 23

300 1 1 1 2 3 5 7 9 11 14 20

350 1 1 1 3 4 6 8 10 12 18

400 1 1 1 2 4 5 7 9 11 16

500 1 1 1 1 3 4 6 7 9 14

H A C E p a g e 15
ELECTRICAL DESIGN

TABLE 5: TOTAL AMPERAGE RATING CHART

kW 208V 220V 230V 240V 277V 440V 480V 550V

BTUH
Ratings 1 PH 3 PH 1 PH 3 PH 1 PH 3 PH 1 PH 3 PH 1 PH 3 PH 3 PH 3 PH
0.5 1,706 02.4 01.4 02.3 01.3 02.2 01.3 02.1 01.2 01.8 0.7 0.6 0.5
1.0 3,413 04.8 02.8 04.5 02.6 04.3 02.5 04.2 02.4 03.6 1.3 1.2 1.0
2.0 6.826 09.6 05.6 09.1 05.2 08.7 05.0 08.3 04.8 07.2 2.6 2.4 2.1
3.0 10,239 14.4 08.3 13.6 07.9 13.0 07.5 12.5 07.2 10.8 3.9 3.6 3.1
4.0 13,652 19.2 11.1 18.2 10.5 17.4 10.0 16.7 09.6 14.4 5.2 4.8 4.2
5.0 17,065 24.0 13.9 22.7 13.1 21.7 12.6 20.8 12.0 18.1 6.6 6.0 5.2
6.0 20,478 28.8 16.7 27.3 15.7 26.1 15.1 25.0 14.4 21.7 7.9 7.2 6.3
7.0 23,891 33.7 19.4 31.8 18.4 30.4 17.6 29.2 16.8 25.3 9.2 8.4 7.3
8.0 27,304 38.5 22.2 36.4 21.0 34.8 20.1 33.3 19.2 28.9 10.5 9.6 8.4
9.0 30,717 43.3 25.0 40.9 23.6 39.1 22.6 37.5 21.7 32.5 11.8 10.8 9.4
10.0 34,130 48.1 27.8 45.5 26.2 43.5 25.1 41.7 24.1 36.1 13.1 12.0 10.5
11.0 37,543 52.9 30.5 50.0 28.9 47.8 27.6 45.8 26.5 39.7 14.4 13.2 11.5
12.0 40,956 57.7 33.3 54.5 31.5 52.2 30.1 50.0 28.9 43.3 15.7 14.4 12.6
13.0 44,369 62.5 36.1 59.1 34.1 56.5 32.6 54.2 31.3 46.9 17.1 15.6 13.6
14.0 47.782 67.3 38.9 63.6 36.7 60.9 35.1 58.3 33.7 50.5 18.4 16.8 14.7
15.0 51,195 72.1 41.6 68.2 39.4 65.2 37.7 62.5 36.1 54.2 19.7 18.0 15.7
16.0 54,608 76.9 44.4 72.7 42.0 69.6 40.2 66.7 38.5 57.8 21.0 19.2 16.8
17.0 58,021 81.7 47.2 77.3 44.6 73.9 42.7 70.8 40.9 61.4 22.3 20.4 17.8
18.0 61,434 86.5 50.0 81.8 47.2 78.3 45.2 75.0 43.3 65.0 23.6 21.7 18.9
19.0 64,847 91.3 52.7 86.4 49.9 82.6 47.7 79.2 45.7 68.6 24.9 22.9 19.9
20.0 68,260 96.2 55.5 90.9 52.5 87.0 50.2 83.3 48.1 72.2 26.2 24.1 21.0
21.0 71,673 101.0 58.3 95.5 55.1 91.3 52.7 87.5 50.5 75.8 27.6 25.3 22.0
22.0 75,086 105.8 61.1 100.0 57.7 95.7 55.2 91.7 52.9 79.4 28.9 26.5 23.1
23.0 78,499 110.6 63.8 104.5 60.4 100.0 57.7 95.8 55.3 83.0 30.2 27.7 24.1
24.0 81.912 115.4 66.6 109.1 63.0 104.3 60.2 100.0 57.7 86.6 31.5 28.9 25.2
25.0 85,325 120.2 69.4 113.6 65.6 108.7 62.8 104.2 60.1 90.3 32.8 30.1 26.2
26.0 88,738 125.0 72.2 118.2 68.2 113.0 65.3 108.3 62.5 93.9 34.1 31.3 27.3
27.0 92.151 129.8 74.9 122.7 70.9 117.4 67.8 112.5 65.0 97.5 35.4 32.5 28.3
28.0 95,564 134.6 77.7 127.3 73.5 121.7 70.3 116.7 67.4 101.1 36.7 33.7 29.4
29.0 98,977 139.4 80.5 131.8 76.1 126.1 72.8 120.8 69.8 104.7 38.1 34.9 30.4
30.0 102,390 144.2 83.3 136.4 78.7 130.4 75.3 125.0 72.2 108.3 39.4 36.1 31.5
31.0 105,803 149.0 86.0 140.9 81.4 134.8 77.8 129.2 74.6 111.9 40.7 37.3 32.5
32.0 109,216 153.8 88.8 145.5 84.0 139.1 80.3 133.3 77.0 115.5 42.0 38.5 33.6
33.0 112.629 158.7 91.6 150.0 86.6 143.5 82.8 137.5 79.4 119.1 43.3 39.7 34.6
34.0 116,042 163.5 94.4 154.5 89.2 147.8 85.3 141.7 81.8 122.7 44.6 40.9 35.7
35.0 119,455 168,3 97.2 159.1 91.9 152.2 87.9 145.8 84.2 126.4 45.9 42.1 36.7
36.0 122,868 173.1 99.9 163.6 94.5 156.5 90.4 150.0 86.6 130.0 47.2 43.3 37.8
37.0 126,281 177.9 102.7 168.2 97.1 160.9 92.9 154.2 89.0 133.6 48.6 44.5 38.8
38.0 129.694 182.7 105.5 172.7 99.7 165.2 95.4 158.3 91.4 137.2 49.9 45.7 39.9
39.0 133,107 187.5 108.3 177.3 102.4 169.6 97.9 162.5 93.8 140.8 51.2 46.9 40.9
40.0 136,520 192.3 111.0 181.8 105.0 173.9 100.4 166.7 96.2 144.4 52.5 48.1 42.0
41.0 139.933 197.1 113.8 186.4 107.6 178.3 102.9 170.8 98.6 148.0 53.8 49.3 43.0
42.0 143.346 201.9 116.6 190.9 110.2 182.6 105.4 175.0 101.0 151.6 55.1 50.5 44.1
43.0 146,759 206.7 119.4 195.5 112.8 187.0 107.9 179.2 103.4 155.2 56.4 51.7 45.1
44.0 150,172 211.5 122.1 200.0 115.5 191.3 110.5 183.3 105.9 158.8 57.7 52.9 46.2
45.0 153,585 216.3 124.9 204.5 118.1 195.7 113.0 187.5 108.3 162.5 59.0 54.1 47.2
46.0 156.998 221.2 127.7 209.1 120.7 200.0 115.5 191.7 110.7 166.1 60.4 55.3 48.3
47.0 160,411 226.0 130.5 213.6 123.3 204.3 118.0 195.8 113.1 169.7 61.7 56.5 49.3
48.0 163,824 230.8 133.2 218.2 126.0 208.7 120.5 200.0 115.5 173.3 63.0 57.7 50.4
49.0 167,237 235.6 136.0 222.7 128.6 213.0 123.0 204.2 117.9 176.9 64.3 58.9 51.4
50.0 170,650 240.4 138.8 227.3 131.2 217.4 125.5 208.3 120.3 180.5 65.6 60.1 52.5
51.0 174.063 245.2 141.6 231.8 133.8 221.7 128.0 212.5 122.7 184.1 66.9 61.3 53.5
52.0 177.476 250.0 144.3 236.4 136.5 226.1 130.5 216.7 125.1 187.7 68.2 62.5 54.6
53.0 180,889 254.8 147.1 240.9 139.1 230.4 133.0 220.8 127.5 191.3 69.5 63.8 55.6
54.0 184.302 259.6 149.9 245.5 141.7 234.8 135.6 225.0 129.9 194.9 70.9 65.0 56.7
55.0 187,715 264.4 152.7 250.0 144.3 239.1 138.1 229.2 132.3 198.6 72.2 66.2 57.7
56.0 191,128 269.2 155.4 254.5 147.0 243.5 140.6 233.3 134.7 202.2 73.5 67.4 58.8
57.0 194,541 274.0 158.2 259.1 149.6 247.8 143.1 237.5 137.1 205.8 74.8 68.6 59.8
58.0 197,954 278.8 161.0 263.6 152.2 252.2 145.6 241.7 139.5 209.4 76.1 69.8 60.9
59.0 201,367 283.7 163.8 268.2 154.8 256.5 148.1 245.8 141.9 213.0 77.4 71.0 61.9
60.0 204,780 288.5 166.5 272.7 157.5 260.9 150.6 250.0 144.3 216.6 78.7 72.2 63.0

p a g e 16
 ELECTRICAL DESIGN

TABLE 5: TOTAL AMPERAGE RATING CHART (CONT’D…)

kW 208V 220V 230V 240V 277V 440V 480V 550V

BTUH
Ratings 1 PH 3 PH 1 PH 3 PH 1 PH 3 PH 1 PH 3 PH 1 PH 3 PH 3 PH 3 PH
61.0 208,193 293.3 169.3 277.3 160.1 265.2 153.1 254.2 146.7 220.2 80.0 73.4 64.0
62.0 211,606 298.1 172.1 281.8 162.7 269.6 155.6 258.3 149.2 223.8 81.4 74.6 65.1
63.0 215,019 302.9 174.9 286.4 165.3 273.9 158.1 262.5 151.6 227.4 82.7 75.8 66.1
64.0 218,432 307.7 177.7 290.9 168.0 278.3 160.7 266.7 154.0 231.0 84.0 77.0 67.2
65.0 221,845 312.5 180.4 295.5 170.6 282.6 163.2 270.8 156.4 234.7 85.3 78.2 68.2
66.0 225,258 317.3 183.2 300.0 173.2 287.0 165.7 275.0 158.8 238.3 86.6 79.4 69.3
67.0 228,671 322.1 186.0 304.5 175.8 291.3 168.2 279.2 161.2 241.9 87.9 80.6 70.3
68.0 232,084 326.9 188.8 309.1 178.5 295.7 170.7 283.3 163.6 245.5 89.2 81.8 71.4
69.0 235,497 331.7 191.5 313.6 181.1 300.0 173.2 287.5 166.0 249.1 90.5 83.0 72.4
70.0 238,910 336.5 194.3 318.2 183.7 304.3 175.7 291.7 168.4 252.7 91.9 84.2 73.5
71.0 242,323 341.3 197.1 322.7 186.3 308.7 178.2 295.8 170.8 256.3 93.2 85.4 74.5
72.0 245,736 346.2 199.9 327.3 189.0 313.0 180.7 300.0 173.2 259.9 94.5 86.6 73.6
73.0 249,149 351.0 202.6 331.8 191.6 317.4 183.3 304.2 175.6 263.5 95.8 87.8 76.6
74.0 252,562 355.8 205.4 336.4 194.2 321.7 185.8 308.3 178.0 267.1 97.1 89.0 77.7
75.0 255,975 360.6 208.2 340.9 196.8 326.1 188.3 312.5 180.4 270.8 98.4 90.2 78.7
76.0 259,388 365.4 211.0 345.5 199.5 330.4 190.8 316.7 182.8 274.4 99.7 91.4 79.8
77.0 262.801 370.2 213.7 350.0 202.1 334.8 193.3 320.8 185.2 278.0 101.0 92.6 80.8
78.0 266,214 375.0 216.5 354.5 204.7 339.1 195.8 325.0 187.6 281.6 102.4 93.8 81.9
79.0 269,627 379.8 219.3 359.1 207.3 343.5 198.3 329.2 190.1 285.2 103.7 95.0 82.9
80.0 273,040 384.6 222.1 363.6 210.0 347.8 200.8 333.3 192.5 288.8 105.0 96.2 84.0
81.0 276,453 389.4 224.8 368.2 212.6 352.2 203.3 337.5 194.9 292.4 106.3 97.4 85.0
82.0 279,866 394.2 227.6 372.7 215.2 356.5 205.8 341.7 197.3 296.0 107.6 98.6 86.1
83.0 283,279 399.0 230.4 377.3 217.8 360.9 208.4 345.8 199.7 299.6 108.9 99.8 87.1
84.0 286,692 403.8 233.2 381.8 220.4 365.2 210.9 350.0 202.1 303.2 110.2 101.0 88.2
85.0 290,105 408.7 235.9 386.4 223.1 369.6 213.4 354.2 204.5 306.9 111.5 102.2 89.2
86.0 293.518 413.5 238.7 390.9 225.7 373.9 215.9 358.3 206.9 310.5 112.8 103.4 90.3
87.0 296,931 418.3 241.5 395.5 228.3 378.3 218.4 362.5 209.3 314.1 114.2 104.6 91.3
88.0 300,344 423.1 244.3 400.0 230.9 382.6 220.9 366.7 211.7 317.7 115.5 105.9 92.4
89.0 303,757 427.9 247.0 404.5 233.6 387.0 223.4 370.8 214.1 321.3 116.8 107.1 93.4
90.0 307,170 432.7 249.8 409.1 236.2 391.3 225.9 375.0 216.5 324.9 118.1 108.3 94.5
91.0 310,583 437.5 252.6 413.6 238.8 395.6 228.4 379.2 218.9 328.5 119.4 109.5 95.5
92.0 313,996 442.3 255.4 418.2 241.4 400.0 230.9 383.3 221.3 332.1 120.7 110.7 96.6
93.0 317,409 447.1 258.1 422.7 244.1 404.3 233.5 387.5 223.7 335.7 122.0 111.9 97.6
94.0 320,822 451.9 260.9 427.3 246.7 408.7 236.0 391.7 226.1 339.4 123.3 113.1 98.7
95.0 324,235 456.7 263.7 431.8 249.3 413.0 238.5 395.8 228.5 343.0 124.7 114.3 99.7
96.0 327,648 461.5 266.5 436.4 251.9 417.4 241.0 400.0 230.9 346.6 126.0 115.5 100.8
97.0 331,061 466.3 269.3 440.9 254.6 421.7 243.5 404.2 233.4 350.2 127.3 116.7 101.8
98.0 334,474 471.2 272.0 445.5 257.2 426.1 246.0 408.3 235.8 353.8 128.6 117.9 102.9
99.0 337,887 476.0 274.8 450.0 259.8 430.4 248.5 412.5 238.2 357.4 129.9 119.1 103.9
100.0 341,300 480.8 277.6 454.5 262.4 434.8 251.0 416.7 240.6 361.0 131.2 120.3 105.0
105.0 358,365 504.8 291.5 477.3 275.6 456.5 263.6 437.5 252.6 379.1 137.8 126.3 110.2
110.0 375,430 528.8 305.3 500.0 288.7 478.3 276.1 458.3 264.6 397.1 144.3 132.3 115.5
116.0 392,495 552.9 319.2 522.7 301.8 500.0 288.7 479.2 276.7 415.2 150.9 138.3 120.7
120.0 409,560 576.9 333.1 545.5 314.9 521.7 301.2 500.0 288.7 433.2 157.5 144.3 126.0
125.0 426.625 601.0 347.0 568.2 328.0 543.5 313.8 520.8 300.7 451.3 164.0 150.4 131.2
130.0 443,690 625.0 360.9 590.9 341.2 565.2 326.3 541.7 312.7 469.3 170.6 156.4 136.5
135.0 460,755 649.0 374.7 613.6 354.3 587.0 338.9 562.5 324.8 487.4 177.1 162.4 141.7
140.0 477,820 673.1 388.6 636.4 367.4 608.7 351.4 583.3 336.8 505.4 183.7 168.4 147.0
145.0 494,885 697.1 402.5 659.1 380.5 630.4 364.0 604.2 348.8 523.5 190.3 174.4 152.2
150.0 511,950 721.2 416.4 681.8 393.7 652.2 376.5 625.0 360.9 541.5 196.8 180.4 157.5
155.0 529,015 745.2 430.2 704.5 406.8 673.9 389.1 645.8 372.9 559.6 203.4 186.4 162.7
160.0 546,080 769.2 444.1 727.3 419.9 695.7 401.6 666.7 384.9 577.6 210.0 192.5 168.0
165.0 563.145 793.3 458.0 750.0 433.0 717.4 414.2 687.5 396.9 595.7 216.5 198.5 173.2
170.0 580,210 817.3 471.9 772.7 446.1 739.1 426.7 708.3 409.0 613.7 223.1 204.5 178.5
175.0 597,275 841.3 485.8 795.5 459.3 760.9 439.3 729.2 421.0 631.8 229.6 210.5 183.7
180.0 614,340 865.4 499.6 818.2 472.4 782.6 451.9 750.0 433.0 649.8 236.2 216.5 189.0
185.0 631,405 889.4 513.5 840.9 485.5 804.3 464.4 770.8 445.1 667.9 242.8 222.5 194.2
190.0 648,470 913.5 527.4 863.6 498.6 826.1 477.0 791.7 457.1 685.9 249.3 228.5 199.5
195.0 665,535 937.5 541.3 886.4 511.8 847.8 489.5 812.5 469.1 704.0 255.9 234.6 204.7
200.0 682,600 961.5 555.2 909.1 524.9 869.6 502.1 833.3 481.1 722.0 262.4 240.6 210.0

H A C E p a g e 17
TROUBLESHOOTING GUIDE

TROUBLESHOOTING GUIDE

SYMPTOMS AND PROBABLE CAUSE POSSIBLE REMEDY

HEATERS WILL NOT OPERATE

Check power supply starting at main disconnect switch. Check

Power supply failure due to faulty wiring or all wiring connections and fuses. Compare this with unit wiring
incorrect fusing. diagrams & electrical data. Refer to Electrical Wiring Instructions
found in this catalog.

Check unit fan speed per job specifications. Be sure all ductwork,
Unit airflow insufficient to close airflow switch airways and grilles and registers are clean and clear. Refer to
Minimum Velocity Requirements section found in this catalog.

Automatic (or manual) reset thermal cutout

Shut off heating power. Operate fans to allow heater temperature
may have opened when overheating occurred
to return to ambient so that cutouts may be reset.
from insufficient airflow.

HEATER CYCLES

Airflow switch may chatter and turn heater circuits on and off a
cyclic basis. Or, automatic reset may open and close causing a
Airflow marginally insufficient.
similar situation. Refer to Minimum Velocity Requirements section
found in this catalog. Check that air system is clean.

IMPROPER TEMPERATURE REGULATION

Intermittent power supply due to improper Recheck installation procedure. Check contactor operation and
installation. safety cutout switches. Refer to unit wiring diagrams.

Check thermostat insulation instructions. Be sure that location

Erratic thermostat operation due to improper is not subjected to adverse temperature changes such as those
location or frequent resetting. caused by doors or windows opening. Check that occupants are
not tampering with thermostat settings.

Check that supply air fan is delivering adequate air volume and
Air system characteristics are not in accordance
velocity. Check air system balance. Be sure that heating coils are
with job requirements.
operating.

p a g e 18
 Customer selection order

Customer selection order

Order No: ................................................. Date : ....../......./.......

To : HACE Company Name : ...........................................
Atten : Application Department Contact Person : .............................................
Tel : 9661 265 1500 Project Name : ...............................................
Fax : 9661 265 5121 Tel : .................................................................
Fax : ................................................................

Item Duct Size Capacity No. Of Power

Model Qty
Reference (KW) Steps Supply
Width (mm) Height (mm)

Magnetic ontrolling contactors ● Standard

Power terminal block ● Standard
Control terminal block ● Standard
Control transformer ● Standard
Air flow switch ● Standard
Auto thermal cutout ● Standard
Manual thermal cutout ● Standard
Control fuse link and fues block ● Standard
Power fuse link and fues block ● Standard

Notes : Signature:
.................................................................................... .................................................................
....................................................................................
....................................................................................

H A C E p a g e 19
 NOTES:

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p a g e 20
Products Range
Contact us

FACTORY
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