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We lead the way

by a new business model

ISO 9001 ISO 14001 2009 TAMI Grand champion award

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Rheinland

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TOYODA qualified class, precise manufacturing

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WELE MECHATRONIC CO., LTD

(http : //www.welegroup.com)
HEADQUARTERS:

No.458, Shinsing Rd., Hukou Town, Hsin-Chu County, Taiwan 303 TEL : +886-3-696-0360 (rep.) FAX : +886-3-696-0370
TAICHUNG FACTORY:

TEL: 04-24733326

No.206, Sec.1, Guofong Rd., Fong-Yuan city, Taichung County, Taiwan 420 TEL : +886-4-2529-1545 FAX : +886-4-2520-1172

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WELE MECHATRONIC (SU-ZHOU) CO., LTD.

No. 8, Ma-Qiao Industrial Block, Chang-Shu Economic Development Zone, Chang-Shu City, Jiang-Su Province, 215513, China TEL : +86-512-5229-7868 FAX : +86-512-5229-7866 SALES: 150-5141-3969,150-5141-3981

10080602

2010 Instruction
WELE MECHATRONIC CO., LTD
A Strategic Alliance Company

Table of content
Page

History
2 2 2 3 3 4 5 7 8

About us:

History Cooperation Plant location

Feature:

Research and Development Genius Design and Experienced technology Quality Assurance & Professional Service Facility WELE's Customers' applications Voice comes from customer

The founder Mr. Kuan, Yong-Chang and the managing team are mainly from ITRI (Industrial Technology Research Institute, Mechanical industrial research Lab.). They have been working for the CNC program that helping Taiwan Machine Tool builders to be independent in the eld of R&D. Through more than 20 years hard working, the founded company had become a well-known machine tool builder worldwide. In the past, the company had won the Superior Products Design Award, Innovating Brand Award, and National Golden Prize. Besides, the marketing channels were extended to the worldwide markets.

Cooperation
Signed an agreement with JTEKT group (Toyoda koki) Japan to create WELE. Based on the agreement, WELE and JTEKT both cooperate in products, sales, quality, and technology issues. WELE group and the JTEKT group both own stocks with proportion of 60% and 40%. Mr. Kuan is elected as the Chairman of Board of Directors and the General Manager.

Products:

Vertical machining center AA65 series AA80 series AA90 series AQ series Double column machining center RB series SB series LB series MB series Gantry type machining center MG series Horizontal boring machining center HB series Five axes machining center UG series UB series

9 10 11 12 13 14 15 16 17 18 19 20

In June 2007, established WELE with 108 employees Own 60% Ta i w a n I n d u s t r i a l Technology Research Institute Started CNC MC Program in 1975 Founded CNC company (stock exchange, 1998 in 1986

Specification (Insert page)

22

Grand Champion Award, TIMTOS 2009

TOYOTA Motors
Own 40%

We secure shareholders, e m p l oye e s , a n d c u s to m e r s ' efforts for mutual greater success with the well-organized alliance structure.

All series of Product

Plant Location

area: 7500 Headquarter & Hsinchu Factory

area: 1900 Taichung 1st Factory

area: 3500 Taichung 2nd Factory

area: 1200 Taichung 3rd Factory

area: 6700 Suzhou Factory

Research and Development

WELE's core-value advanced t echnology meets cust omer s' demand and satisfaction.
Innovative and development fit generalization and customer needs. High rigidity developed machines with friendly maintenance & operation and excellent performance. WELE diver sif ied pr oducts def eat various application demands by C frame, bridge, five sides, five axes, moving gantry, and horizontal types.

Quality Assurance & Professional Service

Strict quality assurance t o pur sue excessive demands for customers
Keep improving MC quality by the strict accuracy control and machining test data through high precision 3D CMM measuring equipment WENZEL (Germany). 50% higher than JIS standard make excellent quality and geometric accuracy by German standard VDI 3441. 24 hours gear transmission trial run to conform spindle noise and temperature variation to stable condition. NASA s t andar d t es t pr ocess guarant ees machine performance with geometric and dimension accuracy check.

Genius Design and Experienced Technology

Professional manufacturing by strict quality assurance with customer's fully trust.
Own developed key component capability to keep high performance and geometric accuracy quality. Best feature MEEHANITE casting parts to ensure machine stability. More than 20 years design and manufacture experiences to build every spindle through dynamic balance check with constant temperature control. Mechanical accuracy is base on the flatness less than 3 m in 1.2m by 1.2m. (JIS 0 grade standard : flatness less than 7 m in 1m by 1m). With optional CE and UL electrical component, wire, and related materials.

Always be positive and sincere to serve every WELE customer. Customer's satisfactions are our accomplishment. Professional and fast response af ter services of fer customers most ef ficient maintenance and overall operation. Always reach customers' demands, needs, and satisfactions: Create more higher profit for customers.

Facility
High accuracy and pr ofessional equipment st abilizes our extraordinary quality.

Outstanding Performance

Sample application by UG series machine

Turbine for Aerospace part Material Titanium Ti-A6l-4V Process Rough machining Precision machining Tool type 10mm End mill 8mm Taper ball nose mill Spindle speed 1720 rpm 6300 rpm Feedrate 412 mm/min 2268 mm/min *Roughness=0.6mRa
15

Finish machining 10mm Nose ball mill 10980 rpm 2635 mm/min
+Y 0

Taper cone
90 -X
63.5mm 50.8mm 256mm

+Y

270 +X

Material Tool type Spindle speed Feedrate 5 Axes DBB test

A5052 32 mm End mill 5000 rpm 500 mm/min

90 -X -Y Roundness : 5.4m 180

270 +X

-Y Roundness : 5.4m

180

X+

X+

Y+

Radius 150 mm Traverse speed 500 mm/min

Y+ Roundness : 5.5 m

Roundness : 5.5 m

WELE's Customers' applications

Voice comes from customer

The wheel frame is made by AA1365

Reference : http://www.sme.org/cgi-bin/find-articles.pl?&09nom001&ME&20091101&&SME&#article http://www.practicalmachinist.com/vb/metalcutting-machining/vmc-sets-gears-up-precision-manufacturing-193580/

AA65 Series AQ50 Series

AA80 Series AQ65 Series

AA90 Series UG Series

RB Series MG Series

SB Series UB Series

LB Series HB Series

MB Series

AA65 series
High Rigidity 4 Box Ways Machine

AA80 series
High Rigidity 4 Box Ways Machine

Developed for general purpose heavy duty metal cutting. Available on #40 and #50 geared spindle. Compact design concept: easy to ship in regular container. Machine bed, column, carriage, and spindle head are well annealed with aged heat treatment. More than 56 sur faces are scraped by skilled technicians to get excellent geometric accuracy. 4 Harden ways well arranged on Y axis to be sure the work load full support.
ITEM X travel (Left & right) Y travel (in & out) Z travel (up & down) Table size (X direction) Table size (Y direction) Table load capacity UNIT mm (in) mm (in) mm (in) mm (in) mm (in) kg (lb) 900 (1984) 1100 (43.3) AA965 900 (35.4) AA1165 1100 (43.3) 650 (25.6) 600 (23.6) 1300 (51.2) 1100 (2425) 1450 (57.1) 1300 (2866) 1650 (65) 1500 (3307) 650 (25.6) AA1365 1300 (51.2) AA1565 1500 (59.1) ITEM X travel (Left & right) Y travel (in & out) Z travel (up & down) Table size (X direction) Table size (Y direction) Table load capacity UNIT mm (in) mm (in) mm (in) mm (in) mm (in) kg (lb) 1800 (3968) 1550 (61) AA1480 1400 (55.1)

Developed for general purpose heavy duty metal cutting. Available on #50 geared spindle. Machine bed, column, carriage, and spindle head are well annealed with aged heat treatment. Y travel 800mm with rigid overhang spindle head stock. More than 56 sur faces are scraped by skilled technicians to get excellent geometric accuracy. 4 Harden ways well arranged on Y axis to be sure the work load full support.

AA1680 1600 (63) 800 (31.5) 700 (27.6) 1750 (68.9) 800 (31.5) 2000 (4409)

AA1880 1800 (70.9)

1950 (76.8) 2200 (4850)

10

AA65 Series AQ50 Series

AA80 Series AQ65 Series

AA90 Series UG Series

RB Series MG Series

SB Series UB Series

LB Series HB Series

MB Series

AA90 series
High Rigidity 4 Box Ways + 2 Linear Roller Ways Machine

AQ50/65 series
Linear Roller Guideway

Developed for general purpose ultra heavy duty metal cutting. Available on #50 geared spindle. Machine bed, column, carriage, and spindle head are well annealed with aged heat treatment. More than 62 sur faces are scraped by skilled technicians to get excellent geometric accuracy.

Twin driven system used on Y axis to provide heavy movement performance. 4 Harden ways and 2 roller guide ways well arranged on Y axis with 900mm travel ensure the work load full suppor t (available for AA2590). Triple screw type chip conveyor go along with Y axis direction to dispatch the chip from working envelope.

Developed f or high per f or mance axial movement by roller guide way, high response on feed system and higher spindle speed with 10000rpm or more. Well arrangement for light alloy material cutting and aluminum application. Y axis available to up to 650mm & X axis available to up from 1200mm thru 1600mm. 48m/min fast feed movement is to provide high response on this field.

ITEM X travel (Left & right) Y travel (in & out) Z travel (up & down) Table size (X direction) Table size (Y direction) Table load capacity

UNIT mm (in) mm (in) mm (in) mm (in) mm (in) kg (lb)

AA1890 1800 (70.9)

AA2090 2000 (78.7) 900 (35.4) 900 (35.4)

AA2590 2500 (98.4)

ITEM X travel (Left & right) Y travel (in & out) Z travel (up & down)

UNIT mm (in) mm (in) mm (in) mm (in) mm (in) kg (lb)

AQ850 800 (31.5)

AQ1050 1020 (40.2)

AQ1265 1200 (47.2)

AQ1465 1400 (55.1) 650 (25.6) 610 (24)

AQ1665 1600 (63)

510 (20.1) 510 (20.1) 1000 (39.4) 500 (1102) 1200 (47.2) 600 (1323) 1400 (55.1) 1000 (2205) 510 (20.1)

1950 (76.8) 2000 (4409)

2150 (84.6) 900 (35.4) 2200 (4850)

2650 (104.3) 3000 (6614)

Table size (X direction) Table size (Y direction) Table load capacity

1600 (63) 650 (25.6) 1000 (2205)

1750 (68.9) 1000 (2205)

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AA65 Series AQ50 Series

AA80 Series AQ65 Series

AA90 Series UG Series

RB Series MG Series

SB Series UB Series

LB Series HB Series

MB Series

RB series
Compact Fixed Column Machine

SB series
Medium Fixed Column Machine

Developed for high precision, heavy duty, and high performance on the smallest bridge range. All axes are using ultra-heavy roller guideway. Super wide operator door (full open). Easy to load and unload the workpiece. Max. rapid feed up to 24m/min.

The most economical equipment for 3 axes machining on this field. Economical multi-head exchange & storage with tool exchange function automatically upgraded t o 5 sides function op tional available on this series. Z travel with 800mm as STD. 5 sides work coordinate plane convert system auto attach with this optional function. Bridge casting made in one piece.

ITEM X travel (Left & right) Y travel (in & out) Z travel (up & down) Table size (X direction) Table size (Y direction) Table load capacity

UNIT mm (in) mm (in) mm (in) mm (in) mm (in) kg (lb)

RB212 2120 (83.5) 1200 (47.2) 800 (31.5) 2000 (78.7) 1100 (43.3) 3500 (7716)

RB312 3060 (120.5)

ITEM X travel (Left & right) Y travel (in & out) Z travel (up & down)

UNIT mm (in) mm (in) mm (in) mm (in) mm (in) kg (lb)

SB216 2120 (83.5)

SB316 3060 (120.5) 1600 (63) 800 (31.5)

SB416 4060 (159.8)

3000 (118.1) 4500 (9921)

Table size (X direction) Table size (Y direction) Table load capacity

2000 (78.7) 8000 (17637)

3000 (118.1) 1500 (59.1) 10000 (22046)

4000 (157.5) 12000 (26455)

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AA65 Series AQ50 Series

AA80 Series AQ65 Series

AA90 Series UG Series

RB Series MG Series

SB Series UB Series

LB Series HB Series

MB Series

LB series
Large Fixed Column Machine

MB series
Fixed Column 5 Sides Machine

The most economical equipment for 3 axes machining on this field. Economical multi-head exchange & storage with tool exchange function automatically upgraded to 5 sides function on this field. Z travel with 800mm as STD; Z travel from 1000mm thru 1400mm available on all LB series. 5 sides work coordinate plane convert system auto attach with this optional function. Y axis stroke from 2100mm to 4200mm available on all LB series.
ITEM X travel (Left & right) Y travel (in & out) Z travel (up & down) Table size (X direction) Table size (Y direction) Table load capacity UNIT mm (in) mm (in) mm (in) mm (in) mm (in) kg (lb) 12000 (26455) 3000 (118.1) LB321 3060 (120.5) LB421 4060 (159.8) 2150 (84.6) 800 (31.5) 4000 (157.5) 2000 (78.7) 15000 (33069) LB521 5060 (199.2) LB325 3060 (120.5) LB425 LB525 4060 5060 (159.8) (199.2) 2550 (100.4) 800 (31.5) 4000 5000 (157.5) (196.9) 2400 (94.5) 15000 18000 (33069) (39683) LB625 6060 (238.6) ITEM X travel (Left & right) Y travel (in & out) Z travel (up & down) 6000 (236.2) 20000 (44092) Table size (X direction) Table size (Y direction) Table load capacity UNIT mm (in) mm (in) mm (in) mm (in) mm (in) kg (lb) 15000 (33069) 4000 (157.5) MB425 4060 (159.8)

Full automatic Head Exchange/ Head Storage/ Auto tool exchange in vertical & horizontal/ 5 sides machining function. Z travel with 1000mm as STD; Z travel from 1200mm thru 1400mm available on all MB series. Automatic multi head exchange system and storage with tool exchange in vertical and horizontal. All series with linear scale feedback system on X, Y axes; Z axis (OPT). Extend head, 30 degree head, and universal head optional available.
MB525 MB625 5060 6060 (199.2) (238.6) 3200 (126) 1000 (39.4) 5000 6000 (196.9) (236.2) 2000 (78.7) 18000 20000 (39683) (44092) MB725 7060 (278) MB432 4060 (159.8) MB532 MB632 5060 6060 (199.2) (238.6) 3900 (153.5) 1000 (39.4) 5000 6000 (196.9) (236.2) 2400 (94.5) 18000 20000 (39683) (44092) MB732 7060 (278)

5000 (196.9) 18000 (39683)

3000 (118.1) 12000 (26455)

6000 (236.2) 20000 (44092)

4000 (157.5) 15000 (33069)

6000 (236.2) 20000 (44092)

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AA65 Series AQ50 Series

AA80 Series AQ65 Series

AA90 Series UG Series

RB Series MG Series

SB Series UB Series

LB Series HB Series

MB Series

MG series
Moving Gantry Machine

HB series
Horizontal Boring Machine

Overhead moving gantry bridge machine with max up to 16m in X axis and 5m in Y axis is available. Twin driven system on X axis travel up to 6m with ball screw; rack and pinion driven system available with travel 6m above. Automatic multi-head exchange and storage system, AC tilting head with 5 axes simultaneous control are all optional available on this field. Max table load of 2500kg/m2 is provided. Special foundation at customer site is required.
ITEM X travel (Left & right) Y travel (in & out) Z travel (up & down) Table size (X direction) Table size (Y direction) Table load capacity UNIT mm (in) mm (in) mm (in) mm (in) mm (in) kg (lb)/m2 5000 6000 8000 (196.9) (236.2) (315) 2800 (110.2) 2500 2500 2500 (5512) (5512) (5512) MG530 MG630 MG830 MG1030 MG640 MG840 MG1040 MG650 MG850 MG1050 5000 6000 8000 10000 6000 8000 10000 6000 8000 10000 (196.9) (236.2) (315) (393.7) (236.2) (315) (393.7) (236.2) (315) (393.7) 3000 (118.1) 4000 (157.5) 5000 (196.9) 1000 (39.4) 10000 6000 8000 10000 (393.7) (236.2) (315) (393.7) 3800 (149.6) 2500 2500 2500 2500 (5512) (5512) (5512) (5512) 5000 (196.9) 6000 (236.2) 4800 (189) 2500 2500 (5512) (5512) 10000 (393.7) 2500 (5512) ITEM X travel (Left & right) Y travel (in & out) Z travel (up & down) B travel (rotation) W travel ( extend from Z axis ) Table size (X direction) Table size (Y direction) Table for divide degree Table load capacity UNIT mm (in) mm (in) mm (in) degree mm (in) mm (in) mm (in) degree kg (lb)

1400x1600 & 1600x2000(mm) table size is available on this model. 110 & 130mm dia. quill with geared torque 1200Nm with 3500rpm spindle is available on those model. Own developed hydro-static bearing on the index table with every 1 degree or 5 degree backlash free indexable is optional provided. With max table load of 12000kg on the 1600x2000 mm capacity.
HB1416-110 2000 (78.7) 2000 (78.7) 1300 (51.2) 360 500 (19.7) 1440 (56.7) 1600 (63) 0.001 8000 (17637) HB1620-130 3000 (118.1) 3000 (118.1) 1500 (59.1) 360 700 (27.6) 1600 (63) 2000 (78.7) 0.001 12000 (26455)

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AA65 Series AQ50 Series

AA80 Series AQ65 Series

AA90 Series UG Series

RB Series MG Series

SB Series UB Series

LB Series HB Series

MB Series

UG series
Gantry Type 5 Axes Machine

UB series
Fixed Column 5 Axes Machine

Grand Champion Award In TIMTOS 2009, Taipei

Compact design for 5 sides & 5 axes simultaneous application jobs: Aerospace and general parts machining. Overhead moving gantry by twin driving system on Y axis. Own developed Trunion AC table provide max torque of 6000Nm on A, 2000Nm on C axis. Max. tool capacity of 60 is optional available. Heidenhain and FANUC controller both available on this field.

An additional tilting head available on all sizes of LB series machines called as UB series five axes simultaneous bridge machines. Own design or purchased tilting head are all available as required. Tilting angle range of 110 on A axis and 360 on C axis. Z axis travel in 800mm as STD, 1000mm, 1200mm & 1400mm available as options. The UB machine is mainly for European and US markets.

ITEM X travel (Left & right) Y travel (in & out) Z travel (up & down) A travel (rotation) C travel (rotation) Table diameter Table for divide degree Table load capacity

UNIT mm (in) mm (in) mm (in) degree degree mm (in) degree kg (lb)

UG550 550 (21.7) 700 (27.6) 500 (19.7) +30 / -120 360 550 (21.7) 0.001 500 (1102)

UG800 800 (31.5) 950 (37.4) 650 (25.6) +30 / -120 360 800 (31.5) 0.001 1000 (2205)

ITEM X travel (Left & right) Y travel (in & out) Z travel (up & down) A travel (rotation) C travel (rotation) Table size (X direction) Table size (Y direction) Table load capacity

UNIT mm (in) mm (in) mm (in) degree degree mm (in) mm (in) kg (lb)

UB421Z 4060 (159.8) 2150 (84.6) 1000 (39.4) 110 360 4000 (157.5) 2000 (78.7) 15000 (33000)

UB425YZ2 4060 (159.8) 3200 (126.0) 1200 (42.4) 110 360 4000 (157.5) 2400 (94.5) 15000 (33000)

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Compact and Economic 5 Sides Machining Function As Option on SB/LB series

Tool Shank and Pull Stud Dimension

12.5/0.49 44.45/1.75 19.1/0.75 68.25/2.69 15.9/0.63 3.2/0.13 60 44.45/1.75 63.5/2.5 56.4/2.22 16.1/0.63 16.3/0.64 11.2/0.44 27/1.06 25/0.98 60 63/2.48 53/2.09 16.1/0.63 65.4/2.57 2/0.08 35/1.38 28/1.1 10/0.39 63.55/2.5 56.25/2.21 44.7/1.76

Unit : mm/ inch

19.1/0.75 68.4/2.69 15.9/0.63 3.2/0.13 60 44.45/1.75 16.1/0.63 26/1.02 20/0.79 14/0.55 21/0.83 Taper:7/24 CAT50

75

45

18.8/0.74

15/0.59

11.2/0.44 Taper:7/24 3.8/0.15 DIN40 CAT40

M16XP2.0

16.6/0.65 Taper:7/24 M16XP2.0 10/0.39 BT40

11.1/0.44 Taper:7/24 7.07/0.28

M16XP2.0

BT40

DIN40

CAT40

19.1/0.75

101.6/4 17.8/0.7

25.4/1 20.8/0.82

15.9/0.63 3.2/0.13 69.85/2.75

38/1.5 35/1.38 60

101.8/4.01 3/0.12

45/1.77 35/1.38 17/0.67

19.1/0.75 101.75/4.01 15.9/0.63 3.2/0.13

34/1.34 25/0.98

69.85/2.75

100/3.94 85/3.35

97.5/3.84

98.4/3.87 91.3/3.59

69.85/2.75

25.7/1.01

25.7/1.01

29/1.14

91.25/3.59

23/0.91

11.1/0.44 Taper:7/24 3.85/0.15 DIN50

M24XP3.0

23.2/0.91 Taper:7/24 15/0.59 BT50

M24XP3.0

11.1/0.44 6.55/0.26

M24XP3.0

CAT50

BT50

DIN50

Vertical Head cover Exchange: 60 sec.

Horizontal Head Exchange: 60 sec.

12.5/0.49 34/1.34 12.5/0.49 37/1.46 34/1.34 40/1.57 37/1.46 48/1.89 40/1.57 63/2.48 48/1.89 16X21L/0.63X0.83L 63/2.48

16X21L/0.63X0.83L

10/0.39

10/0.39

72.3/2.85 52.4/2.06 72.3/2.85 52.4/2.06

63/2.48 53/2.08 63/2.48 16.1/0.63 53/2.08

16.1/0.63

50/1.97

50/1.97

12/0.47 12/0.47

18X21L/0.71X0.83L

44.45/1.75

44.45/1.75

5/0.20

16.6/0.65 16.6/0.65

60 60

7/0.28 7/0.28 10/0.39 10/0.39

BBT40

5/0.20

M16M16 xP2.0 xP2.0 Taper:7/24 Taper:7/24

6/0.24 6/0.24 10/0.39 10/0.39

26.5/1.0426.5/1.04 26.5/1.0426.5/1.04

HSK A63

http : //www.welegroup.com http : //www.welegroup.com

http : //www.welegroup.com

We lead the way

by a new business model

Automatic tool exchange in horizontal ( C to C 50 sec.); In vertical (C to C 35 sec.)

21
http : //www.welegroup.com

18X21L/0.71X0.83L

0 12 120

15/0.59

15/0.59

20/0.79

10/0.39 10/0.39

20/0.79

26/1.02 66.4/2.61 35/1.38 26/1.02 66.4/2.61 35/1.38 30/1.18 60 60 0 0 30/1.18 1-0.005 1-0.005 8/0.31 8/0.31
45 45

16/0.63 16/0.63 26/1.02 32/1.26 26/1.02 32/1.26 7 18/0.71 18.13/0.71 M18XP1.0 /0. 7/ 18/0.71 28 0.2 6.3/0.24 18.13/0.71 M18XP1.0 Taper:1/10 6.3/0.24 8 Taper:1/10

20/0.79 20/0.79

28/1.1"

19/0.75

45

60

45

75

45