Gypsum Based Humidity Control Material
Gypsum Based Humidity Control Material
Article
Gypsum-Based Humidity-Control Material: Preparation,
Performance and Its Impact on Building Energy Consumption
Xi Li 1,2 and Maoyu Ran 1,2, *
Abstract: This paper introduces a new type of gypsum-based humidity-control material. The material
combines gypsum–silica gel humidity-control material with 20% sepiolite powder activated by
calcium chloride. Both experimental and simulation studies were conducted to assess its humidity-
control performance. The experimental results indicate that gypsum-based humidity-control material
has the property of absorbing moisture in high-humidity environments and releasing moisture in
low-humidity environments. Moreover, both environmental temperature and relative humidity (RH)
have an impact on the material’s humidity-control performance. At a relative humidity of 97.4%,
the maximum equilibrium moisture content of the material is 0.225 g/g, which is 1.4 times that of
the gypsum–silica gel humidity-control material and 4.5 times that of pure gypsum material. The
simulation results indicate that gypsum-based humidity-control material effectively mitigates indoor
relative humidity fluctuations and maintains indoor air relative humidity within a narrow range.
Furthermore, the material has the potential to reduce building energy consumption. This is especially
evident under climate conditions with large temperature and relative humidity differences between
day and night, such as in Beijing, Paris, and Atlanta. The maximum potential energy-saving rate in
Beijing can reach up to 19.31%.
method. It can manage indoor relative humidity fluctuations and maintain indoor relative
humidity within a comfortable range, thereby avoiding negative impacts on human health
caused by high or low relative humidity environments [11,12].
In recent years, the utilization of humidity-control materials for regulating indoor
relative humidity has yielded promising results [13–15]. Zhang’s experimentation with
humidity-control materials placed in an artificial climate chamber indicated their effec-
tiveness in regulating indoor humidity levels [16]. Ge’s inquiry focused on the moisture
buffering performance of common humidity-control materials. The results revealed sig-
nificant variations in the moisture absorption and desorption capabilities across similar
materials [17]. Simonson’s numerical simulation study demonstrated that incorporating
humidity-control materials in indoor spaces led to a reduction in required ventilation rates.
Importantly, this reduction was achieved without compromising comfort or air quality [18].
Zhang’s application of numerical simulation techniques revealed the significant impact
of humidity-control materials on building energy consumption in different climatic condi-
tions. This study highlights their potential for up to 25% energy savings in temperate and
semi-arid climates [19].
Currently, various types of humidity-control materials have been developed and
classified as biomass, organic, inorganic, and composite materials [20]. Biomass materials
have relatively large moisture capacity, but they exhibit smaller vapor permeability and
slower moisture transfer rate [21]. Organic materials can absorb moisture hundreds of
times their own weight, but they have weaker desorption ability [22]. Inorganic materials
possess open porous structures and strong adsorption capabilities. Among them, gypsum
is a widely used lightweight construction material known for its cost-effectiveness and
eco-friendly production process. Its high porosity and uniform pore size distribution
enable favorable permeability, making it suitable for humidity-control applications. Roel
investigated the moisture absorption and desorption performance of gypsum boards
coated with latex paint compared to bare gypsum boards. The findings indicated that
applying latex paint on the surface of gypsum boards significantly diminishes their moisture
buffering capacity [23]. Zhang evaluated the humidity-control capabilities of magnesite
board, diatomaceous earth, and gypsum board. The results revealed that they all possess
varying degrees of humidity-control capabilities, with magnesite board performing the best,
followed by diatomaceous earth, and gypsum board performing poorly [24]. Shahrzad
found that placing gypsum inside concrete walls under higher indoor ventilation rates can
maintain indoor relative humidity at approximately 60% [25]. Although gypsum possesses
certain moisture control capabilities, it presents two limitations in terms of its moisture
absorption and desorption performance. Firstly, within the relative humidity range of
40–70%, gypsum exhibits relatively low equilibrium moisture content, which fails to meet
the demand for substantial moisture absorption within the standard humidity range.
Secondly, gypsum displays a slow rate of moisture absorption and desorption, making it
challenging to promptly respond to dynamic humidity changes.
To enhance the humidity-control performance of gypsum, numerous researchers have
chosen gypsum as the matrix and incorporated other materials to develop gypsum-based
composite materials [26,27]. Jiang employed sepiolite powder activated by calcium chlo-
ride as an additive and incorporated it into gypsum to prepare a composite material. The
adsorption and desorption performance were tested, revealing that the adsorption and
desorption capacity of the samples increased with the increase in the dosage of activated
sepiolite powder. However, with a continuous increase in the content of activated sepiolite
powder, wetting phenomena were observed on the sample surface. Consequently, the
optimal additive content was found to be 20% of activated sepiolite powder [28]. Shang
introduced lithium chloride into gypsum and developed a novel material. The research in-
dicated that this material exhibited good humidity absorption and desorption performance,
with a maximum moisture absorption capacity of 0.410 g/g [29]. Lee added activated
clay into gypsum to fabricate a new gypsum-based composite material. The experimental
results showed that the humidity absorption and desorption performance of the material
Materials 2023, 16, 5211 3 of 16
improved with an increasing amount of clay addition, reaching its peak when the clay
content reached 70% [30]. Shang successfully developed a gypsum-based humidity-control
material by mixing it with adsorbent materials such as plant fiber, kaolin, and activated
carbon [31].
In conclusion, gypsum is a traditional building material with humidity-control proper-
ties, but it has limitations in terms of moisture absorption and desorption performance. The
current focus of research lies on composite humidity-control materials [32,33], but there
has been no study on the preparation of a novel composite material by mixing gypsum
with silica gel. Therefore, in previous studies, the author employed silica gel as a functional
material to modify gypsum and prepare a gypsum–silica gel composite [34]. Through ex-
perimental measurements, the composite material exhibited markedly enhanced moisture
absorption and desorption capacity as well as rate compared to pure gypsum. To further
enhance the humidity-control capabilities of this composite material, we developed a novel
gypsum-based humidity-control material. This was achieved by adding sepiolite powder
activated by calcium chloride at a mass ratio of 20%, based on existing research [28,35]. The
humidity-control performance of the material was then evaluated through experiments and
simulated tests. The study aims to provide a new idea for continuously seeking low-cost
and practical humidity-control building materials suitable for the construction field.
Materials 2023, 16, 5211 the desired amount of distilled water was added, then stirred thoroughly 4 of 16
to achieve
formity. The well-mixed composite slurry was poured into a precast mold with di
sions of 50 × 50 × 5 mm and allowed to solidify. It was then cured for 24 h at a temper
and a relativeofhumidity
50 ± 2 °Cofand
40 a±relative
5%. Thishumidity
resultedofin40 ± 5%.
the This resulted
formation in the formation of the
of the gypsum-based
sum-based
humidity-control humidity-control material.
material.
The raw
The raw materials usedmaterials used inpreparation
in the sample the sampleprocess,
preparation process,
as well as theassamples
well as the sam
employed
employed during during the experimental
the experimental procedure, areprocedure,
illustratedare illustrated
in Figure 1. in Figure 1.
humidity of 80% and 20%, respectively, was maintained for the experiment. The materials
were placed in an air-drying oven to dry at a temperature of 80 ◦ C until the change in
weight did not exceed 0.1% over three consecutive days. The dry materials were placed
in the chamber with a constant relative humidity of 80% to absorb moisture. In contrast,
the materials that had reached the maximum equilibrium moisture absorption at a relative
humidity of 97.4% were placed in the chamber with a constant relative humidity of 20% to
desorb moisture. The chamber was set to 13 ◦ C, 23 ◦ C, and 33 ◦ C, respectively.
To test the effect of environmental relative humidity on the humidity-control per-
formance of gypsum-based humidity-control material, the internal temperature of the
programmable temp&humi chamber was kept at 23 ◦ C. The dry materials were placed
in the chamber to absorb moisture, and the relative humidity inside the chamber was
controlled at a constant level of 50%, 60%, 70%, and 80%, respectively. The materials that
had reached the maximum equilibrium moisture absorption at a relative humidity of 97.4%
Materials 2023, 16, x FOR PEER REVIEWwere placed in the chamber to desorb moisture. Inside the chamber, the relative humidity
5 of 18
was controlled at constant levels of 20%, 30%, 40%, and 50%, respectively.
(a) (b)
Figure 2. Experimental setup (a) design schematic diagram; (b) actual image.
Figure 2. Experimental setup (a) design schematic diagram; (b) actual image.
The moisture content U during the process of moisture adsorption and desorption of
the above material can be calculated using Formula (2),
The moisture content U during the process of moisture adsorption and desorption of
the above material can be calculated using Formula
U = (u −(2),u ) ∗ 100 (2)
1 2
U = (u1 − u2) ∗ 100 (2)
where u1 is the moisture content of the material after adsorption or before desorption (g/g),
where u1 is the moisture content of the material after adsorption or before desorption
u2 is the moisture content of the material before adsorption or after desorption (g/g).
(g/g), u 2 is the moisture content of the material before adsorption or after desorption (g/g).
The actual image showcasing the experimental process of using the programmable
The actual image showcasing the experimental process of using the programmable
temp&humi
temp&humi chamber chamber is illustrated
is illustrated in Figurein3.Figure 3.
Figure
Figure 3. Experimental
3. Experimental processprocess
of using of
theusing the programmable
programmable temp&humitemp&humi
chamber. chamber.
The detailed physical property parameters of each layer in the BESTEST base case
building are presented in Table 2.
The detailed physical property parameters of each layer in the BESTEST base case
building are presented in Table 2.
K U
Construction Material d (m) ρ (kg/m3 ) cp (J/kg·K)
(W/m·K) (W/m2 ·K)
Wooden board 0.01 530 900 0.14 0.474
Wall (from outer layer to Rock wool board 0.066 60 850 0.04 -
inner layer) Concrete 0.1 1400 1000 0.51 -
gypsum-based material - 1000 2250 0.45 -
Cement panel 0.012 1130 840 0.255 0.307
Roof (from outer layer to
Rock wool board 0.066 60 850 0.04 -
inner layer)
gypsum-based material - 1000 2250 0.45 -
Thermal insulating 1 60 850 0.04 0.04
Floor (from outer layer to
layer - - - - -
inner layer)
gypsum-based material - 1000 2250 0.45 -
Window Double glazing unit - - - - 1.99
Table 4 displays the materials utilized in the simulation. Case A studied the influence of
gypsum-based humidity-control material thickness on its regulating humidity effectiveness.
The thickness ranged from 0.01 m to 0.05 m, and the material laying area was 159.6 m2
(internal walls, floor, and ceiling). Case B studied the impact of gypsum-based humidity-
control material laying area on its regulating humidity effectiveness. The material laying
area was 63.6 m2 (internal walls) and 159.6 m2 (internal walls, floor, and ceiling), and
the material thickness was 0.03 m. Finally, Case C acted as the reference group where no
gypsum-based humidity-control material was applied in the room.
Figure 5. Results of (a) continuous dehumidification tests; (b) continuous humidification tests.
Figure 5. results of (a) continuous dehumidification tests; (b) continuous humidification tests.
The results of the intermittent dehumidification and humidification tests of the
The resultshumidity-control
gypsum-based of the intermittentmaterial
dehumidification
are shownand humidification
in Figure 6. Figure tests
6a of the gyp-
shows the
results of intermittent dehumidification tests. These results reveal that there is noresults
sum-based humidity-control material are shown in Figure 6. Figure 6a shows the atten-
of intermittent
uation dehumidification
in the dehumidification tests. of
ability These results reveal
the material duringthat
thethere
threeisdehumidification
no attenuation in
the dehumidification
tests. ability inside
The relative humidity of the the
material
box canduring the three
be reduced dehumidification
from 85% to 70% intests. The
130, 170,
relative
and humidity
100 min inside
for the first,the box can
second, andbethird
reduced from 85% to 70%
dehumidification, in 130, 170,Additionally,
respectively. and 100 min
forthree
all the first, second, and third
dehumidification dehumidification,
tests achieve a stabilizedrespectively. Additionally,
relative humidity of 65% ±all2% three de-
within
humidification tests achieve a stabilized relative humidity of 65% ± 2%
200 min. Figure 6b shows the results of intermittent humidification tests. These results within 200 min.
Figure 6b shows
demonstrate thatthe results
there of no
is also intermittent
attenuation humidification tests. These
in the humidification results
ability demonstrate
of the material
during the three humidification tests. The relative humidity can be increased from 25% to
40% in 100, 150, and 110 min for the first, second, and third humidification, respectively.
Additionally, all three humidification tests can stabilize the relative humidity at 43% ± 2%
within 200 min.
Figure 6. Results of (a) intermittent dehumidification tests; (b) intermittent humidification tests.
Figure 6. results of (a) intermittent dehumidification tests; (b) intermittent humidification tests.
Figure 8 illustrates the absorption and desorption moisture content variations of gyp-
sum-based humidity control under different ambient relative humidities. As depicted in
isothermal moisture absorption and desorption test was conducted. Figure 9 indicated
Figure 8a, the material’s moisture absorption content was augmented by 6% upon an in-
that the gypsum-based humidity-control material exhibited significantly superior moisture
crease in relative humidity from 50% to 80%. This increase culminated at 15.88% at a rel-
absorption and desorption performance compared to the other two materials. The humidity-
ative humidity of 80%. As demonstrated in Figure 8b, the material’s moisture desorption
control performance ranking was determined as follows: gypsum-based humidity-control
content was augmented by 6% upon a decline in relative humidity from 50% to 20%. This
material > gypsum–silica gel humidity-control material > pure gypsum. The maximum
increase culminated at 9.02% at a relative humidity of 20%. The experimental outcomes
equilibrium moisture content of the gypsum-based humidity-control material was
evince that the ambient relative humidity engenders an influence on both moisture ab-
0.225 g/g at 97.4% relative humidity. This value exceeded that of the gypsum–silica
sorption and desorption content of the material. Additionally, the greater the gap between
gel humidity-control material by 1.4 times and pure gypsum by 4.5 times. Incorporating
the ambient
sepiolite relative
powder humidity
activated by and the internal
calcium chloridemoisture
resultedcontent of the
in further material, theofmore
enhancement the
superior its performance in regulating moisture.
adsorption and desorption capacity of gypsum. This improvement led to better humidity-
control performance compared to the gypsum–silica gel humidity-control material.
moisture absorption and desorption performance compared to the other two materials.
The humidity-control performance ranking was determined as follows: gypsum-based
humidity-control material > gypsum–silica gel humidity-control material > pure gypsum.
The maximum equilibrium moisture content of the gypsum-based humidity-control ma-
terial was 0.225 g/g at 97.4% relative humidity. This value exceeded that of the gypsum–
silica gel humidity-control material by 1.4 times and pure gypsum by 4.5 times. Incorpo-
rating sepiolite powder activated by calcium chloride resulted in further enhancement of
the adsorption and desorption capacity of gypsum. This improvement led to better hu-
midity-control performance compared to the gypsum–silica gel humidity-control mate-
rial.
Figure 8. The impact of relative humidities on the (a) moisture absorption; (b) moisture desorption.
Figure 8. The impact of relative humidities on the (a) moisture absorption; (b) moisture desorp-
tion.
Figure 10. The impact of material thickness on (a) indoor temperature; (b) indoor relative humidity.
Figure 10. The impact of material thickness on (a) indoor temperature; (b) indoor relative humid-
ity.
Based on the simulation results, the optimal thickness value of the material cannot
be determined solely by changes in indoor air parameters. However, a specific thickness
Based on the simulation results, the optimal thickness value of the material cannot be
value needs to be determined in subsequent simulations. Figure 11 shows the energy
determined solely by changes in indoor air parameters. However, a specific thickness
consumption of the room with different thickness materials laid on the inside of the room.
value needs to be determined in subsequent simulations. Figure 11 shows the energy con-
As apparent from Figure 11, as the laying thickness increases, energy consumption shows a
sumption of the room with different thickness materials laid on the inside of the room. As
significant downward trend. It is worth noting that when the laying thickness is 0.03 m,
apparent from Figure 11, as the laying thickness increases, energy consumption2 shows a
0.04 m, and 0.05 m, the energy consumption is relatively close, at 89 ± 1 kwh/m , which is
significant downward trend. It is worth noting that when the laying thickness is 0.03 m,
significantly better than the energy consumption of 0.01 m and 0.02 m. Compared with
0.04 m, and 0.05 m, the energy consumption is relatively close, at 89 ± 1 kwh/m2, which is
laying thicknesses of 0.01 m and 0.02 m, energy efficiency has been improved by 7.25% and
significantly better than the energy consumption of 0.01 m and 0.02 m. Compared with
laying thicknesses of 0.01 m and 0.02 m, energy efficiency has been improved by 7.25%
and 3.17%, respectively. Considering economic factors, we choose 0.03 m as the laying
thickness for subsequent simulations.
Materials 2023, 16, x FOR PEER REVIEW 13 of 18
Materials 2023, 16, 5211 12 of 16
3.17%, respectively. Considering economic factors, we choose 0.03 m as the laying thickness
for subsequent simulations.
Figure 12. The impact of material area on (a) indoor temperature; (b) indoor relative humidity.
Figure 12. The impact of material area on (a) indoor temperature; (b) indoor relative humidity.
Figure 12. The impact of material area on (a) indoor temperature; (b) indoor relative humidity.
Materials 2023, 16, 5211 13 of 16
Table 6. Annual energy consumption and energy saving of different cities in office buildings.
Case ID
City Load and Efficiency
Reference CaseB.2
4. Discussion
Through the analysis of experimental results, it was found that intermittent dehu-
midification and humidification have shown more beneficial long-term performance for
the material compared to continuous dehumidification and humidification. Moreover,
although high temperature can promote the desorption process of gypsum-based humidity-
control material, its desorption capacity is still limited under continuously high-humidity
conditions. In contrast to temperature, relative humidity has a more significant impact on
the material’s humidity-control performance.
The simulation results also confirmed the findings. In climates characterized by
sustained high temperature and humidity, such as Xiamen, outdoor high temperature
increases the accumulated heat load on the material. Additionally, outdoor high humidity
hinders the desorption process, resulting in suboptimal discharge of internal moisture.
Conversely, in regions with greater fluctuations in temperature and relative humidity
throughout the year, such as Beijing, Paris, and Atlanta, the material exhibits excellent
energy-saving performance.
To better elucidate this finding, Xiamen was taken as an example to categorize the im-
pact of gypsum-based humidity-control material on annual building energy consumption
according to the seasons: spring, summer, autumn, and winter. The results are presented in
Figure 13. During spring, it can be observed that there is a large temperature and relative
humidity difference between daytime and nighttime. The temperature is higher during
the day, and the relative humidity is lower. Under this circumstance, the material can
absorb the heat from the surrounding environment by releasing the moisture stored in
the internal capillary pores, thereby effectively reducing the indoor temperature. Con-
versely, at night, the temperature drops, and the relative humidity increases, allowing the
material to absorb moisture from the air that condenses inside the material and releases
heat, leading to an increase in indoor temperature. Consequently, this material exhibits
excellent energy-saving performance during spring. During summer, due to the continuous
Materials 2023, 16, x FOR PEER REVIEW 15 of 18
Figure 13. Energy consumption of Xiamen office buildings in (a) spring, (b) summer, (c) autumn, and
Figure 13. Energy consumption of Xiamen office buildings in (a) spring, (b) summer, (c) autumn,
and(d)
(d)winter.
winter.
5. Conclusions
5. Conclusions
To To improve
improve the humidity-control
the humidity-control performance
performance of traditional
of traditional buildingand
building materials materials and
augment
augment theirtheir
efficacyefficacy in regulating
in regulating indoorhumidity,
indoor relative relative this
humidity, this study se-
study incorporated incorporated
sepiolite
piolite powder powder activated
activated bychloride
by calcium calciuminto
chloride into gypsum–silica
gypsum–silica gel humidity-control
gel humidity-control ma-
material
terial to prepare
to prepare a new type a new type of gypsum-based
of gypsum-based humidity-controlhumidity-control
material. Through material.
exper- Through
imental and simulation
experimental studies, thestudies,
and simulation following main
the conclusions
following mainwere drawn: were drawn:
conclusions
(1) (1)
Gypsum-based
Gypsum-based humidity-control material
humidity-control exhibitsexhibits
material the ability
theto absorb
ability tomoisture
absorb moisture in
in high-humidity
high-humidity environments and desorb moisture in low-humidity environments.
environments and desorb moisture in low-humidity environments. How-
However,
ever, the thematerial’s
material’s humidity-control
humidity-control capacity decreases
capacity over time
decreases during
over time continuous
during continuous
dehumidification or humidification. Therefore, intermittent dehumidification and humid-
dehumidification or humidification. Therefore, intermittent dehumidification and humidi-
ification are more conducive to maintaining relative humidity stability for extended peri-
fication are more conducive to maintaining relative humidity stability for extended periods
ods of time.
of time.
(2) The moisture absorption content of the gypsum-based humidity-control material
is minimally influenced by changes in environmental temperatures, while its moisture
desorption content is noticeably affected. On the other hand, variations in relative humidity
impact both the moisture adsorption and desorption content of the material. The larger the
discrepancy between environmental relative humidity and the internal moisture content of
the material, the greater the effectiveness of the material’s humidity-control performance.
Materials 2023, 16, 5211 15 of 16
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