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QI Checklist

The document is a comprehensive checklist for quality installation in a QA program, covering administrative details, design specifications, installation procedures, and distribution aspects. It includes sections for documenting heat loss/gain calculations, equipment specifications, airflow measurements, refrigerant charge tests, and duct leakage testing. The checklist ensures compliance with regulations and standards for HVAC installations.

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Durga
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0% found this document useful (0 votes)
32 views3 pages

QI Checklist

The document is a comprehensive checklist for quality installation in a QA program, covering administrative details, design specifications, installation procedures, and distribution aspects. It includes sections for documenting heat loss/gain calculations, equipment specifications, airflow measurements, refrigerant charge tests, and duct leakage testing. The checklist ensures compliance with regulations and standards for HVAC installations.

Uploaded by

Durga
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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QA Program Quality Installation

Contractor Checklist
1. ADMINISTRATIVE N/A

1.1. Home Address____________________________________________


1.2. City:_____________________
1.3. State:_______
1.4. Zip:__________
1.5. Area Served:  Whole house  Bonus Room  Master Suite  Upstairs  Downstairs  Other: ____________
1.6. Permit number: ___________________________________________ 
1.7. Authority Having Jurisdiction__________________________________ 
1.8. Recognition:  RSI HVAC QI Certificate?  ENERGY STAR Certified Home?
1.9. Certificate Distribution:  Certificate to Homeowner? 
1.10. Email address: ____________________________________________
1.11. Certificate Distribution:  Certificate to Homebuilder? 
1.12. Email address: ____________________________________________
Documentation Confirmation Statement: Documents for this installation, as applicable, are available for review: Manual J
1.13. heat loss / gain calculations, OEM expanded performance data, OEM Blower Tables, duct leakage measurements, and
TAB records. (Signature) ______________________________________________________________

2. DESIGN

2.1. Heat Loss/Gain


2.1.1 Conditioned Floor Area Served by Unit: ___________________________________ Sq. Ft. -
2.1.2 Design Total Heat Loss: ___________________________________ Btu/h 
2.1.3 Design Sensible Heat Gain: ___________________________________ Btu/h 
2.1.4 Design Latent Heat Gain: ___________________________________ Btu/h 
2.1.5 Design Total Heat Gain: ___________________________________ Btu/h 
2.2. System Configuration
2.2.1 Installed Equipment is:  Forced Air  Split System  Package Unit  Ductless  Geothermal  Hydronic
2.2.2 Split system:  Condenser and Coil  Condenser and Fan Coil Unit
2.2.3 Ductless:  One indoor unit  Two indoor units  Three or more indoor units
2.3. Heating Equipment (If applicable) 
2.3.1 Primary Heat Source:  Furnace  Heat Pump (w/ Coil or Fan Coil Unit)  Electric Furnace  Boiler
2.3.2 Brand: ____________________________________
2.3.3 Model: ____________________________________
2.3.4 Serial: ____________________________________
2.3.5 Output Capacity (Furnace: highest stage, Heat Pump – at design ODT): ___________________________________ Btu/h
2.3.6 AHRI Reference Number: ____________________________________
2.3.7 Heating Efficiency: Furnace _________________ AFUE Heat Pump _____________ HSPF
2.3.8 Burner Stages:  Single Stage  Two Stage  Multi-Stage
2.3.9 Fuel:  Natural Gas  Liquid Petroleum (LP)  Oil
2.3.10 Blower Motor:  Permanent Split Capacitor (PSC)  Variable Speed
2.3.11 Venting Type:  Sealed Combustion  Atmospherically Vented  One-Pipe (fan powered exhaust)
2.3.12 Secondary Heat Source:  Furnace  Supplemental Electric Resistance Heat
2.3.13 Brand: ___________________________________
2.3.14 Model: ___________________________________
2.3.15 Serial: ___________________________________
2.3.16 Output Capacity (highest stage): ________________________________ Kw / Btu/h
2.3.17 AHRI Reference Number:
2.3.18 Burner Stages:  Single Stage  Two Stage  Multi-Stage
2.3.19 Fuel:  Natural Gas  Liquid Petroleum (LP)  Oil
2.3.20 Blower Motor:  Permanent Split Capacitor (PSC)  Variable Speed (ECM,
2.3.21 Venting Type:  Sealed Combustion  Atmospherically Vented  One-Pipe (fan powered exhaust)
2.3.22 Output of Replaced Unit:
2.3.23 Selected heating equipment meets Manual S sizing tolerance:  Pass  Fail
2.4. Cooling Equipment (If applicable) 
2.4.1 Cooling System:  Air Conditioner  Heat Pump
2.4.2 AHRI Reference Number: ________________________________________
2.4.3 Cooling Efficiency: _____________________________ SEER _________________________________ EER
2.4.4 Nominal Capacity: ______________________________________ Tons

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2.4.5 OEM Expanded Capacity (with matched indoor unit / at design airflow): ___________________________________ Btu/h
2.4.6 Cooling Stages:  Single Stage  Two Stage  Variable Speed
2.4.7 Brand: ______________________________________
2.4.8 Model: ______________________________________
2.4.9 Serial: ______________________________________
2.4.10 Brand:  Evaporator Coil  Fan Coil Unit
2.4.11 Brand: ______________________________________
2.4.12 Model: ______________________________________
2.4.13 Serial: ______________________________________
2.4.14 Blower Motor:  Permanent Split Capacitor (PSC)  Variable Speed
2.4.15 Metering Device:  TXV  TEV  Fixed bore (piston)
2.4.16 Nominal Tonnage of Replaced Unit: ____________________
2.4.17 Selected cooling equipment meets Manual S sizing tolerance:  Pass  Fail
2.5. Accessories (If applicable) 
2.5.1 Accessory:  Pump (Hydronics/Geothermal)
2.5.2 Brand: ______________________________________
2.5.3 Model: ______________________________________
2.5.4 Serial: ______________________________________
2.5.5 Capacity: ______________________________________ GPH
2.5.6 Accessory:  Filter  Humidifier  De-humidifier  UV light  Other: _______________________________
2.5.7 Brand: ______________________________________
2.5.8 Model: ______________________________________
2.5.9 Accessory:  Filter  Humidifier  De-humidifier  UV light  Other: _______________________________
2.5.10 Brand: ______________________________________
2.5.11 Model: ______________________________________
2.5.12 Accessory:  Filter  Humidifier  De-humidifier  UV light  Other: _______________________________
2.5.13 Brand: ______________________________________
2.5.14 Model: ______________________________________
2.5.15 Accessory:  Filter  Humidifier  De-humidifier  UV light  Other: _______________________________
2.5.16 Brand: ______________________________________
2.5.17 Model: ______________________________________
2.5.18 Accessory:  Filter  Humidifier  De-humidifier  UV light  Other: _______________________________
2.5.19 Brand: ______________________________________
2.5.20 Model: ______________________________________
2.6. Airflow (If applicable) 
2.6.1 Duct distribution system will be modified:  Yes  No
2.6.2 Design ESP: ______________________________________ ESP 
2.6.3 Design Airflow: ______________________________________ Cfm
2.6.4 Design Fan Speed (Heating): _______________________________________
2.6.5 Design Fan Speed (Cooling): ______________________________________
2.6.6 Design Variable Speed Fan Setting(s) (Speed tap or dip switch settings): ___________________________________ 
2.7. On Rate Combustion 
2.7.1 Venting is in compliance with:  NFPA 54  NFPA 31 (oil)  IFGC  Authority Having Jurisdiction (AHJ)
2.7.2 If venting is per AHJ, provide name of jurisdiction: _______________________________________
2.7.3 System Has Dedicated Combustion Air From Outside  Yes  No
2.8. Controls
Type of thermostat selected:  Two stage heat / Single stage cool  Single stage heat / Single stage cool
2.8.1
 Single stage heat / Two stage cool  Multi-stage heat / multi-stage cool

3. INSTALLATION

3.1. Airflow 
3.1.1 Airflow tested in which mode?  Heating  Cooling
3.1.2 Fan Speed:  Hi  Med- Hi  Med  Med-Lo  Lo  Variable Speed
3.1.3 Return / Entering Air Static Pressure: _______________________________________ IWC
Return / Entering Air test port location:  Return air plenum (pre-filter)  Equipment cabinet (post-filter)
3.1.4
 Return air (filter) grille  Before the coil (furnace–coil transition)
3.1.5 Supply / Leaving Static Pressure: ________________________________________ IWC
Supply / Leaving Air test port location:  Furnace limit switch sensor port  Supply air plenum
3.1.6
 After the furnace (furnace – coil transition)
3.1.7 External Static Pressure (or pressure difference): _______________________________________ IWC
3.1.8 Airflow (based on ESP): _______________________________________ CFM
3.1.9 OEM Maximum Allowable Total External Static Pressure: ________________________________________ IWC
3.1.10 Return and Supply Test Hole Locations marked and sealed.  Yes  No

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3.2. Refrigerant Charge – Run system for 10 minutes before testing DO NOT TEST BELOW 60°F 
3.2.1 Sub-Cooling: Test Thermal Expansion Valve (TXV) Systems only 
3.2.1.a Liquid Line Temperature _______________________________________ °F DB
3.2.1.b Liquid Line Pressure: ________________________________________ psig
3.2.1.c Liquid Line Temperature for Pressure 3.2.1.b: _______________________________________ °F DB
3.2.1.d Measured sub-cooling (3.2.1.b – 3.2.1.c): _______________________________________ °F DB
3.2.1.e OEM sub-cooling target: _______________________________________ °F DB
3.2.1.f Sub-cooling deviation (3.2.1.e – 3.2.1.d): _______________________________________ °F DB
3.2.2 Super-Heat Test: Fixed Orifice, Cap Tube, Piston Metering Systems only: 
3.2.2.a DB Temperature (at condenser): _______________________________________ °F DB
3.2.2.b WB Temperature (at Air Handler return): ______________________________________ °F WB
3.2.2.c Suction Line (SL) Temperature (at condenser): _______________________________________ °F DB
3.2.2.d Suction Line pressure (at condenser): ________________________________________ psig
3.2.2.e Suction Line Temperature for Pressure 3.2.2.d: _______________________________________ °F DB
3.2.2.f Measured super-heat (3.2.2.c – 3.2.2.e): _______________________________________ °F DB
3.2.2.g OEM super-heat target: _______________________________________ °F DB
3.2.2.h Super-heat deviation:(3.2.2.g – 3.2.2.h): _______________________________________ °F DB
3.2.2.i Value 3.2.1.f is ≥ 3°F OR Value 3.2.2.h is ≥ 5°F  Pass  Fail
If OEM test procedure has been used: documentation has been filed that defines this procedure, documents the refrigerant
3.2.2.j
measurements not recorded above, and all is available upon request.  Pass  Fail
3.3. Electrical Measurements
3.3.1 Indoor fan motor: _____________ amperage ___________line voltage 
3.3.2 Inducer fan motor: _____________ amperage ___________line voltage 
3.3.3 Condenser / Heat pump: _____________ amperage ___________line voltage 
3.3.4 Outdoor fan motor: _____________ amperage ___________line voltage 
3.3.5 Electrical measurements within OEM-specified tolerance of nameplate value  Pass  Fail 
3.4. On Rate Combustion (When Fossil Fuel Equipment Is Installed)
Combustion Appliance Startup Testing (All Appliances): Altitude De-rating Factor: ________________
3.4.1
Nameplate Temp. Rise Range: _______________ °F DB; Measured Temp. Rise: ________________ °F DB
3.4.2 For Gas Appliances: Manifold Pressure: _______ IWC (gas) Orifice Size:________
For Oil Appliances: Oil Nozzle Size and Spray Angle: ___________ ; Oil type: __________________ ;
3.4.3
________________ Pump Pressure: _____________________ psig; Pump Flow: _________________ GPH
Combustion Analyzer: CO (air free): _________PPM Stack Temperature: ___________ °F Efficiency: __________ %
3.4.4
Outdoor Temp: ____ °F Draft Pressure: ________Pa Explanation why combustion tests not performed: ____________
3.5. Combustion Venting (When Fossil Fuel Equipment Is Installed)
3.5.1 Vent piping is properly sloped and supported?  Pass  Fail
3.5.2 Vent piping is free of rust, oxidation, or soot?  Pass  Fail
3.5.3 Vent piping is free of obstruction (not blocked)?  Pass  Fail
3.5.4 After 5 minutes of operation (or as specified by the manufacturer), vent is drafting (no spillage or back drafting).  Pass  Fail
3.5.5 New installation has left an orphaned combustion appliance (water heater, furnace, or boiler).  Pass  Fail
3.5.6 The orphaned appliance’s vent system meets the code requirement.  Yes  No
3.5.7 If no, provide explanation. ______________________________________________________________________
3.5.8 Fuel line leakage testing performed  Pass  Fail

4. DISTRIBUTION ASPECTS

4.1. Duct Leakage Testing


4.1.1 Duct Leakage Goal (New Home - Under Construction):  ≤ 10% Total  ≤ 6% Total  Per AHJ
4.1.2 Duct Leakage Goal (Existing Home):  ≤ 20% Total  50% Improvement (Item 4.1.5 required)  Per AHJ
4.1.3 Duct Leakage Test Procedure:  Duct Blaster (CFM25)  Airflow Comparison  SMACNA Air Leakage  Per AHJ
4.1.4 Recorded (or confirmed accuracy of) airflow measurements in Section 3.1 after duct sealing was performed?  Yes  No
4.1.5 Total Duct Leakage Pre-Installation: ___________________________________ CFM25/CFM
4.1.6 Total Duct Leakage Post-Installation: ___________________________________ CFM25/CFM
4.1.7 Improvement (4.1.5 less 4.1.6, divided by 4.1.6): ______________________________ %  Pass  Fail
4.2. Test and Balance 
4.2.1 Total Measured Supply Air (from all supply outlets): Cfm
4.2.2 Total Measured Return Air (from all return inlets): Cfm

Designer Name: _______________________________________ Design Date: ___________________________________________

Technician Name: _____________________________________ Start-up Date: __________________________________________

HVAC Contractor ID#: _________________________________ Date Submitted: _________________________________________

1 AUG 2015

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