TMC Control System: Warning
TMC Control System: Warning
SYSTEM
OPERATOR’S MANUAL
TMC Control System Harvesters
ver 1.05/2.16
OMF069452 Issue 15JUL07 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.
Worldwide Construction
And Forestry Division
LITHO IN FINLAND
Introduction
Introduction
The information contained in this manual is comprised TMC (Total Machine Control) is a digital control
of instructions which will assist the operator to operate system designed for use in forest machinery. The
the machine in a safe and efficient manner. Make sure system makes use of contemporary bus technology
this manual is always close at hand and available to all and distributed control.
who work on the machine. Should this manual be lost
or should it deteriorate to an unintelligible state, The TMC system consists of independent, intelligent
contact John Deere or your nearest John Deere dealer modules capable of communicating with each other via
for a replacement manual. a CAN bus. Thanks to the modular configuration of the
system it is possible to easily modify the system
If you sell the machine, be sure to give this manual to according to the needs of different machines. Likewise,
the new owners. the intelligent modules allow the use of versatile
diagnostics under a variety of operating conditions.
Continuing product improvement made by John Deere
may result in changes to the machine which are not The distributed system and the use of bus technology
covered in this manual. Should you need up-to-date make it simple to install and wire the equipment, which
information about your machine or should you have translates into added reliability.
questions in regards to this manual, please contact
John Deere or your John Deere dealer. The TMC system is equipped with a graphical user
interface which makes it easy to put the system into
use and full utilization.
CAUTION: Only persons whose training has
been approved by John Deere are permitted
The system controls the diesel engine, the hydrostatic
to operate John Deere machinery.
power transmission and the boom as well as all related
auxiliary functions.
Improper operation and maintenance of this
machine can be hazardous and could result
The system and its modules are introduced in the
in serious injury or death.
beginning of the Timbermatic 300 manual.
Therefore, it is of paramount importance that
Trade marks:
all the instructions given in this manual and
during training be followed when the
TMC and Timbermatic are registered trade marks.
machine is operated or serviced.
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071307
PN=2
Contents
Page Page
Measurement window
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Boom function measurement window . . . . . . . . 1-3-2
Transmission measurement window . . . . . . . . . 1-3-3
Frame steering and auxiliary equipment
(AUX) measurement window. . . . . . . . . . . . . 1-3-7
Alarm log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-9
Engine alarm list. . . . . . . . . . . . . . . . . . . . . . . 1-3-13
Engine protection derate schedule . . . . . . . . . 1-3-27
i 071307
PN=1
Contents
ii 071307
PN=2
Overview
TMC system
–UN–24SEP04
T157704
Machine models: 770, 1070, 1270C, 1470 Hb = Hub-module
PY10832,0000005 –19–19MAR02–1/1
1-1-1 071307
PN=5
Overview
TMC system
–UN–12DEC03
T157705
Machine models: 770, 1070, 770D, 1070D, 1270D, HPC = Harvester PC
1470D
HHM = Harvester head module
- 770 from serial number 01AC0074
ECU = Engine control unit
- 1070 from serial number 01AD0287
The actual TMC system consists of the Hub bus
3G+/4G Modules Names: connection module and the Ch, Cr, Tr and Mf
modules. It is two different types of the bus connection
Cr = Crane module modules.
Mf = Multifunction module, if rotating and levelling Other modules are connected to the Hub through the
cabin. 6- or 8-pin connectors by the CAN bus. The 23-pin
connectors of the modules are for module inputs and
Hb = Hub-module outputs. The Hub is also connected to the display
(CDM) of the Timbermatic 300 system.
Ch = Chair module
ECU is the engine control unit, which is not a part of
Tr = Transmission module the TMC. TMC sends the engine control
information to the ECU and receives sensor
CDM = Computer display module information.
EK01662,00000B7 –19–07NOV02–1/1
1-1-2 071307
PN=6
Overview
General
AK12300,000003D –19–28FEB02–1/2
–UN–12NOV02
T157706
AK12300,000003D –19–28FEB02–2/2
1-1-3 071307
PN=7
Overview
Display’s symbols
–UN–08OCT02
2. Values inside a rectangular frame on light gray
background are information for the user and can only
be changed by John Deere authorized personnel.
3. The values you can choose and modify in the window
T156959
are equipped with a frame and have a white
background. If there is a number in the window you
can change it by employing the right control lever to
shift the cursor on top of the number to be changed.
The number can be increased by pressing down on the
upper half of the Z toggle switch of the control lever,
and it can be decreased by pressing down the lower
half of the Z toggle switch.
4. When the window is chosen the colour turns to black
and the text turns white. On the black background is
informed measuring information.The colour will turn
back to white after the settings have been confirmed
with the OK-button or when you move to another
window that can be chosen.
–UN–08OCT02
T156960
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1-1-4 071307
PN=8
Overview
–UN–08OCT02
system helps. The contents of the helps varies from
one window to another.
10. Press the OK-button to confirm the choice of
adjustable parameters and also to save adjusted
T156961
values.
11. You can move by means of the Arrow-buttons in the
settings window to choose a value to be adjusted.
–UN–08OCT02
T156962
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1-1-5 071307
PN=9
Overview
–UN–15OCT02
OK-button. After pressing the OK-button, the + and the -
buttons will change back to arrow buttons.
T156963
moving and the boom is not engaged. In that case the
run-time window will appear (see paragraph: Run-Time
Window in Operation Mode).
EK01662,000008D –22–11JUN02–3/3
1-1-6 071307
PN=10
Overview
Window configuration
EK01662,0000090 –19–11JUN02–1/1
1-1-7 071307
PN=11
Overview
–UN–03JUN03
windows.
T157707
–UN–12NOV02
T157708
EK01662,0000093 –19–12JUN02–1/1
1-1-8 071307
PN=12
Overview
A. Upper row
Gear box
A = Low gear:
–UN–12NOV02
B = High gear:
T157709
will blink in the window.
–UN–10JUL07
Eco-drive mode. When using fast Eco-drive mode, higher
machine speed can be reached with lower diesel rpm’s.
T218496
1-1-9 071307
PN=13
Overview
–UN–12NOV02
the letter:
P = parking brake engaged
S = service brake engaged
*) if automatic working rpm’s are activated, the working
T157710
rpm symbol is visible in the second window with
character A.
–UN–05SEP05
T213572
Continued on next page EK01662,0000095 –19–12JUN02–2/12
1-1-10 071307
PN=14
Overview
–UN–12NOV02
T157711
EK01662,0000095 –19–12JUN02–3/12
1-1-11 071307
PN=15
Overview
Time.
–UN–12NOV02
T157712
EK01662,0000095 –19–12JUN02–5/12
B. Second row
down minimum 2 s.
1-1-12 071307
PN=16
Overview
Alarms
–UN–12NOV02
T157714
EK01662,0000095 –19–12JUN02–7/12
Notices
1-1-13 071307
PN=17
Overview
This will happen only one time after start up. The operator
quits notices with the arrow-button or with keyboard’s ESC
button.
–UN–08DEC04
T205987
Continued on next page EK01662,0000095 –19–12JUN02–9/12
1-1-14 071307
PN=18
Overview
C. Third row
1. Fuel level
–UN–12NOV02
Temperature of hydraulic oil in the tank is in degrees
Celsius (°C).
T157715
4. Battery charging voltage
Fuel consumption:
–UN–27NOV03
NOTE: AVG must be reset before use the machine in
order to start calculate the average fuel
consumption of the TMC. AVG can be reset by
pressing the AVG down 2 seconds.
1-1-15 071307
PN=19
Overview
Outside temperature:
–UN–27NOV03
Alarm:
T196434
on.
Service mode:
1-1-16 071307
PN=20
Overview
D. Submenus
–UN–12NOV02
T157716
EK01662,0000095 –19–12JUN02–12/12
1-1-17 071307
PN=21
Overview
Run-time window
Boom engaged
–UN–12NOV02
The m logo-button will change driving speed to trip
odometer. In group Information on the status of the
machine, in section Driving speed / Trip odometer, is
given more information on the use of the m-button.
T157717
EK01662,000003F –19–25SEP02–1/1
1-1-18 071307
PN=22
Settings
General
Boom settings
–UN–12NOV02
T157718
–UN–12NOV02
T157719
EK01662,00000B1 –19–17JUN02–1/1
1-2-1 071307
PN=23
Settings
–UN–12NOV02
• Auxiliary function, AUX3
• Frame steering (left / right)
• Cabin slewing (optional)
• Cabin rolling (optional)
T157720
• Cabin pitching (optional)
EK01662,00000B2 –19–17JUN02–1/1
1-2-2 071307
PN=24
Settings
Adjustable parameters
• Minimum current
• Maximum current
• Start-up ramp
• Stopping ramp
EK01662,00000B3 –19–17JUN02–1/4
–UN–12NOV02
T157836
1-2-3 071307
PN=25
Settings
–UN–12NOV02
level and, on the other hand, it can be adjusted up to a
maximum level that is 50 mA higher than that of the F
operator.
T157721
Continued on next page EK01662,00000B3 –19–17JUN02–3/4
1-2-4 071307
PN=26
Settings
3. Start-up ramp
If the setting is 0 % or at a very low level, the
movement will follow immediately after the lever has
been shifted. The start can be made smoother by
increasing the ramp setting. The adjustment range is
0...100 %. If the ramp setting value is high and the
control lever is shifted in a normal way but there is a
delay before the movement starts out, the minimum
current has been adjusted to a level that is too low.
4. Stopping ramp
–UN–12NOV02
When the setting is at zero or at a very low level, the
movement is brought to a halt immediately if the boom
control lever is shifted to the center position quickly. If
the ramp setting value is increased, the movement will
T157721
cease smoother. The adjustment range is 0...100 %. If
the ramp setting is at a high level and the movement is
left inching for a moment before it stops with a jerk, the
minimum current has been adjusted to a level that is
too high.
EK01662,00000B3 –19–17JUN02–4/4
1-2-5 071307
PN=27
Settings
–UN–12NOV02
T157723
Continued on next page EK01662,00000B4 –19–17JUN02–1/2
1-2-6 071307
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Settings
–UN–12NOV02
When the settings are adjusted and the boom function
is deactivated, the cursor will appear on the window.
The settings will be confirmed with the OK button.
In the window, between the symbols depicting the
T157722
opposite movements there is a stop watch measuring
the movements. It indicates the time of the movement
in operation in tenths of seconds.
–UN–12NOV02
T157812
EK01662,00000B4 –19–17JUN02–2/2
1-2-7 071307
PN=29
Settings
–UN–12NOV02
T157724
EK01662,00000B5 –19–17JUN02–1/1
–UN–11DEC03
T196828
EK01662,00000B8 –22–08NOV02–1/1
1-2-8 071307
PN=30
Settings
–UN–12NOV02
T157726
EK01662,00000B9 –22–08NOV02–1/1
1-2-9 071307
PN=31
Settings
Balance window
From the upper right corner of the boom window you can
access the balance window by clicking the BAL button.
–UN–12NOV02
the quick adjustment values result in balanced boom
movements. If low quick adjustment values slow a
particular movement down more than others, the balance
value of that movement must be decreased.
T157727
The darkened bar indicates the current value point from
which the movement of the control lever affects the boom.
–UN–12NOV02
T156948
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1-2-10 071307
PN=32
Settings
–UN–12NOV02
T156887
EK01662,00000B6 –19–17JUN02–2/2
This value define the speed of the boom slew, main boom
crane extend in and outer boom out on the end damping
zone.
–UN–12NOV02
T157728
EK01662,00000BA –22–08NOV02–1/1
1-2-11 071307
PN=33
Settings
–UN–30MAY06
T217698
AV10109,000005B –19–15SEP06–1/1
EK01662,0000033 –19–24SEP02–1/1
1-2-12 071307
PN=34
Settings
–UN–12NOV02
T157730
EK01662,0000037 –19–24SEP02–1/8
–UN–09JUL07
T218497
1-2-13 071307
PN=35
Settings
1. Acceleration
2. Deceleration
–UN–16MAY07
will slow down quickly when the pedal is released.
• If the setting is enlarged, the deceleration will be
performed more smoothly.
T218499
EK01662,0000037 –19–24SEP02–3/8
3. Working rpm
1-2-14 071307
PN=36
Settings
–UN–09JUL07
T218501
–UN–09JUL07
T218502
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1-2-15 071307
PN=37
Settings
–UN–09JUL07
percent is below 100. In slow Eco-drive mode the
control system automatically adjusts the RPM-range of
diesel engine suitable for the used speed range
percent.
T218503
High diesel RPM is not needed when driving with low
speed range percent and low machine speed.
Decreasing diesel RPM-range saves fuel and decreases
the noise caused by the engine. RPM-range of the
diesel is decreased only, when the speed range percent
is below 100.
• Decreasing the diesel RPM-range doesn’t affect the
machine driving speed.
• While working rpm’s are active slow Eco-drive mode
decreases the diesel RPM-range only after
RPM-request of gas pedal exceeds the working rpm
level.
• The decrease of diesel RPM-range can be adjusted in
the window seen becide.
–UN–09JUL07
T218508
Continued on next page EK01662,0000037 –19–24SEP02–6/8
1-2-16 071307
PN=38
Settings
–UN–09JUL07
when Eco-drive mode is activated.
T218505
–UN–10JUL07
T218507
Continued on next page EK01662,0000037 –19–24SEP02–7/8
1-2-17 071307
PN=39
Settings
7. OBT diacnostics
–UN–24AUG06
T217861
–UN–24AUG06
T217862
EK01662,0000037 –19–24SEP02–8/8
1-2-18 071307
PN=40
Settings
–UN–12NOV02
T157733
EK01662,00000BB –22–08NOV02–1/9
–UN–28MAY03
T157746
1-2-19 071307
PN=41
Settings
MOVING SECTOR
–UN–16MAY06
CABIN AUTO SPEED
T217639
the maximum speed of the manual control.
ROTATION SPEED
–UN–04OCT04
request mode. The value is set in terms of % of the
maximum speed of the manual control.
LEVELLING SPEED
1-2-20 071307
PN=42
Settings
–UN–16MAY06
T217640
EK01662,00000BB –22–08NOV02–4/9
POT
POT Z
INC X
INC Y
1-2-21 071307
PN=43
Settings
With the ROT button you can access the calibration of the
potentiometer.
–UN–23MAY06
T217642
Continued on next page EK01662,00000BB –22–08NOV02–6/9
1-2-22 071307
PN=44
Settings
POT
POT Z
–UN–10DEC04
NOTE: When calibrating the potentiometer of the cabin
slew, the levelling must be set for manual.
T157743
The small triangles indicate the extreme values reached
by the control.
–UN–09DEC04
T204672
Continued on next page EK01662,00000BB –22–08NOV02–7/9
1-2-23 071307
PN=45
Settings
With the INC button you can access the calibration of the
clinometer.
–UN–05SEP05
T157744
EK01662,00000BB –22–08NOV02–8/9
EK01662,00000BB –22–08NOV02–9/9
1-2-24 071307
PN=46
Settings
0 = activation is disabled.
–UN–30MAY06
T217697
EK01662,00000BC –22–11NOV02–1/6
–UN–12NOV02
T157747
1-2-25 071307
PN=47
Settings
–UN–12NOV02
T157779
EK01662,00000BC –22–11NOV02–3/6
–UN–12NOV02
T157780
1-2-26 071307
PN=48
Settings
–UN–12NOV02
T157788
EK01662,00000BC –22–11NOV02–5/6
EK01662,00000BC –22–11NOV02–6/6
1-2-27 071307
PN=49
Settings
–UN–30MAY06
T217697
EK01662,00000BD –22–11NOV02–1/6
–UN–11DEC03
T196832
1-2-28 071307
PN=50
Settings
–UN–11DEC03
T157785
EK01662,00000BD –22–11NOV02–3/6
–UN–11DEC03
T157786
1-2-29 071307
PN=51
Settings
–UN–11DEC03
T157817
EK01662,00000BD –22–11NOV02–5/6
EK01662,00000BD –22–11NOV02–6/6
1-2-30 071307
PN=52
Settings
Operator settings
–UN–12NOV02
T157790
EK01662,0000038 –19–25SEP02–1/1
Operator profiles
NOTE: The ’F’ and ’S’ settings are fixed factory settings
and they cannot be modified.
EK01662,0000039 –19–25SEP02–1/1
1-2-31 071307
PN=53
Settings
On the new window will be the guestion: Are you sure you
want to copy driver settings from driver F to driver 6?
NOTE: The ’F’ and ’S’ settings are fixed factory settings
and they cannot be modified.
–UN–18JAN05
T205996
–UN–09DEC04
T206101
EK01662,00000B8 –19–08DEC04–1/1
1-2-32 071307
PN=54
Settings
NOTE: The ’F’ and ’S’ settings are fixed factory settings
and they cannot be modified.
–UN–08DEC04
T205998
–UN–08DEC04
T205997
EK01662,00000BF –22–11NOV02–1/1
1-2-33 071307
PN=55
Settings
Language
–UN–08DEC04
T205991
EK01662,00000BE –22–11NOV02–1/1
–UN–08DEC04
T205992
1-2-34 071307
PN=56
Settings
–UN–10DEC04
T157796
EK01662,000003B –19–25SEP02–2/4
–UN–10DEC04
T205993
1-2-35 071307
PN=57
Settings
–UN–09DEC04
T205994
EK01662,000003B –19–25SEP02–4/4
1-2-36 071307
PN=58
Settings
–UN–12NOV02
T157799
–UN–09OCT02
T156844
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1-2-37 071307
PN=59
Settings
–UN–09OCT02
T156845
EK01662,000003D –19–25SEP02–2/9
–UN–01SEP03
T156846
1-2-38 071307
PN=60
Settings
–UN–12NOV02
T157800
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1-2-39 071307
PN=61
Settings
–UN–12NOV02
• The adjustment of this setting affects the
interdependence between the position of the pedal and
the driving speed, within the range between the
T157801
minimum and maximum levels.
• Should the setting be adjusted to zero %, the driving
speed is increased in direct relation to how the pedal is
depressed.
• If the value of the setting is increased, the driving speed
will slow down in the mid-range of the pedal travel. As a
result, the accuracy of movements will be improved at
low speeds and, on the other hand, reactions will
become quicker at high speeds.
• The normal setting is 15 %.
• The settings are at once in operation, but they are not
confirmed until the OK button is clicked.
1-2-40 071307
PN=62
Settings
In the window:
–UN–09OCT02
steering lever, tilt and pedal in volts.
T156849
change the parameters directly in the table.
–UN–12NOV02
T157802
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1-2-41 071307
PN=63
Settings
–UN–12NOV02
NOTE: In calibration of the control levers, the Start and
Stop buttons are used with the help of the mouse.
T157803
right-hand-side control lever by pressing the control lever
button. Calibration procedure is similar to the one of the
left-hand-side control lever.
–UN–09OCT02
T156852
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1-2-42 071307
PN=64
Settings
–UN–12NOV02
T157804
–UN–09OCT02
T156854
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1-2-43 071307
PN=65
Settings
–UN–12NOV02
control levers and the pedal on the windows
shown in figures, the parameters are saved by
means of the Stop button.
T157805
–UN–09OCT02
T156856
EK01662,000003D –19–25SEP02–9/9
1-2-44 071307
PN=66
Measurement window
General
–UN–09OCT02
T156860
EK01662,000008A –19–11JUN02–1/2
EK01662,000008A –19–11JUN02–2/2
1-3-1 071307
PN=67
Measurement window
–UN–28MAY03
T191397
EK01662,00000A9 –19–13JUN02–1/2
–UN–12NOV02
T157808
EK01662,00000A9 –19–13JUN02–2/2
1-3-2 071307
PN=68
Measurement window
–UN–28MAY03
T191398
Continued on next page EK01662,00000AA –19–13JUN02–1/6
1-3-3 071307
PN=69
Measurement window
• engaged 1, disengaged 0
• engaged 1, disengaged 0
Seat direction
–UN–03NOV03
• must be 0
Stairs
T196035
• up 1, down 0
Transmission control
L - low gear
H - high gear
1-3-4 071307
PN=70
Measurement window
Middle rows:
–UN–03NOV03
T196036
EK01662,00000AA –19–13JUN02–3/6
• 1 = rear
• 0 = neutral
• 2 = front
• 1 = ON
• 0 = OFF
1-3-5 071307
PN=71
Measurement window
–UN–05DEC03
T191402
EK01662,00000AA –19–13JUN02–5/6
–UN–28MAY03
T191403
EK01662,00000AA –19–13JUN02–6/6
1-3-6 071307
PN=72
Measurement window
–UN–28MAY03
T191404
EK01662,00000C3 –22–12NOV02–1/3
• 1 = left
• 0 = neutral
• 2 = right
–UN–05DEC03
1-3-7 071307
PN=73
Measurement window
AUX 1
–UN–05DEC03
• Not used *)
• Electric workpump control information *)
AUX 2
T157815
• Boom drop.
AUX 3
• Not used
AUX 4
*) in some machines
EK01662,00000C3 –22–12NOV02–3/3
1-3-8 071307
PN=74
Measurement window
Alarm log
–UN–28MAY03
T191405
Continued on next page EK01662,00000AE –19–13JUN02–1/4
1-3-9 071307
PN=75
Measurement window
–UN–04JUN03
Hours = Machine running hours.
T157819
Alr = Number of the alarm.
–UN–24SEP04
T156877
Continued on next page EK01662,00000AE –19–13JUN02–2/4
1-3-10 071307
PN=76
Measurement window
–UN–09OCT02
SPN identifies the system or the component that has the
failure; for example SPN 110 indicates a failure in the
engine coolant temperature circuit.
T156880
FMI identifies the type of failure that has occurred; for
example FMI 4 indicates voltage input below normal.
1-3-11 071307
PN=77
Measurement window
–UN–09OCT02
SPN identifies the system or the component that has the
failure; for example SPN 110 indicates a failure in the
engine coolant temperature circuit.
T156879
FMI identifies the type of failure that has occurred; for
example FMI 4 indicates voltage input below normal.
EK01662,00000AE –19–13JUN02–4/4
1-3-12 071307
PN=78
Measurement window
1-3-13 071307
PN=79
Measurement window
100.18 On Engine Oil Pressure. Engine oil pressure Oil pressure low due to low or
moderately low. no oil present.
See Engine Protection for
derate information.
100.31 On Engine Oil Pressure. Engine oil pressure Oil pressure detected at zero
moderately high. engine speed due to open
ground in the sensor circuit.
102.02 On Boost Pressure. Boost pressure Boost pressure invalid due to
mismatch. an in-range failure of the
sensor. Model computation
does not agree with MAP
reading.
102.03 On Boost Pressure. Boost pressure input Open circuit in the hamess,
voltage high. either signal or ground. Boost
Pressure sensor failure.
102.04 On Boost Pressure. Boost pressure input Boost Pressure sensor signal
voltage low. shorted to ground. Boost
Pressure sensor failed.
103.00 On Turbocharger 1 Turbo speed extremely Due to high altitude or erratic
Speed. high. VTG operation.
See Engine Protection for
derate information.
103.02 On Turbocharger 1 Turbo speed data Measured Turbo Speed and
Speed. incorrect. software model mismatch.
Model based on MAP and
Exhaust Pressure.
103.05 On Turbocharger 1 Turbo speed signal fault. Harness diagnostic fault only.
Speed. Open circuit detected in turbo
speed signal.
103.06 On Turbocharger 1 Turbo speed signal fault. Harness diagnostic fault only,
Speed. short to ground detected in
turbo speed signal.
103.08 On Turbocharger 1 Turbo speed data invalid. Turbo speed is incorrect, in
Speed. range failure.
103.31 On Turbocharger 1 Turbo speed missing. Intermittent harness or
Speed. connector problem.
105.00 On Manifold Air Manifold air temperature Cooling system performance
Temperature. extremely high. has dagraded or failed.
See Engine Protection for
derate information.
Refers to Mixed temperature.
105.03 On Manifold Air Manifold air temperature Open circuit in the harness,
Temperature. input voltage high. either signal or ground.
Manifold air temperature
sensor failure.
Refers to Mixed temperature.
1-3-14 071307
PN=80
Measurement window
1-3-15 071307
PN=81
Measurement window
157.04 On Injector Metering Rail pressure sensor Rail pressure sensor not
Rail Pressure #1 voltage low. connected or open in the
Pressure. signal line Rail pressure sensor
supply connection open
Harness shorted to ground.
Rail pressure sensor failure.
157.10 On Injector Metering Rail pressure drops too When the engine is motoring
Rail Pressure #1 fast. and the high-pressure pump is
Pressure. off rail pressure decays too
fast. High-pressure leak in the
fuel system.
157.17 On Injector Metering Rail pressure not During start, the engine is not
Rail Pressure #1 developed. able to develop 10 Mpa rail
Pressure. pressure. Fuel system is not
primed properly. Fuel is not
being supplied to the engine.
158.17 On Battery Potential ECU power down error. Switched voltage does not go
(Voltage), Switched. to 0V.
174.00 On Fuel / Return Fuel Fuel temperature Cooling system performance
Temperature. extremely high. has degraded or failed.
See Engine Protection for
derate information.
174.03 On Fuel Temperature. Fuel temperature input Open circuit in the harness,
voltage high. either signal or ground Fuel
temperature sensor failure.
174.04 On Fuel Temperature. Fuel temperature input Fuel temperature sensor signal
voltage low. shorted to ground Fuel
temperature sensor failed.
174.16 On Fuel Temperature. Fuel temperature Cooling system performance
moderately high. has degraded or failed. Occurs
at 95°C.
189.00 On Rated Engine Engine derate condition One of the speed derate
Speed. exists. conditions exists on the engine.
190.00 On Engine Speed. Engine speed too high. Engine has exceeded XX rpm.
412.00 On Exhaust Gas EGR temperature High loads with poor EGR
Recirculation extremely high.. cooling. Occurs at 290°C on
Temperature. level 14.
See Engine Protection for
derate information.
412.03 On Exhaust Gas EGR temperature sensor Open circuit in the harness,
Recirculation voltage high. either signal or ground EGR
Temperature. temperature sensor failure.
412.04 On Exhaust Gas EGR temperature sensor EGR temperature sensor signal
Recirculation voltage low. shorted to ground. EGR
Temperature. temperature sensor failed.
412.16 On Exhaust Gas EGR temperature High loads with poor EGR
Recirculation moderately highl. cooling. Occurs at 280°C on
Temperature. level 14.
See Engine Protection for
derate information.
1-3-16 071307
PN=82
Measurement window
611.03 On Injector Wiring. Injector wiring shorted to A short to battery has occurred
power source. in the injector wiring.
611.04 On Injector Wiring. Injector wiring shorted to A short to ground has occurred
ground. in the injector wiring.
620.03 On 5V DC Supply. 5V DC supply. 5V Supply shorted to battery
voltage. ECU Pin P1 (5V) & P2
(Return).
620.04 On 5V DC Supply. 5V DC supply. 5V Supply shorted to ground.
ECU Pin P1 (5V) & P2
(Return).
627.01 On Power Supply. Injector supply voltage All injector currents are out of
problem. specification for various
reasons.
The battery supply to the ECU
is unusually low. The ECU has
failed.
Will set if running G2
configuration on X” injectors
(Level 14 only).
628.12 On Program Memory. ECU program failure. ECU is locked in the boot
block due to resets or
programming failure.
629.12 On Controller #1. Bad EEPROM. Bad EEPROM.
629.13 On ECU Controller. ECU error. The ECU has failed.
Reprogram/Replace ECU.
636.02 On Engine Position Engine position sensor Noise is being detected on the
Sensor. noise detected. engine position sensor in the
high pressure pump.
The connections to the sensor
or the sensor has an
intermittent failure. The sensing
target is damaged.
636.05 On Engine Position Engine position sensor Open or intermittent harness or
Sensor. current below normal. connector problem. Detected in
Harness Diagnostics Mode.
636.06 On Engine Position Engine position sensor The harness is shorted to
Sensor. current above normal.. ground. Detected in Harness
Diagnostics Mode.
636.08 On Engine Position Engine position sensor The signal from the engine
Sensor. signal missing. position sensor in the high
pressure pump is missing.
The connections to the sensor
are open circuit. The sensor
has failed.
636.10 On Engine Position Engine position sensor The signal from the engine
Sensor. pattern error. position sensor in the high
pressure pump does not have
the proper pulse pattern.
The sensing target is
damaged. The sensor is
improperly installed.
1-3-17 071307
PN=83
Measurement window
637.02 On Timing Sensor. Timing sensor input Noise is being detected on the
noise. engine position sensor on the
crankshaft.
The connections to the sensor
or the sensor has an
intermittent failure. The sensing
target is damaged.
637.05 On Timing Sensor Timing sensor current Open or intermittent harness or
(Crank). below normal. connector problem. Detected in
Harness Diagnostics Mode.
637.06 On Timing Sensor Timing sensor current The harness is shorted to
(Crank). above normal. ground. Detected in Harness
Diagnostics Mode.
637.07 On Timing Sensor Timing / Engine position The relationship between the
(Crank). sensor out of sync. two engine position signals is
not correct.The signal polarity
is incorrect possibly due to
miss-wiring. The high pressure
pump is incorrectly mounted.
637.08 On Timing Sensor Timing sensor signal The signal from the engine
(Crank). missing. position sensor on the
crankshaft is missing.
The connections to the sensor
are open circuit. The sensor
has failed.
See Engine Protection for
derate information.
637.10 On Timing Sensor Timing sensor pattern The signal from the engine
(Crank). error. position sensor on the
crankshaft does not have the
proper pulse pattern.
The sensing target is damaged
or the sensor is improperly
installed.
See Engine Protection for
derate information.
639.13 On J1939 Data Link. CAN error. Open circuit, shorted high,
shorted to ground, too much
Bus traffic.
641.04 On Variable Geometry VGT actuator disabled. Open or intermittent harness,
Turbocharger connector problem, or failed
Actuator #1. actuator. No power to turbo
actuator.
641.05 On Variable Geometry VGT actuator current Open or intermittent harness or
Turbocharger below normal. connector problem.
Actuator #1. DISABLED UNTIL FURTHER
NOTICE.
641.12 On Variable Geometry VGT actuator control Loss of communication
Turbocharger error. between ECU and VTG
Actuator #1. Controller.
1-3-18 071307
PN=84
Measurement window
641.13 On Variable Geometry VGT learn error. Previous learned values not
Turbocharger cleared in ECU after valve
Actuator #1. changed. Obstruction to open
or close valve completely.
641.16 On Variable Geometry VGT temperature VGT blade temperature high
Turbochanger moderately high. due to restricted airflow or
Actuator #1. excessive EGR.
See Engine Protection for
derate information.
651.02 On Injector Cylinder #1. Injector #1 part number The injector part number
invalid. entered is not valid.
651.05 On Injector Cylinder #1. Cylinder #1 injector circuit Open circuit in the injector
open. wiring, on either connection
injector solenoid failure.
G2 configuration running X2
injectors (Level 14 only).
651.06 On Injector Cylinder #1. Cylinder #1 injector circuit Injector solenoid failure. Short
shorted. across the injector wires.
651.07 On Injector Cylinder #1. Cylinder #1 injector Injector is not working. Injector
mechanical failure. flow limiter is closed.
651.13 On Injector Cylinder #1. Injector #1 QR code The injector part number is
string error. correct, but the QR string
formed is not what is expected.
652.02 On Injector Cylinder #2 Injector #2 part number The injector part number
invalid. entered is not valid.
652.05 On Injector Cylinder #2. Cylinder #2 injector circuit Open circuit in the injector
open.. wiring, on either connection
injector solenoid failure.
G2 configuration running X2
injectors (Level 14 only).
652.06 On Injector Cylinder #2. Cylinder #2 injector circuit Injector solenoid failure. Short
shorted. across the injector wires.
X2 configuration running G2
injectors, engine will not run
(Level 14 only).
652.07 On Injector Cylinder #2. Cylinder #2 injector Injector is not working. Injector
mechanical failure. flow limiter is closed.
652.13 On Injector Cylinder #2. Injector #2 QR code The injector part number is
string error. correct, but the QR string
formed is not what is expected.
653.02 On Injector Cylinder #3. Injector #3 part number The injector part number
invalid. entered is not valid.
653.05 On Injector Cylinder #3. Cylinder #3 injector circuit Open circuit in the injector
open. wiring, on either connection
injector solenoid failure.
G2 configuration running X2
injectors (Level 14 only).
1-3-19 071307
PN=85
Measurement window
653.06 On Injector Cylinder #3. Cylinder #3 injector circuit Injector solenoid failure. Short
shorted. across the injector wires.
X2 configuration running G2
injectors, engine will not run
(Level 14 only).
653.07 On Injector Cylinder #3. Cylinder #3 injector Injector is not working. Injector
mechanical failure. flow limiter is closed.
653.13 On Injector Cylinder #3. Injector #3 QR code The injector part number is
string error. correct, but the QR string
formed is not what is expected.
654.02 On Injector Cylinder #4. Injector #4 part number The injector part number
invalid. entered is not valid.
654.05 On Injector Cylinder #4. Cylinder #4 injector circuit Open circuit in the injector
open. wiring, on either connection
injector solenoid failure.
G2 configuration running X2
injectors (level 14 only).
654.06 On Injector Cylinder #4. Cylinder #4 injector circuit Injector solenoid failure. Short
shorted. across the injector wires.
X2 configuration G2 injectors,
engine will not run (level 14
only).
654.07 On Injector Cylinder #4. Cylinder #4 injector Injector is not working. Injector
mechanical failure. flow limiter is closed.
654.13 On Injector Cylinder #4. Injector #4 QR code The injector part number is
string error. correct, but the QR string
formed is not what is expected.
655.02 On Injector Cylinder #5. Injector #5 part number The injector part number
invalid. entered is not valid.
655.05 On Injector Cylinder #5. Cylinder #5 injector circuit Open circuit in the injector
open. wiring, on either connection
injector solenoid failure.
G2 configuration running X2
injectors (level 14 only).
655.06 On Injector Cylinder #5. Cylinder #5 injector circuit Injector solenoid failure. Short
shorted. across the injector wires.
X2 configuration running G2
injectors, engine wil not run
(level 14 only).
655.07 On Injector Cylinder #5. Cylinder #5 injector Injector is not working. Injector
mechanical failure. flow limiter is closed.
655.13 On Injector Cylinder #5. Injector #5 QR code The injector part number is
string error. correct, but the QR string
formed is not what is expected.
656.02 On Injector Cylinder #6 Injector #6 part number The injector part number
invalid. entered is not valid.
1-3-20 071307
PN=86
Measurement window
656.05 On Injector Cylinder #6. Cylinder #6 injector circuit Open circuit in the injector
open. wiring, on either connection.
Injector solenoid failure. G2
configuration running X2
injectors (level 14 only).
656.06 On Injector Cylinder #6. Cylinder #6 injector circuit Injector solenoid failure. Short
shorted. across the injector wires. X2
configuration running G2
injectors, engine will not run
(level 14 only).
656.07 On Injector Cylinder #6. Cylinder #6 injector Injector is not working. Injector
mechanical failure. flow limiter is closed.
656.13 On Injector Cylinder #6. Injector #6 QR code The injector part number is
string error. correct, but the QR string
formed is not what is expected.
898.09 On Requested Speed / TSC1 message not Message missing or not
Speed Limit. received or timeout. received due to TMC or CAN
Bus failure.
1075.05 On Electric Lift Pump for Racor fuel pump current ECU cannot power lift pump
Fuel Supply. below normal. due to a harness or connection
problem. 9.0L Engine only.
harness diagnostic mode only.
1075.06 On Electric Lift Pump for Racor fuel pump current ECU cannot power up lift pump
Fuel Supply. above normal. due to a harness or connection
problem. 9.0L Engine only.
Harness diagnostic mode only.
1075.12 On Electric Lift Pump for Racor fuel pump control Internal failure of racor fuel
Fuel Supply. failure. pump. 9.0L Engine only.
1076.00 On Fuel Injection Pump. Fuel injection pump fuel Closure too long possibly due
Fuel Control Valve. control valve. to slow valve response.
Service DE10.
1076.01 On Fuel Injection Pump. Fuel injection pump fuel Closure too short possibly due
Fuel Control Valve. control valve. to overly slow valve response
or excessive battery voltage.
Possible ECU or DE10
problem.
1076.03 On Fuel Injection Pump. Fuel injection pump fuel Check actuator wires for short
Fuel Control Valve control valve. to battery.
1076.05 On Fuel Injection Pump. Fuel injection pump fuel Check actuator wires for open
Fuel Control Valve. control valve. circuit. Look for bad
connections. Engine will not
run.
1076.06 On Fuel Injection Pump. Fuel injection pump fuel Check actuator wires for short
Fuel Control Valve. control valve. to ground or to each other.
Engine will not run.
1076.07 On Fuel Injection Pump. Fuel injection pump fuel ECU has failed to detect
Fuel Control Valve. control valve. closure possibly due to a slow
responding valve.
1-3-21 071307
PN=87
Measurement window
1076.10 On Fuel Injection Pump. Fuel injection pump fuel Possibly due to increased
Fuel Control Valve. control valve. resistance in the circuit. Check
for weak shorts to ground or
power.
1076.13 On Fuel Injection Pump. Fuel injection pump fuel Possibly due to increased
Fuel Control Valve. control valve. resistance in the circuit. Check
for weak shorts to ground or
power.
1080.03 On Sensor Supply Sensor supply 2 voltage The sensor supply connection
Voltage 2 (+5V DC). high. to the rail pressure sensor is
shorted to a higher voltage.
The ECU has failed. ECU Pin
R3 (5V) and P3 (Return).
1080.04 On Sensor Supply Sensor supply 2 voltage The sensor supply connection
Voltage 2 (+5V DC). low. to the rail pressure sensor is
shorted to ground. The rail
pressure sensor has failed.
ECU Pin R3 (5V) and P3
(Return).
1136.00 On Engine ECU ECU temperature Inadequate cooling of the area
Temperature. extremely high. around the ECU. Occurs at
135 °C. See Engine Protection
for derate information.
1136.16 On Engine ECU ECU temperature Inadequate cooling of the area
Temperature. moderately high. around the ECU. Occurs at
125 °C.
1172.03 On Turbocharger 1 Turbo compressor inlet Open circuit in the harness,
Compressor Inlet temp sensor voltage high. either signal or ground.
Temperature. Temperature sensor failure.
1172.04 On Turbocharger 1 Turbo compressor inlet Sensor signal shorted to
Compressor Inlet temp sensor voltage low. ground. Temperature sensor
Temperature. failed.
1180.00 On Turbocharger 1 Turbine inlet temperature Fuel to air ration is too high.
Turbine Inlet extremely high. Occurs at 750 °C. See Engine
Temperature. Protection for derate
information.
1180.16 On Turbocharger 1 Turbine inlet temperature Fuel to air ration is too high.
Turbine Inlet moderately high. Occurs at 730 °C. See Engine
Temperature. Protection for derate
information.
1209.02 On Exhaust Gas Exhaust pressure Exhaust pressure invalid due to
Pressure. moderately high. an in-range failure of the
sensor. Model computation
does not agree with Exhaust
Pressure reading.
1209.03 On Exhaust Gas Exhaust pressure sensor Open circuit in the harness,
Pressure. voltage high. either signal or ground.
Exhaust pressure sensor
failure.
1-3-22 071307
PN=88
Measurement window
1209.04 On Exhaust Gas Exhaust pressure sensor Exhaust pressure sensor signal
Pressure. voltage low. shorted to ground. Pressure
sensor failed.
1347.03 On Fuel Pump Rail pressure solenoid Rail pressure solenoid is forced
Pressurizing control fault. closed due to a short to a high
Assembly #1. source. Detected only during
harness diagnostics.
1347.05 On Fuel Pump Fuel pump control valve A wiring connection to pump
Assembly #1. solenoid #1 error. solenoid #1 is open. Wiring to
pump solenoid #1 is shorted to
ground. Pump solenoid #1 has
failed.
1347.07 On Fuel Pump Rail pressure different The fuel filter is plugged or
Assembly #1. than expected. there is some other fuel
restriction is present. The high
pressure pump has failed.
1347.10 On Fuel Pump Fuel pump 1 flow not Pump element #1 is not
Assembly #1. detected. working.
1348.05 On Fuel Pump Fuel pump control valve A wiring connection to pump
Assembly #2. solenoid #2 error. solenoid #2 is open. Wiring to
pump solenoid #1 is shorted to
ground. Pump solenoid #2 has
failed.
1348.10 On Fuel Pump Fuel pump 2 flow not Pump element #2 is not
Assembly #2. detected. working.
1569.31 On Engine Protection Fuel derate. One of the derate conditions
Derate. exists on the engine.
2000.06 On Source Address Fuel injection pump fuel ECU Failure.
0x00. control valve current fall
time long.
2000.13 On Source Address Security violation. ECU not installed on the
0x00. correct machine. See Engine
Protection for derate
information.
2630.00 On Charge Air Cooler Charge air cooler Air cooler is plugged or
Outlet Temperature. temperature extremely radiator needs to be cleaned.
high. Occurs at 91°C.See Engine
Protection for derate
information.
2630.03 On Charge air Cooler Charge air cooler Open circuit in the harness,
Outlet Temperature. temperature sensor either signal or ground.
voltage high. Temperature sensor failure.
2630.04 On Charge Air Cooler Charge air cooler Temperature sensor signal
Outlet Temperature. temperature sensor shorted to ground. Sensor
voltage low. failed.
2630.15 On Charge Air Cooler Charge air cooler Air cooler is plugged or
Outlet Temperature. temperature above radiator needs to be cleaned.
normal. Occurs at 88 °C.
1-3-23 071307
PN=89
Measurement window
2630.16 On Charge Air Cooler Charge air cooler Air cooler is plugged or
Outlet Temperature. temperature moderately radiator needs to be cleaned.
high. Occurs at 89.5°C See Engine
Protection for derate
information.
2659.02 On EGR Mass Flow EGR flow / temperature EGR model mismatch between
Rate. mismatch. delta temperature and/or delta
pressure.
2659.15 On EGR Mass Flow EGR flow valid but above EGR flow detected with valve
Rate. normal. closed.
2659.17 On EGR Mass Flow EGR flow valid but below No EGR flow detected with
Rate. normal. valve open. Most likely caused
by clogged cooler or broken
valve shaft. EGR will run
Open-Loop. See Engine
Protection for derate
information.
2790.16 On Turbocharger Turbo compressor outlet High compressor outlet
Compressor Outlet temperature moderately temperature due to high
Temperature. high. ambient temperatures or
intercooler restriction. Occurs
at 260°C with an Al Turbo. See
Engine Protection for derate
information.
2791.02 On Exhaust Gas EGR valve sensor Unable to achieve desired
Recirculation (EGR) voltage mismatch. EGR position based on actual
Valve Control. position. Run harness
diagnostics to determine root
cause. EGR will run
Open-Loop. See Engine
Protection for derate
information.
2791.03 On Exhaust Gas EGR valve sensor Open circuit in the harness,
Recirculation (EGR) voltage high. either signal or ground. Sensor
Valve Control. failure.
2791.04 On Exhaust Gas EGR valve sensor Sensor signal shorted to
Recirculation (EGR) voltage low. ground. Sensor failed.
Valve Control.
2791.05 On Exhaust Gas EGR valve sensor open Open circuit or harness or
Recirculation (EGR) circuit. connector problem. Detected in
Valve Control. harness diagnostic mode.
DISABLED UNTIL FURTHER
NOTICE.
2791.06 On Exhaust Gas EGR valve sensor short Shorted sensor due to harness
Recirculation (EGR) circuit. or connector problem. Detected
Valve Control. in harness diagnostic mode.
DISABLED UNTIL FURTHER
NOTICE.
1-3-24 071307
PN=90
Measurement window
2791.07 On Exhaust Gas EGR valve not EGR valve control has been
Recirculation (EGR) responding or out of degraded due to a failure to
Valve Control. adjustment. learn a valid Open, Close or
Delta position over 15 learn
cycles. EGR will run
Open-Loop.
2791.13 On Exhaust Gas EGR valve out of EGR valve has an invalid
Recirculation (EGR) calibration. position signal. Valve position
Valve Control. has exceeded Fully Open or
Fully Closed limits. Limit values
have shifted significantly from
learned limits over a short
period of time. A new valve
has been installed without
clearing the stops. See Engine
Protection for derate
information.
2791.14 On Exhaust Gas EGR valve off. EGR actuator has been turned
Recirculation (EGR) off due to learn cycle error with
Valve Control. no valid learn limits stored in
the ECU. See Engine
Protection for derate
information.
DISABLED UNTIL FURTHER
NOTICE.
2791.31 On Exhaust Gas EGR valve position. Previous learned values not
Recirculation (EGR) cleared in ECU after valve
Valve Control. changed. Obstruction to open
or close valve completely.
Position values changing over
a long period due to extensive
valve wear.
2795.07 On VGT 1 Actuator VGT actuator not Vane position feedback and
Position. responding or out of desired vane position
adjustment. mismatch. See Engine
Protection for derate
information.
2795.12 On VGT 1 Actuator VGT actuator bad Turbo Actuator internal fault.
Position. intelligent device. No response from turbo or
learn stop span error due to
inadequate learn band.
DISABLED UNTIL FURTHER
NOTICE.
3509.03 On Sensor Supply Sensor supply 1 voltage The rail pressure sensor supply
Voltage 1. +5V high connection is shorted to a
higher voltage. Was SPN 1080.
3509.04 On Sensor Supply Sensor supply 1 voltage The rail pressure sensor supply
Voltage 1. +5V high. connection is shorted to
ground. Was SPN 1080.
3510.03 On Sensor Supply Sensor supply 2 voltage 5V supply shorted to battery
Voltage 2. +5V high. voltage. Was SPN 620.
1-3-25 071307
PN=91
Measurement window
EK01662,00000AF –19–13JUN02–14/14
1-3-26 071307
PN=92
Measurement window
1-3-27 071307
PN=93
Measurement window
Oil Pressure Threshold 2 9.0L - See table 1 60% 20%/min 20%/min NO/NO 100.01
below.
6.8L & 4.5L - See table
2 below.
Rail Pressure OOR Detected 50% 20%/min 20%/min NO/NO 157.03
157.04
Security (VIN) ID Mismatch 50% 50%/min 50%/min NO/NO 2000.13
Turbo Speed - AECD 6.8L & 4.5L - 155K 50% 20%/min 20%/min NO/NO 103.00
9.0L
Al Wheel - 116K
Ti Wheel - 138K
Turbo Temperature AECD Compressor Outlet 50% 20%/min 20%/min NO/NO 2790.16
Temperature - Al
Housing - 260°C Cast
Iron Housing - TBD°C
VTG Actuator Not Controllable 50% 20%/min 20%/min NO/NO 2795.07
WIF Detected 50% 20%/min 20%/min NO/NO 97.16
EK01662,00000B9 –19–04AUG05–2/2
Table 1
EK01662,00000C6 –19–06SEP05–1/1
1-3-28 071307
PN=94
Measurement window
Table 2
4.5L/6.8L Oil Pressure Threshold Table 1
(Abs 770 775 1500 2000 2500
KPa)
-40 C° 1 kPa 132 kPa 212 kPa 256 kPa 291 kPa
125 C° 1 kPa 132 kPa 212 kPa 256 kPa 291 kPa
EK01662,00000C7 –19–06SEP05–1/1
1-3-29 071307
PN=95
Measurement window
–UN–03JUN03
potentiometers, as well as the output current of the
clinometer and it is corresponding CAN message for roll
and pitch.
T191406
–UN–12NOV02
T157821
EK01662,00000C0 –22–11NOV02–1/1
1-3-30 071307
PN=96
Measurement window
–UN–28MAY03
T191407
Continued on next page EK01662,00000B0 –19–14JUN02–1/11
1-3-31 071307
PN=97
Measurement window
Transmission module
Connector XT1
1 — Low speed
2 — High speed
–UN–09OCT02
3 — Drive pump, forward
4 — Drive pump, backward
5 — Drive pump (feedback current)
6 — Drive motor (feedback current)
T156882
7 — Drive motor
8 — Reserve
-—-
12 — Servo motor, potentiometer signal *)
-—-
14 — Servo motor + *)
15 — Servo motor - *)
16 — Reserve
17 — Pressure switch; parking brake
-—-
19 — Pressure switch; hydraulic return filter
20 — Pressure switch; hydraulic pressure filter
-—-
22 — Reserve
23 — Pressure switch; hydrostatic supply pressure
*) in some machines
Connector XT2
1-3-32 071307
PN=98
Measurement window
10 — Reserve
-—-
12 — Gear sensors
-—-
16 — Reserve
17 — Reversing buzzer
-—-
19 — Low gear sensor
20 — High gear sensor
-—-
22 — Hydraulics thermostatic valve 1
23 — Hydraulics thermostatic valve 2
Connector XT3
1-3-33 071307
PN=99
Measurement window
Crane module
Connector XE1
–UN–28MAY03
13 — Rotator float mode
14 — Extension out (current)
15 — Extension out
16 — Outer boom in
T157824
17 — Outer boom in (current)
18 — Rotator counterclockwise
19 — Rotator clockwise
20 — Rotator cw (current)
21 — Rotator ccw (current)
22 — Extension in (current)
23 — Extension in
Connector XE2
1-3-34 071307
PN=100
Measurement window
EK01662,00000B0 –19–14JUN02–5/11
Connector XE3
–UN–09OCT02
22 — Brake charging pressure sensor
23 — Reserve
T156884
Continued on next page EK01662,00000B0 –19–14JUN02–6/11
1-3-35 071307
PN=101
Measurement window
Chair module
Connector XC1
–UN–12NOV02
T157825
XC1 18 19 20 21 22 23
9
10
11
12 Levelling X3 X2 Differential locks
13 X1
14
Connector XC2
1 — Reserve
2 — Reserve
3 — Reserve
4 — Alarm buzzer
5 — Driving direction forward
6 — Driving direction backward
7 — Cabin levelling switch
8 — (Seat safety switch)
1-3-36 071307
PN=102
Measurement window
XC2 16 17 18 19 20 21
10 Stump treatment
11 Intermittent wiper
12 X1
13 X3
14
15
EK01662,00000B0 –19–14JUN02–8/11
Connector XC3
–UN–03JUN03
14 — Clinometer signal
-—-
18 — Reserve
-—-
T157832
20 — Reserve
-—-
22 — Reserve
1-3-37 071307
PN=103
Measurement window
Hub module
Connector XH4
3 — Wipers
4 — Stump treatment
5 — Front wheel drive engagement, switch
6 — Alarm light
7 — Stairs position sensor
8 — Pedal, signal
-—-
11 — Working rpm switch
12 — High / low gear switch
13 — Parking brake switch
–UN–09DEC04
14 — Boom on / off switch
-—-
20 — Safety switch
21 — Frame brake switch
T156888
In addition from the XH4 measurement window of the Hub
module can be read:
–UN–09DEC04
T196041
Continued on next page EK01662,00000B0 –19–14JUN02–10/11
1-3-38 071307
PN=104
Measurement window
Mf module
Connector XH1
–UN–03JUN03
16 — Cabin rolling right
-—-
18 — Cabin rolling left
19 — Pedal, cabin pitching forward
T157826
-—-
23 — Pedal, cabin pitching backward
Connector XH2
EK01662,00000B0 –19–14JUN02–11/11
1-3-39 071307
PN=105
Service window
General
–UN–09OCT02
T156889
Continued on next page EK01662,000008B –19–11JUN02–1/2
1-4-1 071307
PN=106
Service window
–UN–12NOV02
T157827
–UN–11DEC03
T157828
EK01662,000008B –19–11JUN02–2/2
1-4-2 071307
PN=107
Service window
–UN–11DEC03
T196836
Continued on next page EK01662,000009E –19–12JUN02–1/2
1-4-3 071307
PN=108
Service window
–UN–12NOV02
• Spd cal calibration value of the trip odometer. The value
is set to correspond the real distance.
T157829
service person can adjust the minimum and maximum
values. Measurement values inside the box are:
EK01662,000009E –19–12JUN02–2/2
1-4-4 071307
PN=109
Service window
–UN–21JAN03
T163878
EK01662,00000C6 –19–16JAN03–1/2
EK01662,00000C6 –19–16JAN03–2/2
1-4-5 071307
PN=110
Service window
–UN–11DEC03
T196872
Continued on next page EK01662,000009F –19–12JUN02–1/2
1-4-6 071307
PN=111
Service window
–UN–16MAY06
*) in some machines
2. Machine type
• Harvester = HRV
T217644
3. Module program version
4. Launching month and year of the program version
–UN–27SEP04
T203438
EK01662,000009F –19–12JUN02–2/2
1-4-7 071307
PN=112
Service window
–UN–09DEC04
T196873
EK01662,00000A0 –19–12JUN02–1/2
–UN–09OCT02
T156936
EK01662,00000A0 –19–12JUN02–2/2
1-4-8 071307
PN=113
Service window
Alarm list
The alarms will not disappear until the cause of the alarm
has been eliminated.
D*) =1470
1-4-9 071307
PN=114
Service window
1-4-10 071307
PN=115
Service window
D*) =1470
EK01662,00000C1 –22–11NOV02–3/3
System control
–UN–11DEC03
T196874
Continued on next page EK01662,00000A2 –19–12JUN02–1/2
1-4-11 071307
PN=116
Service window
–UN–03NOV03
T196048
EK01662,00000A2 –19–12JUN02–2/2
–UN–11DEC03
T196875
1-4-12 071307
PN=117
Service window
2. Gear control
–UN–16MAY06
gear is activated. If e.g. operator changes to high gear
and sensor informs it has not been activated, TMC
automatically forces low gear on pack.
T217643
3. Electrical minilever steering allowed with the high
gear
4. Cabin levelling
0 = not used
1-4-13 071307
PN=118
Service window
5. Boom levelling
7. Stairs
–UN–16MAY06
X = stairs control activated.
T217643
EK01662,00000A3 –19–12JUN02–3/3
1-4-14 071307
PN=119
Service window
–UN–11DEC03
T196876
–UN–09OCT02
T156944
EK01662,00000A4 –19–13JUN02–1/1
1-4-15 071307
PN=120
Service window
–UN–11DEC03
T196877
EK01662,00000A5 –19–13JUN02–1/1
1-4-16 071307
PN=121
Service window
–UN–11DEC03
3. Click on the Change code button again.
4. Enter the code again. If the code you enter is not
identical to what you entered in the step 2, the code is
not valid and you have to repeat the process from the
T196878
beginning.
5. Click on the Change code button to save the
immobilizer code.
–UN–12NOV02
T157835
Continued on next page EK01662,00000A6 –19–13JUN02–1/2
1-4-17 071307
PN=122
Service window
–UN–12NOV02
2. Click on the Open button to deactivate the immobilizer.
3. The machine can now be used normally.
T157835
system will lock. In this case you must turn the
power off and turn it on again. As the power is
turned on, the immobilization message appears
first in the window, and the security code must be
re-entered.
EK01662,00000A6 –19–13JUN02–2/2
1-4-18 071307
PN=123
Service window
Parameter locking
–UN–11DEC03
button.
T196879
–UN–09OCT02
T156950
EK01662,00000A8 –19–13JUN02–1/1
1-4-19 071307
PN=124
Service window
–UN–11DEC03
T196880
EK01662,00000CF –19–17JAN03–1/2
Engine (rpm).
EK01662,00000CF –19–17JAN03–2/2
1-4-20 071307
PN=125
Service window
–UN–11DEC03
T196881
EK01662,00000C4 –22–31OCT03–1/2
EK01662,00000C4 –22–31OCT03–2/2
1-4-21 071307
PN=126
Alarms
General
EK01662,000008C –19–11JUN02–1/1
1-5-1 071307
PN=127
Alarms
Stages of alarm
–UN–09OCT02
• Notices are information for the user.
T156951
The first-stage alarms are indicated as follows:
Notices
EK01662,0000098 –19–12JUN02–1/1
1-5-2 071307
PN=128
Alarms
Alarm window
–UN–09OCT02
T156952
EK01662,0000099 –19–12JUN02–1/1
1-5-3 071307
PN=129
Alarms
Active alarms
Example:
–UN–09OCT02
Either CAN H or CAN L wire is broken or a pin is loose in
a cable or a module.
The system works still with only one CAN wire (fault
T156951
tolerant CAN).
–UN–09OCT02
There appear both a module missing and CAN connection
(H/L missing) alarms when another module is
disconnected.
T156954
EK01662,000009A –19–12JUN02–1/1
1-5-4 071307
PN=130
Alarms
Alarm helps
–UN–09OCT02
T156955
–UN–09OCT02
T156956
EK01662,000009C –19–12JUN02–1/1
1-5-5 071307
PN=131
Alarms
Notices
–UN–12MAY04
The boom is not moving
T199062
• Working rpm is disengaged.
• The boom control levers are not in neutral position.
EK01662,000009D –19–12JUN02–1/1
1-5-6 071307
PN=132
Index
Page Page
B G
I
C
Information on the status of the machine . . . . . 1-1-9
Cabin leveling measurement window . . . . . . . 1-3-30
Cabin levelling adjustment . . . . . . . . . . . . . . . . 1-2-8
Cabin levelling (optional) (1270,1470). . . . . . . 1-2-19
Cabin sideways levelling (optional) (1070) . . . 1-2-25 L
Calibration of control levers and pedal . . . . . . 1-2-37
Copying the F and S parameters . . . . . . . . . . 1-2-12 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-34
Copying the operator’s settings . . . . . . . . . . . 1-2-32
M
D
Machine immobilizer button . . . . . . . . . . . . . . 1-4-17
Diesel engine coolant temperature . . . . . . . . . 1-1-15 Machine running hours . . . . . . . . . . . . . . . . . . 1-2-34
Diesel engine rpm (n/min) . . . . . . . . . . . . . . . 1-1-12 Machine service code. . . . . . . . . . . . . . . . . . . 1-4-15
Display’s symbols . . . . . . . . . . . . . . . . . . . . . . . 1-1-4 Maintenance interval notices . . . . . . . . . . . . . 1-1-14
Driving speed (km/h) / Trip odometer . . . . . . . 1-1-12 Module outputs and inputs . . . . . . . . . . . . . . . 1-3-31
Module program versions . . . . . . . . . . . . . . . . . 1-4-6
E
N
End damping value. . . . . . . . . . . . . . . . . . . . . 1-2-11
Engine alarm list. . . . . . . . . . . . . . . . . . . . . . . 1-3-13 Notices . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-13, 1-5-6
Index-1 071307
PN=1
Index
Page
Index-2 071307
PN=2