Abuljadayel for Contracting and Maintenance

METHOD Document Ref.

Rev. 0 Page 1 of 12
STATEMENT JSW-AJ-OMRD-MST-CI-0013
(Grouting Injection) METHOD STATEMENT

STORM WATER DRAINAGE SOLUTIONS

OLD MAKKAH ROAD

(Grouting Injection)

METHOD STATEMENT
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STATEMENT JSW-AJ-OMRD-MST-CI-0013
(Grouting Injection) METHOD STATEMENT

Issue Status & Description

 Issued for Review/Approval  Issued for use
Prepared by Approved by
Document Ref. Rev Issue Date Quality Projects
Section Manager
JSW-AJ-OMRD-MST-CI- 0 23/12/2024 Eng /Ibrahim Elbeltagy Eng / Abdullah Bin
0013 Bakr
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STATEMENT JSW-AJ-OMRD-MST-CI-0013
(Grouting Injection) METHOD STATEMENT

LIST OF CONTENTS
Page
1.0 PURPOSE............................................................................................................4

2.0 SCOPE..................................................................................................................4

3.0 DOCUMENT CONTROL..................................................................................4

4.0 DEFINITIONS, TERMS AND ABBREVIATIONS........................................5

5.0 RESPONSIBILITY.............................................................................................6

6.0 REFERENCES....................................................................................................7

7 Grouting Injection 78
7.1 Work Preparation...............................................................................................8

7.2 Work Execution................................................................................................7.3

Work Inspection................................................................................................11
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STATEMENT JSW-AJ-OMRD-MST-CI-0013
(Grouting Injection) METHOD STATEMENT

1.0 PURPOSE

1.1 The following method statement describes the procedures to be followed in the
Grouting work for Drainage Solutions for old Makkah road .
1.2 Project in accordance with the specifications, approved drawings, and applicable
standards.

2.0 SCOPE

This method statement outlines the procedures and requirements for performing soil
injection (grouting) works for improving the strength, stability, and permeability of
soil. This includes the preparation, execution, monitoring, and post-grouting
evaluation stages of the grouting process.

- The scope of work in soil injection may include several key aspects, such as:

1. Site Study and Geotechnical Analysis: Examining the soil at the site to understand
its type, groundwater conditions, and consistency.
2. Determining Injection Depth and Locations: Identifying where and at what depth
the soil will be injected, based on geotechnical studies.
3. Tools and Techniques Used: Selecting the right injection tools, such as injection
pumps, and determining the appropriate technique (e.g., cement injection or chemical
grouting).
4. Monitoring and Performance Follow-up: After the injection process, tests are
conducted to monitor the effectiveness of the injection and the improvement of the
soil's properties.

3.0 DOCUMENT CONTROL

3.1 This procedure is a controlled document as required by the Project related Policy and
issued in accordance with Drainage Solutions for old Makkah road Project Control of
Documents and Data.

3.2 Revisions of this document will be issued in accordance with Drainage Solutions for
old Makkah road.

3.3 Project Documents Control Procedures (Control of Documents and Data) when the
main text changes or when an appendix i s added.
Revised appendices for substitution will be issued separately and, where
appropriate, will include a separate schedule of contents.
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STATEMENT JSW-AJ-OMRD-MST-CI-0013
(Grouting Injection) METHOD STATEMENT

3.3 Document revision and appendix issue status are shown in the Project Register of
Management System Documents, a copy of which may be obtained from the QA/QC
Section upon request.

4.0 DEFINITIONS, TERMS AND ABBREVIATIONS

4.1 Excavation: means any man-made cut, cavity, trench, or depression in an earth
surface, formed by earth removal.
4.2 Faces or Sides: means the vertical or inclined earth surfaces formed as a result of
excavation work.
4.3 Failure: means the breakage, displacement, or permanent deformation of a
structural member or connection s as to reduce its structural
integrity and its supportive capabilities.
4.4 Kick out: means the accidental release or failure of a cross brace.
4.5 Protective system: means a method of protecting employees from cave-ins, from
material that could fall or roll from an excavation face or into an
excavation, or from the collapse of adjacent structures.
Protective systems include support systems, sloping and
benching systems, shield systems, and other systems that provide
the necessary protection.
4.6 Sheeting: means the members of a shoring system that retain the earth in
position and in turn are supported by other members of the
shoring system.
4.7 Shield (Shield system): means a structure that is able to withstand the forces imposed
on it by a cave-in and thereby protect employees within the
structure. Shields can be permanent structures or can be designed
to be portable and moved along as work progresses. Additionally,
shields can be either pre-manufactured or job-built in accordance
with a detailed design that is prepared by the Contractor and
approved by the Engineer. Shields used in trenches are usually
referred to as "trench boxes" or "trench shields."
4.8 Shoring (Shoring system): means a structure such as a metal hydraulic, mechanical
or timber shoring system that supports the sides of an excavation
and which is designed to prevent cave-ins.
4.9 Sloping (Sloping system): means a method of protecting employees from cave-ins
by excavating to form sides of an excavation that are inclined
away from the excavation so as to prevent cave-ins. The angle
incline required to prevent a cave-in varies with differences in
such factors as the soil type, environmental conditions of
exposure, and application of surcharge loads.
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STATEMENT JSW-AJ-OMRD-MST-CI-0013
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4.10 Support system: means a structure such as underpinning, bracing, or shoring,

which provides support to an adjacent structure. underground
installation, or the sides of an excavation.

4.11 Trench: means a narrow excavation (in relation to its length) made below
the surface of the ground. In general, the depth is greater than the
width, but the width of a trench (measured at the bottom) is not
greater than 15 feet (4.6 m). If forms or other structures are
installed or constructed in an excavation so as to reduce the
dimension measured from the forms or structure to the side of the
excavation to 15 feet (4.6 m) or less (measured at the bottom of
the excavation), the excavation is considered to be a trench.
4.12 Underground installations: mean the estimated location of utility installations, such
as sewer, telephone, fuel, electric, water lines, or any other
underground installations that reasonably may be expected to be
encountered during excavation work, shall be determined prior to
opening an excavation.

4.13 The Client : Refers to Jeddah Municipality, the owner of the project.
4.14 The Engineer : Refer to the organization that is appointed by Jeddah
Municipality to review all submittals, drawings…etc., and
supervise the construction and all the site works, referring to
Louis Berger (LB).

4.15 The Contractor (AJ): means the organization that is appointed by Jeddah
Municipality to construct the project(s) as per the signed Contract,
referring to Abuljadayel Co. for Contracting & Maintenance
LTD.

5.0 RESPONSIBILITY

5.1 The project manager has overall responsibility for the implementation of this project
procedure. Specific responsibilities have been assigned to members of the project
management team as described below.
5.2 The site manager through his civil execution team is responsible for executing the as per
the approved drawings and within the requested quality by the Contract.

5.3 The QA/QC Engineer is responsible for the preparation/reviewing of this procedure, its
amendment, controlled distribution and verifying proper implementation.
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(Grouting Injection) METHOD STATEMENT

6.0 REFERENCES

 Contract Specification
 Approved Drawing
 Jeddah Municipality PMO Quality Plan
 Jeddah Municipality Quality Inspection Guide

7. PROCEDURES
7.1 Temporary Diversion of Water Ingress

7.1.1 Preparation

Site Preparation

 Perform a site inspection to ensure all safety measures are in place.

 Verify equipment, materials, and personnel are ready for the work.
 Prepare the grout mix as per the design specifications.
 Set up the grout injection equipment and check for proper functioning.

The minor affected area on the inner side of diaphragm wall joints or water leaky
concrete area will be thoroughly cleaned in order to expose the extent of the opening.

7.1.2 Application

22mm diameter holes will be drilled into the affected area with at the vertical or
horizontal spacing of approximately 500mm each. These spacing may vary according
to the vertical or horizontal extent of the affected area.

Grouting hoses of dimensions 21mm diameter by 600mm length, will be inserted into
the performed holes and the annulus sealed. The water will be diverted through the
grouting hoses.

7.1.3 Materials & Equipment

The items of equipment necessary to execute this procedure are as the follows:

a) Electrical Hilti Drill and Bits

b) Grouting hose.
c) Hands tools.
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7.2 Hand Applied Patching Repaired Works

7.2.1 Preparation

After this ingress water successfully diverted through the grouting hoses, the affected
area of diaphragm wall joints water leaky concrete area will be patched and repaired.

7.2.2 Application

Bonding agent or repair mortar will be used to hand patch the affected area of the
diaphragm wall.

7.2.3 Material

The technical details and datasheets of the required material will be provided
accordingly.

-Cement will be bagged O.P.C. Mixing water will be use clean sweet water.

7.2.4 Equipment

The equipment necessary to execute this procedure are as the following:

a) Mixer.

b) Hand tools.

C) Drilling Rig with Drill Rods & Bits.

d) Grout Pump (max 400 bar pressure capacity.
e) Grout mixer (min 1m³).

7.2.5 Refinishing

All the resulting overspill of the mortar will be cleaned from the panel surface.

The affected area of the joint and concrete will be faced with neat cement mortar to
protect the works.

7.2.6 Sealing of Exposed Joints & Seepage area with Neat Cement Grout with high
pressure grouting system (Outside of the Diaphragm Wall Surface-Earth Side

7.2.7 Preparation
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The points for the vertical grouting holes which are required will be at the outside
the diaphragm wall working platform and the outer surface of the diaphragm panel
joint or panel location.

7.3 Pre Drilling & Grouting

First Step

Each Borehole will be drilled down to required depth given to using drilling Rig, Drill rods and
Drill bits with dia 80-110mm Flushing fluid (low w/c mixture) is pumped from injection pump
through the Flushing head and the drill rods The pressure will be max 30-40 bar.
During the drilling, the verticality and pump pressure should be fully under control and any
deviation changes must be avoided.
Existing cavities can be encountered.
The pressure grouting will start from the bottom of borehole up to required grouting top level.

Second Step

Depending on the required thickness of grouting columns, the cutting of soil with following
injection of the grout (grout mix w/c max1:1, normal 100Kg of cement to 50liters of water)
will start by injection with approx. between 200-300 bar. The grout is going to be injected
at high velocity, which enables the grouting process to destroy the natural matrix of the soil
and creates a mixing of the grout with in situ soils.
The matrix of the soil is cut, mixed and filled.
To reach a longer range of the cutting, the two phase’s system is supported by air covering
of the jet stream.

After the injection of the required thickness and area, the process of grouting is finalized.
The rig has to be shifted to the next location (the sequence of the grouting will be followed:
1st hole finish after shifting 2.8 meter to the next hole then go back to the 2nd hole and the
procedure will start again.
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7.4 Safety and Environmental Measures

 Ensure that all personnel are equipped with the necessary PPE (helmets, gloves,
goggles, etc.).
 Ensure that all safety barriers are in place around the grouting site.
 Monitor the environmental impact, ensuring that grout does not seep into unwanted
areas (e.g., nearby water bodies).
 Properly dispose of any leftover grout and chemicals in compliance with local
regulations.

.
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(Grouting Injection) METHOD STATEMENT

7.5 Work Inspection

7.5.1AJ is going to issue to the supervisor consultant (LB) WIR –using the standard forms
provided by LB-within appropriate time prior to the required inspection. The WIR define the
area that is being excavated.
7.5.2The trench is going to be inspected by the supervisor consultant (LB) to make sure it is
clean and free of deleterious prior to AJ commencing works taking any necessary
photographs to record the trench condition.

8.0 Records

8.1 Inspection records generated by this procedure are to be managed in accordance with
the project procedure for the Control of Quality Records.

8.2 Records of monitoring, analysis and improvement shall be maintained on site

throughout the contract period, following which they shall be passed to the Corporate
Quality Department. Such records shall be maintained for a minimum period of 3
years;

- - END OF TEXT -
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(Grouting Injection) METHOD STATEMENT

Risk assessment
 Risk Assessment For grouting (injection)
Project Name Old Makkah Road Project Location / Office: Jeddah, OLD MAKKA ROAD

Activity Undertaken: Date and Time Risk Assessment

grouting (injection)
Revision: Completed: 23/12/2024

Developed By: Eng / Mohammed Mujeeb Position: HSE Engineer Date: 23/12/2024
Reviewed By: Eng / Ibrahim Elbeltagy Position: QC Engineer Date: 23/12/2024
Approved By: Eng.Abdullah Bin Bakur Position: Project Manager Date: 23/12/2024

(A) Persons at Risk (Affected Groups)

A: Employees involved with task / activity B: Employees not involved in task / C: Contractors / Sub-contractors
activity
D: Office / Project Visitors E: Members of the Public

Risk Rating (R/R) Likelihood (L) Severity / Consequence (S)

1 = Very low or very unlikely 1 = No injury or illness
2 = Unlikely 2 = Minor / First Aid injury or illness
3 = Likely 3 = “3 Day” injury or illness
4 = Very Likely 4 = Major injury or illness
5 = Almost Certain 5 = Fatality, disabling injury etc.

Risk Rating Action Scale

01 - 05 Low Risk No further action required
06 – 10 Medium Risk SSOW / Review Method
11 – 20 High Risk Permit System / SSOW / Review Method
21 – 25 Intolerable Risk Permit System / SSOW / Review Method
Simple Five Steps to develop your risk assessment:

Step 1 – You need to identify hazards (something with the potential to harm someone or something).

Step 2 – Decide who is going to be harmed and how (enter letter from persons affected above i.e. Member of Public).

Step 3 – Evaluate the risk (using Likelihood & Severity/Consequence scale 1-5 for each multiply together to obtain risk rating. Step 4 -
Introduce control measures to prevent harm occurring, record your findings and communicate to all employee.

Step 5 – Review your risk assessment as needed i.e. environment changes, work method changes.
 Risk Assessment For grouting (injection)
Activity Hazard To Whom L S R1 Control Measures Additional Control L S R2 Responsible
Will affects Measures person

Ensure driver is competent

person. Valid SAG License.
Conduct Pre start TBT, Ensure use of
Project
Mobilization of  Traffic accident  Operators Training and induction. proper PPE's
manager
Follow instruction of traffic
Equipment,  Property damage  Workers Site Engineer
Tools and
4 3 12 department working under full 2 3 6 HSE-Team
 Fall objects  Public Mobilized equipment / tools supervision from
workers Site
must be tie properly. HSE & site
Supervisor
Used appropriate PPE engineers
Use one way route for
vehicle.
 Risk Assessment For grouting (injection)

 Ensure work area is clear

and well-lit
 Use non slip footwear
 Provide training on manual
 Ensure all personal
handling safety
wear mandatory
 Erect clear warning signs
 Heat Stress PPEs ( helmet –
and barriers
 Personal  Workers
gloves – safety
 Legs of tripod to be
injury due to shoes – high
 Operators
securely bedded into  Project
slip/trip/fall visibility clothes )
Survey ground and mercury manager
 Survey 2 3 6  working under full 1 3 3 
setup  Supervisor Accuracy to be checked. Site Engineer
equipment supervision from 
 No activity during wind or HSE-Team
falls due to  Public sand storm
HSE & site
 Site Supervisor
wind or hit engineers
 No vehicles allowed within
 Eye injury  Tool Box Talks
area
before start
 No lone working
working
 Provision and use of
appropriate PPE
 Suitable training &
Supervision
 Risk Assessment For grouting (injection)

 Ensure Equipment in good

condition and inspected
from 3rd party and color
coded
 Noise exposure
 Blind spots while  Use hearing protection (Ear
slewing and
reversing.
muffs or Ear Plugs)
 Hitting  Implement engineering Ensure use of proper
 Crushing control to minimize noise PPE's
 Run over persons  workers  Inspect all hand tools prior
 Rolling over on to use. working under full
- Drilling uneven ground.  supervisors  Well trained and 3rd Party supervision from HSE & Project manager
- Machinery  Overturning. 4 3 12 certified Operators, site engineers 2 3 6 Site Engineer
  Engineers
Movement Oil spills  Beacons and Alarms to be HSE-Team
 underground  visitors fitted in equipment. Tool Box Talks Site Supervisor
utilities
 Keep clear of swing area of
 Personnel Trainings
Machinery and barriers
Injuries.
 Property
around it
Damage.  Ensure no person is nearby
 Fractures. before moving.
 The 3rd Party Certificates
shall be made available in
the machinery for reference.
 Regular maintenance of
equipment
 Risk Assessment For grouting (injection)

 Ensure SDS for chemicals

is providing and measures
shall be taken as per SDS.
 Training all personal about
SDS
 Eye, skin contact  Use adequate PPEs as
 Noise SDS mentioned  Ensure use of  Project
 slips and falls  Workers  Daily equipment checklist proper PPE's manager
 irritation  Supervisor shall be maintained   Site
Concrete  chemical
Work
s 4 3 12  Provide water to wash for  working under full 1 3 3 Engineer
exposure
 inhalation hazards
 Engineers emergency supervision from  HSE-Team
dust  visitors  Maintain clear access HSE & site  Site
 skin burns routs engineers Supervisor
 Use non slip footwear and
protection from cement
 Training & Supervision
 Tool box talks
 Good housekeeping
practices
 Risk Assessment For grouting (injection)

 All concrete pumps to be 3rd

party inspected
 Moving parts
 All vehicles to comply with
 Plant failure legislation in respect of
 Hazardous  workers Ensure use of proper
registration and testing
 supervisors PPE's Project manager
Use of chemicals  All equipment is to be
 Site Engineer
concrete Fire  Effected the 4 3 12 inspected by a competent
working under full 1 3 3 HSE-Team
pumps  Overturning environment person prior to use.
 Operator has Valid license / supervision from HSE & Site Supervisor
 Effected the  operators certification site engineers
environment  Exclusion zone created around
 operators working concrete pump
 Risk Assessment For grouting (injection)

 Heavy loads
 Uneven loads  Consider 2-person lift
Ensure use of proper
 Poor  No stacking above
Techniques. PPE's Project manager
 workers
shoulder level.
Manual Site Engineer
 Pinch Points 3 3 9  Tool Box Talks ref: 1 3 3
Handling  supervisors working under full HSE-Team
 Back Pain, manual handling.
supervision from HSE & Site Supervisor
 Muscular  Selection and use of site engineers
Pain. appropriate PPE
 Hand Injuries.
 Risk Assessment For grouting (injection)

Cleanup work area after every

work.
Project manager
Dispose of waste in designated
Immediately report and Site Engineer
 Slip, trip, fall  Workers bins for
2 3 6 clean up spills and 1 3 3 HSE-Team
Housekeeping wood/metal/plastic/paper.
Injuries  Supervisor Restore work area as per plan
leaks. Site Supervisor
after completion of work.
 Risk Assessment For grouting (injection)

Authority Matrix:

Name & Designation Signature Date

Eng. Mohammed Mujeeb/ HSE Engineer 23/12/2024

Eng.Ibrahim Elbeltagy / QC Engineer 23/12/2024

Eng. Abdullah Bin Bakr / Project Manager 23/12/2024

OLD MAKKAH ROAD

ITP rev 00

for grouting ( injection )

 INSPECTION AND TEST PLAN
FOR WADI ASHEER

Project : Drainage Solutions for old makkah road

Consultant : Louis Berger H - Hold Point W - Witness Point AJ - Contractor WP - PMO
Contractor : Abuljadayel Co. for Contracting and Maintenance. S - Surveillance R - Record Review LB - CSC ITL - Third party

Inspection / Test Requirements Responsibilities

Project Specifications / Reference Test Required Demonstrated Evidence
SN Activity Description Acceptance Criteria
Codes / Drawings, etc. Test or Inspection (ITL / Supplier) Report / Checklist
Stage / Frequency AJ LB WP
Performed

1 Submittals

PMO Procedures - Quality

Submittal of Inspection Test Plan and Method Management Plan Prior to
1.1 Review/ Check N/A Document Submittal by LB H R R Submittal Form
Statements JSWM Specification Section 01 43 Construction work
00 Part 1.06 C

PMO Procedures - Quality Prior to

1.2 Shop Drawings Submission Review/ Check N/A Document Submittal Approved LB H R S Submittal Form
Management Plan Construction work

17 Grouting WORK (soil injection)

Project specifications Site clear of obstructions, safety Submittal Form

17.2 Drilling and Injection Hole Preparation Visual Inspection Once before grouting AJ CHECK W W S
Section 35 70 00 part 7 measures in place /checklist/ WIR

Project specifications Ongoing during Injection pressure and volume Submittal Form
17.3 Grouting Injection Visual Inspection AJ CHECK w W S
Section 35 70 00 part 7 drilling within specified range /checklist/ WIR

LEGEND: N/A- Not Applicable, H - Hold Point, W - Witness Point, R - Review, S - Surveillance, T - Test. Page 1 of 2
 INSPECTION AND TEST PLAN
FOR WADI ASHEER

Project : Drainage Solutions for old makkah road

Consultant : Louis Berger H - Hold Point W - Witness Point AJ - Contractor WP - PMO
Contractor : Abuljadayel Co. for Contracting and Maintenance. S - Surveillance R - Record Review LB - CSC ITL - Third party

Inspection / Test Requirements Responsibilities

Project Specifications / Reference Test Required Demonstrated Evidence
SN Activity Description Acceptance Criteria
Codes / Drawings, etc. Test or Inspection (ITL / Supplier) Report / Checklist
Stage / Frequency AJ LB WP
Performed

Project specifications Once after Submittal Form

17.4 Final Inspection Visual Inspection AJ CHECK injection points sealed, no voids H S S
Section 35 70 00 part 7 completion /checklist/ WIR

LEGEND: N/A- Not Applicable, H - Hold Point, W - Witness Point, R - Review, S - Surveillance, T - Test. Page 2 of 2