Polyenex
Polyenex
Hitachi Metals continues to develop products that are lightweight, combustion-resistant, durable and compliant with relevant
international standards. Throughout our more than 50-year history of material development and innovation, we have been
developing crosslinked polyolefin, engineering plastics, silicon rubber, and other halogen-free materials. At the same time we
have decreased the incidence of fire spreading, emission of smoke and toxic gases that reduce safety in case of a fire and
provided outstanding resistance to oils and fuels.
Based on its rich global experience Hitachi Metals remains very confident in its capability to satisfy demanding needs, supply
wide-ranging products and contribute to the rolling stock industry.
2
POLYENEX® Rolling Stock Wires & Cables
CONTENTS
SELECTION TABLE…………………………………………… 6
Introduction of Products
Unified -FS Series
0.6/1.0kV HF-WP (TYPE-S) ……………………………………… 8
1.8/3.0kV HF-WP (TYPE-S) ……………………………………… 9
3.6/6.0kV HF-WP (TYPE-S) ……………………………………… 10
NH-WEXO 102S/103S/104S …………………………………… 11
EN compliant Series
EN50306-2 300V ……………………………………………… 12
EN50306-3 300V ……………………………………………… 13
EN50306-4 3P/3E 300V ……………………………………… 14
EN50264-3-1 600V ……………………………………………… 15
EN50264-3-1 1800V ……………………………………………… 16
EN50264-3-1 1800V Sheathed ………………………………… 17
EN50264-3-1 3600V ……………………………………………… 18
EN50264-3-2 600V ……………………………………………… 19
EN50382-2 1800V ……………………………………………… 20
EN50382-2 1800V Sheathed ………………………………… 21
EN50382-2 3600V ……………………………………………… 22
EN50382-2 3600V Sheathed ………………………………… 23
Communication Series
CAN CO-IREE-SB (X) …………………………………………… 27
MVB CO-IREE-SB (X) …………………………………………… 28
WTB CO-IREE-SB (X) …………………………………………… 29
CAT5e CO-IREE-SB CX100 (X) ………………………………… 30
CAT7 CO-IREE-SB C7E (X) ……………………………………… 31
COAXIAL50 CO-IREE-SX CX50 ………………………………… 32
3
One Stop Shop Rolling Stock Cable Solutions
(from floor to roof)
HF-WP (TYPE-S) P8
Unified -FS Series HF-WP (TYPE-S) P9-10
NH-WEXO 102S/103S/104S P11
EN50306-2 P12
EN50264-3-1 P16-18 EN50306-3 P13
EN compliant Series EN50306-4 P14
EN50382-2 P20-23 EN50264-3-1 P15
EN50264-3-2 P19
N-RFH1 P24
NFPA compliant Series C-WFM2 P25
WFHF 102S/103S/104S P26
4
POLYENEX® Rolling Stock Wires & Cables
5
SELECTION TABLE
Rated voltage Uo/U Operating temp.range
Product Portfolio Type of cable
(V) (℃)
0.6/1.0kV HF-WP (TYPE-S) AC 0.6/1.0 kV
1.8/3.0kV HF-WP (TYPE-S) AC 1.8/3.0 kV -40 ~ 120℃
Unified -FS Series
3.6/6.0kV HF-WP (TYPE-S) AC 3.6/6.0 kV
NH-WEXO 102S/103S/104S AC 600V -40 ~ 110℃
EN50306-2 300V AC 300/500 kV -40 ~ 125℃
EN50306-3 300V AC 300/500 kV -40 ~ 125℃
EN50306-4 3P/3E 300V AC 300/500 kV -40 ~ 120℃
EN50264-3-1 600V AC 0.6/1.0 kV
EN50264-3-1 1800V AC 1.8/3.0 kV
-40 ~ 120℃
EN50264-3-1 1800V Sheathed AC 1.8/3.0 kV
EN compliant Series
EN50264-3-1 3600V AC 3.6/6.0 kV
EN50264-3-2 600V AC 0.6/1.0 kV -40 ~ 120℃
EN50382-2 1800V AC 1.8/3.0 kV
EN50382-2 1800V Sheathed AC 1.8/3.0 kV -40 ~ 120℃
EN50382-2 3600V AC 3.6/6.0 kV -40 ~ 150℃
EN50382-2 3600V Sheathed AC 3.6/6.0 kV
N-RFH1 AC 600V -50 ~ 150℃
NFPA compliant Series C-WFM2 AC 1500V -50 ~ 200℃
WFHF 102S/103S/104S AC 600V -50 ~ 150℃
CAN CO-IREE-SB (X) AC 300V -40 ~ 80℃
MVB CO-IREE-SB (X) AC 300V -40 ~ 80℃
WTB CO-IREE-SB (X) AC 300V -40 ~ 80℃
Communication Series
CAT5e CO-IREE-SB CX100 (X) AC 30V -40 ~ 80℃
6
POLYENEX® Rolling Stock Wires & Cables
50 ~ 120 1 ─ ─ ○ ─ 33
※1 Fire protection level:Interior HL3/Exterior HL3 ※2 Fire protection level:Interior HL2/Exterior HL3
Symbols
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity
Uo/U temp. range retardant
-40ºC
Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant
corrosivity resistant resistant
4D
4D
7
POLYENEX -Unified-FS Series- Single
Properties
1
Halogen Free, High flame resistance,、Low smoke fume, Low toxicity,
Heat/cold resistance
2
Application
3 Single core cable that is applied to fixed internal/external wiring for rolling
stock
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
Cross-linked polyolefin (black)
• Rated voltage U0/U
AC 0.6/1.0kV
• Operating temp. range
-40~120°C
Cable characteristics
4D
4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 resistant resistant good good radius when radius when
AC 0.6/1.0 kV -40~120ºC IEC60332-1-2 IEC60332-3-25 BS6853 BS6853 good good installed laying
EN50305 DIN5510-2 DIN5510-2 4D 4D
BS6853
Conductor
Max. conductor
Max. overall diameter Approx.weight(
Nominal cross section Max. diameter of wires resistance at 20°C
(mm) (kg/km)
(mm2) (mm) (Ω/km)
8
POLYENEX -Unified-FS Series- Single
Properties
1
Halogen Free, High flame resistance,、Low smoke fume, Low toxicity,
Heat/cold resistance
2
Application
3 Single core cable that is applied to fixed internal/external wiring for rolling
stock
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
Cross-linked polyolefin (black)
• Rated voltage U0/U
AC 1.8/3.0kV
• Operating temp. range
-40~120°C
Cable characteristics
4D
4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 resistant resistant good good radius when radius when
AC 1.8/3.0 kV -40~120ºC IEC60332-1-2 IEC60332-3-25 BS6853 BS6853 good good installed laying
EN50305 DIN5510-2 DIN5510-2 4D 4D
BS6853
Conductor
Max. conductor
Max. overall diameter Approx.weight(
Nominal cross section Max. diameter of wires resistance at 20°C
(mm) (kg/km)
(mm2) (mm) (Ω/km)
9
POLYENEX -Unified-FS Series- Single
Properties
1
Halogen Free, High flame resistance,、Low smoke fume, Low toxicity,
Heat/cold resistance
2
Application
3 Single core cable that is applied to fixed internal/external wiring for rolling
stock
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
Cross-linked polyolefin (black)
• Rated voltage U0/U
AC 3.6/6.0kV
• Operating temp. range
-40~120°C
Cable characteristics
4D
4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 resistant resistant good good radius when radius when
AC 3.6/6.0 kV -40~120ºC IEC60332-1-2 IEC60332-3-25 BS6853 BS6853 good good installed laying
EN50305 DIN5510-2 DIN5510-2 4D 4D
BS6853
Conductor
Max. conductor
Max. overall diameter Approx.weight(
Nominal cross section Max. diameter of wires resistance at 20°C
(mm) (kg/km)
(mm2) (mm) (Ω/km)
10
POLYENEX -Unified-FS Series- multi
NH-WEXO 102S/103S/104S
core
screened
1 Properties
Halogen Free, High flame resistance,、Low smoke fume, Low toxicity,
2 Heat/cold resistance
3 Application
Multi core cable that is applied to fixed internal/external wiring for rolling
4 stock
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. INSULATION
Cross-linked polyethylene (black,white,red,green)
3. SCREEN
Tin-coated annealed copper braid shield
• Rated voltage 4. SHEATH
AC 600V Cross-linked polyolefin (black)
• Operating temp. range
-40~110°C
Cable characteristics
4D
4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
AC 600V temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 resistant resistant good good radius when radius when
-40~110ºC IEC60332-1-2 IEC60332-3-25 BS6853 BS6853 good good installed laying
EN50305 DIN5510-2 DIN5510-2 4D 4D
BS6853
11
POLYENEX -EN compliant Series- Single
EN45545-2 Standard
Fire Protection Levels
Int. HL3 / ext.HL3 EN50306-2
Properties
1
Halogen free, Flame resistance, Low smoke fume, Low toxicity,、
High chemical resistance,,High mechanical properties,、Heat/cold resistance,、
Ozone resistance
Application
2
Single core cable that is applied to fixed internal wiring for rolling stock
(Reference: EN50355:2003 EN50343:2003)
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. INSULATION
Engineering plastic (white)
Category M according to EN50306-1
• Rated voltage U0/U
AC 300/500V
• Operating temp. range
-40~125°C
Cable characteristics
4D
3D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 corrosivity EN50267-2-1 resistant resistant EN50305 IEC60811-1-4 radius when radius when
AC 300/500 kV -40~125ºC IEC60332-1-2 EN50305 EN50267-2-2 EN60684-2 EN50305 EN50305 installed laying
3D 4D
12
POLYENEX -EN compliant Series- multi core
EN45545-2 Standard
Fire Protection Levels
Int. HL3 / ext.HL3 EN50306-3
1 Properties
Halogen free, Flame resistance, Low smoke fume, Low toxicity,、
2 High chemical resistance, High mechanical properties,、Heat/cold resistance,、
Ozone resistance
3
Application
4 Multi core cable that is applied to fixed internal wiring for rolling stock
(Reference: EN50355:2003 EN50343:2003)
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. INSULATION
Engineering plastic (white)
Category M according to EN50306-1
• Rated voltage U0/U 3. SCREEN
AC 300/500V Tin-coated annealed copper braid shield
• Operating temp. range 4. SHEATH
-40~125°C Crosslinked polyolefin (black)
Category M according to EN50306-1
Cable characteristics
10D
10D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 corrosivity EN50267-2-1 resistant resistant EN50305 EN50305 radius when radius when
AC 300/500 kV -40~125ºC IEC60332-1-2 EN50305 EN50267-2-2 EN60684-2 EN50305 EN50305 installed laying
10D 10D
13
POLYENEX -EN compliant Series- multi core
EN45545-2 Standard
Fire Protection Levels
Int. HL3 / ext.HL3 EN50306-4
1 Properties
Halogen free, Flame resistance, Low smoke fume, Low toxicity,、
2 High chemical resistance,,High mechanical properties,、Heat/cold resistance,、
Ozone resistance
3
Application
4 Multi core cable that is applied to fixed internal wiring for rolling stock
(Reference: EN50355:2003 EN50343:2003)
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. INSULATION
Engineering plastic (white)
Category M according to EN50306-1
• Rated voltage U0/U 3. SCREEN
AC 300/500V Tin-coated annealed copper braid shield
• Operating temp. range 4. SHEATH
-40~120°C Crosslinked polyolefin (black)
Category M according to EN50306-1
Cable characteristics
10D
10D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 corrosivity EN50267-2-1 resistant resistant IEC60811-2-1 IEC60811-1-4 radius when radius when
AC 300/500 kV -40~120ºC IEC60332-1-2 EN50305 EN50267-2-2 EN60684-2 IEC60811-2-1 IEC60811-2-1 EN50305 EN50305 installed laying
10D 10D
14
POLYENEX -EN compliant Series- single
EN45545-2 Standard
Fire Protection Levels
Int. HL3 / ext.HL3 EN50264-3-1
Properties
1
Halogen free, Flame resistance, Low smoke fume, Low toxicity,、
High chemical resistance,,High mechanical properties,、Heat/cold resistance,、
2 Ozone resistance
Application
3 Single core cable that is applied to fixed internal/external wiring for
rolling stock (Reference: EN50355:2003 EN50343:2003)
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
• Rated voltage U0/U Crosslinked polyolefin (Inner : white Outer : black)
AC 0.6/1.0kV Type EI107、or EI109 according to EN50264-1
• Operating temp. range
-40~120°C
Cable characteristics
4D/5D
3D/4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 corrosivity EN50267-2-1 resistant resistant EN50305 IEC60811-1-4 radius when radius when
AC 0.6/1.0 kV -40~120ºC IEC60332-1-2 IEC60332-3-25 EN50267-2-2 EN60684-2 IEC60811-2-1 IEC60811-2-1 EN50305 installedd laying
EN50305 (D≦12) 3D (D≦12) 4D
(D>12) 4D (D>12) 5D
15
POLYENEX -EN compliant Series- single
EN45545-2 Standard
Fire Protection Levels
Int. HL3 / ext.HL3 EN50264-3-1
Properties
1
Halogen free, Flame resistance, Low smoke fume, Low toxicity,
High chemical resistance, High mechanical properties,、Heat/cold resistance,、
2 Ozone resistance
Application
3
Single core cable that is applied to fixed internal/external wiring for
rolling stock (Reference: EN50355:2003 EN50343:2003)
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
• Rated voltage U0/U Crosslinked polyolefin (Inner : white Outer : black)
AC 1.8/3.0kV Type EI107、or EI109 according to EN50264-1
• Operating temp. range
-40~120°C
Cable characteristics
4D/5D
3D/4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 corrosivity EN50267-2-1 resistant resistant EN50305 IEC60811-1-4 radius when radius when
AC 1.8/3.0 kV -40~120ºC IEC60332-1-2 IEC60332-3-25 EN50267-2-2 EN60684-2 IEC60811-2-1 IEC60811-2-1 EN50305 installed laying
EN50305 (D≦12) 3D (D≦12) 4D
(D>12) 4D (D>12) 5D
16
POLYENEX -EN compliant Series- single
EN45545-2 Standard
Fire Protection Levels
Int. HL3 / ext.HL3 EN50264-3-1
1 Properties
Halogen free, Flame resistance, Low smoke fume, Low toxicity,、
2 High chemical resistance, High mechanical properties,、Heat/cold resistance,、
Ozone resistance
3
Application
4
Single core cable that is applied to fixed internal/external wiring for
rolling stock (Reference: EN50355:2003 EN50343:2003)
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
• Rated voltage U0/U Crosslinked polyolefin (Inner : white Outer : black)
AC 1.8/3.0kV Type EI107、or EI109 according to EN50264-1
• Operating temp. range 4. SHEATH
-40~120°C Crosslinked polyolefin (black)
Type EM102、or EM104 according to EN50264-1
Cable characteristics
4D/5D
3D/4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 corrosivity EN50267-2-1 resistant resistant EN50305 IEC60811-1-4 radius when radius when
AC 1.8/3.0 kV -40~120ºC IEC60332-1-2 IEC60332-3-25 EN50267-2-2 EN60684-2 IEC60811-2-1 IEC60811-2-1 EN50305 installed laying
EN50305 (D≦12) 3D (D≦12) 4D
(D>12) 4D (D>12) 5D
Nominal Ave. insulation Ave. sheath Overall diameter (mm) Max. conductor
Approx.weight(
cross section thickness thickness resistance at 20°C
min max (kg/km)
(mm2) (mm) (mm) (Ω/km)
25 1.8 1.0 11.5 13.4 0.795 385
35 1.8 1.0 12.7 14.9 0.565 485
50 1.8 1.0 14.1 16.5 0.393 655
70 1.8 1.0 15.8 18.5 0.277 855
95 2.2 1.0 18.0 21.0 0.210 1140
120 2.2 1.0 19.6 22.9 0.164 1380
150 2.2 1.2 21.4 25.1 0.132 1700
185 2.4 1.2 23.4 27.4 0.108 2050
240 2.4 1.2 25.9 30.3 0.0817 2650
300 2.4 1.2 28.1 32.9 0.0654 3190
17
POLYENEX -EN compliant Series- single
EN45545-2 Standard
Fire Protection Levels
Int. HL3 / ext.HL3 EN50264-3-1
1 Properties
Halogen free, Flame resistance, Low smoke fume, Low toxicity,、
2 High chemical resistance, High mechanical properties,、Heat/cold resistance,、
Ozone resistance
3
Application
4
Single core cable that is applied to fixed internal/external wiring for
rolling stock (Reference: EN50355:2003 EN50343:2003)
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
• Rated voltage U0/U Crosslinked polyolefin (Inner : white Outer : black)
AC 3.6/6.0kV Type EI107、or EI109 according to EN50264-1
• Operating temp. range 4. SHEATH
-40~120°C Crosslinked polyolefin (black)
Type EM102、or EM104 according to EN50264-1
Cable characteristics
4D/5D
3D/4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 corrosivity EN50267-2-1 resistant resistant EN50305 IEC60811-1-4 radius when radius when
AC 3.6/6.0 kV -40~120ºC IEC60332-1-2 EN50305 EN50267-2-2 EN60684-2 IEC60811-2-1 IEC60811-2-1 EN50305 installed laying
(D≦12) 3D (D≦12) 4D
(D>12) 4D (D>12) 5D
Nominal Ave. insulation Ave. sheath Overall diameter (mm) Max. conductor
Approx.weight(
cross section thickness thickness resistance at 20°C
min max (kg/km)
(mm2) (mm) (mm) (Ω/km)
25 2.9 1.0 13.7 16.1 0.795 455
35 2.9 1.0 14.9 17.5 0.565 590
50 2.9 1.0 16.4 19.1 0.393 740
70 2.9 1.0 18.0 21.1 0.277 985
95 2.9 1.0 19.5 22.8 0.210 1230
120 2.9 1.2 21.4 25.1 0.164 1520
150 2.9 1.2 22.9 26.8 0.132 1820
185 3.2 1.2 25.1 29.4 0.108 2200
240 3.4 1.4 28.3 33.1 0.0817 2880
300 3.4 1.4 30.6 35.8 0.0654 3420
18
POLYENEX -EN compliant Series- multi core
EN45545-2 Standard
Fire Protection Levels
Int. HL3 / ext.HL3 EN50264-3-2
1 Properties
2 Halogen free, Flame resistance, Low smoke fume, Low toxicity,、
3 High chemical resistance, High mechanical properties,、Heat/cold resistance,、
Ozone resistance
4
Application
5 Multi core cable that is applied to fixed internal/external wiring for
rolling stock (Reference: EN50355:2003 EN50343:2003)
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
• Rated voltage U0/U Crosslinked polyolefin((black))
AC 0.6/1.0kV Type EI110 according to EN50264-1
• Operating temp. range 4. SCREEN
-40~120°C Tin-coated annealed copper braid shield
5. SHEATH
Crosslinked polyolefin (black)
Type EM102、or EM104 according to EN50264-1
Cable characteristics
10D
10D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 corrosivity EN50267-2-1 resistant resistant EN50305 IEC60811-1-4 radius when radius when
AC 0.6/1.0 kV -40~120ºC IEC60332-1-2 IEC60332-3-25 EN50267-2-2 EN60684-2 IEC60811-2-1 IEC60811-2-1 EN50305 installed laying
EN50305 10D 10D
19
POLYENEX -EN compliant Series- single
EN45545-2 Standard
Fire Protection Levels
Int. HL3 / ext.HL3 EN50382-2
1 Properties
Halogen free, Flame resistance, Low smoke fume, Low toxicity,、
High chemical resistance, High mechanical properties,、Heat/cold resistance,、
2 Ozone resistance
Application
3
Single core cable that is applied to fixed internal/external wiring for
rolling stock (Reference: EN50355:2003 EN50343:2003)
Construction
1. CONDUCTOR
Stranded with tin-coated (120°C) or plain (150°C) annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
• Rated voltage U0/U Cross-linked silicone rubber (white or black)
AC 1.8/3.0kV Type EI111 according to EN50382-1
• Operating temp. range
-40~120°C
-40~150°C
Cable characteristics
4D/5D
3D/4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 corrosivity EN50267-2-1 resistant resistant EN50305 IEC60811-1-4 radius when radius when
AC 1.8/3.0 kV -40~120ºC IEC60332-1-2 IEC60332-3-25 EN50267-2-2 EN60684-2 IEC60811-2-1 IEC60811-2-1 EN50305 installed laying
-40~150ºC EN50305 (D≦12) 3D (D≦12) 4D
(D>12) 4D (D>12) 5D
20
POLYENEX -EN compliant Series- single
EN45545-2 Standard
Fire Protection Levels
Int. HL3 / ext.HL3 EN50382-2
1 Properties
Halogen free, Flame resistance, Low smoke fume, Low toxicity,、
2 High chemical resistance, High mechanical properties,、Heat/cold resistance,、
Ozone resistance
3
Application
4
Single core cable that is applied to fixed internal/external wiring for
rolling stock (Reference: EN50355:2003 EN50343:2003)
Construction
1. CONDUCTOR
Stranded with tin-coated (120°C) or plain (150°C) annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
• Rated voltage U0/U Cross-linked silicone rubber (white or black)
AC 1.8/3.0kV Type EI111 according to EN50382-1
• Operating temp. range 4. SHEATH
-40~120°C Cross-linked silicone rubber (black)
-40~150°C Type EM106、or EM107 according to EN50382-1
Cable characteristics
4D/5D
3D/4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 corrosivity EN50267-2-1 resistant resistant EN50305 IEC60811-1-4 radius when radius when
AC 1.8/3.0 kV -40~120ºC IEC60332-1-2 IEC60332-3-25 EN50267-2-2 EN60684-2 IEC60811-2-1 IEC60811-2-1 EN50305 installed laying
-40~150ºC EN50305 (D≦12) 3D (D≦12) 4D
(D>12) 4D (D>12) 5D
Nominal Ave. insulation Ave. sheath Overall diameter (mm) Max. conductor
Approx.weight(
cross section thickness thickness resistance at 20°C
min max (kg/km)
(mm2) (mm) (mm) (Ω/km)
1.5 1.3 1.4 6.8 7.9 13.7 75
2.5 1.3 1.4 7.2 8.4 8.21 90
4 1.3 1.4 7.7 9.0 5.09 110
6 1.3 1.4 8.2 9.6 3.39 140
10 1.5 1.4 9.4 11.0 1.95 195
16 1.5 1.4 10.5 12.2 1.24 260
25 1.8 1.4 12.3 14.4 0.795 375
35 1.8 1.4 13.6 15.9 0.565 490
50 1.8 1.4 15.0 17.5 0.393 635
70 1.8 1.5 16.8 19.7 0.277 870
95 2.2 1.5 19.0 22.2 0.210 1150
120 2.2 1.6 20.8 24.3 0.164 1410
150 2.2 1.6 22.3 26.1 0.132 1700
185 2.4 1.7 24.5 28.6 0.108 2060
240 2.4 1.8 27.1 31.7 0.0817 2660
21
POLYENEX -EN compliant Series- single
EN45545-2 Standard
Fire Protection Levels
Int. HL3 / ext.HL3 EN50382-2
1 Properties
Halogen free, Flame resistance, Low smoke fume, Low toxicity,、
High chemical resistance, High mechanical properties,、Heat/cold resistance,、
2 Ozone resistance
Application
3
Single core cable that is applied to fixed internal/external wiring for
rolling stock (Reference: EN50355:2003 EN50343:2003)
Construction
1. CONDUCTOR
Stranded with tin-coated (120°C) or plain (150°C) annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
• Rated voltage U0/U Cross-linked silicone rubber (white or black)
AC 3.6/6.0kV Type EI111 according to EN50382-1
• Operating temp. range
-40~120°C
-40~150°C
Cable characteristics
4D/5D
3D/4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 corrosivity EN50267-2-1 resistant resistant EN50305 IEC60811-1-4 radius when radius when
AC 3.6/6.0 kV -40~120ºC IEC60332-1-2 IEC60332-3-25 EN50267-2-2 EN60684-2 IEC60811-2-1 IEC60811-2-1 EN50305 installed laying
-40~150ºC EN50305 (D≦12) 3D (D≦12) 4D
(D>12) 4D (D>12) 5D
22
POLYENEX -EN compliant Series- single
EN45545-2 Standard
Fire Protection Levels
Int. HL3 / ext.HL3 EN50382-2
1 Properties
Halogen free, Flame resistance, Low smoke fume, Low toxicity,、
2 High chemical resistance, High mechanical properties,、Heat/cold resistance,、
Ozone resistance
3
Application
4
Single core cable that is applied to fixed internal/external wiring for
rolling stock (Reference: EN50355:2003 EN50343:2003)
Construction
1. CONDUCTOR
Stranded with tin-coated (120°C) or plain (150°C) annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
• Rated voltage U0/U Cross-linked silicone rubber (white or black)
AC 3.6/6.0kV Type EI111 according to EN50382-1
• Operating temp. range 4. SHEATH
-40~120°C Cross-linked silicone rubber (black)
-40~150°C Type EM106、or EM107 according to EN50382-1
Cable characteristics
4D/5D
3D/4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Gases Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 corrosivity EN50267-2-1 resistant resistant EN50305 IEC60811-1-4 radius when radius when
AC 3.6/6.0 kV -40~120ºC IEC60332-1-2 IEC60332-3-25 EN50267-2-2 EN60684-2 IEC60811-2-1 IEC60811-2-1 EN50305 installed laying
-40~150ºC EN50305 (D≦12) 3D (D≦12) 4D
(D>12) 4D (D>12) 5D
Nominal Ave. insulation Ave. sheath Overall diameter (mm) Max. conductor
Approx.weight(
cross section thickness thickness resistance at 20°C
min max (kg/km)
(mm2) (mm) (mm) (Ω/km)
4 2.6 1.4 10.4 12.2 5.09 180
6 2.6 1.4 10.9 12.8 3.39 210
10 2.6 1.4 11.8 13.8 1.95 265
16 2.6 1.4 12.8 15.0 1.24 335
25 2.9 1.4 14.7 17.2 0.795 465
35 2.9 1.4 15.9 18.6 0.565 585
50 2.9 1.5 17.5 20.5 0.393 750
70 2.9 1.5 19.2 22.4 0.277 985
95 2.9 1.6 20.8 24.3 0.210 1250
120 2.9 1.6 22.4 26.2 0.164 1500
150 2.9 1.7 24.1 28.2 0.132 1810
185 3.2 1.8 26.4 30.9 0.108 2190
240 3.4 1.9 29.4 34.4 0.0817 2840
23
POLYENEX -NFPA compliant Series- single
N-RFH1 core
EN45545-2
Fire Protection Levels NFPA130
Int. HL3 / ext.HL3
Properties
1
Flame resistance, Low smoke fume,、Low toxicity, Chemical resistance
Application
2 Single core cable that is applied to fixed internal/external wiring for rolling
stock
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. INSULATION
Ethylene Tetrafluoro Ethylene (black)
• Rated voltage
AC 600V
• Operating temp. range
-50~150°C
Cable characteristics
4D
4D
-50ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Oil resistant Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
AC 600V temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 good resistant good good radius when radius when
-50~150ºC IEC60332-1-2 EN50305 FT4/IEEE1202 good installed laying
FT4/IEEE1202 4D 4D
24
POLYENEX -NFPA compliant Series- single
C-WFM2 core
EN45545-2
Fire Protection Levels NFPA130
Int. HL3 / ext.HL3
1 Properties
Flame resistance, Low smoke fume,、Low toxicity, Chemical resistance
2
Application
Single core cable that is applied to fixed internal/external wiring for rolling
3
stock
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. SEPARATING TAPE
Add appropriate tape if necessary
3. INSULATION
Ethylene Tetrafluoro Ethylene (black)
• Rated voltage
AC 1500V
• Operating temp. range
-50~200°C
Cable characteristics
4D
4D
-50ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Oil resistant Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
AC 1500V temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 good resistant good good radius when radius when
-50~200ºC IEC60332-1-2 EN50305 FT4/IEEE1202 good installed laying
FT4/IEEE1202 4D 4D
25
POLYENEX -NFPA compliant Series- multi core
EN45545-2
Fire Protection Levels NFPA130
Int. HL2 / ext.HL3
1 Properties
Flame resistance, Low smoke fume,、Low toxicity, Chemical resistance
2
3 Application
Multi core cable that is applied to fixed internal/external wiring for rolling
4 stock
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. INSULATION
Ethylene Tetrafluoro Ethylene((black,white))
3. SCREEN
Tin-coated annealed copper braid shield
• Rated voltage 4. SHEATH
AC 600V Ethylene Tetrafluoro Ethylene (black)
• Operating temp. range
-50~150°C
Cable characteristics
4D
4D
-50ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Oil resistant Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
AC 600V temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 good resistant good good radius when radius when
-50~150ºC IEC60332-1-2 EN50305 FT4/IEEE1202 good installed laying
FT4/IEEE1202 4D 4D
26
POLYENEX -Communication Series-
CAN CO-IREE-SB (X)
120Ω
EN45545-2 DIN5510-2
Fire Protection Levels
Int. HL3 / ext.HL3 1, 2, 3, 4
1 Properties
Flame resistance, Low smoke fume,、Low toxicity
2
3
Application
4 On-board digital signal transmission cables
5
Construction
Signal core
Ground core
Filler
Bind tape
Shield tape
Braid shield
• Rated voltage
Sheath
AC 300V
• Operating temp. range
-40~80°C
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. INSULATION
Single core::cross-linked polyethylene (blue,red)
Power core::cross-linked polyethylene (black)
3. BIND TAPE
Add appropriate tape if necessary
4. SCREEN
Metal tape shield and tin-coated annealed copper braid shield
5. SHEATH
Cross-linked polyolefin (black)
Cable characteristics
4D
4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
AC 300V temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 resistant resistant good good radius when radius when
-40~80ºC IEC60332-1-2 IEC60332-3-25 DIN5510-2 DIN5510-2 good good installed laying
EN50305 4D 4D
27
POLYENEX -Communication Series-
MVB CO-IREE-SB (X)
120Ω
EN45545-2 DIN5510-2
Fire Protection Levels
Int. HL3 / ext.HL3 1, 2, 3, 4
1 Properties
Flame resistance, Low smoke fume,、Low toxicity
2
3
Application
4 On-board digital signal transmission cables
5
Construction
Core
Filler
Bind tape
Shield tape
Braid shield
• Rated voltage Sheath
AC 300V
• Operating temp. range
-40~80°C
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. INSULATION
Cross-linked polyethylene (blue,brown,red,gray)
3. BIND TAPE
Add appropriate tape if necessary
4. SCREEN
Metal tape shield and tin-coated annealed copper braid shield
5. SHEATH
Cross-linked polyolefin (black)
Cable characteristics
4D
4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
AC 300V temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 resistant resistant good good radius when radius when
-40~80ºC IEC60332-1-2 IEC60332-3-25 DIN5510-2 DIN5510-2 good good installed laying
EN50305 4D 4D
4X0.5 1.0 2.4 8.2±0.3 33.7 <46 120±12 <20 >45 <1.5 <2.2 100
28
POLYENEX -Communication Series-
WTB CO-IREE-SB (X)
120Ω
EN45545-2 DIN5510-2
Fire Protection Levels
Int. HL3 / ext.HL3 1, 2, 3, 4
1 Properties
Flame resistance, Low smoke fume,、Low toxicity
2
3
Application
4 On-board digital signal transmission cables
5
Construction
Core
Filler
Bind tape
Shield tape
Braid shield
• Rated voltage
Sheath
AC 300V
• Operating temp. range
-40~80°C
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. INSULATION
Cross-linked polyethylene (white,black)
3. BIND TAPE
Add appropriate tape if necessary
4. SCREEN
Metal tape shield and tin-coated annealed copper braid shield
5. SHEATH
Cross-linked polyolefin (black)
Cable characteristics
4D
3D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
AC 300V temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 resistant resistant good good radius when radius when
-40~80ºC IEC60332-1-2 IEC60332-3-25 DIN5510-2 DIN5510-2 good good installed laying
EN50305 4D 4D
2X0.75* 1.21 2.7 8.5 ± 0.3 26.7 <65 120±12 <20 <10 <15 100
* Conductor sizes in the range from 0.5mm2 to 1.5mm2 are available upon request
29
POLYENEX -Communication Series-
CAT5e CO-IREE-SB CX100 (X)
100Ω
1 Properties
Flame resistance, Low smoke fume,、Low toxicity
2
3
Application
4
On-board railway Ethernet cables up to 100MHz
5
Construction
AC 30V
• Operating temp. range
〈4X0.5SQ〉 〈2X2X0.5SQ〉
-40~80°C
1. CONDUCTOR 1. CONDUCTOR
Stranded with tin-coated annealed Stranded with tin-coated annealed
copper wire copper wire
2. INSULATION 2. INSULATION
Cross-linked polyethylene Cross-linked polyethylene
(white,yellow,blue,orange)
3. BIND TAPE (
Pair No.1:white/yellow
Pair No.2:blue/orange )
Add appropriate tape if necessary 3. BIND TAPE
4. SCREEN Add appropriate tape if necessary
Metal tape shield and tin-coated 4. SCREEN
annealed copper braid shield Metal tape shield and tin-coated
5. SHEATH annealed copper braid shield
Cross-linked polyolefin (black) 5. SHEATH
Cross-linked polyolefin (black)
Cable characteristics
10D
10D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
AC 30V temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 resistant resistant good good radius when radius when
-40~80ºC IEC60332-1-2 IEC60332-3-25 DIN5510-2 DIN5510-2 good good installed laying
EN50305 10D 10D
30
POLYENEX -Communication Series-
CAT7 CO-IREE-SB C7E (X)
100Ω
Properties
1
2 Flame resistance, Low smoke fume,、Low toxicity
3
Application
4 On-board railway Ethernet cables up to 600MHz
5
Construction
Cable characteristics
10D
10D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
AC 30V temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 resistant resistant good good radius when radius when
-40~80ºC IEC60332-1-2 IEC60332-3-25 DIN5510-2 DIN5510-2 good good installed laying
EN50305 10D 10D
Attenuation
No. of cond. Max.
Inner Insulation Characteristic
x Overall conductor Approx.
conductor diameter impedance
Cross diameter resistance 1.0MHz 31.25MHz 600MHz weight(
diameter (Nom.) 0.4-100MHz
section (mm) at 20°C (dB/100m) (dB/100m) (dB/100m) (kg/km)
(mm) (mm) (Ω)
(AWG) (Ω/km)
4X2X24 0.62 1.4 8.8± 0.3 145 100±15 ≦3.0 ≦15.6 ≦75.1 105
31
POLYENEX -Communication Series-
COAXIAL50 CO-IREE-SX CX50
50Ω
EN45545-2 DIN5510-2
Fire Protection Levels
Int. HL3 / ext.HL3 1, 2, 3, 4
1 Properties
2 Flame resistance, Low smoke fume, Low toxicity
3
4 Application
5 On-board coaxial radio frequency cables up to 6GHz
6
Construction
Inner conductor
Insulation
Shield tape
Outer conductor
Bind tape
Sheath
• Rated voltage
AC 300V
• Operating temp. range
-40~80°C 1. INNER CONDUCTOR
Annealed copper wire
2. INSULATION
Cross-linked polyethylene (white)
3. SHILED TAPE
Metal tape shield
4. OUTER CONDUCTOR
Tin-coated annealed copper braid
5. BIND TAPE
Add appropriate tape if necessary
6. SHEATH
Cross-linked polyolefin (black)
Cable characteristics
4D
4D
-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Halogen free Oil and fuel Acid and alkaline Ozone resistant Cold resistant Minimum bending Minimum bending
AC 300V temp. range retardant IEC60332-3-24 IEC61034-2 EN50305 resistant resistant good good radius when radius when
-40~80ºC IEC60332-1-2 IEC60332-3-25 DIN5510-2 DIN5510-2 good good installed laying
EN50305 4D 4D
* Conductor sizes in the range from 0.5mm2 to 4.5mm2 are available upon request
32
POLYENEX -High Voltage Cable- single
26/45kV HF-WEP
core
screened
DIN5510-2
Fire Protection Levels
1, 2, 3, 4
1 Properties
2 Halogen Free, Flame retardant, Low smoke fume, Low toxicity, Flexible
3
4 Application
5
For inside and outside use in rolling stock high voltage circuit in rolling stock
6
7
Construction
1. CONDUCTOR
Stranded with tin-coated annealed copper wire
2. CONDUCTOR SCREEN
Semi-conducting tape and semi-conducting compound
3. INSULATION
Ethylene propylene rubber (white)
• Rated voltage U0/U 4. INSULATION SCREEN
AC 26/45kV Semi-conducting compound
• Operating temp. range 5. SCREEN
Fixed: -40~90°C Tin-coated annealed copper wrap shield
Moving: -25~90°C 6. BIND TAPE
Add appropriate tape if necessary
7. SHEATH
Polyolefin elastomer (red or black)
Cable characteristics
5D/10D
-25/-40ºC
Rated voltage Operating Flame Fire retardant Smoke density Gases toxicity Halogen free Oil resistant Acid and alkaline Ozone resistant Cold resistant Minimum bending
Uo/U temp. range retardant IEC60332-3-24 IEC61034-2 DIN5510-2 IEC60811-2-1 resistant IEC60811-2-1 IEC60811-1-4 radius when
AC 26/45 kV Fixed:-40~90ºC IEC60332-1-2 DIN5510-2 IEC60811-2-1 laying
Moving:-25~90ºC Fixed:5D
Moving:10D
Nominal Insulation Insulation diameter (mm) Screen Overall diameter (mm) Approx.weight(
cross section thickness wire diameter
min max min max (kg/km)
(mm2) (mm) (mm)
1×50 8.0 25.8 27.8 0.4 36.0 38.0 1830
1×70 8.0 27.7 29.7 0.4 38.0 40.0 2160
1×95 8.0 29.7 31.7 0.5 40.0 42.0 2520
1×120 8.0 31.8 33.8 0.6 42.0 44.0 2790
33
Hitachi Metals' Railway Business
Over 50 years of experience in railway markets, Hitachi Metals has been substantially active in business development for
products fundamental to the rail industry, particularly in cables and related components, where Hitachi Metals continues to
pursue products and technologies used in rolling stock and rail infrastructure.
In the rolling stock segment, Hitachi Metals supplies cables and harnesses for various applications in the main power circuit,
control circuit, communication circuit, as well as high voltage cables, cable terminations and joints used in feeding high-voltage
power from pantographs. In onboard electrical appliances segment, we offer small-diameter cables and magnet wire.
In the field of rail infrastructure, we supply contact wires for power feed and other overhead lines, signaling cables, outdoor
LAN cables for communications networking and leakage coaxial cables for train radio communications.
Through these wide-ranging products and technologies along with an extensive sales record and technical expertise, we
provide comprehensive support to the railway industry on a global scale.
We hope for your continued expectations as we intend to continue developing the railway business with our advanced
engineering.
Communication Cables
34
POLYENEX® Rolling Stock Wires & Cables
Contact Wires
Signal Cables
35
Cable Materials Company
Shinagawa Season Terrace, 2-70, Konan 1-chome, Minato-ku,
Tokyo 108-8224, Japan
Tel: +81-3-6774-3587
h t t p : / / w w w. h i t a c h i - m e t a l s. c o . j p / e /
POLYENEX is a registered trademark of Hitachi Metals, Ltd. in Japan,the United States and the European Union.
N-RFN1 is a registered trademark of Hitachi Metals, Ltd. in Japan.
Ethernet is a registered trademark of Fuji Xerox Co., Ltd.
The specifications of products in this catalog are subject to change without prior notice.
This catalog includes some products under development.
CAT.NO.KVE402 Please contact our sales representative for detailed inquiries. Printed in Japan ’
16-9
(D)
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