Conveyor Design
Product 1
Solid 0.18 4.26 0.19
Liquid 0.1 1.0 0.03
Slurry 0.3 3.0 0.21
Concentration 0.61 - 0.87
Product 2
Solid 22.70 2.61 14.81
Liquid 9.65 1 2.41
Slurry 33.90 2.03 17.22
Concentration 0.67 - 0.86
Product 1
Material size 0.19 TPH
Material Iron Ore
Class D16 35 ft
100-200
Avg. Weight (150) lbs/ft3
Max
Conveying
Anole 10'-20' ft
Surchage Angle 15-38 (20)
Assuming smalBelt width 18 in
Belt Speed 375 fpm
Change Speed 0.05 fpm
HP Factor A 0.424 HP
HP Factor B 0.48 HP
HP Factor C 0.8 HP
Total HP 1.70 HP
Cost 56,404 $/Unit
Assumptions
Product 1 Product 2
Assumed velocity 100 fpm Assumed velocity 100
Assumed distance 200.00 ft Assumed distance 400.00
conveyor. Center 0.4 conveyor. Center 0.6
Hp for each 10" 0.012 Hp for each 10" 0.012
TPH Assumed 60TPH 0.46 TPH Assumed 60TPH 0.7
Hp for each 10" inc. 0.01 Hp for each 10" inc. 0.01
factor C, @5 ft height 0.8 factor C, @ 35 ft height 1.8
Product 2
Material size 14.81 TPH
Material Iron Ore
Class D16 35 ft
100-200
Avg. Weight (150) lbs/ft3
Max Conveying Anole 10'-20' ft
Surchage Angle 15-38 (20)
Belt width 18 in
Belt Speed 375 fpm
Change Speed 3.95 fpm
HP Factor A 0.624 HP
HP Factor B 0.72 HP
HP Factor C 1.8 HP
Total HP 3.14 HP
Cost 81,022 $/Unit
t2 Stockpile 1 - Magnetic
TPH of Concentrate 7.51
Hours of opr. 15029.0 Lbs
SG 159.66 lbs/ft3
Volume 94.13 ft3
Radius^3 71.9 ft3
Radius 3.97 ft
Height 5.70 ft
15.00 9.30ft for conveyor dumping
Stockpile 2 - Non-magnetic
TPH of Concentrate 602.86
Hours of opr. 1205726 Lbs
SG 97.88 lbs/ft3
Volume 12318 ft3
Radius^3 9414.9 ft3
Radius 21.00 ft
Height 27 ft
35 8ft for conveyor dumping
yor dumping