With a simple touch

Great savings
and more safety

Permanent electro magnetic

heavy duty lifting systems

2019/07 Edition

Safety through power

Reliable - User friendly - Easy to install - Cost effective

The most intelligent way

to move ferrous loads
Magnetism is the smartest way of Permanent safety
handling ferrous loads.
MAG DEMAG
Tecnomagnete has continuously A permanent electro
researched and developed system is intrinsically
permanent-electro magnets for safe being not
30 years, the only technology affected by any
that combines safety, strength, electrical power
convenience and power savings. failure.
No battery back up
TECNO-LIFT systems can handle Quadsystem technology. system is required.
loads with extreme easiness in the Power and safety to square. The high energy coming from the
minimum area. permanent magnets keeps the load
They are efficient because they Quadsystem permanent- safely clamped with constant force
always operate from the top without electro circuit: the power of an for indefinite period of time and it
compressing or deforming the load. electromagnet joined to the can be released only on the ground.
The floor space is optimized as no independance of the permanent The maximum safety level for the
empty areas are required around or magnet. operator and for the machinery is
in between the loads to get access The technology of the double always granted!
for their pick up. magnet uses electrical power only
for few seconds in activation “MAG”
No other solution can grant the same and deactivation “DEMAG” cycles.
level of performances and practical
use. Tecnomagnete designed and
patented this unique and totally
innovative technology, where the
TECNO-LIFT is the ideal solution for clamping surface is composed
steel structural works, distribution by square poles in chess-board
and storage, service centers, disposition, able to generate great
metalworkings, shipbuildings, power exactly and only where it is
surface treatment and for all modern needed: into the load.
industries interested in increasing The patented ”neutral crown” Easy to use and
the efficiency of production process. guarantees a perfect insulation of convenient
the permanent magnets, avoiding
any power losses and interferences One single operator with a remote
with other metallic objects nearby. control can perform all picking-
up, lifting, handling and releasing
operations always staying at safe
distance from the load.
No other manpower is required near
the load. No other safety tools, belts,
chains need to be managed and
maintained.

2
Advantages versus the In operational costs: Tailored
traditional electro-magnetic The robust solid block construction Solutions
of TECNO-LIFT magnetic modules
technology with no moving parts inside, no
TECNO-LIFT systems
Constant strength stress and no overheat in the magnet
are designed and
coils can grant a long reliability
built to be compact,
without specific maintenance. The
light weight,
expensive back up maintenance is
powerful and
also avoided.
reliable.
The vast array of standard models
In the production process:
provides various characteristics
TECNO-LIFT doesn’t leave residual
of polar geometry and magnetic
magnetism in the load.
strength to achieve the correct
All problems caused normally by the
performance with relation to the load
High energy saving residual magnetism on welding or
type to be handled (plates, blocks,
precision machining operations are
slabs, profiles, coils, etc…)
eliminated.
All standard TECNO-LIFT systems
grant a safety factor of 1:3 between
the weight of the load at its operative
Flux concentration air-gap and the relevant magnetic
for a precise lifting force of the lifter.

The Quadsystem technology allows

Electro magnet to short circuit the magnetic flux
Heating effect with electro magnet
within a very small depth making Certified
TECNO-LIFT permanent electro
possible to lift one steel plate only Quality
even
technology is a great leap ahead
when limited thickness are involved. The TECNO-LIFT
compared to the traditional electro
magnetic lifters: systems respect the
international norms UNI
In performance: Load EN 13155:2009 .
TECNO-LIFT is a cold system due to stability and
the absence of heat generation inside
the magnets. The clamping force
compactness
Manufacturing quality
remains constant unlike the traditional control is certified
The traditional
electromagnets that are affected ISO 9001:2015.
wooden spacers
by the overheating of the coils in
between loads are nomore necessary.
constant use.
The load condition is more compact,
In energy saving: less overall size and, with no
TECNO-LIFT needs electrical supply deformation it is more stable during
only for few seconds, during the MAG the transportation.
and DEMAG phases. The electrical
consumption is 95% less compared to
a traditional electromagnet.

3
Sheet handling

Telescopic
beams
Plates, especially large ones,
are particularly difficult load to
handle.

When attempting to move with

traditional methods (hooks,
chains, cables) the plates have
TM 4 /X series
For single plate handling up to 12 m.
a tendency to flex and deform,
Version with 4 cross beams
making the grip on the load
with 2 modules each
unstable and dangerous.

The TM series beams pick up The Telescopic Movement Modules Selection

the load uniformly from above,
without deformations or The ability to lengthen or It is possible to lift loads of
damage to the load. shorten the center distance various length, by simply
between cross beams selecting:
Specific selection of the and select the modules to • for shorter plates: activate
thickness is possible even via magnetize, make the TM beams only the center cross beams,
radiocontrol to pick up single extremely flexible to use. excluding the others
plate. • for medium plates: activate
The telescopic movement all the cross beams with the
is actuated by a dedicated side modules in the closed
hydraulic pump; the movement position
of the telescopic arms allows • for long plates: activate all
Load Characteristics the handling of a complete the cross beams and extend
Model Thickness (mm) Width (mm) Length (mm) Rated capacity (kg) range of big plates. the arms to the maximum
TM 4 /X min. Max. min. Max. min. Max. Max. opening
TM 4/100 X 5 120 500 2.500 3.000 12.000 10.000 • for narrow plates: activate
TM 4/130 X 5 120 500 3.500 3.000 12.000 13.000
only the left or right side
TM 4/160 X 5 120 500 3.500 3.000 12.000 16.000
modules
TM 4/200 X 5 120 500 3.500 3.000 12.000 20.000

Dimensions (mm) and Weights

Model A C B Weight (kg)

TM4 100-130 X 660 370 1400 2.400

TM4 160-200 X 330 535 1400 2.600

9.84 9.84

0.85 0.85
8.03

19.2
8.03
~2500

0.42
0.42

15.4 0.75 0.75 1.64 1.64

13.2 4.92 9.184.92 9.18 4.08 4.08

4.92 4.92 19.02 19.02

11.0
28.87 28.87
~1000

8.25
1500 2800 1500 230

6150

1500 5800 1500

~80

Corsa/Stroke Corsa/Stroke
8800 A C
0.016 0.032 0.048 0.064 0.080
~9150
20.17 20.17
B
1400
30.01 30.01
TM 4/75 TM 4/100 TM 4/120 TM 4/140 TM 4/180
4
 TM 6 /X series
For handling single plates up to 16 m.
Version with 6 cross beams with 2 magnetic
modules each

Whip Chart Load Characteristics

Model Thickness (mm) Width (mm) Length (mm) Rated capacity (kg)
The TECNO-LIFT lifting TM 27.5
6 /X min. Max. min. Max. min. Max. Max.
systems are designed TM 6/200 X 5 120 500 3.500 2.800 16.000 20.000
with rigid structural TM 6/250 X 5 120 500 3.500 2.800 16.000 25.000
22.0
TM 6/230 X 5 120 500 3.500 2.800 16.000 30.000
characteristics 19.8
and with a specific 15.4
magnetomotive force
coefficient (MMF) to 11.0
guarantee handling even with With the TECNO-LIFT systems
significant values it will be always possible to
on the whip chart. obtain the utmost performance
in terms of load capacity and 0.016 0.032 0.048
3400

0.064 0.080
size, as specified in the technical
~

specifics of these tables and

TM 6/100 TM 6/140 TM 6/180 TM 6/200 TM 6/250
53”
1350
performance tags on the lifters.
50.20”
mm
1000

TM beams are available in TG

56”
1425
60.24”
mm version (6 or 8 cross beams) to
~

handle sheets with thickness

C A C
80

70.28”
mm 59”
1500 from 4 mm and capacity up to
~

B
1400
14.000 kg.
1550
61”
80.32”
mm
Dimensions (mm) and Weights
Model A C B Weight (kg)
16.40
1750
69”
100.40”
mm 0.85
TM6 200 X 660 370 1400 3.800
TM6 250-300 X 330 535 1400 4.000
8.03

Allowed whip chart values: the

0.42

0.75 1.64
relationship between the end 8.53 8.53 8.53 4.08

of the load (“wing”) and the 3.28 25.59

thickness of the same piece. 4.92 32.15

42.00

2600 2600 2600 230

1000 7800 1000
10150
Corsa / stroke 1500 9800 Corsa / stroke 1500
33.30 12800

43.14

5
Sheet handling

BF 2 /X
Fixed Beam
For plates handling with a maximum
length of 6 m.
2 cross beams with 2 magnetic modules
each.

They have the same characteristics as the TM series, but the 2

cross-beams are at fixed distance.
This system is used when the plates come in constant sizes and
do not require the telescopic device.

BF2 /X - Load Characteristics

Model Thickness (mm) Width (mm) Length (mm) Rated capacity (kg)
BF 2 /X
9.90
min. Max. min. Max. min. Max. Max. BF2
BF 2/50 X 5 120 500 2.500 3.000 6.000 5.000
BF 2/65 X 5 120 500 3.500 3.000 6.000 6.500
BF 2/80 X 5 120 500 3.500 3.000 6.000 8.000
TB 6.60
2/100 X 8 120 500 3.500 3.000 6.000 10.000

BFS -4.07
Load Characteristics
Model Thickness (mm) Width (mm) Length (mm) Rated capacity (kg)
BFS min. min. Max. min. Max. Max.
BFS 04/015 5 150 1.000 2.500 6.000 1.500
BFS 05/025
0.016 5
0.032 150
0.0481.000 5.000
0.064 12.000 0.080 2.500
BFS 06/030 5 150 1.000 2.500 12.000 3.000
BFS 08/050 5 150 1.000 2.500 16.000 5.000 BFS 6.56
2.3

BFS 10/050 5 150 1.000 2.000 20.000 5.000 0.85

BF 2/37 BF 2/60 BF 2/90
BFS 06/075 8 200 1.500 2.500 12.000 7.500
BF is also available in these configurations:
8.03

BF /TG - Load Characteristics

- BFS: multiple cross beams
Model Thickness (mm) Width (mm) Length (mm) Rated capacity (kg)
for standard strips handling
0.42

0.75
BF /TG min. Max. min. Max. min. Max. Max. 9.51
1.64

BFTG 06/010 1.5 25 300 2.500 2.000 3.000 1.000 10.26 4.08
BFTG 12/022 1.5 25 300 2.500 1.000 6.000 2.200 - BF /TG for loads with ticknesses from 1,5 mm
BFTG 16/030 1.5 25 300 2.500 1.500 12.000 3.000

GTR - Magnetic Cross-beams

The magnetic cross-beams come separate without beams in
sets of 4 or 6 (respectively GTR 4/X and GTR 6/X) complete
with controller and accessories, ready to be installed on
existing beams.
Magnetically equivalent to TM 4/X and TM 6/X.

GTR

6
 TB
Tilting beams
For handling single plates up to 18 m. long
in vertical or horizontal position.

The fix beam with the simple and effective

tilting system of the magnetic modules is
the perfect solution for operations where
vertical axis plates need to be placed in a
horizontal axis or vice versa (typically from
storage to a cutting table, laser, plasma,
etc…)

Load Characteristics
Model Thickness (mm) Width (mm) Length (mm) Rated capacity (kg)
TB min. Max. min. Max. min. Max. Max.
TB 4/35 4 50 1200 3.500 2.000 6.000 3.500
TB 6/35 4 50 1200 3.500 2.000 12.000 3.500
TB 2/60 8 80 1200 3.500 3.300 6.000 6.000
TB 4/90 8 80 1200 3.500 3.000 12.000 9.000
TB 4/120 8 80 1200 3.500 3.000 12.000 12.000
TB 6/180 8 80 1200 3.500 3.300 18.000 18.000

TT
Fix beams
for cutting
systems
For handling single plates and skeletons
after the cutting operation is completed.

TT modular systems are tailor made by

designing them to the size of the plate
and the cut pieces.
They allow easy and fast loading &
unloading operations on any type of
cutting machines (plasma, oxyacetylene,
laser, high definition).
In particular they free the bench from cut
plate and skeleton in a single move to
make the machine immediately available.

TT /O Standard model for any sheet

surface with a minimum piece size
Load Characteristics of 250x250 mm and a thickness
Model Min. Cut piece Thickness (mm) Width Max. Length (mm) Surface m2 Rated capacity (kg) between 4 and 30 mm.
TT /O mm min. Max. mm min. Max. Max. Max.
TTO /045 250x250 4 30 1.500 1.000 3.000 4,5 1.100 Other versions:
TTO /060 250x250 4 30 2.000 1.000 3.000 6 1.500
TTO /090 250x250 4 30 1.500 1.500 6.000 9 2.200 TT/L for laser cutting systems
TTO /120 250x250 4 30 2.000 1.500 6.000 12 3.000 TT/H for heavy weight pieces
TTO /150 250x250 4 30 2.500 1.500 6.000 15 3.600
TTO /170 250x250 4 30 3.000 2.000 9.000 27 4.000

7
Block handling

SML /X
single modules
For handling single plates or semi finished blocks.

SML permanent electro-magnetic modules are the ideal answer

for handling blocks with limited air gap.

• Excellent ratio between weight of the lifter and its capacity.

• Multipole circuit to uniformly spread the force across the

working area.

E
D
A

16.50
17.32”

0.31” 3.7” 9”

Load11.00
Characteristics
Model Thickness min. Width (mm) Length (mm) Rated capacity (kg)
8.25
SML /X mm min. Max. min. Max. Max. Ø 3.15”
E
5.50 5 800 3000 800 3.500
ØC
SML 60 X 8 800 3000 800 5.000 6.000
20 800 3000 800 6.000
D

0.016 50.032 10000.048

3000 1.000
0.064 3.500 0.080
SML 90 X 8 1000 3000 1.000 5.000 9.000
20 1000 3000 1.000 6.000
A

SML 50 SML 100 SML 150

ØB
17.32”

78 9”
70.31” 3.7”

Dimensions (mm) and Weights

Model A C B Weight (kg) Ø 3.15”
SML 60 X 1.120 560 760 Ø 400
SML 90 X 1.120 650 800 Ø 450 ØC

8
 SMH
single modules
For handling single thick slabs and forged
blocks.

SMH permanent electro-magnetic modules

are designed for lifting
loads with big operational air gaps.

• 4-pole circuit for high force concentration.

• High magnet strength.

Dimensions (mm) and Weights

H
G

Model A E F L Weight (kg)

33.00
SMH is available with MFR SMH 50 1.200 405 780 Ø - 750
30.25 Magnetic Force Reading system. SMH 100 1.500 520 880 Ø - 950
27.50 SMH 150 1.800 630 860 860 1.400
24.75 SMH 200 1.800 710 980 980 2.000
22.00 SMH 300 2.200 840 1145 1145 3.100
A

SMH Load
19.25Characteristics SMH 400 2.200 970 1325 1325 4.850
16.50
Model Thickness min. Width (mm) Length (mm) Rated capacity (kg)
7.87”

13.75
B

SMH11.00 mm min. Max. min. Max. Max.

SMH 50
8.25 30 800 3.500 800 6.000 5.000
C

5.50
SMH 100 30 1.000 3.500 1.000 6.000 10.000 H
2.75
SMH 150 40 1.000 3.500 1.000 6.000 15.000
I

ØD
G

SMH 200 40 1.000 3.500 1.000 6.000 20.000

0.032 0.064 0.095 0.126 0.158 0.189 ØE
SMH 300 60 1.000 3.500 1.000 6.000 30.000
SMH 400 80 1.500 3.500 1.500 6.000 40.000

SMH 50 SMH 100 SMH 150 SMH 200 SMH 250 SMH 300
SMH is also available in /E Extended configurations
A

for loads with lengths up to 13m

F
7.87”

SMH /E Load Characteristics

B

Model Thickness min. Width (mm) Length (mm) Rated capacity (kg)
C

SMH /E mm min. Max. min. Max. Max.

L

SMH 200 E 45 1.000 3.500 1.500 9.000 20.000

I

ØD
SMH 250 E 50 2.000 3.500 2.000 10.000 25.000
SMH 300 E 60 1.000 3.500 2.000 13.000 30.000 ØE
SMH 350 E 80 1.000 3.500 2.000 13.000 35.000
SMH 400 E 80 1.500 3.500 2.000 13.000 40.000

9
F
Coils - Billets and Slabs handling

The TECNO-LIFT line provides a vast array

of solutions dedicated for the handling of
compact coils of various morphology and
dimensions, without weight limitations.

TECNO-LIFT always comes in contact with the

material surface gently from the top, without
compression or deformations.

TECNO-LIFT avoids all the problems

associated with conventional methods of CH
lifting represented by clamps and C-hooks Modules for handling cold-rolled coils
which require constant pressure on the load. with a horizontal eye.
Complete with automatic
load-centering system.

CV / T CV CO
Modules for handling cut coils, Modules for handling cold-rolled Modules for handling open coils,
vertical eye (slitting lines). coils, vertical eye. vertical eye (annealing process).

10
 BL
Permanent-electro magnetic modules
for handling layers of billets up to 600°C
in the core.

Versions:
BL /S single module for billets up to
6.000 mm length
BL /D double modules for billets up to
12.000 mm length

BL /D

BR
Modules for handling slabs
Typical application: on harbour cranes,
to load/unload ships.

BR /D
Versions:
BR /S single module for slabs with
length 1.000 - 8.000 mm
BR /D double modules for slabs with
length 6.000 - 12.000 mm
BR /W "twin" module with mechanical
auto-leveling system for loads
6.000 - 12.000 mm length
BR /W

BAT GRIP
2.5 Tons capacity permanent-electro
lifters with battery.

Equipped with a remote control, this

lifter is capable to be used for a long
period independent of the power supply
(est 7 days), because the energy is only
used for a fraction of a second during
the MAG/DEMAG phase.

11
 Sections - Rails - Profiles - Rounds - Pipes handling

RD
Modules for lifting rounds.

The modules “V” groove design adapts to

the morphology of the load allowing the
centering of the module on the load during
clamping phase.

Load Characteristics
Model Diameter (mm) Length (mm) Rated lift capacity (kg)
RD min. Max. min. Max. Max.
RD 20 150 600 900 6.000 2.000
RD 35 200 700 1.000 6.000 3.500
RD 50 250 800 1.100 6.000 5.000
RD 75 250 900 1.300 6.000 7.500
RD 100 300 1.000 1.400 6.000 10.000 RDP version available for
RD 150 300 1.000 2.000 8.000 15.000 polygonal and irregular
RD 200 400 1.200 2.500 10.000 20.000
shape loads

CS
Modules for lifting tanks.

For the movement of round loads of

oversized dimensions and thin wall
thickness.
Tailor made solutions for the
movement of tanks, containers, in
total safety without deformation of
the load.

TU
Modules for lifting tubes - round and square.

For the lifting of layers of tube without welding

and round loads of various types

12
TP
For handling beams and profiles.

Modular systems combining the benefits of

safe lifting, compactness and convenience.
Their specific and unique pole design permits the rotation of the
load on the ground for the inspection or for the storage in the
correct position between the racks.

Load Characteristics
Model HEA - HEB - IPE - IPN (mm) Length (mm) Rated lift capacity (kg)
TP min. Max. min. Max. Max.
TP 2/200 80 600 6.000 12.000 2.000
TP 3/200 80 600 1.000 12.000 2.000
TP 4/400 80 600 6.000 18.000 4.000
TP 5/400 80 600 1.000 18.000 4.000

Tailor-made solutions
The TECNO-LIFTs can be equipped
with accessories for various
applications:

• MRS - Fifth wheel

to rotate the load according to the
application.

• 4HV - Supplementary hooks

Allow the use of the beam in a
traditional manner, with chains
and rope, without dismantling the
TECNO-LIFT system. Useful when
the load is non ferrous or has non-
standard geometry.

• SRM
Manual 90° rotation system for the
cross-beams. Useful for profiles and
narrow loads.

• DPV - Ring to the hook combination

Allows the use of the beam
alternately with single and double
crane hoists.
Chains and ring housing built-in.

13
Characteristics, Accessories and Equipments

When it comes to safety and trust, Special attention is dedicated Pick-up cycle is executed first
no detail can be overlooked or left to to the safety: various with 75% of the total possible
to chance: thousands of TECNO-LIFT electromechanical systems check for magnetization strength, only
systems installed all over the world accuratemagnetism on the load and once the load is lifted from the
are our main credentials. detect any problems that may occur ground the second MAG cycle is
Every system represents a study in during the magnetization, clamping executed allowing 100% of the total
optimizing the function of real time of load, moving the load and the magnetization power (FULL MAG).
productivity. accidental demagnetization during This provides a definite minimum
the material handling. safety margin to the load that can be
handled in complete safety.

4- Safe button: The user is obligated

to press 2 buttons at the same time
1 (SAFE and DEMAG) to release the
2 load, this reduces the chances of an
accidental load release.
3

4 5- Cross Beam Selections*. Allows

the magnetization pattern of the
5
modules: only the center ones, all the
6 cross beams, only one side (narrow
loads) left or right.
7

6- The push button remote includes

the APC Power adjustment control.
Control Unit This is a 4 level selector that can
reduce the magnetic depth to pick
In a compact IP54 cabinet to allow up the load from stack.
fast activation and deactivation
cycles (max 7 sec) 7- For the TM4 and TM6 systems,
the remote control also includes the
1- Push button panel OPEN and CLOSE buttons for the
All the magnetic modules are made Is integrated in the body of the lifter telescopic portions of the beams.
from a solid piece of steel; this and contains the basic functions (ON/
creates a greater protection against *only available for specific TECNOLIFT models
OFF, PICK-UP, FULL MAG, DEMAG, (see chart)
accidental impacts with higher SAFE)
reliability.
Elastic suspension system are used 2- The electronic UCS current
since the application requires it to detecting system controls the correct
equally distribute the weight of the value of the current absorbed to
load among the different pick up ensure that the modules reached the
points avoiding dangerous full magnetic saturation.
overloading.
3- PICK-UP, FULL MAG*
The TECNO-LIFT system uses a
double magnetization cycle test the
load according to its weight and
airgap condition.
 Lamp Block
To display the status of the system: RC
Normal operation / Pick Up phase /
Alarms

DAUTANAC
Is the safety contact that allows the
magnetization / demagnetization
only when the chains are slack. This
contact prevents the accidental Remote Control
demagnetization when the load is Enables the operation of the system
suspended. Drum Reel (pickup/ full mag/ safe/ open/ close)
Enables an easy installation of the from outside the working area and
system on any type of crane. away from the load.
The cable length is 12 meters The new model is ergonomic, with
and it comes with the appropriate emergency stop button and APC
mounting plate. power adjustment knob.
Supplied with frequency regulator,
two re-chargeable batteries and
charger (110V or 220V) for the
Cross Beam magnetization selector transmitter.
TM4 - GTR4 TM6 - GTR6 BF2 TB

Standard supply table Standard Optional

TM4 TM6 BF2 GTR4 GTR6 TB TT SML SMH CV CO CH BL BR BAT TP RD TU CS

Structure - High strength
tubular steel - - - - - - - -
Elastic suspension system for modules - - - - - - - - - -
Integrated control Unit - - - - - - - -
Stand alone controller - - - - - -
Double cycle magnetization
PICK-UP/FULL MAG -
Hydraulic telescoping system - - - - - - - - - - - - - - - - -
Remote control RC/* N
N N N N B N N N - - - - -
S N - - -
Remote control for crane cabin - - - - - - - -
APC power adjustment - - - - - - - - - - - - -
Safe Button -
DAUTANAC - - - - - - -
UCS current control unit
Lamp Block -
Chains -
Drum Reel -
Installation kit -
SRM - Module rotation device - - - - - - - - - - - - - -
Please visit our website to download technical questionnaires.
 A world of
magnetic Here is a strong statement:
Tecnomagnete has revolutionized the world of

solutions work holding!

Do you want a stronger one? The QuadSystem!
This permanent electro magnetic system
generates a concentrated and predetermined force that is highly effective to
We reserve the right to make changes related to the technological progress.

MAG clamp steel parts on machine tools, moulds for injection molding and dies
for metal stamping machines, and the handling of ferrous loads.
DEMAG We’ve believed in the force of our QuadSystem patent and many companies
have believed in this powerful innovative technology.
The large variety of applications of over 100,000 systems sold world wide gave
all our customers a sharp competitive edge with safety and flexibility.
Nowadays, with the global network of our subsidiaries and commercial partners
we are at your disposal to show you state of the art technical solutions for all
TL ENG-07-2019
applications and increase your success.
Tecnomagnete: all the magnetism of the leader.

Headquarters: Subsidiaries:
www.tecnomagnete.com France Tecnomagnete S.A.R.L.
TECNOMAGNETE spa Germany Tecnomagnete GmbH
20020 Lainate (MI) USA Tecnomagnete Inc.
Via Nerviano 31
Tel. +39 02.937.591 Distributor:
Fax +39 02.935.708.57
e-mail: [email protected]

Safety through power