Castle Rack 6k
Castle Rack 6k
The UPS models that are covered in this manual are intended for installation in
an environment within 0 to 50°C, free of conductive contaminant.
Certification standards
• Safety: EN 62040-1
• EMC: IEC/EN 62040-2
• IEC 61000-4-2 (ESD): level 3.
• IEC 61000-4-3 (Radiated field): level 3.
• IEC 61000-4-4 (EFT): level 4.
• IEC 61000-4-5 (Fast transients): level 4.
• IEC 61000-4-6 (Electromagnetic field): level 3.
• IEC 61000-4-8 (Conducted magnetic field): level 4.
• Performance: IEC/EN 62040-3
Special symbols
The following are examples of symbols used on the UPS or accessories to alert you
to important information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric
shock symbol.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.
Before installing your UPS, please read the booklet presenting the safety
instructions. Then follow the indications in this manual.
Substances
This product does not contain CFCs, HCFCs or asbestos.
Packing
To improve waste treatment and facilitate recycling, separate the various
packing components.
• The cardboard we use comprises over 50% of recycled cardboard.
• Sacks and bags are made of polyethylene.
• Packing materials are recyclable and bear the appropriate identification
symbol
Materials Abbreviations Number in
the symbols
Polyethylene terephthalat PET 01
High-density polyethylene HDPE 02
Polyvinyl chloride PVC 03
Low-density polyethylene LDPE 04
Polypropylene PP 05
Polystyrene PS 06
Follow all local regulations for the disposal of packing materials.
Product
The product is made up of recyclable materials.
Dismantling and destruction must take place in compliance with all local
regulations concerning waste. At the end of its service life, the product must be
transported to a processing center for electrical and electronic waste.
Battery
The product contains lead-acid batteries that must be processed according to
applicable local regulations concerning batteries.
The battery may be removed to comply with regulations and in view of correct
disposal.
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1.2 Electronic equipment protection
The uninterruptible power system (UPS) protects your sensitive electronic
equipment from the most common power problems, including power failures,
power sags, power surges, brownouts, line noise, high voltage spikes,
frequency variations, switching transients, and harmonic distortion.
Power outages may occur unexpected, and the power quality will be erratic.
These power problems have the potential to corrupt critical data, destroy
unsaved work sessions, and damage hardware - causing hours of lost
productivity and expensive repairs.
With the UPS, you can safely eliminate the effects of power disturbances and
guard the integrity of your equipment. Providing outstanding performance and
reliability, UPS’s unique benefits include:
True online double-conversion technology with high power density, utility
frequency independence, and generator compatibility.
Selectable High Efficiency mode of operation.
Standard communication options: one RS232 communication port, one
USB communication port, one dry in port and dry out port.
Optional connectivity cards with enhanced communication capabilities.
Firmware that is easily upgradable without a service call.
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2. Presentation
2.1 Front panel
6K/6KS/10K/10KS UPS
EBM
2.2 Rear panels
6K/6KS/10K/10KS
EBM
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1. Intelligent slot
2. USB
3. Dry IN/OUT
4. RS232
5. EPO
6. RJ11 (connect to PDU, only for RT model)
7. Parallel card (optional)
8. Output breaker
9. Output socket
10. Input/Output terminal (4pole IPL, IPN, OPL, OPN. PE is screw)
11. Input breaker (optional)
12. EBM connector
13. Fuse board cover (replace EBM fuse)
14. EBM plug
15. EBM connector
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3. Installation
It is recommended to move the equipment to the installation site by using a
pallet jack or a truck before unpacking.
The system may be installed only by qualified electricians in accordance with
applicable safety regulations.
The cabinet is heavy, please install it with at least two peoples.
EBM
Note:
The cabinet is heavy, please see spec weight provided on the carton/label.
Do not lift the unit’s front panel and rear panel.
Discard or recycle the packaging in a responsible manner, or store it for future
use.
Packing materials must be disposed in compliance with all local regulations
concerning waste. Recycling symbols are printed on the packing materials to
facilitate sorting.
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3.3 Checking the accessory kit
Verify that the following additional items are included with the unit:
UPS 6K/10K UPS 6KS/10KS EBM
USB cable O O
RS232 cable V V
Parallel cable O O
Dry contractor V V
EPO contractor * *
Ear bracket V V V
Rail kit O O O
User manual V V V
V: standard configuration
*: assembled to unit
O: optional configuration
If you ordered other accessories, please contact with local sale center.
This procedure is suitable for 19 inch rack cabinet installation with a minimum
of 800mm depth.
UPS model
Identify the final position and keep ‘2U’ space for this installing.
Note that you already installed a ‘rail kit’ to rack cabinet for this operation, and
‘1U’ rail kit is recommended to be selected.
EBM model
Identify the final position and keep ‘3U’ space for this installing, and it is
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recommended to be installed below to UPS.
Note that you already installed a ‘rail kit’ to rack cabinet for this operation, and
‘2U’ rail kit is recommended to be selected.
1. Install ‘Ear bracket’ to the unit by the M4 screws(flat head).
2. Slide the unit into ‘rail kit’ and make sure tighten the ‘rack mounting screw’ .
N(L2)
to UPS Normal AC / Bypass AC source
G N(L2) L1
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Model 6K 10K
Output L,N,
6mm^2 (8AWG) 10mm^2(6AWG)
Min conductor cross section
It is recommended that an external isolating device should be installed between
the mains input and UPS as shown in Figure
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2. Connect the AC cable to terminal blocks refer to the indication on rear panel
If you ordered PDU model, please connect the UPS’s terminal blocks from PDU’s
source, detail operation please refer to PDU’s user manual.
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How to install a new parallel UPS system:
1) Before installing a new parallel UPS system, please prepare the input
/output wires, breakers, and a main maintenance mechanical switch or
static switch.
2) Independent battery packs for each UPS.
3) Remove the cover plate of parallel port on the UPS, connect each UPS one
by one with parallel cable, and make sure the cable is screwed tightly.
4) Install ‘cable locker’ to protect the ‘parallel cable’ for each UPS.
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5) Connect the input and output wires and make sure all the breakers are
turned off.
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system will turn to online mode, after these operations, the system will
work normally in parallel mode.
Note: The output wiring requirement as below:
1) If the distance between the UPS and breaker panel is less than 20 meters in
parallel system, the length difference between input and output cable of
the UPSs is required to be less than 20%.
2) If the distance between the UPS and breaker panel is more than 20 meters
in parallel system, the length difference between input and output cable of
the UPSs is required to be less than 5%.
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4) Switch off the main O/P breaker and O/P breaker in the parallel system.
5) Remove the wanted UPS and disconnect cables/wires.
6) Switch on the mains breaker and input breaker of the reserved UPS, make
sure the UPS work in bypass mode.
7) Switch on the O/P breaker and main O/P breaker.
8) Transfer the main maintenance switch or static switch from “BPS” to “UPS”,
and press the button to turn on the UPS, and the UPS will turn on to
online mode.
Caution
While connects battery pack with UPS, please to use standard battery cable
in package. If using additional battery cable, it must follow cable
specification and the maximum length of battery cable 10 meters for
application. If have over 10 meters requests, please contact
distributors/agents for details
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5. Operation
5.1 Control panel
The UPS has a graphical LCD. It provides useful information about the UPS itself,
load status, events, measurements and settings.
BAT.
On The UPS is on Battery mode.
(Orange)
Fault
On The UPS has an active alarm or fault.
(Red)
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The Buzzer definition as below:
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Display Function
Load Information
Battery Information
Buzzer
The icon will be displayed after panel key operation
or serial command mute
Else
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It indicates UPS Brand Logo and UPS system
information .
Silence Press 2s ~ 4s
Test/Silence Press ON/OFF and Test/Silence button at
Setting the same time for 4s or more, enter into
setting function
No Output Mode
Bypass Output Mode
○ ○ ○
ECO Mode
● ● ○
●:Icon display
● ○ ●
○:Icon no display
Note:
ECO mode / CVCF mode and the number of parallel machines: The alarm ID is
not displayed when the UPS works normally without alarm information. The
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two characters under the alarm ID are used to display the ECO mode / CVCF
mode and the number of parallel machines.
If UPS is set to ECO mode, the character is displayed as EO
If UPS is set to CVCF mode, the character is displayed as CF
If the UPS is in the parallel system, the total number of parallel machines will be
displayed. If the UPS is in the parallel system and is set to CVCF mode, the
numbers of CF and parallel machines will be displayed alternately and will
alternate once every two seconds
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Pressing button continuously for more than 1 second, the buzzer will beep
for300ms, UPS starts to turn on.
A few seconds later, the UPS turns into Battery mode. If the utility power comes
back, the UPS will transfer to Line mode without output interruption of the
UPS.
UPS shutdown with utility
To shut down the UPS with utility:
Pressing button continuously for more than 3 seconds and the buzzer will
beep 300ms. After that, the UPS will turn into Bypass mode at once.
When completing the above action, UPS output voltage is still present. In order
to cut off the UPS output, simply cut off the utility power supply. A few seconds
later, the ups will shut down and no output voltage is available from the UPS
output terminal.
UPS shutdown without utility
To shut down the UPS without utility:
To power off the UPS by pressing button continuously for more than 3
second, and the buzzer will beep for 300ms. The UPS will cut off the output at
once.
A few seconds later, the ups will shut down and no voltage is available from the
UPS output.
5.6 LCD operation
The UPS can make some settings via the LCD, including:
1> ECO Setting
The ECO mode ("EO") can be set to on / off. When set to enabled, the UPS can
operate in ECO mode to power the load. When set to disable, the UPS operates In
normal mains mode for the load power supply, the default is not enabled.
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normal mains mode for the load power supply, the default is not enabled.
Note: Only one of ECO and CVCF can be set to enable. CVCF is automatically set to
disabled when ECO is set to Enabled. ECO is automatically set to Disabled when CVCF
is set to Enable.
Setting Step
Step 1:When the two keys are pressed at the same time for more than 4s (press
the test key first, and then press the on / off key), the UPS enters into the
setting mode and the contents to be set (EO / CF / CH) are displayed to display
the corresponding Option.
Step 2: Set mode, press the power button to select the content to be set for
more than 0.5s (EO, CF or CH).
Step3: Press the test key 0.5s above, the corresponding setting options start
flashing.
Step4: Press the on/off button 0.5s above, select the corresponding setting
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items (for example, "On" enable, "OF" means not enabled).
Step5: Press the test key 0.5s above, select the corresponding settings and
determine the settings, the setting is completed.
Step6: The two buttons simultaneously press more than 4s or without any key
operation for more than 1 minute, you can exit the setting mode, UPS resume
normal working mode.
NOTE:
The LCD settings must be made when the UPS is not powered on (Standby or
Bypass mode) and the UPS can not be set up after it is powered on.
After entering the setting mode, the key no longer has the power on and off
and other functions. The key operation is used to set and exit the setting mode,
and the key function returns to normal.
6. Communication
6.1 Communication ports
RS232 or USB communication ports
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Dry in & Dry out
Dry in allows remote action to switch On/ switch Off/ maintain bypass the UPS.
When contact changes from closed to open, the UPS is switch On/ switch Off/
maintain bypass the UPS.
I
n
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stallation procedure:
1. Go to the website:
http://www.santak.com
2. Choose the operation system you need and follow the instruction described
on the website to download the software.
When you finish installation, restart your computer, the WinPower software will
appear as a green plug icon located in the system tray, near the clock.
7. UPS maintenance
7.1 Equipment care
For the best preventive maintenance, keep the area around the equipment
clean and dust free. If the atmosphere is very dusty, clean the outside of the
system with a vacuum cleaner.
For full battery life, keep the equipment at an ambient temperature of 25°C
(77°F).
If the UPS requires any type of transportation, verify that the UPS is
disconnected and turned off. The batteries are rated for a 3-5 year service life.
The length of service life varies, depending on the frequency of usage and
ambient temperature. Batteries used beyond expected service life will often
have severely reduced runtimes. Replace batteries at least every 4 years to keep
units running at peak efficiency.
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in less than 3 hours.
However, recommends that the batteries charge for 48 hours after long-term
storage.
If the date has passed and the batteries were never recharged, do not use them.
Contact your service representative.
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Replacing the EBM(s)
The EBM is heavy. Lifting the cabinet into a rack requires two people at least.
If PDU is connected with the UPS, should turn the MBS to bypass and switch off
the input and then replace the EBM(s). If PDU is not connected with the UPS,
should turn off the UPS and then replace the EBM.
8. Troubleshooting
The UPS is designed for durable, automatic operation and also alert you
whenever potential operating problems may occur. Usually the alarms shown
by the control panel do not mean that the output power is affected. Instead,
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they are preventive alarms intended to alert the user.
Events are silent status information that are recorded into the Event log.
Example = "Battery charging".
Alarms are recorded into the Event log and displayed on the LCD status
screen with the logo blinking. Some alarms may be announced by a beep
every 1 second. Example = "Battery low".
Faults are announced by a continuous beep and red LED, recorded into the
Event log. Example = "Out. short circuit".
Use the following troubleshooting chart to determine the UPS alarm condition.
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Power overload Power requirements exceed Remove some of the
Fault (Red) LED is Flash the UPS capacity equipment from the UPS.
2beep every 1 second The UPS continues to
Code: 41 operate, but may switch to
Bypass mode or shut down
if the load increases.
The alarm resets when the
condition becomes
inactive.
UPS over temperature The UPS internal heat sink Clear vents and remove
temperature is too high or a any heat sources. Allow
Fault (Red) LED is On. fan has failed. the UPS to cool. Ensure the
Beep continuous. At the warning level, the UPS airflow around the UPS is
Code: 81 generates the alarm but not restricted. Restart the
remains in the current UPS.
operating state. If the condition continues
If the temperature rises to persist, contact your
another 2°C, the UPS transfers service representative.
to Bypass mode or Standby
mode.
ON Maintenance Bypass UPS was manually commanded Check the maintain bypass
Bypass (Orange) LED is on. to switch to bypass and will switch status
Code: 72 remain in bypass until
commanded out of bypass
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Back feed UPS has a unexpected bypass Transfer to maintenance
Fault (Red) LED is On. current on battery mode bypass and call service.
Beep continuous.
Code: 93
Inv Overload Fault UPS has transferred to bypass The UPS transfers to
Fault (Red) LED is On or fault mode because of Battery mode if supporting
Beep continuous. overload in inverter mode the load.
Code: 42 Remove some of the
equipment from the UPS
Byp Overload Fault UPS has cut off the output and Remove some of the
Fault (Red) LED is On. transferred to fault mode equipment from the UPS
Beep continuous. because of overload in bypass
Code: 43 mode or HE mode.
Output Short Circuit Indicates that the UPS has Remove all the loads. Turn
Fault (Red) LED is On. detected abnormally low off the UPS.
Beep continuous. impedance placed on its Check if UPS output and
Code: 31 output and considers it a short loads is short circuit.
circuit Ensure short circuit is
removed before turning on
again.
Fan Failure Indicates that the fan could not Check fans of UPS
Fault (Red) LED is flash work normally
1 beep every 1 second
Code: 85
BUS Over Voltage Indicates that the UPS get BUS The UPS transfers to
Fault (Red) LED is On. over voltage fault because of Bypass mode if supporting
Beep continuous. BUS. the load
Code: 21
BUS Under Voltage Indicates that the UPS get BUS The UPS transfers to
Fault (Red) LED is On. under voltage fault Bypass mode if supporting
Beep continuous. the load
Code: 22
BUS Unbalance Indicates that the positive BUS The UPS transfers to
Fault (Red) LED is On. voltage and negative BUS Bypass mode if supporting
Beep continuous. voltage are too lopsided to the load
Code: 23 fault
BUS Short Indicates that the BUS voltage Contact your service
Fault (Red) LED is On. decrease very fast representative
Beep continuous.
Code: 24
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BUS Softstart Fail Indicates that the BUS could Contact your service
Fault (Red) LED is On. not soft start successfully representative
Beep continuous.
Code: 25
Inv Over Voltage Indicates that the UPS get The UPS transfers to
Fault (Red) LED is On. invert over voltage fault Bypass mode if supporting
Beep continuous. the load
Code: 32
Inv Under Voltage Indicates that the UPS get The UPS transfers to
Fault (Red) LED is On. inverter under voltage fault Bypass mode if supporting
Beep continuous. the load
Code: 33
Inv Softstart Fail Indicates that the inverter Contact your service
Fault (Red) LED is On. could not soft start successfully representative
Beep continuous.
Code: 34
Charger Fail Indicates that the UPS has The UPS turns off the
Fault (Red) LED is flash confirmed the charger has charger until the next
1 beep every 1 second failed power recycle. Contact
Code: 15 your service representative
Battery Over Voltage Indicates that the battery The UPS will turn off the
Fault (Red) LED is On. voltage is too high charger until the battery
Beep continuous. voltage is normal
Code: 14
Negative power Fault In parallel system,power of Redundancy mode,the
Fault (Red) LED is On. UPS is negative fault UPS turn to fault
Beep continuous. mode without output
Code: E1 Increase mode,UPS1&
UPS2 turn to fault mode
Parallel cable loss In parallel system,parallel Disconnect parallel cable
Fault (Red) LED is On. cable disconnect one turn to fault mode
Beep continuous.
Code: E2
Parallel system battery status UPS1 connect battery,UPS2 Check battery connect
Fault (Red) LED is flash without battery status
1 beep every 1 second
Code: E6
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Line input different Parallel system,UPS1 line ok, Check the line input
Fault (Red) LED is flash UPS2 line loss
1 beep every 1 second
Code: E7
Power strategy different Parallel system,UPS mode Check UPS OP mode, Keep
Fault (Red) LED is flash OP mode be the same
1 beep every 1 second different
(normal ,converter,HE)
Code: E9
Rate power different Parallel system rate power Rate power different,not
Fault (Red) LED is flash different allow turn on UPS. Keep
1 beep every 1 second rate power be the same
Code: EA
HE in parallel Parallel system,UPS mode set HE not allow in parallel
Fault (Red) LED is flash as HE system,change UPS mode
1 beep every 1 second
Code: EB
9. Specifications
9.1 Model specifications
Table 1. Power Module model list
Model Power Ratings
6K UPS (standard model) 6000VA / 6000W
10K UPS (standard model) 10000VA / 10000W
6KS UPS (long backup model) 6000VA / 6000W
10KS UPS (long backup model) 10000VA / 10000W
Table 2. Extended Battery Module model list
Model Configuration Battery voltage For power ratings
EBM Rack 192Vdc 6000-10000VA
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Nominal frequency 50/60Hz auto-sensing
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Harmonic distortion < 1% THDV on linear load
< 5% THDV on non-linear load
Transfer time Online mode: 0 ms (no break)
High Efficiency mode: 10ms maximum (due to loss of utility)
Power factor 1
Load crest ratio 3 to 1
* for 208V output, the load level will be derating to 90%.
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Table 9. Battery
EBMs
Rack / Tower 240Vdc 20 x 12V, 7Ah
configuration 240Vdc 20 x 12V, 9Ah
192Vdc 16 x 12V, 7Ah
192Vdc 16 x 12V, 9Ah
Fuses 100A for 10kVA models and EBM
Type Sealed, maintenance-free, valve-regulated, lead-acid, with minimum
3-year float service life at 25°C (77°F). Lifetime is reduced above 30 °C.
10 Glossary
Bypass AC source Source supplying the bypass line. The equipment can
be transferred to the bypass line if an overload occurs
on the UPS output, for maintenance or in the event of
a malfunction.
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the load.
Backup time Time during which the load can be supplied by the UPS
operating on battery power.
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SANTAK ELECTRONIC(SHENZHEN)CO.,LTD
No.8 Baoshi Rd, Block 72 Baoan, Shenzhen,
Guangdong, China
www.eaton.com www.santak.com
614-02181XS1-01