L2 STEP 2.5.
5 Example EnPI Tracking
Induction Furnace
Tracking of EnPI for melt furnace personnel on 2 shifts
Daily data collected-shift steel production and furnace power input
Date Shift 1 Shift 2
1st shift 2nd shift
Tons EnPI- Tons EnPI-
melted kWh in kWh/ton melted kWh in kWh/ton
15-Sep-10 624 255,840 410.00 610.00 245,758 402.88
16-Sep-10 624 255,712 409.80 610.00 245,630 402.67
17-Sep-10 624 255,559 409.55 610.00 245,483 402.43
18-Sep-10 624 255,533 409.51 610.00 245,451 402.38
19-Sep-10 624 255,508 409.47 610.00 245,426 402.34
20-Sep-10 624 255,278 409.10 610.00 245,196 401.96
21-Sep-10 624 255,175 408.94 610.00 245,048 401.72
22-Sep-10 624 255,150 408.89 610.00 245,068 401.75
23-Sep-10 624 254,767 408.28 610.00 244,685 401.12
24-Sep-10 624 254,640 408.08 610.00 244,558 400.91
25-Sep-10 624 253,876 406.85 610.00 244,411 400.67
26-Sep-10 624 253,876 406.85 610.00 244,264 400.43
27-Sep-10 624 254,640 408.08 610.00 244,118 400.19
28-Sep-10 624 254,513 407.87 610.00 243,630 399.39
29-Sep-10 624 254,004 407.06 610.00 243,922 399.87
30-Sep-10 624 253,877 406.85 610.00 243,775 399.63
01-Oct-10 624 253,115 405.63 610.00 243,033 398.41
02-Oct-10 624 252,862 405.23 610.00 242,780 398.00
03-Oct-10 624 252,761 405.07 610.00 242,634 397.76
04-Oct-10 624 252,533 404.70 610.00 242,451 397.46
05-Oct-10 624 252,028 403.89 610.00 242,306 397.22
furnace capacity 80 ton/hr
Furnace
Base-eff 400 kwh/ton
L2 Step 2.5.5 Example EnPI Tracking 141028
© 2014 Georgia Tech Research Corporation and U.S. Department of Energy
Step 2.5.5 Example EnPI Tracking
(c) 2014 Georgia Tech Research Corporation and U.S. Department of Energy
Induction Furnace
Energy Performance Indicator
415.00
410.00
EnPI 405.00
kWH/Ton 1st shift EnPI-kWh/ton
2nd shift EnPI-kWh/ton
400.00
395.00
390.00
14-Sep-10 19-Sep-10 24-Sep-10 29-Sep-10 04-Oct-10 09-Oct-10
Step 2.3.5 Example EnPI Tracking 111611
(c) 2011 Georgia Tech Research Corporation and U.S. Department of Energy