User Interf Supervisor
User Interf Supervisor
USER INTERFACE
SUPERVISOR
FUNCTIONS
NDR035EB, NR045EB [D861];
NDR030EB, NR035/040EB [E815];
NDR030DB, NR035/040DB [B295]
WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
User Interface Supervisor Functions Table of Contents
TABLE OF CONTENTS
General ..................................................................................................................................................................... 1
Introduction ...........................................................................................................................................................1
Description ............................................................................................................................................................1
Button Keypad ..................................................................................................................................................1
LED Indicator Lights .........................................................................................................................................1
LCD Screen ......................................................................................................................................................1
Dash Display Menu Access ..................................................................................................................................2
Menu Navigation .......................................................................................................................................................2
Dash Display Menu Operation ..............................................................................................................................2
Nodes ................................................................................................................................................................... 2
Menu Structure ..................................................................................................................................................... 3
Supervisor-Level Menu .............................................................................................................................................4
Hour Meters ..........................................................................................................................................................5
H1 Truck Hours ................................................................................................................................................ 6
H2 Traction Hours ............................................................................................................................................ 6
H3 Pump Hours ................................................................................................................................................6
H4 Steer Hours ................................................................................................................................................ 6
H5 Odometer Miles .......................................................................................................................................... 6
Performance ......................................................................................................................................................... 7
Performance Level 1 ........................................................................................................................................ 8
P1.1 Forward ............................................................................................................................................. 10
P1.2 Reverse ............................................................................................................................................. 10
P1.3 Acceleration .......................................................................................................................................10
P1.4 Plug ................................................................................................................................................... 10
P1.5 Coast ................................................................................................................................................. 10
P1.6 Lift Speed .......................................................................................................................................... 10
P1.7 Lower Speed ..................................................................................................................................... 10
P1.8 Lift Accel ............................................................................................................................................10
P1.9 Lift Decel ............................................................................................................................................10
P1.10 Lower Accel .....................................................................................................................................10
P1.11 Lower Decel .....................................................................................................................................10
P1.16 Sideshift Speed ............................................................................................................................... 11
P1.19 Aft FW Spd ...................................................................................................................................... 11
P1.20 Aft Rev Spd ..................................................................................................................................... 11
P1.21 Aft Decel ..........................................................................................................................................11
P1.22 Aft Plug ............................................................................................................................................11
P1.32 Steer Effort ...................................................................................................................................... 11
P1.33 Steer Ratio .......................................................................................................................................11
P1.34 Ext. Speed .......................................................................................................................................11
P1.36 Ret Speed ........................................................................................................................................11
P1.38 Tilt Up Speed ...................................................................................................................................11
P1.39 Tilt Down Speed .............................................................................................................................. 11
Passwords .......................................................................................................................................................... 12
Add Password ................................................................................................................................................ 13
Delete Password ............................................................................................................................................ 13
Edit Password ................................................................................................................................................ 13
Operator Password ........................................................................................................................................ 13
Clear Log ........................................................................................................................................................13
Operator Logs .....................................................................................................................................................14
Operator 1-150 ...............................................................................................................................................14
Information ..........................................................................................................................................................15
I1 Series ......................................................................................................................................................... 15
I3 Serial Number ............................................................................................................................................ 15
I5 Truck Voltage ............................................................................................................................................. 15
Software Version ................................................................................................................................................ 16
Impact Logs ........................................................................................................................................................ 17
Impact Log 1 (T1) ...........................................................................................................................................17
ii
2200 YRM 1613 General
General
INTRODUCTION Button Keypad
The Common Control System (CCS) was developed The button keypad is located on the right side of the
to achieve a commonality of programming traits and display. It consists of four buttons arranged in a circle
display menus across a wide range of fork lift with a fifth button in the center. The buttons are
products. The ability to use one common numbered 1 through 5, starting with button 1 at the
programming method increases the effectiveness of top and continuing clockwise and ending with button 5
the supervisor through similarity of functions when situated in the center of the keypad.
using the display interface and display menus and
sub-menus. Whenever differences in menu structures LED Indicator Lights
appear between products they will be noted in the
applicable service manual for that product. Some The LED indicator lights are located on the display
terms and descriptions in this manual may be generic below the LCD screen and to the left of the button
in scope and not represent the actual truck being keypad. The lights illuminate to notify the operator of
serviced. Any questions regarding this manual should certain conditions. The function of each light (in order
be directed to the factory service representative. from left to right) is as follows:
• Battery
DESCRIPTION
• Wrench
The User Interface Service Supervisor Manual • Thermometer
describes the functions of the display panel that are • Operator Pedal
available to the supervisor. With a proper supervisor-
level password, a supervisor can access menu items • Warning
that are not visible at the operator-level access.
LCD Screen
NOTE: The initial set up of supervisor passwords
must be performed by a service technician accessing The LCD screen displays the following when the key
the menu system with a service-level password. The is in the ON position:
supervisor password must be set up before a 1. Battery Charge Indicator
supervisor can access the menu functions. 2. Hourmeter (Tenths)
1
Menu Navigation 2200 YRM 1613
DASH DISPLAY MENU ACCESS display keypad to enter any digit between 1 and 5.
The cursor will automatically move to the next position
To access the dash display menu system: after a number has been entered. Repeat until all five
1. Turn the key or keyless switch to the ON digits of your password have been entered. Upon
position. successful entry of your supervisor-level password,
the display will enter the Supervisor Menu system. If
2. Depress the center button (#5) on the display an incorrect password is entered, the display will ask
two times. for the password to be entered again. The menu
3. The Enter Password screen will now appear on system can be exited at any time by pressing the
the LCD. Enter your five-digit Supervisor LEFT (#4) button repeatedly.
password.
Menu Navigation
NOTE: The display menus are revolving and will re- DASH DISPLAY MENU OPERATION
peat when you scroll beyond the last menu item.
The CCS software is accessible through the on board
Upon successful entry of your supervisor-level pass- dash display. Supervisor Level user controlled truck
word, the supervisor menu screen will appear on the operating functions can be set using the CCS menu
dash display LCD screen. Menu navigation is accom- structure.
plished by using the display buttons. From inside the
menu, the buttons function as follows: NODES
1. UP
- Scroll up within a menu, or increase the value Within the menu structure, you may encounter the
of a setting when making a parameter adjust- term “Node”. The lift truck software uses nodes to
ment. identify the various control devices used within the lift
truck. The following node designations are used in
2. RIGHT this manual:
- Scroll right within a menu. Will move you into
the next submenu or activate the highlighted Node 10 - Display
parameter to allow parameter value adjust- Node 30 - Traction Controller
ments. Node 40 - Steering Controller
3. DOWN Node 41 - Steering 2
- Scroll down within a menu, or decrease the
value of a setting when making a parameter Node 50 - Pump
adjustment. Node 51 - Pump 2
4. LEFT Node 60 - Control Handle
- Scroll left within a menu. Will move you to the Node 80 - Impact Sensor
previous menu when depressed. Press repeat-
edly to exit the menu system. Node 90 - CAN I/O
2
2200 YRM 1613 Menu Navigation
MENU STRUCTURE Use the UP (#1) and DOWN (#3) buttons to navigate
to the menu item allowed for your password level.
The base menu is structured to provide access to the Use the LEFT (#4) and RIGHT (#2) buttons to move
following individual menus. Some of the menu items within the selected menu. Use the CENTER (#5) but-
are password protected, meaning you can only ac- ton to confirm your selections.
cess those menu items allowed under your individual
password rights. See Table 1:
Password Level
Menu Item Operator Supervisor Technician
Hour Meters X X X
Performance X X
Operator Passwords X X
Operator Logs X X
Information X X X
Settings X
Software Version X X
Error Logs X
Diagnostics X
Calibrate X
3
Supervisor-Level Menu 2200 YRM 1613
Supervisor-Level Menu
The Supervisor-Level menu allows a supervisor ac- pervisor can access menu items that are not visible at
cess to the dash display menu system to view opera- Operator level accessTable 2. See Table 1 for the
tor logs, truck data, and adjust truck systems and set- submenu choices available at the Service-Level
tings. With a proper Supervisor-level password, a su- Menu.
4
2200 YRM 1613 Supervisor-Level Menu
HOUR METERS hours synchronize with the traction. Scroll through the
Hour Meters menu using the UP (#1) and DOWN (#3)
Hour meter data is incrementally stored in the display buttons and press the RIGHT (#2) button to enter the
during operation and the data is recorded in the Trac- desired selection. Press the LEFT (#4) button to re-
tion controller every 6 minutes. If there is a loss of turn to the previous menu.
power, data is not lost. At every key on, the display
NOTE: Depending on how an individual lift truck is equipped, some functions shown on the display may
not be available for viewing.
H1
HOUR METERS Press → Key
TRUCK
↕
H2
TRACTION
↕
H3
PUMP
↕
H4
STEER
↕
H5
ODOMETER
↕
H10
DISPLAY NODE
↕
H30
TRACTION NODE
↕
H40
STEER NODE
↕
H41
STEER CASTER
NODE
↕
H50
PUMP NODE
↕
5
Supervisor-Level Menu 2200 YRM 1613
NOTE: Depending on how an individual lift truck is equipped, some functions shown on the display may
not be available for viewing.
H90
CAN I/O
The Truck Hours hourmeter accumulates time when The Steer Hours hourmeter accumulates time when
the key switch is in the ON position and the operator the steer motor is activated.
presence switch is activated.
H5 Odometer Miles
H2 Traction Hours
The Odometer miles shows the total number of miles/
The Traction Hours hourmeter accumulates time kilometers driven based on the traction hours.
when the traction motor is activated.
H3 Pump Hours
6
2200 YRM 1613 Supervisor-Level Menu
P1
PERFORMANCE Press → Button
PERFORMANCE 1
↕
P2
PERFORMANCE 2
↕
P3
PERFORMANCE 3
↕
P4
PERFORMANCE 4
7
Supervisor-Level Menu 2200 YRM 1613
Performance Level 1
Table 5. Performance Level 1 Menu
P1 P1.1
Press → Button
PERFORMANCE 1 FORWARD
↕
P1.2
REVERSE
↕
P1.3
ACCELERATION
↕
P1.4
PLUG
↕
P1.5
COAST
↕
P1.6
LIFT SPEED
↕
P1.7
LOWER SPEED
↕
P1.8
LIFT ACCEL
↕
P1.9
LIFT DECEL
↕
P1.10
LOWER ACCEL
↕
P1.11
LOWER DECEL
↕
P1.12
TILT UP SPEED
↕
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2200 YRM 1613 Supervisor-Level Menu
P1.13
TILT DOWN SPEED
↕
P1.16
SIDE SHIFT SPEED
↕
P1.19
AFT FW SPD
↕
P1.20
AFT REV SPD
↕
P1.21
AFT DECEL
↕
P1.22
AFT PLUG
↕
P1.32
STEER EFFORT
↕
P1.33
STEER RATIO
↕
P1.34
EXT SPEED
↕
P1.36
RET SPEED
9
Supervisor-Level Menu 2200 YRM 1613
This parameter allows the user to set the maximum This parameter allows the user to adjust the mast
forward travel speed of the lift truck. To change this lower speed from the maximum lower speed to some
parameter, input the desired speed in MPH or KPH. lower speed within the parameter range. The setting
range is from 1 to 9. Setting this parameter to “9” will
P1.2 Reverse result in maximum lower speed. Setting this parame-
ter to “1” will result in minimum lower speed.
This parameter allows the user to set the maximum
reverse travel speed of the lift truck. To change this P1.8 Lift Accel
parameter, input the desired speed in MPH or KPH.
This parameter allows the user to adjust acceleration
P1.3 Acceleration during lifting from the maximum acceleration rate to
some lower acceleration rate within the parameter
This parameter allows the user to adjust the traction range. The setting range is from 1 to 9. Setting this
acceleration from the maximum (as allowed by factory parameter to “9” will result in maximum acceleration
parameters) to the minimum value in the parameter during lifting. Setting this parameter to “1” will result in
value range. The setting range is from 1 to 9. Setting minimum acceleration during lifting.
this parameter to “9” will result in maximum accelera-
tion. Setting this parameter to “1” will result in mini- P1.9 Lift Decel
mum acceleration.
This parameter allows the user to adjust deceleration
P1.4 Plug during lifting from the maximum deceleration rate to
some lower deceleration rate within the parameter
This parameter allows the user to adjust the maxi- range. The setting range is from 1 to 9. Setting this
mum braking rate when the control handle is fully re- parameter to “9” will result in maximum deceleration
versed causing the lift truck to enter the plugging during lifting. Setting this parameter to “1” will result in
mode. The setting range is from 1 to 9. Setting this minimum deceleration during lifting.
parameter to “9” will result in maximum braking rate.
Setting this parameter to “1” will result in minimum P1.10 Lower Accel
braking.
This parameter allows the user to adjust acceleration
P1.5 Coast during lowering from the maximum acceleration rate
to some lower acceleration rate within the parameter
Use this menu to adjust the maximum braking rate range. The setting range is from 1 to 9. Setting this
when the control handle is returned to the neutral po- parameter to “9” will result in maximum acceleration
sition. The setting range is from 1 to 9. Setting this pa- during lowering. Setting this parameter to “1” will re-
rameter to “9” will result in maximum braking rate. sult in minimum acceleration during lowering.
Setting this parameter to “1” will result in minimum
braking. P1.11 Lower Decel
P1.6 Lift Speed This parameter allows the user to adjust deceleration
during lowering from the maximum deceleration rate
This parameter allows the user to adjust the mast lift to some lower deceleration rate within the parameter
speed from the maximum lift speed to some lower range. The setting range is from 1 to 9. Setting this
speed within the parameter range. The setting range parameter to “9” will result in maximum deceleration
is from 1 to 9. Setting this parameter to “9” will result during lowering. Setting this parameter to “1” will re-
in maximum lift speed. Setting this parameter to “1” sult in minimum deceleration during lowering.
will result in minimum lift speed.
10
2200 YRM 1613 Supervisor-Level Menu
This parameter allows the user to adjust the maxi- This parameter allows the user to adjust the amount
mum tilt speed while the mast is raised above freelift of effort required to turn the steering wheel. The set-
position. The setting range is from 1 to 9. Setting this ting range is from 1 to 9. Setting this parameter to “9”
parameter to “9” will result in maximum tilt speed. Set- will result in maximum steering effort. Setting this pa-
ting this parameter to “1” will result in minimum tilt rameter to “1” will result in minimum steering effort.
speed.
P1.33 Steer Ratio
P1.19 Aft FW Spd
This parameter allows the user to adjust the turns
NOTE: Aft Handle Option Only lock-to-lock of the steering function. The setting range
is from 1 to 9. Setting this parameter to “9” will result
This parameter allows the user to adjust the maxi- in maximum number of turns lock to lock. Setting this
mum forward travel speed when using the optional Aft parameter to “1” will result in minimum number of
Control Handle. The setting range is in MPH or KPH. turns lock to lock.
To change this parameter, input the desired speed in
MPH or KPH. P1.34 Ext. Speed
P1.20 Aft Rev Spd This parameter allows the user to adjust the maxi-
mum extend speed of the reach attachment when the
NOTE: Aft Handle Option Only
fast extend control is activated. The setting range is
from 1 to 9. Setting this parameter to “9” will result in
This parameter allows the user to adjust the maxi-
maximum extend speed. Setting this parameter to “1”
mum reverse travel speed when using the optional Aft
will result in minimum extend speed.
Control Handle. The setting range is in MPH or KPH.
To change this parameter, input the desired speed in
P1.36 Ret Speed
MPH or KPH.
This parameter allows the user to adjust the maxi-
P1.21 Aft Decel
mum retract speed of the reach attachment when the
NOTE: Aft Handle Option Only fast retract control is activated. The setting range is
from 1 to 9. Setting this parameter to “9” will result in
This parameter allows the user to adjust the maxi- maximum retract speed. Setting this parameter to “1”
mum deceleration rate when the control handle is re- will result in minimum retract speed.
turned to the neutral position. The setting range is
from 1 to 9. Setting this parameter to “9” will result in P1.38 Tilt Up Speed
maximum deceleration rate. Setting this parameter to
“1” will result in minimum deceleration rate. This parameter allows the user to adjust the maxi-
mum of the reach attachment when the slow is activa-
P1.22 Aft Plug ted. The setting range is from 1 to 9. Setting this pa-
rameter to “9” will result in maximum slow. Setting this
NOTE: Aft Handle Option Only parameter to “1” will result in minimum speed. The pa-
rameter may not be set higher than the Fast Extend
This parameter allows the user to adjust the maxi- Speed parameter.
mum deceleration rate when the control handle is fully
reversed causing the lift truck to enter the plugging P1.39 Tilt Down Speed
mode. The setting range is from 1 to 9. Setting this
parameter to “9” will result in maximum deceleration This parameter allows the user to adjust the speed of
rate. Setting this parameter to “1” will result in mini- the when the slow retract control is activated. The set-
mum deceleration rate. ting range is from 1 to 9. Setting this parameter to “9”
will result in maximum slow retract speed. Setting this
parameter to “1” will result in minimum slow retract
speed. The parameter may not be set higher than the
Fast Retract Speed parameter.
11
Supervisor-Level Menu 2200 YRM 1613
O1
PASSWORD Press → Button
ADD PASSWORD
↕
O2
DELETE PASSWORD
↕
O3
EDIT PASSWORD
↕
O4
OPERATOR PASSWORD
↕
O5
CLEAR LOG
12
2200 YRM 1613 Supervisor-Level Menu
Add Password Change the password and press enter to select. User
type cannot be modified under Edit Password. If the
Use this menu to add operator passwords. To enter a User type needs to be modified, a new password will
new password at the Passwords screen, enter the need to be created or the current password deleted
password to be added and press enter to activate. and recreated.
Use this menu to delete operator or supervisor pass- Use this screen to turn the operator password feature
words. To delete a password at the Passwords ON or OFF.
screen, enter the password to be deleted and press
enter to finalize. Clear Log
Edit Password Use this screen to clear all stored information from the
operator log.
Use this menu to edit operator passwords. To edit a
password at the Edit Passwords screen, enter the
password to be edited and press enter to select.
13
Supervisor-Level Menu 2200 YRM 1613
OPERATOR LOGS See Table 7. Scroll through the Operator Logs menu
using the UP (#1) and DOWN (#3) buttons and press
An operator log is created when a new user password the RIGHT (#2) button to enter the desired selection.
is created. Logs are visible at the supervisor and serv- Press the LEFT (#4) button to return to the previous
ice technician levels. 150 logs are available at a time. menu.
Operator 1-150
14
2200 YRM 1613 Supervisor-Level Menu
I1
INFORMATION Press → Button
SERIES
↕
I3
SERIAL NUMBER
↕
I5
TRUCK VOLTAGE
Series is visiable but is reserved for future use. Cur- The Truck Voltage parameter displays the voltage of
rently all trucks show "ABCD001234FGH" the lift truck and does not have any functions. It is for
information only.
I3 Serial Number
15
Supervisor-Level Menu 2200 YRM 1613
SOFTWARE VERSION
Displays truck software version. This truck automati-
cally coordinates the software in all nodes. One soft-
ware version number is used to indicate the total truck
software.
V1
SOFTWARE VERSION Press → Button
TRUCK
16
2200 YRM 1613 Supervisor-Level Menu
The Impact Logs menu keeps record of lift truck im- Impact 1 (T1) represents the most recent impact that
pacts as they occur. Up to 17 logs (T1 - T16) are has occurred. This selection shows the impact log
stored with the most recent impact (T1) listed first. number, type of impact, the time of impact, and the
Scroll through the Information menu using the UP (#1) password that was in use during impact. Up to 16 im-
and DOWN (#3) buttons and press the RIGHT (#2) pact logs can be stored thus showing errors T1 - T16
button to enter the desired selection. Press the LEFT T17 - Clear Impact
(#4) button to return to the previous menu. T18 - Clear Impact Log
T1 - T16
IMPACT Press → Button TYPE:
HARD / SOFT
↕
T17
CLEAR IMPACT
↕
T18
CLEAR IMPACT LOG
17
NOTES
18
2200 YRM 1613 2/14 (7/13)