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HPDC Analysis

The document details the parameters and calculations for HPDC (High-Pressure Die Casting) analysis, including input requirements such as alloy type, casting weight, and cycle time. It provides output metrics like machine tonnage, shot volume, and various pressure measurements necessary for the casting process. The analysis aims to optimize the casting operation for automotive applications based on specified production needs.

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bharatsharmamech
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129 views2 pages

HPDC Analysis

The document details the parameters and calculations for HPDC (High-Pressure Die Casting) analysis, including input requirements such as alloy type, casting weight, and cycle time. It provides output metrics like machine tonnage, shot volume, and various pressure measurements necessary for the casting process. The analysis aims to optimize the casting operation for automotive applications based on specified production needs.

Uploaded by

bharatsharmamech
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Software : HPDC Analysis

testing HPDC Analysis

Input Table
Quantity Required/Month 20000 Nos
Alloy ADC-6 Nos
Weight of the casting 330 gm
Casting Projected Area 200 cm2
Core Projected area 23 cm2
Core Angle 23 cm2
Shift Hours 8 Hours
Total no's of shift 3 Nos
Function Automotive Nos
Cycle time 30 sec
Effective Stroke length of 22.5 cm
machine
Assume Biscuit thickness 2.5 cm
Metal temprature 650 deg.centigrade
Die Temprature 200 deg.centigrade
Minium Casting Wall 4 mm
Thickness
Accumulator Charging 150 Kg/cm2
Pressure

Output Table
Number of Cavity 0.29 Nos
Hpdc Machine Tonnage 317.87 Ton
Plunger Size 4.75 cm
(Casting + Overflow) 148.82 cm3
Volume
Shot Volume 212.61 cm3
Actual Filling Ratio 49.06 %
Filling Time Calculation 0.05 Sec
Maximum Metal Pressure 2140.06 kg/cm2
Dry Shot Flow Rate 18062.71 Cm3/sec
Max Injection Pressure 143.29 kg/cm2
Minimum Injection Pressure 99.51 kg/cm2
Required Flow Rate 2787.34 cm3/sec
Gate Area 0.85 Cm2
Runner Area 1.15 Cm2
Runner Depth 1.20 Cm
Runner Width 2.40 Cm
Overflow Gate Area 0.41 Cm2
Air Vent Area 0.20 Cm2
Actual Biscuit Thckness 1.56 Cm
Actual Shot Volume 195.91 Cm3
Actual Shot Weight 528.96 Gm
Cooling Line Depth 2.22 Cm
Length of Cooling Line 67.47 Cm
(Option - 1)
Length of Cooling Line 38.12 Cm
(Option - 2)
High Speed Length 8.39 Cm
Intensification Phase 4.96 Cm
Length
First Phase Length 9.16 Cm
First Phase Speed 0.05 M/s
Fast Shot Speed 1.57 M/s
Gate Velocity 32.69 M/s
Intensification Pressure 70.09 Kg/Cm2

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