ACME Finals Reviewer
ACME Finals Reviewer
• A hoist is a device used for lifting or Are the popular mechanism for lifting loads • A construction wall is a structural element
lowering a load by means of a drum or lift- of up to tones. The system consists of two that divides a space (room) into two
wheel around which rope or chain wraps. It sets of chains, namely the hand and load spaces (rooms) as well as providing safety
may be manually operated, electrically or chain. and shelter. The types are:
pneumatically driven and may use chain, • Outer walls provide a shelter for the
fiber or wire rope as its lifting medium. • Mobile Crane
house, while inner walls help to divide the
Is used in big construction projects for
enclosure into the required number of
Hoisting Equipment lifting heavy loads. It is used for loading
rooms.
and unloading for material in coal mines.
• lifts loads with either link or roller chain or • Inner walls are also referred to as partition
wire rope. Loading and unloading of ships. To take the walls or interior walls, while outer walls are
• It is powered one of three ways and is used load from ground level and place it into the referred to as exterior walls.
with a number of attachments to facilitate trucks.
Building Wall
load lift • Electric Winch
• The travel is directed by an operator, either A winch is a mechanism in the shape of a • The purposes of walls in buildings are to
manually or with a wired pendant station or cylinder or drum, over which rope or chain support roofs, floors and ceilings; to
wireless controls is wound. If a winch is used only for raising enclose a space as part of the building
and lowering, it is sometimes referred to as envelope along with a roof to give buildings
Types of Hoisting Equipment in Construction
hoist. form; and to provide shelter and security.
• Movable Pulley • Tower Crane • In framed walls, the load is transferred to
- A pulley is a wheel on an axle or shaft that is - These are the crane of swing job type and are the foundation through posts, columns or
designed to support movement and change mounted on high steel towers. The height of studs.
• Mass-walls are of a solid material Is an interior non-load bearing wall to base course. It provides additional
including masonry, concrete including divide the larger space into smaller support and helps in drainage.
slipform stonemasonry, log building, spaces. Construction Process of Sub-base
cordwood construction, adobe, rammed 1. Preparation of Subgrade surface
• Panel Wall
earth, cob, earthbag construction, bottles, Before dumping and placing subbase
Is usually made of wood and is an external material, the surface of subgrade should
tin cans, straw-bale construction, and ice. non-load wall in a framed building. It is be prepared, and any unsuitable material
Types of Walls in Construction used for the esthetics of both internal and should be removed.
external structures.
• Load-Bearing Wall • Veneered Walls 2. Placement of Sub-base material
It is carrying loads imposed on it, including Masonry veneer walls are non-structural
its own weight, from above beams and Spread the sub-base material evenly over
masonry walls made of brick, stone, or
slabs, and transferred to the foundation. the prepared subgrade using equipment
manufactured stone. It is known as like bulldozers, graders, or excavators.
These walls support structural elements anchored veneer because it has an air
such as beams, columns, and walls above. space behind it. Compaction of Sub-base Material
It can be an exterior wall or an interior wall. a. Initial Rolling
• Tiled Walls
Begin compaction immediately after
• Non-load Bearing Wall Another type of wall design is the use of spreading the material. This process helps
Only carry their own weight and do not tiles on the walls. Although this type of wall in settling the material and removing air
finish is typically found in bathrooms or voids.
support any structural members,such as
kitchens, it can also be found in bedrooms. b. Moisture Control
beams and slabs. These walls only are
Control the moisture content of the sub-
used for partition walls or to separate MODULE 11: ROAD CONSTRUCTION base material. Moisture content is
rooms from the outside. METHODS typically controlled to a specified range
• Cavity Walls based on material type and conditions.
11.1 SUBBASE CONSTRUCTION
Is one of the external wall construction c. Layer-by-Layer Compaction
types. It is a wall made of 2 leaves/skins, Subbase Construction Depending on the thickness of the sub-
with space/cavity between them. • a critical component of road base layer, it may be compacted in several
• Shear Walls construction, providing support and layers. Each layer is typically compacted
- are a framed walls to resist lateral forces. The stability to the base course & pavement to a specified density using the
horizontal force resistance system is a layers. compaction equipment.
vertical element. It is used to resist the load • This layer helps distribute the load of
d. Overlap
of construction by the wind and earthquake. traffic and prevent premature failure of
Ensure that each pass of the compactor
the road surface.
- A rigid vertical diaphragm is capable of overlaps the previous pass by at least half
transmitting lateral forces from the exterior the width of the roller to achieve uniform
Subbase
walls, floors, and roofs to the ground floor in compaction.
• is the layer of material placed on the
a direction parallel to their planes. compacted subgrade and beneath the e. Number of Passes
• Partition Wall
The number of passes required for and/or manufactured aggregates with measured 4. Curb and Gutter Grading - focuses on shaping
compaction depends on factors such as amounts of portland cement and water that and leveling the areas adjacent to the road for the
material type, thickness, and moisture hardens after compaction and curing. installation of curbs and gutters. This process
content. Generally, a minimum of 6 ensures proper drainage and alignment of these
passes are required to achieve the desired 2. Equipments Needed critical components.
density. • Motorized Road Grader - A motor grader,
sometimes called a grader or road grader, Methods and Technique
f. Testing 1. Surveying and Layout - Before grading begins,
is a narrow multipurpose construction
Compaction tests are performed on each accurate surveying and layout are essential to
machine used to flatten a surface during
15 cm layer to ensure that the subbase define the road alignment, elevations, and cross-
grading projects.
layers meet the required specifications. sections.
Min Compaction (Field Density) 98% of
• Vibratory Roller - Vibratory rollers are
MDD determined as per ASTM -D 1557. 2. Excavation and Earthmoving - Excavation and
specialized construction machines
11.2 BASE PREPARATION designed to enhance soil and asphalt earthmoving involve removing excess soil and
compaction. material to achieve the required road profile.
1. Base Course - Road base refers to the material
used when constructing roads, driveways, parking 3. Placement of Base Materials 3. Soil compaction- Soil compaction is a critical
areas, paving substrates or anything paved. aspect of grading that involves compacting the
11. 3 GRADING soil to increase its density and stability.
a. Untreated Base Course - a base course
composed of natural gravel, crushed rock, or Grading - It refers to the process of levelling and 4. Shaping and Sloping - Shaping and sloping
crushed slag placed on a prepared subbase or shaping the soil or subgrade to create a stable ensure that the roadbed has the correct cross-
subgrade. foundation for road construction. sectional profile, including side slopes and
drainage ditches.
b. Treated Base Course Types of Grading
- Lime 1. Rough Grading - involves the initial clearing and 5. Quality Control - measures are implemented
Quicklime and hydrated lime are often used in leveling of the construction site. Removing large throughout the grading process to verify that the
construction applications to chemically modify obstacles such as rocks and vegetation and work meets design specifications and standards.
and stabilize fine grained soils and for drying wet achieving a general level surface.
soils. Importance of Proper Grading
2. Fine Grading - follows rough grading and 1. Structural Integrity - Accurate grading ensures
- Asphalt involves more precise shaping and leveling of the that the road’s structural integrity is maintained.
Asphalt treated base (ATB) is a dense-graded (but subgrade. This stage is critical for achieving the
more permeable) Hot Mix Asphalt (HMA) with a exact specifications. 2.Drainage Efficiency - Effective grading
wide gradation band and lower asphalt content promotes proper drainage by directing water away
intended for use as a stabilising base course. 3. Subgrade Grading - specifically addresses the from the road surface and preventing water
preparation of the soil or subgrade layer that will accumulation.
- Portland Cement support the road structure. This process involves
Cement-treated base (CTB) is a general term that compacting and stabilizing the soil.
applies to an intimate mixture of native soils
3. Pavement Quality - The quality of the finished “asphaltos,” meaning “secure.” The 2. Tampers - Essential for compacting edges and
pavement is directly influenced by the grading Romans employed it to cover their baths, corners where larger rollers can't reach, tampers
process. reservoirs and aqueducts. eliminate air pockets and ensure a solid asphalt
edge.
Asphalt Concrete
4. Cost Efficiency - Proper grading minimizes the
• also known as hot mix asphalt, plant mix,
need for costly repairs and maintenance by 3. Asphalt Rakes - Designed for uniform
bituminous mix, and bituminous
addressing potential issues before they arise. spreading of the asphalt mix, asphalt rakes have
concrete, among other terms. The key
long handles and heavy-duty teeth that break up
components are aggregates and asphalt
Challenges in Grading clumps and level the material.
cement.
1. Soil Variability - Soil variability can affect the
• Aggregates make up about 90-95% of the
grading process, as different soil types may 4. Measuring Wheel - crucial for ensuring
overall mixture by weight. Asphalt
require different compaction and stabilization accurate project dimensions and asphalt
Concrete is formed by mixing them with 5-
methods. application.
10% asphalt cement.
5. Crack Squeegees - are designed for sealing
2. Weather Conditions - Weather conditions cracks in asphalt surfaces, featuring flexible, heat-
Asphalt cement - the basic kind of asphalt used
such as heavy rainfall or extreme temperatures resistant rubber blades that ensure precise
in pavement building. It is a mixture of
can impact grading operations. application of crack filler.
hydrocarbons with different molecular weights.
3.Equipment Limitations - Equipment limitations 6. Asphalt Shovels - are used for scooping and
Types of Asphalt Mixtures
may affect the efficiency and accuracy of grading. spreading hot asphalt. Made from heat-tolerant
1. Hot Mix Asphalt - often known as bitumen or
steel, they have flat or slightly curved blades and
blacktop, is the most commonly utilized form of
4.Environmental Considerations - high sides to contain the sticky material.
asphalt in significant paving operations.
Environmental considerations such as erosion
control and protection of natural resources must 7. Hand Trowels - are essential for fine finishing
2. Warm Mix Asphalt - A typical WMA is created
be addressed during grading. touches on asphalt surfaces, allowing for
at a temperature 20-40°C lower than a
smoothing imperfections and accessing tight
comparable Hot Mix Asphalt. Less energy is used,
11.4 ASPHALT FINISH areas.
and the temperature in the mix drops during the
paving operations.
Asphalt 8. Work Gloves - protect asphalt workers from
• a black cementing material, has been burns, blisters, and abrasions. Made from durable
3. Cold Mix Asphalt - also known as cold poured
widely utilised in road construction for materials, they provide grip and thermal
mixed, is often formed from emulsified or cutback
millennia. protection while ensuring dexterity.
asphalt. Emulsified asphalts can be anionic or
• known as a bituminous substance
cationic, in MS or SS grades.
because it includes bitumen, a Equipment:
hydrocarbon soluble in carbon disulfide. 1. Motor Grader - also known as a road grader is
Asphalt Materials
• 625 B.C. - The first reported usage of used to surplus or flatten the surface.
Tools:
asphalt as a road-building material 1. Lute - having the right-hand tools is crucial for
occurred in Babylon. The ancient Greeks 2. Road Roller Machine - utilised shortly after
successful asphalt paving, whether for
were also aware of asphalt. The name asphalt has been put down on the road. The
commercial projects or DIY tasks.
asphalt originates from the Greek device is rolled to compress the asphalt.
achieve the desired properties of the asphalt
3. Forklift Truck - was originally designed for 4. Asphalt Binder Course - The binder course is mixture, using methods like Marshall or
factories but has evolved over time. With an the intermediate layer of asphalt, providing Superpave.
extended platform attachment, it can lift objects structural strength to the road.
from the ground and transport them. - Apply Tack Coat 2. Compaction Testing
- Lay Binder Course Compaction tests verify that asphalt is
4. Crawler Excavator - designed to excavate - Compact and Smooth compacted to the required density and strength.
paved rocks and clay and load them onto dump Proper compaction is vital for the longevity and
trucks. 5. Asphalt Surface Course - The surface course performance of the surface, typically assessed
is the top layer of the road, providing a smooth, using nuclear density tests or sand cone methods.
5. Truck Crane - performs various tasks, including durable, and skid-resistant surface for vehicles.
loading and unloading heavy industrial materials - Apply Tack Coat 3. Segregation Testing
and lifting substantial products. - Install Surface Course This test checks for the uniform distribution of
6. Wheel Loader - essential equipment at most - Compact and Roll asphalt binder and aggregate within the mixture.
construction sites. Often referred to as a front Uneven distribution can lead to weak spots and
loader, skip loader, or bucket loader, it is 6. Compaction and Finishing Touches - This step increased likelihood of failure.
commonly used in road construction. finalizes the road construction and ensures that
the road is ready for use. 4. Thickness Testing
Asphalt Road Construction Procedure - Compact Entire Surface Thickness testing ensures the asphalt layer is
1. Planning and Design - This phase is crucial to - Apply Sealcoat applied at the specified depth, using core
ensure that the road meets both functional and - Butt Joints and Transitions sampling or non-destructive testing methods to
safety requirements while considering - Markings and signs verify compliance with project specifications.
environmental and budgetary constraints.
- Analyze Site 7. Quality Control and Maintenance - Proper 5. Durability Testing
- Determine Materials quality control and regular maintenance are Durability tests evaluate the asphalt's resistance
- Plan Drainage critical to ensuring the longevity of the asphalt to cracking, rutting, and wear. Tests like the
2. Site Preparation and Excavation - In this stage, road. Hamburg Wheel-Tracking Test and Indirect Tensile
the construction team prepares the site, clearing - Regular Inspection Strength Test simulate real-world conditions to
away any old materials and setting the stage for - Repair and Resurface predict long-term performance.
new layers. - Maintenance Schedule
- Demolish Existing Surface 11. 5 CONCRETE PAVEMENT FINISH
- Excavate Subgrade Asphalt Tests - crucial for evaluating the quality
- Grade and Compact and performance of paving materials. Various Concrete Pavement
tests are conducted to ensure that asphalt meets • subjected to various water-related
3. Layering the Base Layer - The base layer forms the necessary specifications for durability and problems that usually require specific
the structural foundation of the road, supporting effectiveness: consideration of waterproofing issues.
the asphalt layers and distributing the weight of • structure consisting of a concrete layer
traffic. 1. Asphalt Mix Design made from typical concrete materials,
- Install Geotextile Fabric This test determines the optimal proportions of oftentimes, with the addition of secondary
- Spread Aggregate Base aggregate, asphalt binder, and additives to
cementitious materials to enhance wood, metal, or plastic and holds the concrete in Consolidation - is crucial for improving the
concrete properties. the desired shape, preventing it from spilling density and strength of the concrete.
Types of Concrete Pavement outside the boundaries.
1. Jointed Plain Concrete Pavement (JPCP)/ Vibration - after placing the concrete, it must be
Jointed Reinforced Concrete Pavement (JRCP) - Reinforcement - such as steel bars (rebar), may vibrated to remove any trapped air and ensure the
most common type of concrete pavement be added depending on the specific design mix fills all voids.
generally consists of slabs which are 20 to 30cm requirements to enhance the tensile strength of
thick, with joints spaced 5 to 10m apart. the pavement. 4. Initial Concrete Finishing - involves
eliminating excess concrete and creating a
2. Continuously Reinforced Concrete Steel bars or wire mesh - commonly used a uniform surface. It prepares the concrete for more
Pavement (CRCP) - Instead of inserting horizontal reinforcement in concrete pavements, especially detailed nishing stages.
joints, vertically arranged rebar is used to in areas with heavy traffic loads or where the
distribute shrinkage and cracking, providing ground may shift over time. • Strike-off or Screeding - (also called
pavement continuity. screeding) is the process of leveling the
3. Concrete Mixing and Pouring - a critical surface of freshly poured concrete.
3. Roller Compacted Concrete Pavement process in construction that involves combining
(RCCP) - RCCP is one of JPCP. Low slump raw materials (cement, water, sand, aggregates) in • Bull Floating - After screeding, bull oating
concrete is spread evenly with an asphalt the correct proportions, transporting the mix to is performed to smooth and level the
pavement finisher and compressed and the site, and properly pouring it to form a solid and surface.
compacted with a vibratory roller. durable structure.
• Edging and Jointing
Steps in Concrete Pavement Finish Batching - measuring the components of - Edging refers to nishing the edges of
1. Subgrade Preparation - The subgrade is the concrete (cement, water, aggregates, and the concrete slab with a special tool to
foundation of the concrete pavement. It involves admixtures) by weight or volume. There are two round them off, which helps prevent
clearing, excavating, and grading the soil to create types of batching: chipping.
a level surface. - Jointing is the process of cutting
1. Volume Batching: Components are measured control joints in the concrete to create
• Levelling and Compaction - After by volume. weak points where cracking is likely to
preparing the subgrade, leveling is occur. This technique helps direct any
performed to make the surface even and 2. Weight Batching: Components are measured cracks that may form to specic areas,
flat. by weight, which is more accurate and preferred minimizing structural damage.
for high-quality concrete.
• Subbase Layer - A subbase layer is Types of Concrete Pavement Finishes
typically added between the subgrade Transportation methods - vary depending on the 1. Smooth Finishes - These finishes are typically
and the concrete slab to improve load scale of the project and distance, including applied to surfaces that require a clean, sleek
distribution and drainage. wheelbarrows, transit mixers, and pumps. look, often for indoor areas or places where
aesthetics is crucial.
2. Formwork and Reinforcement Placement - carefully pouring or positioning the
Formwork - used to shape and contain the concrete into the designated area, ensuring even
concrete while it cures. It is generally made from distribution and no segregation of aggregates.
• Broomed Finish: A broom is dragged 3. Specialized Finishes - These finishes are Sawing Joints - involves using a saw to cut narrow
across the surface of freshly poured designed to provide additional safety, durability, or grooves in the concrete slab, creating contraction
concrete to create a slip-resistant texture. functional advantages in specific contexts. joints.
• Troweled Finish: A trowel (either hand or
power trowel) is used to smooth the • Skid-resistant Finishes: These finishes Expansion Joints - installed to allow for
surface of the concrete. use special techniques or additives to movement due to thermal expansion and
increase the surface’s friction, making it contraction.
• Float Finish: After screeding, a float ideal for areas prone to being slippery,
(either wood or magnesium) is used to such as pool decks, ramps, and roadways. Sealing Joints - involves filling the joints with a
level the surface of the concrete. flexible material, such as silicone or polyurethane
• Reflective Finishes: Reflective coatings sealants, to prevent water, debris, or chemicals
• Laser Screed Finish: A laser-guided or materials are added to the surface to from entering the joints.
screed machine is used for large-scale improve visibility, especially in nighttime
projects requiring a perfectly level surface. or low-light conditions. Joint Sealing - protects against freeze-thaw
cycles, which can lead to cracking or spalling
2. Textured Finishes - These finishes are used to • Joint Sealing and Filling: Joints are cut (surface damage).
add more visual interest or for functional into concrete to control cracking, and then
purposes, such as adding traction or defining sealants or fillers are used to protect the MODULE 12: BRIDGES CONSTRUCTION
patterns. joints from water, chemicals, and debris. METHODS
2.2 TYPES OF DIRFERS BRIDGES 2.3 COMPONENTS OF GIRDER BRIDGE a. Steel Girder Bridge: uses steel girders,
which are known for their high strength and
1. I-Beam Girder Bridge - made up of several - A girder bridge mainly consists of two parts: the ability to support heavy loads.
I-shaped beams arranged parallel to one superstructure and the substructure. The
another and connected by horizontal superstructure is the visible portion of the bridge b. Concrete Girder Bridge: used in this type
members. that supports the loads, while the substructure of bridge, providing excellent durability and
includes the foundation that carries these loads low maintenance.
2. Box Girder Bridge: type of bridge where down to the ground below.
the main support beams are shaped like c. Composite Girder Bridges: combine
hollow boxes. 1. Superstructure Components materials like steel and concrete to take
advantage of the strengths of both.
3. Tied Arch Girder Bridge: combine arches • Deck - the surface that serves as the
and girders to create a strong and visually roadway or walkway. 2. BASED ON USE
appealing structure. a. Highway Bridge: designed to carry
• Supporting Structure - made of steel or
4. Plate Arch Girder Bridge: combine both concrete that hold up the bridge deck. vehicular traffic and are built to
arches and girders in their design, using accommodate the weight of cars, trucks,
steel plate arches for horizontal support. • Bearing Pads - allow for movement and buses.
between the upper part of the bridge
5. Reinforced Concrete Girder Bridge: use (the superstructure) and the lower part b. Railway Bridge: specifically designed to
strong concrete girders to hold up the (the substructure). support the weight of trains, which can be
bridge deck. significantly heavier than other vehicles.
2. Substructure Components
6. T-Beam Girder Bridge: type of bridge c. Pedestrian Bridge: enhance accessibility
where the main load-bearing structure • Abutment - functions as a foundation by connecting pathways and parks while
consists of T-shaped beams. by transferring the weight of the bridge ensuring safety for pedestrians.
to the solid ground, which helps
maintain its stability.
d. Utility Bridge: support infrastructure like 6. Steel Girder Erection: involves lifting and 3.3 CONSTRUCTION METHJODS OF ARCH
pipelines, cables, and utilities, allowing for placing steel girders into position on the BRIDGES
safe passage over obstacles. bridge's supports using cranes or other
lifting equipment. 1. Cast-in-place Method: the arch is built in
3. BASED ON CONFIGURATION its final location. Temporary supports,
3. ARCH called falsework or centering, are used to
1. Single-Span Bridge: consists of one hold the arch segments in place as they are
continuous girder that spans from one - a curved structure that spans an opening and cast or assembled.
support to another. supports the weight above it.
2. Precast Segmental Method: involves
2. Multi-Span Bridge: distributes loads 3.1 TYPES OF ARCHES manufacturing arch segments off-site,
across several supports, making it suitable usually in a controlled environment, and
for varying terrain. 1. Deck arch bridge: a type of bridge where
the deck, which supports the traffic load, is then transporting them to the construction
3. Parallel Bridge: distributes loads evenly positioned above the highest point of the site.
and enhances stability for heavy use. arch. 3. Cantilever Construction Method: This
2.5 CONSTRUCTION METHODS OF GIRDER 2. Through arch bridge: a design where the method builds the arch from both ends
BRIDGE upper deck is located at the level of the towards the middle, without the need for
arch's spring line. full falsework.
1. Cable Cranes and Aerial Trams involves
using cable cranes or aerial trams to 3. Half-through arch bridge: Girders or 4. Scaffolding Construction Method: a
transport materials and girders to the trusses are positioned on either side, with traditional construction technique for arch
construction site, especially in hard-to- a deck beneath, but the girders are not tall bridges that has been extensively utilized
reach areas. enough to reach the top of the traffic in building historical structures,
clearance, so no bracing can be added to particularly ancient stone bridges made
2. In situ Concrete Method: involves pouring from stone blocks.
the top flanges or chords.
concrete directly at the bridge site to
create the girder and other structural 3.2 DESIGN OF ARCHES 4. GENERAL SAFETY MEASURES IN BRIDGE
components. CONSTRUCTION
1. Masonry Arches: primarily built with
3. Incremental Launching Method: sections stones and bricks, were commonly used as Safety and health are the most crucial aspect that
of the bridge are built and then pushed (or permanent structures in ancient times. needs to take seriously by all stakeholders. It is
"launched") into place from one end to the important to make sure all working places are in
other. 2. Concrete Arches: preferred material for safe condition to start a job.
modern arches due to its high compressive
4. Overhead Traveling Crane: used to lift and strength and low cost. 4.1 The worker’s level of awareness on safety
move girders and other materials during and health in bridge construction.
the construction process. 3. Steel Arches: typically comprises solid or
truss ribs with bracings. The lack of awareness of contractors on
5. Precast Concrete Method: involves Occupational Safety and Health (OSH)
4. CFST (Concrete Filled Steel Tubular) management systems in construction can
manufacturing concrete elements, such
as girders, in a factory setting before Arches: a highly effective type of steel- contribute to the accident at a construction site.
transporting them to the construction site. reinforced concrete composite bridge.
4.2 The barriers faced implementing safety and d. Soil Conditions - investigate the bearing 6.2 Sustainability Practices
health in bridge construction. capacity and soil composition to determine
1. The Use of Recycled Materials:
the most suitable foundation design and
1. Cost barriers mitigate risks associated with unstable soil. 2. Practicing Energy-Efficient Construction:
• lack of expertise or resources 5.2 Environmental Concerns 3. Green Bridges and Wildlife Crossings:
• lack of financial benefit in OHS investment a. Habitat Preservation - essential for 6.3 Smart Technologies
• lack of bargaining power maintaining biodiversity and ecological
balance 1. Bridge Information Modeling (BIM) - a
2. Time Barriers digital tool used in construction to create
b. Impact on Water Bodies - can increase detailed 3D models of buildings.
• long training and education time erosion and sedimentation, adversely
affecting aquatic ecosystems. 2. Embedded Sensors and IoT (Internet of
• tight project deadlines Things) - involve small devices that gather
5.3 Financial Constraints information about their surroundings, like
3. Lack of Safety Awareness and Concern
a. Budget Overruns - Unexpected costs can temperature and motion, and send it over the
• The fragmented nature of constructed internet.
arise from various unforeseen challenges,
industry such as site conditions that differ from initial 3. 3D Printing - a modern technique that uses
• Wrong perception or underestimation of assessments, fluctuating material prices, 3D printing technology to create parts or
risk and delays due to adverse weather. even entire bridges.
5.4 Project Management - crucial for the MODULE 13: TRENDS IN CONSTRUCTION
• Onerousness and variability of legislation
successful completion of bridge construction, METHODS AND TECHNIQUES
5. CHALLENGES IN BRIDGE CONSTRUCTION as it encompasses planning, coordination, and
oversight of all project activities.
5.1 Site Selection Factors 3D Printing and its role in construction
5.5 Labor Availability - a critical factor in project - 3D printing in construction, also known as
a. Topography - assess elevation changes that management. A shortage of qualified workers additive manufacturing, refers to the
may affect structural design and consider can lead to delays, increased labor costs, and process of creating three-dimensional
access routes for construction equipment a decline in the overall quality of construction. building components or entire structures
and materials. layer by layer using specialized 3D printers.
6. LATEST TRENDS IN BRIDGE CONSTRUCTION - The process involves the use of large-scale
b. Geology - involves analyzing rock and soil
types to determine load-bearing capabilities 6.1 Advanced Materials 3D printers equipped with specialized
and assessing potential seismic activity that nozzles or extrusion systems.
1. Ultra-High-Performance Concrete (UHPC) -
could impact the bridge's integrity.
- a strong and durable material used in Advantages of 3D Printing
c. Hydrology - evaluate water flow patterns to construction. a. Flexible Design: Allows more complex designs.
anticipate how the bridge will interact with b. Rapid Prototyping: Parts can be manufactured
2. Fiber-Reinforced Polymers (FRP) - are
local water bodies and assess water quality within hours.
materials made by mixing strong fibers like
to ensure that construction does not degrade c. Print on Demand: Saves space and costs as no
glass or carbon with plastic.
aquatic environments. need for large stock inventories.
d. Strong and Lightweight Parts: Important for 3. Selective Cement Activation (SCA) b. Lifecycle Management
industries like automotive and aerospace. - Similar to binder jetting, this process selectively - BIM supports the entire lifecycle of a building or
e. Fast Design and Production: Objects can be activates layers of dry material using a liquid infrastructure project:
printed quickly depending on complexity. binding agent to harden it into the desired shape. • Design Phase: Comprehensive modeling
f. Minimizing Waste: Only the material needed for of design elements.
the part is used, reducing wastage. Future Trends and Innovations for 3D Printing • Construction Phase: Coordination of
g. Environmentally Friendly: Reduces material 1. Development of New Materials construction activities and management
wastage and can improve fuel efficiency with 2. Large-Scale 3D Printing (Mega-Structures) of resources.
lightweight parts 3. Automation and Integration with Robotics • Operation and Maintenance: Post-
Disadvantages of 3D Printing 4. Integration with Smart Technology construction data management for facility
a. Limited Materials: Selection of plastics and maintenance and operations.
metals is not exhaustive. BIM for construction
b. Restricted Build Size: Print chambers have - BIM, or Building Information Modeling, describes c. Data Rich Models
small sizes; larger parts need to be joined after a digital process that aims to improve the various - The BIM model is more than just a visual
printing. stages of design and construction. BIM for representation:
c. Post Processing: Most parts require cleaning up construction integrates several different tools and • Integrated Data: Includes specifications,
and other post processing methods. methods to drive efficiency, reduce risk and save performance data, and maintenance
d. Part Structure: Layers can delaminate under costs. information.
stress due to the layer-by-layer production • Real-Time Updates: Changes are reflected
process. Benefits of BIM instantly across all related documents and
e. Reduction in Manufacturing Jobs: Automation a. Improve onsite collaboration and models.
could lead to job losses in manufacturing sectors. communication
f. Design Inaccuracies: Some printers have lower b. More opportunities for prefabrication and DRONES
tolerances, requiring post processing to meet modular construction - equipped with sensors, cameras, and GPS
design specifications. c. Mitigate risk and reduce cost technology, offer unmatched capabilities in
d. Safer construction site capturing real-time data, generating 3D models,
Types of 3D printing technologies used in the and performing remote inspections.
construction industry How Civil Engineers use BIM in Construction Types of Drones:
1. Contour Crafting (CC) Management? 1. Fixed-wing Drones
- This method uses a robotic arm or gantry system - aids in better communication and coordination - Fixed-wing drones resemble traditional airplanes,
to extrude construction materials (e.g., concrete, between all stakeholders involved in the with a set of rigid wings that generate lift as they
composites) layer by layer to form walls and construction process, enabling them to track and move forward.
structures. manage it efficiently.
2. Rotary-wing Drones
2. Binder Jetting Key Features of BIM - Rotary-wing drones are distinguished by their use
- A powder material (e.g., sand, concrete) is spread a. Class Detection and Resolution of multiple rotors (propellers) to generate lift. They
layer by layer. A binder solution is applied to bond - This process identifies potential conflicts can take off and land vertically, which is a major
the powder, creating solid layers to form the between different building systems, such as advantage in tight or confined spaces.
desired shape. plumbing and electrical components, before
construction begins. Types:
• Quadcopter: The most common and volume calculations, height difference • Cost Saving
widely recognized type of rotary-wing assessments, and comprehensive site monitoring • Protected Area
drone, quadcopters have four rotors, through 2D/3D visualizations.
providing a balance between stability, Drone Outputs of Construction Drones
agility, and cost-effectiveness. Quality Control and Progress Monitoring • Orthophotos and Orthomosaic
• Hexacopter: With six rotors, hexacopters - Drones are essential for quality control, as they • Digital Surface Model (DSMs) and Digital
offer more power and stability compared to capture detailed imagery that facilitates thorough Terrain Model (DTMs)
quadcopters. inspections and defect detection. • 3D Textured Models
• Octocopter: Equipped with eight rotors, - Drones also allow for efficient progress • 3D Point Clouds
octocopters offer the most power, stability, monitoring throughout the project lifecycle by • Digital Elevation Model
and redundancy in the rotary-wing regularly capturing images and conducting
• Raw Images
category. surveys, enabling project managers to track
• Thermal Imaging
timelines, address delays, and enhance
• Video Footages
3. Hybrid Drones communication among stakeholders.
- Hybrid drones are a blend of fixed-wing and Potential Problems with Drones in Construction
rotary-wing technology, combining the strengths Safety Monitoring
- Utilizing drones for safety monitoring enhances • Knowledge and Skills: Capturing
of both designs.
construction site safety by identifying hazards accurate, high-quality data with drones is
such as unstable structures and equipment based on the pilot’s superior flying skills.
Drones Application during the Designing Phase
malfunctions through high-resolution imagery. • Manual Flights: Automated drone flights
of the Construction
work best since manual flights can induce
1. Site Selection
Material Tracking and Delivery errors.
2. Land Surveying and Mapping
- Drones streamline material tracking and delivery • Airspace Regulations: Places near
in construction by enabling quick and efficient airports or other restricted airspace,
Drone Application during the Construction
transportation of supplies. cannot legally fly a drone, therefore it is
Phase
important to conduct research about the
Challenges and Opportunities restrictions on the job site.
- Significant limitation across the design, • Weather Dependent: Drones cannot be
construction, and maintenance phases is the flown in windy conditions because there is
restricted flight time and range, primarily due to a possibility that it may be blown off
battery life constraints. course, preventing it from being
- Environmental factors like strong winds, rain, and maneuvered properly.
fog pose challenges for drone operations, • Vulnerable to Wild Animals: When
potentially delaying projects. drones fly in areas where there is a
significant amount of wildlife, they can
Benefits of Drones in Construction Industry clash with an animal or crash into a tree.
Earthwork and Grading Monitoring • Fast Data Collection • Software Issues or Malfunction: Drones
- Drones have transformed earthwork and grading • Improved Timeliness can suffer from malfunctions and software
monitoring by providing high-resolution imagery • Increased Safety failure. Drones’ signals are often
and advanced sensor data. They enable automatic
• Improved Communication
scrambled by radio frequencies, which can Wearable Robotics and Exoskeletons • Capsule-based systems - healing agents
lead to loss of control - Construction workers may opt to use certain are encapsulated within the concrete,
wearable technology and exoskeletons that enable activating when a crack forms and
Robotics them to perform tasks more efficiently. releasing the agent to seal the opening.
Historical Perspective: Early Use of Robotics in • Vascular systems - utilize a network of
Construction Benefits of Robotics in Construction vessels containing healing agents that flow
1980’s and 1990’s - Japanese manufacturers uses • Increased Productivity and Efficiency to the site of a crack, ensuring immediate
robotics in construction that assist with the • Improved Safety and Risk Reduction repair.
automation of certain construction task. • Enhanced Precision and Quality
• Challenges and Limitations Key benefits of self-healing concrete:
Present Trends: Robotic Applications in • Integration with Existing Construction 1. Increased Durability
Construction Processes 2. Reduced Maintenance Costs
• Skilled Labor and Workforce Impact 3. Sustainability and Environmental Impact
Layout Robots 4. Enhanced Structural Integrity
- Many sites use layout robots to help increase the Other Present and Future Trends 5. Innovation in Construction Practices
efficiency and accuracy of construction projects. A. Green Building and Sustainability
These systems, including HP SitePrint, use - sustainability is a cornerstone of the construction C. Self-Compacting Concrete
robotics to develop highly accurate on-site layouts industry. Companies are adopting eco-friendly -is a highly fluid concrete that does not require,
and print text for enriched information. practices by using green building materials and and should not undergo, vibration during
integrating energy-efficient technologies. placement. The use of superplasticizers and
Robotic Automation in Repetitive Tasks Key benefits of green building: stabilizers greatly enhances its flowability,
- Many of the most commonly used robotics in • Energy Efficiency allowing it to fill moulds or formwork entirely under
construction assist with completing repetitive its own weight.
• Water Conservation
tasks. For instance, robotics systems developed in
• Health and Safety
the 1980s by Japanese company Shimizu perform Self-Compacting Concrete Materials:
various tasks, from plastering and tiling to • Portland Cement
B. Self-Healing Concrete
fireproofing steelwork and facade cleaning. • Aggregates
- Self-healing concrete refers to a type of concrete
that can autonomously repair cracks that develop • Water
Drones and Autonomous Vehicles in • Mineral Admixtures
over time. Self-healing concrete employs
Construction Common mineral admixtures:
advanced technologies that enable it to restore its
-Construction sites also often use drones and − Fly Ash: Enhances the filling of the
structural integrity without human intervention.
autonomous or semi-autonomous vehicles to concrete matrix, reducing pore size and
perform multiple tasks. For instance, drones can thereby decreasing permeability, which
Self-Healing Mechanisms:
assist with remote inspection of construction site improves structural quality.
• Bacterial self-healing concrete -
work, while autonomous vehicles perform tasks
incorporates bacteria, such as Bacillus − Ground Granulated Blast Furnace Slag
such as paving and compacting.
subtilis, which can produce calcium (GGBS): Enhances the rheological
carbonate when exposed to moisture. This properties of concrete.
process fills cracks and prevents further − Stone Powder: Increases the powder
damage. content within the mix.
− Silica Fumes: Improves the mechanical • Cost
strength of the concrete. 5. Asbestos Fibers - asbestos are naturally • Weight
− Chemical Admixtures inexpensive mineral fiber. They offer thermal
mechanical and chemical resistance making them
Type of concrete is particularly well-suited for suitable for sheet product pipes, tiles, and
use of SCC corrugated roofing elements.
• Drilled shafts
• Columns 6. Carbon Fibers - carbon fibers come under the
• Earth retaining systems very high modulus of elasticity and flexural
• Areas with a high concentration of rebar strength. Their strength and stiffness
and pipes/conduits characteristics have been found to be superior
even to those of steel, however, they are more
D. Fiber-Reinforced Concrete vulnerable to damage than glass fiber.
- Fiber-reinforced concrete is a type of concrete
mix containing fibrous materials either synthetic or 7. Organic Fibers - these fibers are chemically
natural fibers, or glass fibers. It is usually a mix of more inert than either steel or glass fibers
Portland Cement Concrete with either metallic or and they are also inexpensive. The problem of
polymer fibers. mixing and uniform dispersion may be solved by
adding a superplasticizer.
Types of Fiber-Reinforced Concrete
1. Steel Fiber - it is often used for road pavement Factors Affecting Properties of Fiber Reinforced
overlays, bridge decks, and airfield pavement. Concrete
1. Relative Fiber Matrix Stiffness
2. Glass Fibers - it can be used for more modern 2. Volume of Fibers
and aesthetically pleasing finishes, lower-weight 3. Aspect Ratio of the Fiber
structure, like furniture or architectural claddings 4. Orientation of Fibers
on buildings. 5. Workability and Compaction of Concrete
6. Size of Coarse Aggregate
3. Synthetic Fiber - it can be microfibers or 7. Mixing
macrofibers. Microfibers can be used in concrete
to reduce shrinkage cracks and are commonly Advantages of Using Fiber-Reinforced Concrete
made of acrylic, polyester, nylon or polypropylene, • Early Crack Prevention
amongst others. • Durability and Strength
• Improved Ductility
4. Polypropylene Fiber - polypropylene is one of • An Alternative to Rebar
the cheapest and abundantly available polymers.
These fibers are resistant to most chemicals and
its melting point is high, therefore a working Disadvantages of Using Fiber-Reinforced
temperature as high as 100 degrees centigrade will Concrete
not detriment the properties of the fiber. • Must be Mixed Carefully