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Pavement Design ESAL Calculation

The document details the design calculations for flexible and rigid pavement, including methods for determining design traffic (ESAL), subgrade strength, and slab thickness. It includes specific values for factors such as lane distribution, annual growth rate, and material properties, leading to the conclusion of a traffic category and subgrade classification. The calculations follow AASHTO design methods and incorporate iterative processes to finalize design parameters.
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0% found this document useful (0 votes)
23 views11 pages

Pavement Design ESAL Calculation

The document details the design calculations for flexible and rigid pavement, including methods for determining design traffic (ESAL), subgrade strength, and slab thickness. It includes specific values for factors such as lane distribution, annual growth rate, and material properties, leading to the conclusion of a traffic category and subgrade classification. The calculations follow AASHTO design methods and incorporate iterative processes to finalize design parameters.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Marcela Valencia

84405
FLEXIBLE PAVEMENT DESIGN

Calculation of Design (ESAL) for 20% increment from actual data

Given,

Ÿ Method of count = 16 thus, CV*1.2


Ÿ Urban, U & Arterial, A

Terrain Factor, T
Type of terrain = Flat, F
Thus, T ≔ 1.0

Lane Distribution Factor, L


Number of lanes = 3
Thus, L ≔ 0.7

Annual Growth Rate, r (%)


r ≔ 4.15%

Design Life (years)


n ≔ 20

Annual Growth Factor, TGF


((1 + r)) n - 1
TGF ≔ ―――― = 30.246
r

Subgrade Laboratory Test


CBRmean ≔ 15 ⋅ 1.70 = 25.5
CBRS.D ≔ 4.6 ⋅ 0.75 = 3.45
CBRN.D ≔ 1.282 ⋅ 1.0 = 1.282
Marcela Valencia
CV1 (actual) ≔ 400 ⋅ 0.7 = 280 84405
CV2 (actual) ≔ 275 ⋅ 1.0 = 275
CV3 (actual) ≔ 85 ⋅ 1.15 = 98
CV4 (actual) ≔ 50 ⋅ 1.05 = 53

Data of 20% increment from actual data


CV1 ≔ 280 + ((280 ⋅ 0.2)) = 336
CV2 ≔ 275 + ((275 ⋅ 0.2)) = 330
CV3 ≔ 98 + ((98 ⋅ 0.2)) = 118
CV4 ≔ 53 + ((53 ⋅ 0.2)) = 64

Average Daily Traffic, ADT


ADTvc1 ≔ 336 ⋅ 1.2 = 403.2
ADTvc2 ≔ 330 ⋅ 1.2 = 396
ADTvc3 ≔ 118 ⋅ 1.2 = 141.6
ADTvc4 ≔ 53 ⋅ 1.2 = 63.6

Load Equivalence Factor


LEF1 ≔ 0.1 LEF2 ≔ 4 LEF3 ≔ 4.4 LEF4 ≔ 1.8

Design Traffic (Traffic Category)


ESALγ1 ≔ ⎛⎝CV1 ⋅ LEF1 + CV2 ⋅ LEF2 + CV3 ⋅ LEF3 + CV4 ⋅ LEF4⎞⎠ ⋅ 365 ⋅ L ⋅ T = 5.073 ⋅ 10 5

ESALDES ≔ ESALγ1 ⋅ TGF = 1.534 ⋅ 10 7

ESALDES
―――― = 15.344 millions Thus, traffic category is T4 since
1000000 ESAL falls between 10.1 - 30 (ATJ
5/85 PINDAAN 2013, Table 2.5)

Characteristics CBR Design Input Value (DIV)


CBRvalue ≔ ⎛⎝CBRmean⎞⎠ - ⎛⎝CBRN.D - CBRS.D⎞⎠ = 27.668 % SG3 sub-grade
category since CBR falls
between 20.1 - 30 (ATJ
5/85 PINDAAN 2013,
Table 2.6 )
Marcela Valencia
RIGID PAVEMENT DESIGN 84405

Method 1: Equation Method

Given that,
Sub-base Elastic Modulus, ESB
ESB ≔ 1 ⋅ 10 6 psi
ESB;G ≔ ESB ⋅ 0.55 = 5.5 ⋅ 10 5 psi

Relative Damage, Ur
Ur ≔ 0.86

Rigid Foundation Depth (feet), D


D ≔ 7.00

LS
LS ≔ 0.00

Concrete Elastic Modulus, Ec


Ec ≔ 3 ⋅ 10 6 psi
Ec;G ≔ Ec ⋅ 0.75 = 2.25 ⋅ 10 6 psi

Concrete Modulus of Rupture, Sc


S'c ≔ 750pci
S'c;G ≔ S'c ⋅ 0.75 = 562.5 pci

PI
PI ≔ 4.3
PI;G ≔ 4.3 ⋅ 1.00 = 4.3

PT
PT ≔ 2.50
Marcela Valencia
Reliability, R 84405

Table 19.13

When Functional Classification is Principal Arterial, and Road classification is Urban;


Thus,

90
R ≔ ―― = 0.9
100
ZR ≔ -1.282

Standard Deviation, So

Typical range for So=0.30 - 0.4


Thus, So ≔ 0.35

Drainage Coefficient, Cd
Cd ≔ 1.0

With or Without Dowel, J


J = Dowel, D
Marcela Valencia
AASHTO Design Method 84405

Part 1: General Design Variables

Given that,
Design Period, n
n = 20 years

Traffic - ESAL
ESALDES = 1.534 ⋅ 10 7

Reliability, R
R = 0.9

Performance Criteria
Range of ΔPSI is within 0.5 to 3.0
Use, ΔPSI ≔ 2.0

Modulus of Subgrade Reaction, k


Pavement with subbase,
since CBRvalue = 27.668 ,

By interpolation,
20 - 10 20 - 27.668
k ; ―――― = ――――
250 - 200 250 - k

k ≔ 227.205 ###

Relative Damage, Ur
Ur = 0.86

Resilient Modulus MR,


Guess Values

MR ≔ 1
Constraints

Ur = 1.18 ⋅ 10 8 ⋅ MR -2.32
Solver

MR ≔ find ⎛⎝MR⎞⎠

MR = 3.217 ⋅ 10 3
MR = 3.217 ⋅ 10 3

Marcela Valencia
AASHTO Design Method: Subgrade Strength 84405
Part 2: Subgrade Strength

Determining Subbase Thickness, DSB (inches)


Since DSB is within the range of 6 - 20 (in.),

Ÿ Assumption 1: DSB1 ≔ 11 in.

Ÿ Assumption 2: DSB2 ≔ 12 in.

Ÿ Assumption 3: DSB3 ≔ 13 in.

Given that,
Subbase Elastic Modulus, ESB
ESB ≔ 1 ⋅ 10 6

Group ESB
ESB;G ≔ ESB ⋅ 0.70 = 7 ⋅ 10 5

Resilient Modulus MR,


MR = 3.217 ⋅ 10 3

Determining k∞ ,
After plotting,
kinf1 ≔ 650
kinf2 ≔ 700
kinf3 ≔ 750
Marcela Valencia
84405
Determining Effective Modulus of Subgrade Reaction, keff (psi)

Given that,
Corrected for potential loss of support, LS
LS = 0

After plotting,
When kinf1 = 650 , keff1 ≔ 680
When kinf2 = 700 , keff2 ≔ 720
When kinf3 = 750 , keff3 ≔ 800
Marcela Valencia
AASHTO Design Method: 84405
Part 3: Determination of Design Slab Thickness

Rigid Foundation Depth (feet), D


D=7

Subbase Thickness, DSB (in.)


DSB1 = 11
DSB2 = 12
DSB3 = 13

Effective Modulus of Subgrade Reaction, keff


keff1 = 680
keff2 = 720
keff3 = 800

Given that,
Reliability, R
R = 0.9

Standard Normal Deviation, ZR


For R = 0.9 ,
ZR ≔ -1.282

Standard Deviation, So
Typical range for So=0.30 - 0.4 Standard Deviation Table
So = 0.35 (chosen)

Drainage Coefficient, Cd
Cd = 1

Load Transfer Coefficient, J


Ÿ JPCP, Tied PCC Shoulders, with Dowels
Ÿ Range of 2.5 - 3.1
J ≔ 2.7 (chosen) Load Transfer Coefficient Table

W18 ≔ log ⎛⎝ESALDES⎞⎠ = 7.186


Ec;G = 2.25 ⋅ 10 6
S'c;G = 562.5
Marcela Valencia
Design Slab Thickness, D (in.) 84405
Method 1: Equation Method
Using basic equation 2.3, AASHTO, 1993 (With ΔPSI Assumed)

A) FOR keff1 = 680

First Iteration
Parameters: keff1 = 680 , DSB1 = 11 , W18 ≔ log ⎛⎝ESALDES⎞⎠ = 7.186

⎛ ΔPSI ⎞
log ⎜―――⎟ ⎛⎛ S' ⋅ C ⎞ ⎛ ⎞⎞
⎝ 4.5 - 1.5 ⎠ c;G d DSB1 0.75 - 1.132
D1;1 ≔ ZR ⋅ So + 7.35 log ⎛⎝DSB1 + 1⎞⎠ - 0.06 + ――――――― + ⎛⎝4.22 - 0.32 PT⎞⎠ log ⎜⎜―――― ⎟ ⎜―――――――⎟⎟
1.62 ⋅ 10 7 ⎜⎝ 215.63 ⋅ J ⎠ ⎜ 0.75 18.42 ⎟⎟
1.0 + ――――― ⎜ ⎜ DSB1 - ―――― ⎟⎟
⎛⎝DSB1 + 1⎞⎠ 8.46 ⎜ ⎜ ⎛ Ec;G ⎞ 0.25 ⎟⎟
⎜ ⎜ ⎜―― ⎟ ⎟⎟
⎝ ⎝ ⎜⎝ keff1 ⎟⎠ ⎠⎠
D1;1 = 7.654 D1;1 > log ⎛⎝ESALDES⎞⎠ = 7.186

Second Iteration
Parameters: keff1 = 680 , DSB1;1 ≔ 10

⎛ ΔPSI ⎞
log ⎜―――⎟ ⎛⎛ S' ⋅ C ⎞ ⎛ ⎞⎞
⎝ 4.5 - 1.5 ⎠ c;G d DSB1;1 0.75 - 1.132
D1;2 ≔ ZR ⋅ So + 7.35 log ⎛⎝DSB1;1 + 1⎞⎠ - 0.06 + ―――――――+ ⎛⎝4.22 - 0.32 PT⎞⎠ log ⎜⎜―――― ⎟ ⎜―――――――― ⎟⎟
1.62 ⋅ 10 7 ⎜⎝ 215.63 ⋅ J ⎠ ⎜ 0.75 18.42 ⎟⎟
1.0 + ――――― ⎜ D
⎜ SB1;1 - ―――― ⎟⎟
⎛⎝DSB1;1 + 1⎞⎠ 8.46 ⎜ ⎜ ⎛ Ec;G ⎞ 0.25 ⎟⎟
⎜ ⎜ ⎜―― ⎟ ⎟⎟
⎝ ⎝ ⎜⎝ keff1 ⎟⎠ ⎠⎠
D1;2 = 7.429 D1;2 > log ⎛⎝ESALDES⎞⎠ = 7.186

Third Iteration
Parameters: keff1 = 680 , DSB1;2 ≔ 8.966

⎛ ΔPSI ⎞
log ⎜―――⎟ ⎛⎛ S' ⋅ C ⎞ ⎛ ⎞⎞
⎝ 4.5 - 1.5 ⎠ c;G d DSB1;2 0.75 - 1.132
D1;3 ≔ ZR ⋅ So + 7.35 log ⎛⎝DSB1;2 + 1⎞⎠ - 0.06 + ―――――――+ ⎛⎝4.22 - 0.32 PT⎞⎠ log ⎜⎜―――― ⎟ ⎜―――――――― ⎟⎟
1.62 ⋅ 10 7 ⎜⎝ 215.63 ⋅ J ⎠ ⎜ 0.75 18.42 ⎟⎟
1.0 + ――――― ⎜ D
⎜ SB1;2 - ―――― ⎟⎟
⎛⎝DSB1;2 + 1⎞⎠ 8.46 ⎜ ⎜ ⎛ Ec;G ⎞ 0.25 ⎟⎟
⎜ ⎜ ⎜―― ⎟ ⎟⎟
⎝ ⎝ ⎜⎝ keff1 ⎟⎠ ⎠⎠
D1;3 = 7.186 D1;3 = log ⎛⎝ESALDES⎞⎠ = 7.186 ∴ Accepted
Marcela Valencia
B) FOR keff2 = 720 84405

First Iteration
Parameter: keff2 = 720 , DSB2 = 12
⎛ ΔPSI ⎞
log ⎜―――⎟ ⎛⎛ S' ⋅ C ⎞ ⎛ ⎞⎞
⎝ 4.5 - 1.5 ⎠ c;G d DSB2 0.75 - 1.132
D2;1 ≔ ZR ⋅ So + 7.35 log ⎛⎝DSB2 + 1⎞⎠ - 0.06 + ――――――― + ⎛⎝4.22 - 0.32 PT⎞⎠ log ⎜⎜―――― ⎟ ⎜―――――――⎟⎟
1.62 ⋅ 10 7 ⎜⎝ 215.63 ⋅ J ⎠ ⎜ 0.75 18.42 ⎟⎟
1.0 + ――――― ⎜ ⎜ DSB2 - ―――― ⎟⎟
⎛⎝DSB2 + 1⎞⎠ 8.46 ⎜ ⎜ ⎛ Ec;G ⎞ 0.25 ⎟⎟
⎜ ⎜ ⎜―― ⎟ ⎟⎟
⎝ ⎝ ⎜⎝ keff2 ⎟⎠ ⎠⎠
D2;1 = 7.881 D2;1 > log ⎛⎝ESALDES⎞⎠ = 7.186

Second Iteration
Parameters: keff2 = 720 , DSB2;1 ≔ 11

⎛ ΔPSI ⎞
log ⎜―――⎟ ⎛⎛ S' ⋅ C ⎞ ⎛ ⎞⎞
⎝ 4.5 - 1.5 ⎠ c;G d DSB2;1 0.75 - 1.132
D2;2 ≔ ZR ⋅ So + 7.35 log ⎛⎝DSB2;1 + 1⎞⎠ - 0.06 + ―――――――+ ⎛⎝4.22 - 0.32 PT⎞⎠ log ⎜⎜―――― ⎟ ⎜―――――――― ⎟⎟
1.62 ⋅ 10 7 ⎜⎝ 215.63 ⋅ J ⎠ ⎜ 0.75 18.42 ⎟⎟
1.0 + ――――― ⎜ D
⎜ SB2;1 - ―――― ⎟⎟
⎛⎝DSB2;1 + 1⎞⎠ 8.46 ⎜ ⎜ ⎛ Ec;G ⎞ 0.25 ⎟⎟
⎜ ⎜ ⎜―― ⎟ ⎟⎟
⎝ ⎝ ⎜⎝ keff2 ⎟⎠ ⎠⎠
D2;2 = 7.668 D2;2 > log ⎛⎝ESALDES⎞⎠ = 7.186

Third Iteration
Parameters: keff2 = 720 , DSB2;2 ≔ 8.883

⎛ ΔPSI ⎞
log ⎜―――⎟ ⎛⎛ S' ⋅ C ⎞ ⎛ ⎞⎞
⎝ 4.5 - 1.5 ⎠ c;G d DSB2;2 0.75 - 1.132
D2;3 ≔ ZR ⋅ So + 7.35 log ⎛⎝DSB2;2 + 1⎞⎠ - 0.06 + ―――――――+ ⎛⎝4.22 - 0.32 PT⎞⎠ log ⎜⎜―――― ⎟ ⎜―――――――― ⎟⎟
1.62 ⋅ 10 7 ⎜⎝ 215.63 ⋅ J ⎠ ⎜ 0.75 18.42 ⎟⎟
1.0 + ――――― ⎜ D
⎜ SB2;2 - ―――― ⎟⎟
⎛⎝DSB2;2 + 1⎞⎠ 8.46 ⎜ ⎜ ⎛ Ec;G ⎞ 0.25 ⎟⎟
⎜ ⎜ ⎜―― ⎟ ⎟⎟
⎝ ⎝ ⎜⎝ keff2 ⎟⎠ ⎠⎠
D2;3 = 7.186 D2;3 = log ⎛⎝ESALDES⎞⎠ = 7.186 ∴ Accepted
Marcela Valencia
C) FOR keff3 = 800 84405

First Iteration
Parameters: keff3 = 800 , DSB3 = 13
⎛ ΔPSI ⎞
log ⎜―――⎟ ⎛⎛ S' ⋅ C ⎞ ⎛ ⎞⎞
⎝ 4.5 - 1.5 ⎠ c;G d DSB3 0.75 - 1.132
D3;1 ≔ ZR ⋅ So + 7.35 log ⎛⎝DSB3 + 1⎞⎠ - 0.06 + ――――――― + ⎛⎝4.22 - 0.32 PT⎞⎠ log ⎜⎜―――― ⎟ ⎜―――――――⎟⎟
1.62 ⋅ 10 7 ⎜⎝ 215.63 ⋅ J ⎠ ⎜ 0.75 18.42 ⎟⎟
1.0 + ――――― ⎜ ⎜ DSB3 - ―――― ⎟⎟
⎛⎝DSB3 + 1⎞⎠ 8.46 ⎜ ⎜ ⎛ Ec;G ⎞ 0.25 ⎟⎟
⎜ ⎜ ⎜―― ⎟ ⎟⎟
⎝ ⎝ ⎜⎝ keff3 ⎟⎠ ⎠⎠
D3;1 = 8.105 D3;1 > log ⎛⎝ESALDES⎞⎠ = 7.186

Second Iteration
Parameters: keff3 = 800 , DSB3;1 ≔ 11
⎛ ΔPSI ⎞
log ⎜―――⎟ ⎛⎛ S' ⋅ C ⎞ ⎛ ⎞⎞
⎝ 4.5 - 1.5 ⎠ c;G d DSB3;1 0.75 - 1.132
D3;2 ≔ ZR ⋅ So + 7.35 log ⎛⎝DSB3;1 + 1⎞⎠ - 0.06 + ―――――――+ ⎛⎝4.22 - 0.32 PT⎞⎠ log ⎜⎜―――― ⎟ ⎜―――――――― ⎟⎟
1.62 ⋅ 10 7 ⎜ ⎝ 215.63 ⋅ J ⎠ ⎜ 0.75 18.42 ⎟⎟
1.0 + ――――― ⎜ ⎜ DSB3;1 - ――――
0.25 ⎟⎟
⎛⎝DSB3;1 + 1⎞⎠ 8.46 ⎜ ⎜ ⎛ E c;G
⎞ ⎟⎟
⎜ ⎜ ⎜―― ⎟ ⎟⎟
⎝ ⎝ ⎜⎝ keff3 ⎟⎠ ⎠⎠
D3;2 = 7.696 D3;2 > log ⎝ESALDES⎠ = 7.186
⎛ ⎞

Third Iteration
Parameters: keff3 = 800 , DSB3;2 ≔ 8.722
⎛ ΔPSI ⎞
log ⎜―――⎟ ⎛⎛ S' ⋅ C ⎞ ⎛ ⎞⎞
⎝ 4.5 - 1.5 ⎠ c;G d DSB3;2 0.75 - 1.132
D3;3 ≔ ZR ⋅ So + 7.35 log ⎛⎝DSB3;2 + 1⎞⎠ - 0.06 + ―――――――+ ⎛⎝4.22 - 0.32 PT⎞⎠ log ⎜⎜―――― ⎟ ⎜―――――――― ⎟⎟
1.62 ⋅ 10 7 ⎜⎝ 215.63 ⋅ J ⎠ ⎜ 18.42 ⎟⎟
1.0 + ――――― ⎜ ⎜ DSB3;2 0.75 - ―――― ⎟⎟
⎛⎝DSB3;2 + 1⎞⎠ 8.46 ⎜ ⎜ ⎛ Ec;G ⎞ 0.25 ⎟⎟
⎜ ⎜ ⎜ ―― ⎟ ⎟⎟
⎝ ⎝ ⎜⎝ keff3 ⎟⎠ ⎠⎠
D3;3 = 7.186 D3;3 = log ⎝⎛ESALDES⎠⎞ = 7.186 ∴ Accepted

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