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TM 9 1400 461 20

The document is a technical manual for the M22 guided missile launcher armament subsystem used on the UH-1B helicopter, detailing organizational maintenance instructions. It includes chapters on system description, maintenance procedures, ammunition, and equipment serviceability, along with appendices for references and maintenance allocation. The manual is intended to guide personnel in the operation, maintenance, and troubleshooting of the M22 subsystem.

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0% found this document useful (0 votes)
25 views97 pages

TM 9 1400 461 20

The document is a technical manual for the M22 guided missile launcher armament subsystem used on the UH-1B helicopter, detailing organizational maintenance instructions. It includes chapters on system description, maintenance procedures, ammunition, and equipment serviceability, along with appendices for references and maintenance allocation. The manual is intended to guide personnel in the operation, maintenance, and troubleshooting of the M22 subsystem.

Uploaded by

zhey392
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TM 9-1400-461-20

DEPARTMENT OF THE ARMY TECHNICAL MANUAL

ORGANIZATIONAL MAINTENANCE MANUAL:

GUIDED MISSILE LAUNCHER HELICOPTER

ARMAMENT SUBSYSTEM M22

(USED ON UH-1B HELICOPTER)

This copy is a reprint which includes current pages from Changes 1 through 8.

H E A D Q U A R T E R S , D E P A R T M E N T O F T H E A R M Y
FEBRUARY 1965
TM 9-1400-461-20

TECHNICAL MANUAL HEADQUARTERS,

NO. 9-1400-461-20 } DEPARTMENT OF THE ARMY


WASHINGTON, D.C., 1 February 1965

GUIDED MISSILE LAUNCHER HELICOPTER ARMAMENT


SUBSYSTEM M22

(USED ON UH-1B HELICOPTER)

Paragraphs Page

CHAPTER 1. INTRODUCTION
Section I. General ...................................................................................... 1-3
8
Section II. Description of the system .................................................................... 4-13 8

CHAPTER 2. OVERALL FUNCTIONAL DESCRIPTION OF THE


M22 ARMAMENT SUBSYSTEM ......................................................... 14-20 11

CHAPTER 3. REPAIR PARTS, TOOLS AND EQUIPMENT ...................................... 21-23 19

CHAPTER 4. EQUIPMENT SERVICEABILITY CRITERIA......................................... 24-26 28

CHAPTER 5. SERVICE UPON RECEIPT AND


INSTALLATION OF THE SUBSYSTEM

Section I. Service upon receipt of materiel .......................................................... 27-28 25


Section II. Installation of the subsystem ............................................................... 29-41 25

CHAPTER 6. PREFLIGHT AND POSTFLIGHT PROCEDURES


FOR ORGANIZATIONAL MAINTENANCE

Section I. Controls and indicators ........................................................................ 42-43 39


Section II. Daily operational checks ...................................................................... 44 44
Section III. Receipt, checkout, and installation of missiles ..................................... 45-53 50
Section IV. Removal of the missiles and postflight procedures .............................. 54-55 52
Section V. Removal of the subsystem................................................................... 56-58 53

CHAPTER 7. PREVENTIVE MAINTENANCE PROCEDURES .................................. 59-61 55

CHAPTER 8. AMMUNITION

Section I. Description of explosive components .................................................. 62-67 59


Section II. General precautions............................................................................. 68-70 60
Section III. Identification and markings .................................................................. 71-72 61

CHAPTER 9. SHIPMENT, STORAGE, AND DESTRUCTION


TO PREVENT ENEMY USE

Section I. Shipment and storage ......................................................................... 73-75 63


Section II. Destruction of unserviceable materiel .................................................. 76-77 63
Section III. Destruction of materiel to prevent enemy use ...................................... 78-80 63

APPENDIX I. REFERENCES. .................................................................................. 69

APPENDIX II. MAINTENANCE ALLOCATION CHART............................................... 73

INDEX ........................................................................................................................... 75

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TM 9-1400-461-20

Figure 1. M22 armament subsystem.

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TM 9-1400-461-20

CHAPTER 1

INTRODUCTION

Section I. GENERAL

1. Scope will be corrected by an official change to the manual; but


a. This manual contains the organizational the TM nomenclature will not be changed.
maintenance instructions for the M22 guided-missile- d. Reference material you may need is listed in
launcher armament subsystem used on the UH-1B appendix I. This listing includes technical and supply
helicopter. The instructions are based on the manuals, Army Regulations, etc., that apply to the M22
responsibilities assigned to organizational maintenance subsystem.
personnel by the maintenance allocation chart
(appendix II) and on the allocation of repair parts and 2. Forms, Records, and Reports
tools required to perform the assigned tasks. Refer to Most of the forms, records, and reports you are
TM 91400-461-12P for the listing of repair parts and required to submit are explained in TM 38-750. Refer to
tools. this manual whenever you have any question about how
b. Since the M22 is a subsystem of the UH-1B, the to fill out the forms or what information should go on
operating instructions for the subsystem are contained in them.
the helicopter manual, TM 55-1520-211-10. Refer to
this manual for any information you need concerning the 3. Errors, Omissions, and Recommendations
operation or operator's maintenance of the subsystem. The direct reporting of errors, omissions, and
c. A cross-reference between the official recommendations for improving this equipment manual
nomenclature of tile equipment and the TM by the individual user, is authorized and encouraged.
nomenclature is provided in table 1. The TM DA Form 2028 will be used for reporting these
nomenclature is an abbreviated or layman's term used improvements and may be completed using pencil, pen,
in place of the longer, and sometimes less descriptive, or typewriter. DA Forms 2028 will be completed by the
official nomenclature. The official nomenclature in individual using the manual and forwarded to:
table 1 is current as of the date of this manual. In case Commanding General, U. S. Army Missile Command,
the official nomenclature changes, the table entry for it Redstone Arsenal, Alabama 35809, ATTN: AMSMI-
SMPT.

Section II. DESCRIPTION OF THE SYSTEM

4. General gun emplacements and bunkers. A system consists of


The M22 is a helicopter-mounted guided-missile six AGM 22B missiles, which are transported on and
armament subsystem (fig. 1) that is designed to support fired from launcher assemblies attached to the
front-line troops. It is primarily an antitank weapon, but helicopter. The gunner, sitting in the copilot's
can be used effectively against such targets as fortified

Table 1. Nomenclature Cross Reference

TM nomenclature Approved nomenclature Reference no.


GCU GUIDANCE CONTROL UNIT 10172476
Test set LAUNCHING AND GUIDANCE COMMANDS TEST SET 1430-956-4398
Control stick MODIFIED CONTROL STICK 1430-936-0412
Pilot's sight SIGHT: infinity reflex 8566351
Gunner's sight SIGHT: anti-oscillation 8687675
Pilot's sight mount MOUNT: sight-infinity, reflex 10511780
Gunner's sight support SUPPORT ASSEMBLY: anti-oscillation sight 10511004
Test cable CABLE ASSEMBLY: special purpose electrical, 10 meters long 1430-956-2769

3
TM 9-1400-461-20

Figure 2. Component Location.

4
C3, TM 9-1400-461-20

1-Attaching hardware box 11-Rear cover


2-Latches and pins 12-Guide-wire sleeves
3-Straps 13-Spool housing
4-Warhead cushioning material 14-Exhaust ports
5-Aft clamp 15-Junction box
6-Forward clamp 16-Junction box connector
7-Cartridge holder 17-Flares
8-Container seal 18-Battery-electrical connector
9-Fins 19-Protector plug
10-Hooks

Figure 3. Missile components.

5
C7 ,TM 9-1400-461-20

seat, fires and guides the missiles by remote control. lugs on the piston keep the striker from hitting the
The basic guidance commands from the gunner's detonator.
control stick are converted to coded guidance signals by
an electronic coder. These signals travel to the missile WARNING
through two wires that unwind from the missile \fs22 A portion of the piston protruding
while it is in flight. After the signals reach the missile, through the plastic plug on top of
they are decoded and routed to control devices that alter the arming device indicates an armed
the in-flight missile. detonator. Look and feel carefully
before you remove the missile body
5. The Missile from the shipping container, or
(fig. 3) before mating the warhead. If the
detonator is armed, call a specialist
a. There are two types of missiles used with the to remove the missile.
M22 subsystem: the AGM-22B and the ATM-22B,
identical in size, weight, and configuration. Functionally, d. Four diagonally opposed wings provide lift for
however, there is a tremendous difference between the
the missile and cause it to spin (luring its flight. The
two.
spin results from the way the wings are mounted slightly
(1) The AGM-22B is supplied with an offset to the centerline of the missile. To balance the
explosive HEAT warhead, which is activated by an missile, each wing is weighed after mounting.
explosive detonator located on the missile section.
e. Two pyrotechnic flares, mounted on the rear of
(2) The ATM-22B is supplied with an inert- the missile, ignite when it is fired and help the gunner
loaded, nonexplosive warhead, containing an orange- track its flight. The flares may be disconnected if the
colored powder to mark the spot of impact during sustainer-motor exhaust flame is sufficient for tracking
practice firing. The missile body for the ATM-22B does purposes.
not contain an explosive detonator as does the AGM-
f. The two batteries for the missile must be
22B.
carefully checked before they are used. Disregard the
expiration date marked on the battery case, and
WARNING
consider the shelf life to be 14 months from the date
The warheads shall not, under any
of manufacture. Batteries may be used for an
circumstances, be interchanged.
additional 6 months (20 months total) for training
The HEAT warhead swill mate to the
purposes in CONUS. All batteries should be checked
body section of the ATM-22B missile
on the battery tester before installed on the missile.
but would not function properly, Replacement batteries should be on hand or available at
since there is no explosive detonator all times. The batteries are shipped separately from the
on the ATM-22B. missile.
NOTE WARNING
To identify the missiles by color- Disassemble or repair of the AGM-
code and data markings, refer to the 22BR or the ATM-22B beyond that
ammunition data chart in chapter 8. authorized in this manual is
prohibited.
b. Missiles are shipped disassembled in a two-
section container. The top half of the container holds 6. Launcher Support Assemblies
the warhead. The missile body section is stored in the (fig. 4)
bottom half of the container. The containers are also
identified by' color-code and data markings to indicate Housing assemblies connect to the external stores
their contents (chap 8). supports, and secure the launcher support assemblies to
c. The arming device on the missile body is a the helicopter. A spring-loaded hook in the housing
sleeved striker through which a piston is inserted and catches a cross-bar on the end of the launcher support
secured by two shear pins. It fits into a machined cavity and holds it to the housing. The release mecha-
in the front of the sustainer motor. In the safe position,

6
C6 ,TM 9-1400-461-20

nism connects to a cable and pulley arrangement that disconnect connectors inside the housings make the
makes it possible for the pilot to jettison both launcher electrical connections for the launcher support
support assemblies at the same time. (Quick- assemblies.

1-Launcher support assembly 4-Actuator shaft latch


2-Housing assemblies 5-Actuator shaft bolt
3-External stores 6-Launcher
7-Fixed housing

Figure 4. External stores installed.

7. Fixed Housings (fig. 5) and is secured by an electrically activated explosive bolt


(fig. 6). Electrical connections for the launcher and the
Three fixed housings attach to each launcher support explosive bolt are in the fixed housings.
assembly. A launcher connects to each fixed housing,

7
C6 ,TM 9-1400-461-20

missile detonates the explosive cartridge, causing the


spring to disengage the hook from the missile. This
action also closes a microswitch in the launcher,
allowing the firing current to reach the rocket motors in
the missile. The motors can not fire until 'this
microswitch closes. When the missile leaves the
launcher, its junction box stays on the launcher. After
the missile flight ends, the gunner activates detonating
devices in the junction box to jettison the spent
guidance wires.

9. Support Assemble

The support assembly is located to the rear of the


Figure 5. Fixed housing and launcher.
pedestal. It holds the GCU, selection box, control stick,
and attaching cable assemblies. The arm rest (2, fig. 7),
attaches to the base plate and the pedestal. It supports
the gunner's arm, and the control stick. The base plate
(5, fig. 7), is secured to the helicopter floor and is used
to attach the support assembly and arm rest assembly.

9.1. Pilot's Jettison Control Panel

This is on the pedestal. To electrically jettison all


missiles and launchers, place the switch in the
JETTISON position.

9.2. Pilot's Sight Control Panel

Located on the pedestal, this panel has one control


which varies the intensity of the pilot's sight lamp. A
Figure 6. Explosive bolt and explosive cartridge. toggle switch on the panel is used to switch from one to
the other of the lamp's two filaments. This prevents
8. Launcher (fig. 5) having to interrupt a mission to change lamps.

The missile lugs fit into the guide rails on the 9.3. Manual Release
launcher. To prevent the missile from slipping forward
and possibly out of the launcher during transport, a Located to the left of the pilot's seat, this release is
spring-loaded hook is lowered and mated into a slot on used to mechanically jettison all the missiles, launchers,
the top-front of the missile. An explosive cartridge (fig. and launcher support assemblies.
6) holds and locks the spring-loaded hook. Firing the

8
C3 ,TM 9-1400-461-20

is supplied by the aircraft battery, there is no battery in


the GCU.

12. Control Stick (1, fig. 7)


This "joy stick" control originates the signals that
guide the missile. Suppose that you want the missile to
fly (yaw) to the left. Move the control stick to the left.
The control stick is mounted on a platform that adjusts
to your height and arm length.

Figure 8. (Deleted)

13. Fire Control Installation


a. Pilot's Sight (fig. 9). This aiming device is used
by the pilot to keep the helicopter alined with the target
while the missile is in flight. He views the target through
a flat glass reflector plate. This sight doesn't magnify
the target. Inside the sight body, and mounted above
1-Control stick the reflector plate, is a lamp, a reticle, and a projection
2-Arm rest support assembly lens system which focuses an illuminated reticle pattern
3-Selection box onto the surface of the reflector plate. Changing the
4-Guidence control unit voltage to the two-filament lamp changes the reticle
5-Base plate pattern brightness.

Figure 7. Guidance equipment on support


assembly installed.

10. Missile Selection Box (3, fig. 7)


With the missile selection box, the gunner-operator
applies the primary power for energizing the system,
selects the missile to be fired, jettisons the guidance
wires of .fired missiles, and jettisons either a single
launcher and missile or all launchers and missiles. A
key-operated safety switch applies the primary power to
the selection box. A rotary selection switch chooses the
missile to be fired or jettisoned. Hinged safety hoods
over the wire jettison and launcher jettison switches
prevent accidental closing.

11. GCU (4, fig. 7) Figure 9. Pilot's sight (stowed position).


This box, located under the selection box, contains
the electronic signals coder, which converts commands b. Gunner-Operator's Sight (fig. 10). This sight is
from the control stick to missile guidance signals. The mounted in front of, and above the copilot's seat. It
spring-wound switching mechanism that controls the provides an enlarged view of the target with minimum
ignition and firing sequence of the missile is also part of vibration. Eight-power binoculars magnify the target.
this box. Meters and indicator lamps on the front panel To keep
show whether the box is operating or not. An adapter
assembly, secured in the control stick opening, connects
the stick to the signal coder. Because power for the unit

9
C3 ,TM 9-1400-461-20

vibrations to a minimum, these are mounted inside a letting the gunner sight without touching the binoculars.
metal housing with shock-mounted gimbals. An When not using the sight, lock the gimbals with the
adjustable headrest gives additional steadiness by locking pin, and stow the sight in the transport position.

Figure 10. Gunner's sight.

10
TM 9-1400-461-20

CHAPTER 2

OVERALL FUNCTIONAL DESCRIPTION OF THE M22 ARMAMENT SUBSYSTEM

14. General 16. Missile Selection

This chapter contains the operational theory of the By rotating the missile selection switch on the missile
M22 armament subsystem, and follows the normal selection box to the desired number (1-6), the operator
sequence of operation: power source; missile selection; selects the missile to be fired. No theory is included
firing; guidance after firing; guide wire jettison; and because the functional circuits connected by the switch
emergency jettison. The cabling diagram is shown in are explained in the paragraphs on firing, guidance after
figure 45. firing, guide wire jettisoning and launcher jettisoning.

15. Power Source (fig. 12) 17. Firing (fig. 13)

Electrical power for operating the system is taken Figure 13 shows the three firing circuits. The FIRING
from the helicopter 28 vdc supply. Figure 12 shows the switch in the OFF (0) position and number 1 missile
normal control power applied when the SS-11 MISSILE selected for firing, are shown in this figure. Actuation of
POWER circuit breaker is depressed and the key switch the firing switch by the remote firing switch (located on
(S3) is placed in the ON position. Also, the jettison the arm rest assembly) starts the firing sequence. The
power is applied when the SS-11 JETTISON circuit spring-loaded firing switch rotates through the IG, UG,
breaker is depressed and the pilot's or gunner's jettison FB, and F positions, applying 28 vdc.
switch is closed.

Figure 11. M22 armament subsystem, block diagram.

11
TM 9-1400-461-20

Figure 12. Power source (functional schematic).

a. In position IG the normal voltage is fed through d. In position F normal power is applied to K2. K2
the S1-1B segment of the firing switch to the missile energizes, removing the firing command signals. K2
selection switch in the missile selection box. Then, the remains energized until the firing switch is moved to the
normal voltage is fed through the missile selection box 0 position.
and interconnecting cables to the selected launcher.
This voltage ignites the missile unlocking cartridge, 18. Guidance After Firing (fig. 14)
which frees the launcher,/missile locking lever. This
lever actuates the microswitch, permitting the voltage to After firing a missile, the gunner controls it by moving
ignite the gyro igniter in the missile, causing the gyro the control-stick. Moving the control-stick to the left or
rotor to spin at the proper RPM. right causes the missile to yaw in the desired direction.
b. In position UG normal voltage is fed through the Moving the control-stick backward or forward causes the
S1-1 segment of the firing switch to the missile selector missile to pitch in the desire direction.
switch in the missile selection box. The voltage is then a. Control-stick move -cats vary the center tap of
fed through the missile selection switch and two variable resistors from which vdc outputs are fed,
interconnecting cables to the selected missile. This through interconnecting cables, to the GCU.
voltage energizes the gyro uncaging solenoid which b. In the GCU the input voltages are applied to a
frees the gyro gimbals and also applies missile battery signal generator module. The voltage is coupled to a
voltage to the missile guidance circuits. switching circuit which produces square waves
c. Position FB energizes the motor-tracer igniter corresponding to the desired missile correction. The
circuit. Battery voltage is fed through the S1-1 segment square wave output of the switching circuits is fed to a
of the firing switch to the missile selection switch in the bridge modulator circuit. The bridge modulator output
missile selection box. Then, the voltage is fed through signals are fed through S1-2B and S1-1A segments of
the missile selection switch and interconnecting cables the firing switch to the missile selector box.
to the selected missile. This voltage ignites the motor
and tracer igniters, starting the missile's rocket motor
and missile tracer.

12
TM 9-1400-461-20

Figure 13. Firing sequence (functional schematic).

13
TM 9-1400-461-20

c. The signals are fed through the missile 19. Guide Wire Jettison (fig. 15)
selector switch and interconnecting cables to the
guidewire terminals on the launcher. After the missile reaches its target, the guide
d. When the missile is in flight, the signals are wires should be jettisoned. This is done by using
fed through the trailing guide wires to the missile the wires' jettison switch on the missile selection
decoder, where they are analyzed. Correction box. Closing this switch causes 28 vdc to flow
signals are applied to the missile deflectors' through the missile selector switch in the missile
electromagnet assembly, causing the missile to selection box. The output voltage is fed through
pitch and yaw. interconnecting cables to the missile junction box
jettison igniter cartridges. When

Figure 14. Guidance after firing (functional schematic).

15
TM 9-1400-461-20

Figure 15. Guide-wire jettison (functional schematic).

voltage is applied the igniters eject the guide wires interconnecting cables to the explosive bolt that
from the junction box. secures the launcher to the fixed housing. The
explosive bolt ignites and disengages the launcher
20. Jettison (fig. 16) from the fixed housing.
This is accomplished either electrically or b. Total jettisoning is accomplished by
mechanically. Electrical jettison can be either single pressing the gunner's TOT switch (S5) or by placing
(one launcher and missile), or total (all launchers the pilot's (JETTISON-SAFE) jettison switch to the
and unfired missiles). Mechanical jettison is a total JETTISON position. Closing either switch applies
jettison of the launcher support assembly housings, battery positive voltage through the switch to the
launchers, and missiles on both sides of the energizing coils of relays K1, K2, and K3. The
helicopter. relays energize, connecting jettison voltage through
a. To achieve single jettisoning, first turn the the relay contacts, resistors, and interconnecting
missile selector switch to the launcher and missile to cables to all the explosive bolts that secure the
be jettisoned. Lift the cover from the JETTISON launchers to the fixed housings. The explosive bolts
switch S4 and press the switch. This applies the are ignited when this voltage is applied, disengaging
jettison voltage through the JETTISON switch, the launchers and missiles from the fixed housings.
missile selector switch, resistor, and the

16
TM 9-1400-461-20

Figure 16. Emergency jettison (functional schematic).

17
TM 9-1400-461-20

CHAPTER 3

REPAIR PARTS, TOOLS, AND EQUIPMENT

21. General
Repair parts, tools, and equipment are issued to
an organization for maintaining the materiel. Tools
and equipment should not be used for purposes
other than prescribed and should be stored when not
in use.

22. Common Tools and Equipment


Standard and commonly used tools and
equipment which may be used with this material are
authorized for issue by tables of allowances and
tables of organization and equipment.

23. Special Tools and Equipment


Special tools and equipment described in a
through d below are authorized to organizational
maintenance personnel. To requisition these items,
refer to TM 9-1400-461-20P.
a. Test Set (fig. 17). The test set tests the
M22 installation by measuring the stability and
magnitude of the control signals from the GCU. It is Figure 17. Test set.
also used to detect the presence or absence and
sequence of ignition voltages from the GCU. indicate the condition of the ignition and control-
Operating voltages for the test set are supplied by signal circuits. All controls and indicators are
an internal 12-volt missile battery. Four indicator located on the front panel.
lamps and a meter

Table 2. Launching and Guidance Test Set-Controls and Indicators (fig. 17)

KEY CONTROL OR INDICATOR TYPE FUNCTION

1 Meter Indicates battery voltage and control signal voltage,


percentage, and frequency.
2 IG lamp Indicating Tests gyro ignition circuit.
3 UG lamp Indicating Tests gyro uncaging circuit.
4 IFB lamp Indicating Tests flares and booster ignition circuit.
5 WJ lamp Indicating Tests wires jettison circuit.
6 BAT TEST switch Toggle Connects battery voltage to meter for test.
7 (+)/(-) switch Toggle Used with Hi V/Lo V switch to check amplitude of
control signal voltage.
8 (Hi V/Lo V) Toggle Used to select meter voltage range.
9 Function switch 6position rotary Controls test set functions. Switch positions and
corresponding functions are as follows: O--off;
B-battery; P-permits testing of pitch control
signals; Y-permits testing of yaw control signals;
F-permits testing of signal frequency; V--checks
the voltage amplitude of the signal.
10 SYMMETRY control Adjustable resistor Used to null meter.
11 Hi Le/Lo RI Switch Toggle Used to calibrate.
12 AMPLITUDE control Adjustable resistor Used to calibrate test set.

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TM 9-1400-461-20

Figure 18. Missile battery tester.

b. Battery Tester (fig. 18). The battery tester


checks the missile batteries in both no-load and full-
load conditions. The tester consists of a voltmeter
(0--15 volt range), a 56-ohm resistor, a 3-position
switch, a connector, and an instruction plate.
c. Explosive-Cartridge Circuit Tester (fig. 19).
The explosive-cartridge circuit tester tests the circuit
that releases the missile locking lever. The tester
plugs into the explosive-cartridge receptacle. A red
indicator lamp on the tester glows when voltage is
applied to the circuit.
d. Explosive-Bolt Circuit Tester (fig. 19). The
explosive-bolt circuit tester tests the circuit for
electrical launcher jettisoning. The tester connects
to the explosive-bolt connector inside the fixed
housing. A red indicator lamp on the tester glows
when voltage is applied to the circuit.
e. Gunner's Quadrant (fig. 20). The gunner's
quadrant is used in setting the launcher elevation,
which must be set between 6 degrees and 12
degrees (106 mils to 213 mils).
Table 3. Battery Tester-Controls and Indicators (fig. 18)

Key Control or indicator Type Function


1 Meter Voltmeter Indicates the voltage of the battery being tested.
2 Plug 6 pin Provides connection between the battery and the
tester.
3 Switch Toggle Change the battery load condition.

Figure 19. Explosive bolt and explosive cartridge tester.

20
TM 9-1400-461-20

Figure 20. Gunner's quadrant.

21
TM 9-1400-461-20

CHAPTER 4

EQUIPMENT SERVICEABILITY CRITERIA

24. General 25. Evaluation


Equipment serviceability criteria enable users to Evaluate the M22 armament subsystem while making
determine whether their equipment can carry out its the operational checks contained in table 10.
primary mission. Commanders are required to evaluate a. If the subsystem passes all operational checks it
and rate their equipment in one of three categories: should be rated in the green category.
a. Green. Combat equipment free of any condition b. If only three to five launchers are operational,
that would prevent it from carrying out its primary the subsystem should be rated in the amber category.
mission is rated in the green category. c. If fewer than three launchers are operational,
b. Amber. Combat equipment with conditions that the subsystem should be rated in the red category.
make it only partly able to carry out its primary mission 26. Records Record the results of the evaluation on DA
is rated in the amber category. Form 2404 according to the instructions contained in TM
c. Red. Combat equipment that is unable to carry 38-750.
out its primary mission immediately, or that is unreliable,
is rated in the red category.

23
TM 9-1400-461-20
C1

CHAPTER 5

INSTALLATION OF THE SUBSYSTEM

27. Responsibilities copter are essentially the same, the steps below can be
Organizational maintenance personnel are used for either side. There are certain parts that can be
responsible for installing, checking out, and preparing used only on the left side or the right side. These are
the subsystem for operation. Installation procedures are identified in the legend of figure 21 by (L.H.) or (R.H.)
contained in this chapter; subsystem checkout, preflight after the part number. All key-numbered callouts below
and postflight procedures are in chapter 6. refer to figure 21 unless otherwise specified.
Note. The left or right side of the helicopter is
28. Procedures Prior to Installation keyed to the direction of forward flight.
a. Before attempting to install the subsystem, a. Assemble and Install the Two-Pulley Bracket
make certain the serial number of the UH-1B is 62-1997 Assembly.
or above and that the helicopter has been modified to (1) Install two pulleys (17) in the two pulley
accept the M22 equipment. Check with the aircraft crew bracket (16) with two bolts (12), washers
for the serial number and to see that MWO's 551520- (13), nuts (14), and cotter pins (15).
211-20/6, 55-1520-211-20/15, and 551520-211-20/30
(2) There is a 1/2-inch hole under one pulley
have been applied to the helicopter. Repeat, these
in the bracket (16); route the threaded end
MWO's must have been applied to the helicopter (serial
of the release cable (63) over both pulleys
number 62 1997 or subsequent) before the M22 can be
in the bracket and down through the 1/2-
installed.
inch hole.
Note. If the M22 subsystem includes the XM-58
(3) Insert pins (11 and 18) in the bracket.
sighting system, MWO 55-1520-211-30/9 must also
have been applied to the UH-1B. (4) Run the clevis end (20) of the release
cable through the 1/2-inch hole (center of
b. Also, make certain that all of the equipment, crossbeam) and the threaded end through
mounting hardware, etc. is present before starting the the other 1/2-inch hole (forward of center
installation procedure. Inventory the equipment on crossbeam).
received against the packing list that comes with the
equipment. (5) Fasten bracket (16) to crossbeam with
four screws (10) and washers (9).
Note. The explosive bolts are ammunition
b. Assemble the Aft Pulley Bracket.
items and will be stored at the ammunition supply point
(ASP). Note. The aft bracket (45) has three mounting
holes.
29. Assemble and Install the Release Cable (1) Install a pulley (same as 17, fig. 21) in the
Assemblies aft bracket (45) with a bolt (46), washer
Since the procedures for installing the release cable (47), nut (48), and a cotter pin (49).
assemblies on the left-hand (L.H.) and the right-hand
(R.H.) side of the heli-

25
TM 9-1400-461-20
C1

(2) Place a clamp (41) on one end of the 5/8- (4) On the aft side of the support beam, route
inch guard tube (58). the threaded end of the release cable
(3) Fasten the clamp (and tube) to the over the pulley in the aft bracket (45),
bracket so that the guard tube is inline into, and through the guard tube. To do
with the pulley. Use screw (38), washer this, it will be necessary to remove the
(43), and nut (42). pulley temporarily from bracket (45).
(4) Place a clamp (66) over one end of the Note. In step (5) below, two of the screws
3/4-inch guard tube (59). will secure both the forward and the aft
(5) Fasten the clip (6) to the clamp (e6) with a bracket to the support beam.
screw (5), washer (64), and nut (65). (5) Aline the aft bracket over three mounting
(6) Slide the end (opposite the clamp) of the holes in the support beam and secure it
3/4-inch guard tube over the 5/8inch with three screws (39), washers (55), and
guard tube. nuts (54).
(7) Insert pin (44) in the bracket. e. Connect the Cable Assemblies.
c. Assemble the Forward Pulley Bracket. (1) Connect the threaded ends of the release
cables (60 and 63) with the turnbuckle
(1) Position the bracket (51) so that the pulley
body (62).
bolt hole is on your left and the hole for
pin (53) on your right. (2) Remove the access plate(s) from the
helicopter to gain access to the trulock on
(2) Put the release cable in the bracket so
the helicopter cable.
that the threaded end (60) is on the right
and the ball-end (56) on the left. (3) Insert the ball end of the release cable
through the grommet hole on the side of
(3) Secure pulley (same part as 17, fig.
the helicopter and connect the cables
21) in the bracket with bolt, washer, nut, together with the tru-lock.
and cotter pin (same parts as 46, 47, 48,
(4) Pull release cable taut by pulling on the
and 49, fig. 21).
clevis end (20).
(4) Insert pin (53) in bracket making certain
(5) Extend the 3/4-inch guard tube and aline
cable is between the pulley and the pin.
clip (6) with the mounting hole in the
d. Install the Forward and Aft Pulley Brackets. crossbeam.
(1) From the forward side, run the threaded (6) Check to see that the cable runs through
end of the release cable through the cable both guard tubes without binding. If the
clearance hole in the forward support cable does bind, reposition the tubes as
beam. required.
(2) Aline the forward pulley bracket over four 30. Install the Housing Assemblies
mounting holes in the support beam so Note. The procedures below may be used to install
that the exposed portion of the pulley is the housing assemblies on either side of the helicopter.
pointing slightly up and toward the small Some of the parts are for one side only and are so
hole in the side of the helicopter. indicated by (L.H.) or (R.H.) in the legend for figure 2;.
Note. Assure that screws (39) and (40), All callouts below refer to figure 21 unless otherwise
used to secure the forward and aft specified.
brackets to the beam, are installed front to a. Remove the rear access cover from the
rear with washers and nuts on aft side of crossbeam.
beam. Note. It may be necessary to temporarily
(3) Fasten the bracket to the support beam by disconnect the release cables at the turnbuckle to
using screws (39), washers (55), and nuts perform step b below.
(54) in the two bottom holes of the b. Pull the cable end (20) out enough to connect it
bracket. to the release arm (31) of the housing assembly (21).
Use pin (32), washer (30), and cotter pin (29) to make
the connection.

26
TM 9-1400-461-20
C1

Figure 21. Mechanical jettison equipment.

27
TM 9-1400-461-20
C1

Figure 21-Continued.

c. Bolt the housing assembly (21) to the the jettison lever (fig. 22) up to the release position and
crossbeam with bolts (1), washers (22), and nuts (23). install the jettison lever locking pin in the lever and lever
Note. If available, use three bolts AN5-46A in the top support.
three holes, two bolts AN5-47A in the middle holes on
each side, and three bolts AN5-50A in the three bottom
holes. If the three types of bolts are not available, use
AN6-50A's all around and fill-in with washers (22).
d. Remove snap ring (27), washer (26), spring
(25), and keyed washer (24) from the) connector (19) on
cable (67).
e. Route the cable connector (19) through the rear
of the support assembly and through the cutaway notch
in the support plate (28) in the housing assembly.
f. Replace the keyed washer (24), and spring (25),
the flat washer (26), and the snap ring (27) on the cable
connector.
g. Plug the cable connector (57) to the receptacle
on the side of the helicopter.
h. Clamp the cable to the external stores sway
brace as shown in figure 21 using the hardware Figure 22. Mechanical jettison lever (locked
specified by callouts 33 through 37. position).

31. Install and Lock the Launcher Support


b. Turn the actuator shaft nut on the side of the
Assemblies housing assembly (21, fig. 21) until the arrow on the nut
Note. The following procedures may be used to points to the OPEN position.
install and lock both launcher support assemblies. Both
c. Lift the hook (part of housing assembly) until it
assemblies must be installed and locked before
adjusting the mechanical release mechanism (para. 32). engages and is held up by the spring clamp above the
hook.
a. Pull the pilot's mechanical jettison lever (fig. 22)
up to the release position and install Note. If there is too much tension and the hook
won't stay up, loosen the turnbuckle body (62, fig. 21)
slightly. Check the spring clamp to see if it is sprung
open.

28
TM 9-1400-461-20
C6

d. Lift the launcher support assembly (11, fig. 23) the following adjustments Also, the turnbuckles (62,
up to the housing assembly and connect the cable fig. 21) must be adjusted to take up all slack in the
connector (19, fig. 21) to the electrical connector in the release cables.
end of the launcher support assembly. a. Pull the pilot's mechanical jettison lever up to
e. Being careful not to break the cable connection, the release position and listen for the hooks in the
push (pull) the cable back into the housing and at the housing assemblies to release. Both hooks should
same time, guide the launcher support assembly into release at the same time (one click). Check to see that
position against the housing assembly. both hooks did release. Hold up the launcher support
f. Secure the launcher support assembly to the assemblies and remove the locking pins. If the hooks
housing with the red-tagged locking pin (5, fig. 23). released, the support assemblies will fall free.
g. Slide clamp (69, fig. 21) up the cable close to b. If the hooks DID release at the same time, do
the crossbeam, then loosen the locknut (68, fig. 21). this.
Place the rear access plate (3, fig. 21) to the clamp and (1) Push the pilot's jettison lever down to the
determine which slot in the plate is to be inserted locked position.
between the clamp and the locknut (69 and 68, fig. 21) (2) Remove the actuator shaft latch from the
to allow the cable to run straight through the housing housing assemblies.
assembly. (3) Turn the bolthead of the actuator shaft to
h. After deciding, place that slot between the the OPEN position.
clamp and the locknut and tighten the locknut to the (4) Work (jiggle) the launcher support
clamp. Slide the plate (and clamp) up against the assemblies until you hear the hooks drop.
crossbeam and secure the plate with four screws (2, fig. (5) Turn the bolthead of the actuator shaft
21). until the mating surfaces of the launcher
i. Tighten the clamp to the cable with screws (70, support assemblies and the housing
fig. 21). assemblies fit tightly, but do not turn past
j. Remove the locking pin and push the pilot's the CLOSED position.
mechanical jettison lever (fig. 22) down to the locked (6) Safety wire the turnbuckle bodies (62, fig.
position. 21) with lockwire (61, fig. 21).
k. Work (jiggle) the launcher support assembly (7) Extend the 3/4-inch guard tube and attach
until you hear the hook in the housing assembly drop clip (6) with screw (4), washer (7), and nut
down. (8) as shown in figure 21.
I. At the housing assembly, turn the actuator shaft c. If the hooks DID NOT release at the same
bolthead (6, fig. 4) clockwise until the mating surfaces time, do the following:
of the launcher support assembly and the housing (1) Perform (1) through (5) of step b above.
assembly fit tightly against each other, but do not turn
the bolthead past the CLOSED position. (2) Adjust the appropriate turnbuckle bodies
(62, fig. 21) in an effort to make the hooks
m. Install the actuator-shaft latch (7, fig. 4) and release at the same time.
secure it with the flat washer, lockwasher, and nut
(3) Repeat step a and steps (1) and (2) above
provided.
until the hooks do release at the same
time.
32. Adjust the Mechanical Release Mechanism
Caution: Both launcher support assemblies (4) After the turnbuckle, bodies have been
adjusted so that the hooks release at the
must be installed (para. 31) and secured with the
same time, perform all of the procedures
locking pin (5, fig. 23) before making
in step b above.

29
TM 9-1400-461-20
C1

Figure 23. Launching equipment, exploded view.

30
TM 9-1400-461-20
C8

Figure 23-Continued.

33. Installation of the Fixed Housings (fig. 23) 23) and carefully insert the explosive bolt
a. Position the fixed housing (12) under the (threaded end down) into the explosive
launcher support assembly (11), with the long end of the bolt well (fig. 24) in the fixed housing.
housing pointing toward the rear of the helicopter. Secure the bolt with four screws (17, fig.
b. Route the 7-pin cable to the left of the 23).
explosive-bolt well (fig. 24) and the 3-pin cable to the Note. Retain the packing container for
right of the well. the explosive bolts for use when the bolts
c. Attach the fixed housing to the launcher support are removed and returned to storage.
assembly, loosely, with U-bolts (13), strap (14), washers Warning: Accidents happen - do not
(15), and nuts (16). get directly under the explosive bolt
d. Connect the 3-pin and the 7-pin cable when attaching it to the fixed housing.
connectors to the 3-pin and 7-pin receptacles inside the (2) Without disconnecting the! shorting plug
fixed housings. from the explosive bolt cable, secure the
34. Installation of the Launchers shorting plug (fig. 24) into the
Note. The launcher may be installed with the SHORTING-PLUG hole in the fixed
explosive bolt (20, fig. 23) as explained in paragraph a housing with four screws, lockwashers,
below or with a machine bolt (18, fig. 23) as explained and nuts.
in paragraph b below. Install the explosive bolts when (3) Locate the' hole in the top side of the
the helicopter is to be flown with the "AGM-22B or ATM- launcher that the explosive bolt goes
22B" missiles installed. through (just forward of the electrical
Warning: The explosive bolt Should be removed plug). Place laminated washer (5, fig. 25)
and replaced with the machine bolt when the subsystem over the hole.
is not in a readiness condition or when stored in an area (4) Remove the dust cover from the plug on
where explosives are prohibited. the launcher and position the launcher up
a. Using the Explosive Bolt. under the fixed housing. Install the nut
Warning: The explosive bolt is sensitive to (25, fig. 23), retained in (1) above, on the
shock and stray electrical currents handle it explosive bolt.
carefully. Keep the shorting plug connected to the (5) Start torquing the nut while' observing the
bolt's cable while installing the launcher to the mating lugs (2, fig. 25) on both the fixed
support assemblies. The shorting plug places a housing and on the launcher. Tighten the
short between pins 1 and 3 of the bolt cable to nut until these surfaces meet but do not
minimize the possibility of accidentally activating torque more than 132 ±9 pound-inches.
the bolt. If the mating lugs do not meet before the
(1) Remove (and keep) the nut (25, fig. 23) torque limit is reached, remove the
from the explosive bolt (20, fig.

31
TM 9-1400-461-20
C1

Figure 24. Explosive bolt cable connections.

launcher and peel off a few layers of the laminated (3) Fasten the launcher to the fixed housing
washer. Repeat steps (4) and (5) until the mating with a lockwasher and nut (23 and 24, fig. 23).
surfaces meet and the bolt is torqued to 132 ± 9 pound- 35. Setting the Launcher Elevation (fig. 26)
inches. The launcher elevation must be set between 106.5
b. Using the Machine Bolt. and 213 mils.
(1) Insert machine bolt with washer (18 and a. Using gunner's quadrant M1A1, determine the
19, fig. 23) into the explosive bolt well. helicopter's elevation as follows:
(2) Remove dust cover from electrical plug (1) Place the quadrant on the helicopter
on top of launcher; then fit launcher up leveling plate (left side of the passenger's
under the fixed housing. seat).

32
TM 9-1400-461-20
C1

Figure 26. Setting the launcher elevation.

adjust the fixed housing until the bubble on the leveling


arm vial indicates level.
d. Being careful not to change the level, tighten
the two U-bolts that secure the fixed housing to the
launcher support assembly, and torque the bolts to 190-
1-Alinemnent hole 200 pound-inches.
2-Mating lugs
3-Connector 36. Assemble and Install the G and C Support
4-Gasket Equipment
5-Laminated washer Note. Unless otherwise specified, all callouts
6-Gasket below refer to figure 27.
7-Explosive bolt a. Assembly. Assemble the equipment outside the
helicopter as follows:
Figure 25. Bottom view of fixed housing. (1) Secure the support stand (18) to the floor
mounting plate (29) with bolts (14) and
(2) Move the leveling arm on the quadrant washers (4). Don't install a bolt in the
until the bubble indicates a level. center holes on each side of the support
Note. If the helicopter is nose high, the stand. Bolts (15) are required here and
elevation is called positive. If the tail is will be installed later.
high, the elevation is called negative. (2) Assemble and secure the arm rest (1) and
(3) Record the mil reading set on the bracket (40) to the guide assembly (19)
quadrant when the bubble is at level. with clamps (20), washers (21), and
thumbscrews (22). Secure bracket (40) to
b. If the reading taken in a above was positive, add
the arm rest column (38) with bolt (39),
that reading to the desired launcher elevation (106.5 to
washer (4), and nut (2).
213 mils) and set the quadrant to the resultant value. If
the reading was negative, subtract it from the desired
elevation and set the quadrant to the resultant value.
c. Holding the quadrant against the vertical plate
on the launcher as indicated in figure 26,

33
TM 9-1400-461-20
C1

Figure 27. Assembly of G & G support equipment.

34
TM 9-1400-461-20
C6

Figure 27-Continued.

(3) Insert the upper support column (38) into


the lower support column (30). Install and
tighten knob (25).
(4) Bolt the support column (30) to the floor
mounting plate (29) with bolt (26) and
washer (7). Secure a bracket (33) under
one screw at the location indicated in
figure 27.
(5) Remove the cover and rubber gasket
from the selection box connector plate
(fig. 28). Turn the plate so the connector
pins are facing up, then secure the plate Figure 28. Selection box connector plate.
to the support (18) with screw (5), washer
(4), and nuts (2). Fasten the hinged grounding wire, to the receptacle on the
portion of the support stand with GCU (fig. 29). Remove the screw (that
thumbscrews (3). holds the leash on the protective cap) for
(6) Route the long branched-end cable (16 the control stick connector to the GCU.
fig. 29), attached to the connector plate, Secure both the cap leash and the lug
through the support stand and out through (with two wires connected) on the
tht slot on the other side. grounding strip with this screw.
Note. In step (7), position strap (11) so (10) Attach the control stick cable (17, fig. 29)
that the decal can be read from the co- to the support stand (18) with clamp (8),
pilot's seat. screw (6), washer (7), and nut (2).
(7) Strap the guidance control unit (GCU) (11, (11) Run the control stick cable through the
fig. 29) onto the support stand (18) with support stand alongside the other cable.
metal strap (11), studs (12), nuts (13), (12) Attach clamp (8 and 16) to the cables and
washers (10), and wingnuts (9). fasten them to the support stand and the
(8) Connect the 19-pin cable connector (cable floor mounting plate with
attached to connector plate) to the 19-pin
receptacle on the GCU.
(9) Connect the control stick cable (17, fig.
29), the end with the attached

35
TM 9-1400-461-20
C1

spacer (17), washer (4), and bolt (15). Do should be about 3 inches from the end
this on both sides of the support stand. where the cable and the triggering arm
(13) Route both cables forward along the floor mate.
plate and secure them with clamps (8 and (26) Hold the cable (and clamp) against the
16), washer (7), and screw (6). side of the GCU. Locate a screw that
(14) Fasten the cables to bracket (33) with would, if used, allow the cable to be
clamps (8 and 16), screw (28), washer (7), clamped down so that the cable would run
and nut (2). almost straight up the side of the GCU.
(15) Secure bracket (35) to the support column (27) Remove the screw chosen step 82.
(30) with screws (31), washers (.2), and Clamp the cable to this spot with screw
nuts (34). and washer (9 and 10, fig. 29).
(16) Clamp the control stick cable to the (28) Test the operation of the triggering
bracket (35) with clamp (8), screw (31), mechanism by pushing down ,on the firing
washer (32), and nut (34). cable knob (2, fig. 29). Check to see that
(17) Fasten the control stick (1, fig. 29) onto the clamp on the side of the GCU holds
the arm rest assembly with screw (37), the cable in place when the knob is
washer (7), and nut (2). pressed. If the triggering arm doesn't lift
the swift switch high enough for it to clear
(18) Connect the control stick cable (17, fig.
the stop lug, bend the triggering arm and/
29) to the receptacle on the bottom of the
or file off the top of the lug and try again.
control stick.
Caution: Always lift the safety switch
(19) Remove the protective cover from the
before returning it to the 0 position;
bottom of the missile selection box (6, fig.
29). Retain the attaching hardware. otherwise the switch could hit and
bend the triggering arm. If this
(20) Mate the selection box onto the connector
happens take the plate off and
plate being careful not to bend the
straighten the arm.
connector pins in the process. Secure the
selection box to the plate with the b. Installation. Install the equipment in the
hardware retained in step (19). helicopter as follows:
(21) Fasten bracket (23) (issued with the (1) First, make some working space by
remote fire switch assembly 8934749) to removing the copilot's seat belt fitting on
the arm rest assembly with screws (24), the cabin floor.
washers (7), and nuts (36). (See figure (2) Get the G & C equipment inside the
29.) (22) Remove and retain four screws helicopter and then line up behind the
and lockwashers from the circular pedestal as shown in figure 29.
mounting surface or the top of the GCU. (3) Position the floor mounting plate (15, fig.
(23) Fit tht triggering arm end 8934746 of the 29) so that the five holes around the edge
remote firing switch cable underneath the of the floor plate are alined over the
safety switch on the GCU. existing screws in the cabin floor. Identify
(24) Place the plate 8934745 over the the screws by any appropriate method.
triggering arm so that the arm fits under (4) Pull the floor plate away from the
the ridge on the plate. Fasten the plate to pedestal. Remove, tag, and retain the
the GCU with the screws and lockwashers five screws identified in step (3). Remove
retained in step (22). a sixth screw located behind and near the
(25) Install clamp (8, fig. 29) on the remote center of the pedestal on the cabin floor.
firing switch cable. The clamp

36
TM 9-1400-461-20
C1

1-Control stick 10172538 12-Pilot's jettison control panel 10173077


2-Remote fire switch knob 13-Pilot's sight control panel 10173076
3-Guide assembly 10173100 14-Support 10173088
4-Emergency jettison release lever 15-Plate 10173081
5-Shield 10173086 16--Cable assembly 8094911
6-Missile selection box 10172477 17-Cable assembly 8034872
7-Strap 10173078 18-Connector
8-Clamp MS9025-02 19-Connector
9-Screw 8035043-2 20-Cable 8035047
10-Washer MS36333-71 21-Spring 8934747
11-Guidance control unit 10172476

Figure 29. G & C equipment installed.


(5) Slide the floor plate up behind the this hole. Use screws and washers (27
pedestal. Aline the holes in the floor and 27.1, fig. 27) in the remaining holes.
mounting plate over the screw holes in the Note. The grounding strap on the control
cabin floor. stick cable must be secured with one of
(6) Fasten the plate to the cabin floor by the screws used in step (6). Use the most
starting at the forward-most hole on the convenient screw. Place the lug on the
right side of the pedestal. Use one of the ground strip between the screw head and
screws removed in step (4) above and a the washer.
washer AN960PD416 in
37
TM 9-1400-461-20
C1

(7) Replace the seat belt fitting removed in b. Install the Inboard Side Support.
step (1). (1) Locate the screw at station 45.83 (fig.
(8) Remove one or two of the panels on tht 30) on roof of the helicopter.
top-left side of the pedestal next to the (2) Remove this screw and the next six aft of
support column. it. Retain all screws.
(9) Fasten the bracket (35) on the support (3) Fasten the inboard support (8, fig.
column to the side of the pedestal with 31) to the helicopter roof with the
screws (31), washers (32), and nut (84). attachment hardware shown in figure 81.
The cable clamp (8) is also fastened at
c. Install the Sight Support Assembly.
this point.
(1) Fasten the support assembly (fig. 31.1) to
(10) Replace the panels removed in step (8)
the side supports with "C" clamps (fig.
above.
31.2).
(11) Connect the branched-cable connectors to
(2) Make sure the forward edges of the
the receptacles (18and 19, fig. 29) in the
support assembly and the inboard side
floor of the helicopter.
support mate and that the flat mating
surfaces of the outboard side support and
37. Install the M55 Gunner's Sight the support assembly fit flush.
a. Install the Outboard Side Support.
Caution: Tighten the "C" clamps
(1) Locate the screw at the intersection of securely.
waterline 72.11 and station 45.88 on the
d. Install the Sight on the Support Assembly.
copilot's side of the helicopter as shown in
figure 30. (1) Remove the M55 sight from its carrying
case (fig. 10).
(2) Back off the locking lever (7, fig. 31.3)
until it contacts the retaining nut.
(3) Loosen the locking screw (6, fig. 31.3) on
the right side of the support assembly to
its limit.
(4) Pull the gimbal-locking pip pin (5, fig.
31.3) out of the sight (5) Hold the sight in
a horizontal position with the locking lever
on your left and the headrest of the sight
pointing down.
(6) With the sight in this position, slide the
pivots of the sight all the way into the
mounting slots on the support assembly.
(7) Turn the sight slowly until the head rest in
Figure 30. Location of waterline 72.11 and station facing .you. Then replace the gimbal
45.83. locking pin and tighten the locking lever
and the locking screw (5, 6, and 7, fig.
31.3).
(2) Remove this screw and the next four aft
of it. Retain all screws. (8) Check to see that the sight is level
enough for comfortable viewing (not
(3) Fasten the outboard support (1, fig. 31) to canted up to one side). If the sight is not
the helicopter roof with the attachment level, loosen the "C" clamps
hardware shown in figure 81.

38
TM 9-1400-461-20
C1

Figure 31. Installation of inboard and outboard side supports.

slightly and readjust the support assembly (3) Get a firm grip on the sight and turn the
on the side supports. Retighten the sight in the mounting slots until the
clamps. headrest is pointing down.
(9) Swing the sight up into the transport (4) Lower the sight out of the mounting slots
position (fig. 31.4). Check to see that the and return the sight to its carrying case.
sight does not touch the windshield wiper f. Prepare Sight Support Assembly for Permanent
housing. If it does touch, readjust the Installation.
support assembly on the side supports (1) Scribe the mounting holes of the support
and repeat steps (8) and (9). assembly onto the side supports (fig.
e. Remove the Sight from the Support Assembly. 31.2).
(1) Lower the sight to the in-use position. (2) Remove the support assembly and both
(2) Remove the gimbal-locking pip pin and side supports from the helicopter. Retain
loosen the locking lever and the locking all of the mounting hardware.
screw.

38.1
TM 9-1400-461-20
C1

Figure 8A1.1. Sight support assembly fitted to side supports.

(3) Drill a 0.213-inch hole, using a No. 3 drill, 38. Install the Pilot's Sight
in the center of the scribed holes on each a. Install Cable Assembly 8643708.
side support. Remove burs from the Note. If the cable has already been
holes. installed, do ,not change it just to conform
g. Install Side Supports, Sight Support Assembly, with the following procedures:
and Sight. (1) Unfasten connector P1048 from its
(1) Install the side supports according to the stowed position behind the instrument
procedures in step a and b above. panel near station 12.
(2) Mount the sight support assembly to the (2) Connect cable (1, fig. 31.5) to P1048 and
side supports and secure it with the lockwire it using the double-twist method
hardware shown in figure 31.3. explained in TM 5-405-3. Attach the
(3) Install the M55 sight as outlined in step connectors to the wire harness at the rear
d(1) through (7) above. of the OMNI indicator.

38.2
TM 9-1400-461-20
C6

twenty-second screws. Retain all washers


AN960PD10L.
(7) Secure the cable to the aircraft at these
four locations with the hardware specified
in step (5) above.
Note. The holes referenced in step (8)
should exist if MWO 61520-211-20/30 has
been applied to the helicopter.
(8) Secure the cable with the hardware
specified in step (5) above to the
helicopter at the following locations:
(a) A hole drilled near F.S. 28.00 and
W. L. 84.10.
(b) A hole drilled 2-inches aft of F.S.
17.28 at W.L. 34.10.
(c) A hole drilled 2-inches aft of F.S.
12.00 at W.L. 34.10.
(d) A hole drilled 2-inches above W.L.
34.10 at F.S. 12.00.
Note. At location (d), place the
clamp on the forward side of the
Figure 31.2. Use of "C" clamp and scriber-typical. vertical brace and make sure the
cable does not touch the brace.
(3) Route the cable assembly to the right b. Install the Sight Mount.
along the bottom of the pilot's windshield, (1) Remove and retain the second and third
up the corner post, and left over the screws from the left side of the windshield
windshield wiper guard assembly. wiper guard assembly.
(4) Remove the screw (6, fig. 31.5) from the (2) Aline the two holes in the sight mount
top-right side of the wiper guard over these holes step (1) above and
assembly. Install an angle bracket (4, fig. locate the screw that lines up with the slot
31.5) to the guard assembly with the in the mount brace. Remove and retain
screw just removed. this screw.
(5) Fasten the cable to bracket with clamp (3, (3) Secure the sight mount and brace to the
fig. 31.5), screw (6, fig. 31.5), existing roof of the helicopter with the hardware
washer AN960PD10L, and nut (7, fig. called out in figure 81.6.
31.5). Allow 15 inches of slack between
the connector on the cable and the clamp. Note. Items 1, 2, 3, 4, 6, 6, and 7 of
figure 81.6 go on the outside of the
helicopter.
c. Install the Sight.
(6) Starting at the top right-side corner of the
windshield, remove and retain the second, Note. If the sight is received disassembled
ninth, sixteenth, and perform (1) through (6); if it is received assembled
perform (4) through (6) only.
(1) Insert the 3 wedge screws in the sleeve of
the upper sight.
(2) Insert the sight into the collar.
Caution: Do not tighten the wedge
screws too much, this could damage
the clamping surface.

38.3
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C1

Figure 31.3. Installation of M55 sight.

(3) Carefully tighten the wedge screws. b. Locate connector P1047 in the pedestal and
(4) Secure the sight to the mount with four connect it to J1047 on the sight control panel.
bolts and nuts (9 and 10, fig. 31.6). c. Locate connector P1033 in the pedestal and
(5) Install the lamp housing. connect it to J1033 on the jettison panel.
(6) Connect the cable assembly to the lamp d. Secure the panels to the pedestal with the
housing. captive screws.
40. Aline the Pilots Sight with the Helicopter
39. Install the Pilot's Sight Control Panel and Note. For this procedure, the helicopter must be
Jettison Control Panel on a fairly level surface where at least 80 feet of clear
a. Remove and retain the two blank panels from area will be available in front of the helicopter.
the pedestal where the sight control and jettison control a. Level the helicopter, using-leveling jacks and a
panel are to be installed (12 and 13, fig. 29). plumb bob.

38.4
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C1

Figure 31.4. M55 sight in transport position.

Caution: Personnel will be allowed in the (2) Tie a piece of chalk (anything that will
helicopter while it is on jacks only if it is stabilized mark or scratch) to the other end of the
as instructed below. string.
b. Stabilize the helicopter by placing wooden (3) Pull the string taut and mark (scribe) an
blocks under the skids where the cross-tubes attach arc on the ground near the centerline of
(four positions). The blocks must be at least four inches the helicopter. Refer to figure 31.7 for a
wide and must present a firm, flat surface to both the diagram of the procedure.
ground and the skid. (4) Attach the string to the left-hand skid
c. Establish the centerline of the helicopter as jacking point and repeat step (3) above.
follows: (5) Repeat steps (1) through (4) above using
(1) Attach a 25-foot piece of non-stretch a 55-foot piece of non-stretch string or
string or wire to the right-hand skid jacking wire.
point.

38.5
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C1

(7) Esral3.is! the centerline of the helicopter


by either snapping a chalk like or staking a piece of
string between the two crosspoints.
d. Aline tile sight approximately parallel to the
centerline of the helicopter by loosening the clamp
screws and adjusting the azimuth boresight adjustment
nuts.
c. Adjust the sight until both leveling vials show
level.
f. Illuminate the sight reticle by pushing in the
MARK VIII PWR circuit breaker on the overhead circuit
breaker panel; then rotate the OFF/MED/BRT control on
the sight control panel until the reticle image' can be
seen.
g. Adjust the sight reflector through its range of
travel and observe whether the center of the reticle
pattern travels parallel to the chalk line' established in
step c(7) above. Adjust the sight in azimuth as required.
h. Take the helicopter off the jacks.
41. Aline the M55 Gunner's Sight to the Pilot's Sight
a. Position the helicopter so that a distant aiming
point (1200 to 1500 meters away) is centered in the
reticle pattern of the pilot's sight.
b. Adjust the M55 gunners sight in azimuth and
elevation until the distant aiming point is in the center of
the gunner's sight field of view.
c. Deenergize the pilot's sight.

Figure 31.5. Securing cable to windshield-wiper


guard.
(6) You should now have two crosspoints in
front of the helicopter as shown in figure
31.7.

38.6
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C1

Figure 31.6 Installing the pilot's sight mount.

38.7
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C1

Figure 31.7. Alinement of pilot's sight.

38.8
TM 9-1400-461-20
C2

41.1. Install the XM58 Sighting System nuts enough to hold angle but do not
a. Prepare the Aircraft. torque.
Note. Retain all hardware removed in steps (1) (3) Aline bolt holes in bracket (8) with
through (5) below. remaining vacant holes in angle (4) and
(1) Locate and prepare area, station 66.45 the aircraft. Attach bracket using five
and right B.L. 8.03 for electronic control bolts (9) (sealing compound under head).
amplifier base plate by removing existing Tighten bolts enough to hold bracket but
fasteners in cabin floor. do not torque.
(2) Locate cutout in pilot's instrument panel c. Install the Sight Assembly Group (fig. 31.9).
for the line of sight indicator (LOSI). (1) Remove the two screws securing the sight
Assure that LOSI fits into cutout and all assembly group to packing support (18).
screw holes aline. (2) Attach one block (10) under the outboard
(3) Locate and prepare areas for the roof end of each support tube. Line up screw
mount by removing 10 screws on holes in the block with slots in support
outboard side over co-pilot's door, and 14 tube and install one screw (11) with flat
screws at left B.L. 14.00 on the roof of the washer and lockwasher (12 and 13)
aircraft. through each slot into screw hole in block
(4) Convert ASW-12 circuit breaker to XM58 (two screws required for each block).
POWER. If AW-STAB wire is installed, Tighten screws enough to hold but do not
remove and stow. Cover ASW-12 decal torque.
with white tape embossed XM58 POWER. Note. The key numbers in parentheses
(5) Remove cover from center post between below refer to figure 31.10.
the windshields. Place cover and (3) Remove and retain screw (1) and washer
attaching hardware in nearby convenient (2) from inboard side of control box. Lift
location. sight assembly group from packing
b. Install the Roof Mount (fig. 31.8). support and place in the hands of a man
in the co-pilot's position. Raise the group
(1) Apply sealing compound to underside of
up into position, pushing the support tubes
strap (1). Place strap at left B.L. 14.
as far outboard as they will go. Jockey
(outer roof of aircraft), alining strap holes
the inboard ends of support tubes into the
with the 14 vacant screw holes (para. a(3)
socket-like recesses in the inboard
above). The man inside the aircraft alines
bracket. Let the outboard ends come to
inboard bracket (2) holes and holds
rest on outboard bracket.
bracket in alined position. Apply sealing
compound to underside of the head of 14 (4) Install one washer and screw (4 and 5)
bolts (3) and install bolts through strap, through inboard bracket and into the end
aircraft roof, and into bracket. Tighten of each support tube (3). Tighten screws
bolts enough to hold bracket but do not enough to hold but do not torque.
torque. (5) Aline the remaining vacant screw holes in
(2) Apply sealing compound to under side of block adjustments (6) with slots in
angle (4). Attach angle to outer outboard outboard bracket. Install one screw (7)
area over co-pilot's door using five bolts with flat washer (8) and lockwasher (9)
(5) (sealing compound under head), five through each slot into block (two screws
washers (6), and five nuts (7) in the four required for each block). Tighten screws
aft and first forward bolt holes. Tighten enough to hold but do not torque.

38.9
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C2

1-Inboard strap, 10527488 6-No. 10 split lockwasher, (MS35337-1),


2-Inboaid roof bracket, 10527330 5310-058-29561 (5)
3-No. 10-32 x 518 machine bolt, (AN3C10A), 7-No. 10-32 plain hexagon nut, (MS35650-104),
5305-776-7956 (14) 5310-270-8810 (5)
4-Outboard angle, 10527487 8-Outboard roof bracket, 10527486
5-No. 10-32 x 5/32 machine bolt, (AN3C3A), 9-No. 10-32 x 13/32 machine bolts', (AN3C7A),
5306-156-2336 (5) 5306-156-2328 (5)

Figure 31.8. Roof mount installation.

(6) Install one screw (10) with washer (11) d. Install the Power Cable Assembly. The general
through each support tube into inboard routing of power cable is shown in figure 31.11; and
bracket. Replace screw (1) and washer details are shown in figures 31.12 and 31.13.
(2). Installation should start at the J2 connector on the
(7) Tighten and torque all bolts, nuts and control box (sight assembly group) and end at-the
screws installed in b and c above leaving aircraft circuit breaker now marked XM58 POWER.
screws (7) until last to compensate for any (1) Install blind rivet nut, NAS1329S3K80,
misalinement.

38.10
TM 9-1400-461-20
C6

1-Outboard angle, 10527487 11-1/4-20 x 5/8 cap screw, (MS90728-5),


2-No. 10-32 x 5/32 machine bolt, (AN3C3A), 5305-068-7837 (8)
5306-156-2336 (5) 12-1/4 flat washer, (MS15795-810), 5310-880-5983 (8)
3-No. 10 split lockwasher, (MS:35337-81), 13-1/4 split lockwasher, (MS35337-82), 5310-043-5862
5310-058-2951 (5) (8)
4-No. 10-32 plain hexagon nut, (MS35650-104). 14-1/4-20 x 3/4 cap screw, (MS16995-50),
5310-270-8810 (5) 5305-988-7614 (2)
5-Outbroaid roof bracket, 10527486 15-1/4 split lockwasher, (MS35337-82), 5310-043-5862
6-No. 10-32 x 13/32 machine bolt, (AN3C7A), (2)
5306-156-2328 (5) 16-1/4 20 x 2 cap screw, (MS90728-14),
7-Inboard strap, 10527488 5305-071-2511 (2)
8-Inboard roof bracket, 10527330 17-1/ 4 split lockwasher, (MS35337-82), 5310-043-5862
9-No. 10-32 x 5/8 machine bolt, (AN3C1OA), (2)
5305-776-7956 (14) 18-Sight assembly group, (5801013), 1270-910-4440,
10-Block adjustment, (10527352), 1270-999-2720 (2) (in packing support)

Figure 31.9. Equipment for roof installation.

in the 1/4-inch hole in frame, 204-030- frame, 204-030-379, to frame, 204-030-


379 (fig. 31.12). 617. Secure cable to frame, 204-030-
(2) Connect power cable to J2 on control box. 617, using existing clamp.
Six inches from connector, install clamp (3) Separate the hot and ground leads. Run
MS21919-DG2 on cable and using screw, the ground lead through existing clamps
AN525-10R8, and washer, AN960- to grounding lug of co-pilot's overhead
PD10OL, secure clamp to frame, turning map lamp. See figure 31.12. Attach the
the screw into blind rivet nut, number 10 stud size terminal to ground
NAS1329S3K80. Run the cable along

38.11
TM 9-1400-461-20
C2

Figure 31.10. Sight assembly group installation, (5801013, 1270-910-4440).

lead. Using existing hardware, secure breaker. See figure 31.13. Attach the
terminal to ground stud. No. 8 stud size terminal to hot lead. Use
(4) Run the hot lead through existing existing hardware to secure terminal to
grommets; along existing cable; tying to circuit breaker.
existing cable with type P, class II twine; e. Install the Interconnecting Cable (fig. 31.11).
and then to XM58 POWER circuit (1) Connect cable P1 to J1 on the control

38.12
TM 9-1400-461-20
C2

Figure 31.11. Cable routing.

box (sight assembly group). Run cable screws, two washers, two nuts, and
along co-pilot's side of the overhead bracket to make the attachment.
console. Remove the three existing Note. The bracket is attached to an
screws. Use three clamps with screws to existing hole in the flange of the console.
secure the cable. (4) Run the four wires, that break off from
(2) Route cable down center post channel, main cable, to LOSI cutout and pull them
tying to existing cable with type P, class II through the cutout. Tie the main cable to
twine. Work the wiring well into the existing cabling behind instrument panel.
channel. Replace center post cover. (5) Route main cable aft-near the top of the
(3) Run cable behind pilot's instrument panel console-securing it with a clamp and
letting it emerge on the copilot's side of screw, using the existing hole with a plate-
floor console just below the ashtray. nut behind it, which is located part way
Secure cable to console using clamp two back on the console.

38.13
TM 9-1400-461-20
C2

Figure 31.12. Power cable installation (ground lead).

(6) Run cable downward and attach to one of Note. Access to the back of the
the mounting screws holding the missile instrument panel is gained through the
control stick pedestal to the honeycomb access door in the nose of the aircraft.
base. Use clamp, screw, washer, nut, and Note. Items 1 through 5 (fig. 31.14) are
bracket to attach. integral components of holder lamp
(7) Remove the two 1/4-inch screws holding assembly 6256999-2721, and are not
honeycomb base to cabin floor and attach stocked or issued as separate items.
cable at each of these points. Use clamp, (2) Connect the four wires from the
washer, and screw for forward slotted interconnecting cable to the four post
hole, use clamp and screw for aft hole. terminals at base of LOSI matching wire
f. Install the Line of Sight Indicator (LOSI). identification to terminal identification.
(1) Disassemble holder lamp assembly as (3) Refer to figure 31.15. Set LOSI in cutout
shown in figure 31.14. Connect terminal and install the two lower screws and
of splice (1) to terminal 3 on terminal anchor them on the rear of instrument
board 13 (at the rear of copilot's panel with the two spring nuts.
instrument panel). Push pigtail of lamp (4) Position mounting plate (5, fig. 31.14)
housing (4) through the 0.125 diameter around top of LOSI, alining screw
hole to upper right of LOSI 38.14 cutout.
Connect pigtail and splice behind panel.

38.14
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C2

Figure 31.13. Power (cable installation (hot lead).

38.15
TM 9-1400-461-20
C2

Figure 31.14. Holder lamp assembly-partial exploded view.

holes. Install the two upper screws not vibrate independently and cause
through plate and LOSI, anchoring them failure.
on the rear of panel with the two spring g. Install the Electronic Control Amplifier (fig.
nuts. 31.16).
(5) Position lamp housing (4, fig. 31.14) on (1) Attach electronic control amplifier to base
mounting plate with screw holes alined. plate in the position shown in figure 31.16.
Install washers and screws (3 and 2, fig. (2) Install amplifier and base plate assembly.
31.14). (3) Connect P2 of interconnecting cable to J1
(6) Tie peripheral lighting wire to existing connector.
wiring behind instrument panel so it will

38.16
TM 9-1400-461-20
C2

WE 20522
Figure 31.15. LOSI installation.

Figure 31.16. Electronic control amplifier installation.

38.17
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C6

CHAPTER 6

PREFLIGHT AND POSTFLIGHT PROCEDURES FOR


ORGANIZATIONAL MAINTENANCE

Section I. CONTROLS AND INDICATORS

42. General
This chapter contains the daily operational checks,
controls and indicators for the equipment, installation
and checkout of the missile, and the removal and
postflight procedures. Also, instructions for removal of
the subsystem are included, if you need to repair the
subsystem after flight.

43. Controls and Indicators


Tables 4 through 9 contain the controls and
indicators needed to perform the necessary checks and
adjustments that will determine if the subsystem will
operate properly.

Figure 32. Pilot's sight.

Table 4. Pilot's Sight--Controls and Indicators (fig. 32)

Key Control or Indicator Type Function


1 Locking clamp Spring Locks the sight in the opened
or stowed position
2 Mounting bolts screw type Secures the sight of the mount.
3 Lamp housing Tubular Contains the lamp for lighting
the reflector.
4 Boresight adjustment Screw type Allows fine adjustment of the sight
nut in the horizontal and vertical
planes.
5 Boresight adjustment Screw Locks the boresight adjustment
clamp screw nuts.
6 Adjustable knob Knob Controls the position of the
reflector.
7 Fixed scale Not used for M22 subsystem.

39
TM 9-1400-461-20
C6

Figure 34. Center console, controls and indicators.

Figure 33. Circuit breaker, controls and indicators.

Table 5. Overhead Circuit Breaker Panel-Controls and Indicators (fig. 33)

Key Control Or Indicator Type Function


1 MK VIII SIGHT Circuit breaker Energizes the pilot's sight lamp.
PWR
2 SS-11 MISSILE Circuit breaker Applies power to the explosive bolt circuitry.
JETTISON
3 SS 11 MISSILE Circuit breaker Applies power to the armament subsystem.
POWER

Table 6. Center Console-Controls and Indicators (fig. 34)

Key Control Or Indicator Type Function


Mechanical jettison Lever Enables the pilot to mechanically jettison both
lever (fig. 22) launcher support assemblies.
1 Pilot JETTISON Toggle Enables the pilot to jettison electrically all missiles
SAFE switch and launchers.
2 Pilot-sight-lamp Rotary Controls the intensity of illumination of the reticle
rheostat in the pilot's sight.
(OFF-MED-BRT)
3 FIL-1/FIL-2 lamp 2-position toggle Applies power to one of the filaments in the two-
filament reticle lamp in the pilot's sight.

40
TM 9-1400-461-20

Figure 35. Missile selection box, controls and indicators.

Table 7. Missile Selection Box-controls and Indicators (fig. 35)

Key Control Or Indicator Type Function


1 WIRES switch Spring-loaded Applies voltage to wire-jettison cartridges in missile
(under cover) toggle junction box.
2 Missile selection Seven-position Connects firing, guidance wire-jettison and
individual
switch rotary jettison circuits to missiles and launchers. 0 posi-
tion is off; positions 1 through 6 correspond to
missiles or launchers 1 through 6.
3 Key switch Ignition type, Connects voltage from helicopter supply to missile
key operated subsystem.
4 Power lamp Indicating (adjust- Glows when key switch is turned on, indicates that
able blackout) voltage from helicopter supply is applied to mis-
sile subsystem.
5 SIN jettison switch Spring-loaded Applies voltage to the explosive bolt for one
launcher,
(under protective pushbutton which is selected by the missile selection switch.
hood)
6 TOT jettison switch Spring-loaded Applies voltage to the explosive bolts securing the
(under protective pushbutton launchers to the fixed housings. Jettisoning all
hood) launchers simultaneously.

Warning: The TOT switch activates the


explosive
bolts regardless of the position of the KEY
switch.

41
TM 9-1400-461-20

Figure 36. GCU, controls and indicators.

Table 8. Guidance Control Unit-Controls and Indicators (fig. 36)

Key Control Or Indicator Type Function


1 Firing switch Spring-wound clock Permits testing of the input voltage and the pitch
mechanism type; and yaw signals output of the coder when held
held at off (0) posi- counterclockwise in the C (test) position. When
tion by mechanical switch is lifted and released, automatic spring
stop action turns the switch clockwise through IG, UG,
FB, and F positions.
2 Voltmeter Indicates voltages input to subsystem box from heli-
copter supply.
3 Firing lamp Indicating Glows when safety firing switch is at IG, UG, or FB
(red) positions, indicating that power is applied to the
ignition circuits of the missiles and launchers.
4 Safety lamp Indicating Glows when firing switch is at position F and con-
(green) tinues to glow until switch is reset to the 0 posi-
tion. Indicates that ignition and firing circuits are
disconnected.
5 FF/VF switch Two-position Controls frequency of guidance signals produced by
toggle signal generator module. At VF position, module
produces a signal increasing from 10 to 16.5 cycles
per second.
6 Yaw test lamp Indicating Oscillates on and off to indicate yaw command output
(orange) of signals coder.
7 Pitch test lamp Indicating Oscillates on and off to indicate pitch command out-
(white) put of signal generator module.

42
TM 9-1400-461-20
C2

43.1. Controls and Indicators for XM58 Sighting


System
Controls and indicators for the XM58 sighting
system are shown on figures 36.1 and 36.2.

Figure 36.1. XM58 sight.

42.1
TM 9-1400-461-20
C2

Figure 36.2 XM58 sight (line drawing).

42.2
TM 9-1400-461-20

Figure 37. Gunner's sight.

Table 9. Gunner's Sight Controls and Indicators (fig. 37)

Key Control Or Indicator Type Function


1 Azimuth locking lever Screw clamp Allows adjustment of gunner's sight in azimuth.
2 Headrest locking lever Lever Releases the headrest so that the headrest can be
adjusted to the gunner.
3 Spring lock Spring Secures the sight in the operating or stowed
position.
4 Gimbal locking pin Pin Locks components of the sight and support when
not
in use.
5 Elevation locking Screw Secures the sight in the pitch or elevation altitude.
thumbscrew
6 Interpupilary Screw Adjust the distance between the two eyepieces.
adjusting knob
7 Locking lever Friction clamp Secures or releases the sight so that the sight
rotates
about the horizontal axis.
8 Retaining nut Screw Secures the locking lever on shaft.

43
TM 9-1400-461-20

Section II. DAILY OPERATIONAL CHECKS AND SERVICES

44. Operational Checks Perform these checks before


operation or after the armament subsystem has been
repaired. Also, perform the maintenance serviceability
evaluation as indicated in chapter 4. When any
assembly has been replaced because of a malfunction,
refer it to a field maintenance team.

Table 10. Daily Operational Checks and Services


Preparation for test:
a. Equipment required:
(1) Test set
(2) Test cable
(3) Explosive-cartridge circuit tester
(4) Explosive-bolt circuit tester
(5) Gunner's quadrant
b. All optical, guidance, jettisoning, and launching equipment must be installed and all cables connected. Don't
connect a missile or an explosive cartridge to the system. Connect all explosive-bolt cables connectors to the shorting
plugs in the fixed housings (fig. 24).
c. Make all daily preventive maintenance checks (table 11) before you begin the operational check.

Step Operation and normal indication Corrective action


1 Perform the preliminary procedures prior to applica-
tion of power.
a. At the helicopter overhead circuit breaker panel,
pull out the SS-11 POWER and SS-11 JETTI-
SON circuit breakers.
b. At the aircraft pedestal panel, set the SS-11 JET-
TISON/SAFE switch to SAFE.
c. At the missile selection box, turn the key switch to
off and set the missile selection switch to 0.
d. At each launcher, check to see that the explosive
cartridge is removed.
2 Energize the system.
Note. Always use external power (APU), when available, to conserve the aircraft battery.
a. At the helicopter overhead circuit-breaker panel,
set the BAT ON/OFF switch to OFF (when
using APU) or to ON (when using the battery).
Set the NON-ESS BUS switch to MANUAL ON.
b. Set the VM selector switch on the overhead panel to
the NON-ESS BUS position and observe the
volts, DC meter on the instrument panel.
The meter indicates between 23 and 30 volts. Report to aircraft maintenance
personnel.

44
TM 9-1400-461-20

Step Operation and normal indication Corrective action


c. At the helicopter overhead circuit-breaker panel,
press in the SS-11 POWER and SS-11 JETTI-
SON circuit breakers.
d. At the missile selection box, turn the key switch to
the ON position.
The power lamp glows. Replace the lamp.
e. At the GCU set and hold the safety switch on posi-
tion C (test). Observe the voltmeter indication.
The voltmeter on the GCU indicates in the Check helicopter DC volt me-
red band. ter. Replace the GCU.
3 Perform gunner's guidance command check.
a. Hold the firing switch on the GCU to the C (test)
position.
b. With the control stick in the neutral position, ob-
serve the pitch and yaw test lamps on the GCU.
Yaw test lamp (orange) should be indicat- Replace GCU, control stick or
ing medium intensity (oscillating on and control stick cable.
off) and the pitch test lamp (white) should
be indicating dim intensity (oscillating on
and off).
c. Position the control stick in the maximum pitch up
position and observe the GCU pitch test lamp.
Pitch test lamp should be off. Same as above.
d. Position the control stick in the maximum pitch
down position and observe the GCU pitch test
lamp.
Pitch test lamp should be indicating Same as above.
medium intensity (oscillating on and off).
e. Position the control stick in the maximum yaw left
position and observe the GC(U yaw test lamp.
Yaw test lamp should be indicating bright Same as above.
intensity (on all the time).
f. Position the control stick in the maximum yaw right
position and observe the GCU yaw test lamp.
Yaw test lamp should be off. Same as above.
4 Check the missile-release explosive cartridge circuit.
a. Insert the explosive cartridge circuit tester into the
receptacle on launcher No. 1.
b. Lift, turn, and hold the GCU firing switch to the IG
position; then rotate the selection switch on the
missile selection box to position 0 through posi-
tion 6. Stop at each switch position and observe
the lamp on the explosive cartridge circuit tester.
The lamp on the explosive cartridge cir- Replace launcher.
cuit tester glows only when the selection
switch is in position 1.
The lamp does not glow in any other Replace missile selection box.
position.
c. Reset the firing switch on the GCU to the 0 position.

45
TM 9-1400-461-20

Step Operation and normal indication Corrective action


5 Check the launcher jettison circuit.
Warning: All explosive-bolt cables must be con-
nected to the shorting plugs.
a. Connect the explosive bolt circuit tester to the ex-
plosive bolt receptacle in fixed housing No. 1.
b. Set the JETTISON SAFE switch on the pilot's jet-
tison control panel to the JETTISON position and
observe the lamp on the explosive bolt circuit
tester.
The lamp on the circuit tester glows. Replace missile selection box.
c. Return the JETTISON/SAFE switch on the pilot's
jettison control panel to the SAFE position and
press the TOT switch on the missile selection box
while observing the explosive bolt circuit tester
lamps.
The lamp on the circuit tester glows. Replace missile selection box.
d. Rotate the selection switch on the missile selection
box to each position while pressing the SIN
switch and observing the explosive bolt circuit
tester lamp.
The lamp on the circuit tester glows only Replace missile selection box.
when selection switch is in position 1.
6 Connect the 10 meter test cable between the test set
and launcher No. 1.
7 Check the ignition and firing circuits.
a. Set the selection switch on the missile selection box
to position 1.
b. Hold the launcher No. 1 missile locking lever in the
down position with the explosive cartridge circuit
tester installed.
c. Lift and hold the firing switch on the GCU to the IG
position and observe lamp on the explosive car-
tridge circuit tester and the IG lamp on the test
set.
The explosive cartridge circuit tester Replace launcher, GCU, or mis-
lamp glows. sile selection box.
The IG lamp on the test set does not glow. Replace launcher.
d. Release the firing switch and let it rotate through
positions UG and IFB and observe the UG and
IFB lamps on the test set.
The UG and IFB lamps on the test set do Replace launcher.
not glow.
e. Release the missile locking lever and let it snap up,
closing the microswitch.
f. Reset, then lift and release the firing switch on the
GCU and let it rotate through position IG, UG,
FB and stop at position F while observing the
test set lamps.

46
TM 9-1400-461-20

Step Operation and normal indication Corrective action

The lamps on the test set illuminate in the Replace GCU.


following sequence: IG, UG, and IFB.
Note. The lamp glows then goes out; they do not glow continuously.
8 Check the wires jettison circuit.
Press the WIRES switch on the missile selection box
and observe the WJ lamp on the test set.
The WJ lamp glows.
9 Check and balance the meter on the test set.
a. Set the function switch on the test set to the B
position.
Observe the voltage reading on the 0-20
scale.
b. Position the BATT TEST switch to either the, left
or the right position and observe the meter on
the test set.
The meter indication must not be less Replace battery.
than 12.5v and the difference between this
reading and that obtained in (a) above
should be 1.5 volts or less.
c. Return the function switch on the test set to the 0
position.
Note. If steps d and e below give the normal indication, skip step f and g. If the normal indication is not obtained in d
and e proceed with step f.
d. Hold the Hi Le/Lo Ri switch to the Hi Le position
and observe the meter on the test set.
The meter indicates 100 (left of zero).
e. Hold the Hi Le/Lo Ri switch to the Lo Ri position
and observe the meter on the test set.
The meter indicates 100 (right of zero).
f. Balance the test set meter as follows:
(1) Rotate the AMPLITUDE and SYMMETRY
lock and spring up into the engaged position.
(2) Alternately set the Hi Le/Lo Ri switch to the
Hi Le and the Lo Ri positions and adjust the
AMPLITUDE and SYMMETRY controls
while observing the meter.
When the Hi Le/Lo Ri switch is in the Replace test set.
Hi Le position the meter indicates 100%
to the left of zero and when the switch is
in the Lo Ri position the meter indicates
100% to the right of zero.
(3) Carefully press the AMPLITUDE and SYM-
METRY controls straight down and turn
them fully clockwise.
(4) Recheck the balance of the meter by setting
the Hi Le/Lo Ri switch to Hi Le; then to
Lo Ri position.

47
TM 9-1400-461-20

Step Operation and normal indication Corrective action


10 Check the percentages of the guidance signals.
a. Check the pitch percentage as follows:
(1) Set the function switch on the test set to the P
position.
(2) With the control stick in the neutral position,
observe the test set meter.
The meter indicates 25 to 35 percent (left Replace control stick or GCU.
of zero).
(3) With the control stick in the maximum pitch
up position, observe the test set meter.
The meter indicates 87 to 100 percent (left Replace control stick or GCU.
of zero).
(4) While observing the meter, slowly move the
control stick from the maximum pitch up to
the maximum pitch down position.
The meter deflects smoothly from the indi- Replace control stick or GCU.
cation in c above to 13 to 33 percent (right
of zero).
Note. A steady quiver of the meter pointer is normal.
b. Check the yaw percentage as follows:
(1) Set the function switch on the test set to the
Y position.
(2) With the control stick in the neutral position,
observe the test set meter.
The meter indicates 0 ±10 percent. Replace control stick or GCU.
If no continuity is obtained
check the circuitry.
(3) With the control stick in the maximum yaw
left position, observe the test set meter.
The meter indicates 83 to 100 percent (left Replace control stick or GCU.
of zero).
(4) While observing the test set meter slowly
move the control stick from the maximum
yaw left to the maximum yaw right position.
The meter deflects smoothly from the in- Replace control stick or GCU.
dication in c above to 83 to 100 percent
(right of zero).
11 Check the amplitude of the guidance signals.
a. Set the function switch on the test set to the V
position, and the Hi V/Lo V switch to the Hi V
position.
b. Set the +/- switch to the (+) position and posi-
tion the control stick in the maximum yaw left
position and observe the meter.
The test set meter indicates 17.25 to 19.75 Replace control stick or GCU.
volts on the 0-20 scale.
c. Set the - /- switch to the (-) position and posi-
tion the control stick in maximum yaw left posi-
tion and observe the meter.

48
TM 9-1400-461-20
C3

Table 10. Daily Operation Checks and Services - continued

Step Operation and normal indication Corrective action


The test set meter indicates 17.25 Replace control
to 19.75 volts on the 0-20 scale. stick or GCU.
d. Set the Hi V/Lo V switch to the Lo V position.
e. Set the + /- switch to the (+) position; position Replace control
the control stick in maximum yaw right position; stick or GCU.
and observe the meter.
The test set meter indicates 5.75 Replace control
to 6.75 volts on the 0-8 scale. stick or GCU.
f. Set the +/- switch to the ( ) position; position
the control stick in maximum yaw right position:
and observe the meter.
The test set meter indicator 5.75 to Replace control
6.75 volts on the 0-8 scale. stick or GCU.
12 Check the frequency of the guidance signal.
a. Reset the firing switch on the GCU to the 0 position;
and set the FF/VF switch on the GCU
to the VF position.
b. Set the function switch on the test set to
the F position.
c. Lift and release the firing switch on the GCU, and
observe the test set meter.
When the firing switch on the GCU Replace GCU.
reaches the F position, the test set
meter indicates 10 cps on the 0 to
20 scale. The meter indication
slowly rises until it reaches 16.5
cps within 21 to 23 seconds after the
firing switch reaches the F position.
d. Reset the GCU firing switch to the 0 position
13 Check the remaining launchers.
Repeat steps 4 through 10 for each of the remaining
launchers (2 through 6), substituting the position being
checked for the position 1 called out in the above procedure.
14 Deenergize the subsystem.
a. Set the selection switch on the missile selection box
to the 0 position and the key switch to the off position.
b. Pull out the MARK VIII PWR, SS-11 POWER, and
SS-11 JETTISON circuit breakers on the
overhead circuit breaker panel.
c. At the overhead circuit breaker panel set the NONESS
BUS switch to the NORMAL ON position and the
BAT ON/OFF switch to the OFF position.
d. Disconnect the 10-meter cable assembly
from the launcher.
15 Check the elevation of the launchers.
Refer to paragraph 35.
16 Check the launchers for looseness.

49
TM 9-1400-461-20
C2

Table 10.1. Daily, Operational Checks and Services (Fire Control)

Step Operation and normal indication Corrective action

1 Apply aircraft power.


Note. Always use external power (APU), when available, to conserve aircraft battery.
a. At the helicopter overhead circuit-breaker panel, set the BAT
ON/OFF switch to OFF (when using APU) or to ON (when
using the battery). Set the NON-ESS BUS switch to
MANUAL ON.
b. Set the VM selector switch on the overhead panel to the
NON-ESS BUS position and observe the volts dc meter on
the instrument panel.
The meter indicates between 23 and 30 volts. Report to aircraft maintenance
crew.
XM58 Sighting System
2 Check the sight assembly support arm.
Turn position locking lever and swing arm down to operating
position; release lever and check that arm is secure.
Arm swings down easily with slight force. Replace sight assembly group.
3 Check the headrest and locking shaft.
Loosen upper clamping screw. Lower locking shaft from detent
making certain top end of shaft clears AZ drift control. Loosen
lower clamping screw and using the tilt control adjust headrest
for eye placement and comfortable pressure on helmet. Tighten
both clamping screws.
Locking shaft lowers easily. Headrest ad- Replace sight assembly group. Re
justs easily and locks in adjusted position. place headrest.
4 Check the telescope definition.
Looking through telescope, grasp counterweight at telescope eye-
piece and guide telescope in azimuth and elevation to acquire a
distant target of opportunity in the center of the field of view.1
Image is sharp and clear. Clean external optical surfaces
Replace telescope.
5 Check the telescope gimbal action.
Manually position the telescope through full excursion in azimuth
and elevation.2
Telescope swings freely between stops. Tele- Replace sight assembly group.
scope provides 85°to 95°range in azimuth.
Telescope provides 27°to 33°range in eleva-
tion.
6 Energize the system.
a. Close the XM58 POWER circuit breaker.
b. Set POWER switch to ON.
Note. Wait 30 seconds before performing step 7.
7 Check the telescope gimbal action.
Manually position the telescope through full excursion in azimuth
and elevation.
Gimbal action has "stiffened" and some force Replace power supply. Replace
is required to swing telescope through both electronic control amplifier. Re-
ranges. place sight assembly group.

See footnotes at end of table

50
TM 9-1400-461-20
C2

Table 10.1. Daily, Operational Checks and Services (Fire Control)- Continued

Step Operation and normal indication Corrective action

8 Check the LOSI.


a. Manually position telescope to center target 3 in field of view;
observe L.OSI dial.
LOSI indicates -2.5°to +2.5.° Replace LOSI. Replace sight as-
sembly group.
b. Turn on aircraft lights; observe both lamps and both masks.
Both lamps light. Replace lamp(s).
Both lamps glow softly (no glare). Replace lampholder assembly.
9 Check the AZ drift control.
a. Observe target through telescope and turn AZ drift control
ccw.
Telescope field of view moves to the left. Replace sight assembly group.
b. Turn AZ drift control cw.
Telescope field of view moves to the right. Same as a above.
c. Observe target through telescope and turn AZ drift control
until target remains stationary in azimuth during one minute
observations.
Azimuth drift is quickly and easily nulled Same as a above.
out.
10 Check the EL drift control.
a. Observe target through telescope and turn EL drift control
ccw.
Telescope field of view moves up. Replace sight assembly group.
b. Turn El, drift control cw.
Telescope field of view moves down. Same as a above.
c. Observe target through telescope and turn EL drift control
until target remains stationary in elevation during one min-
ute observations.
Elevation drift is quickly and easily nulled Same as a above.
out.
11 Check the rate stick.
a. Observe target through telescope, actuate rate stick "on"
switch and press downward on directional control.'
Telescope field of view moves up. Replace stabilization amplifier
board (section 1).
b. Observe target through telescope, actuate rate stick "on"
switch and press upward on directional control.
Telescope field of view moves down. Same as a above.
c. Observe target through telescope, actuate rate stick "on"
switch and press to the right on directional control.
Telescope field of view moves to the right. Same as a above.
d. Observe target through telescope, actuate rate stick "on"
switch and press to the left on directional control.
Telescope field of view moves to the left. Same as a above.

See footnotes at end of table.

50.1
TM 9-1400-461-20
C2

Table 10.1. Daily, Operational Checks and Services (Fire Control)-Continued

Step Operation and normal indication Corrective action


e. Observe target through telescope, actuate rate stick "on"
switch and press directional control as required to center
target in field of view.
12 Check target lock-on.
a. While observing target in center of telescope field of view,
raise and lower the tail of the aircraft several times at
varying rates.
Target remains essentially centered in tele- Adjust drift control.6 Replace
scope field of view. Stabilization amplifier boards
(section 1 or 2). Replace elec-
tronic control amplifier. Replace
sight assembly group.
Image stays sharp and clear. Replace sight assembly group.
b. While observing target in center of telescope field of view,
swing tail of aircraft 25°to 45°right and left.
Target remains essentially centered in tele- Same as a above.
scope field of view.
c. Position telescope to center target in field of view.
13 Check the LOSI.
a. Position telescope at extreme left limit in azimuth and observe
LOSI dial.
LOSI indicates -42.5°to -47.5°. Replace sight assembly group. Re
place LOSI.
b. Set CAGE switch to ON; observe target through telescope;
observe LOSI dial.
Target is centered (azimuth) in telescope Same as a above.
field of view. LOSI indicates -2.5°to +2.5°
azimuth angle.
c. Set the CAGE switch to OFF.
d. Position telescope at extreme right limit in azimuth; observe
LOSI dial.
LOSI indicates +42.5°to 47.5°. Same as a above.
e. Repeat steps b and c above.
14 Check the infinity reflex sight.
a. Energize the sight and, if required, aline to longitudinal axis
of aircraft.
b. Maneuver aircraft to center distant target of opportunity in
reflex sight reticle (0 elevation).
c. Set CAGE switch to ON.
d. Look through the XM58 telescope.
Target of opportunity (step b) is centered Replace telescope. Repeat steps 9
azimuth-wise in field of view. and 10 above.
e. Observe the LOSI dial.
LOSI indicates -2.5°to +2.5°. Replace sight assembly group. Re-
place LOSI.

See footnotes at end of table.

50.2
TM 9-1400-461-20
C2

Table 10.1. Daily, Operational Checks and Services (Fire Control)-Continued

Step Operation and normal indication Corrective action

f. Repeat steps b through e above a minimum of six times,


selecting three targets of opportunity to the left and three to
the right of original selected in step h.
15 Deenergize the system.
a. Set the POWER switch to OFF.
b. Open the XM58 POWER circuit breaker.
c. Stow the sight assembly support arm (ground position).
d. Remove aircraft power (APU or battery).
M55 Sighting System
16 Apply aircraft power.
Perform the procedures contained in step 1.
17 Check the fire control installation.
a. View an object at a range of 1000 to 2000 meters through
the M55 sight.
Image is clear and there is no visual obstruc- Replace the M55 sight.
tion within the binoculars.
b. Remove the M55 gimbal locking pin and check the binoculars
for free floating action.
Vibrations of the support are isolated.
c. Operate the infinity reflex sight reflector elevation control.
Reflector elevation varies smoothly. Replace infinity reflex sight.
d. Push the MARK VIII PWR circuit breaker in on the heli-
copter overhead circuit breaker panel, and set the FIL 1/FIL
2 switch to FIL 1. Set the OFF/MED/BRT control on the
infinity reflex sight control panel to the BRT position, while
observing the sight reflector.
The reticle image is visible on the sight re- Replace lamp or control panel, or
flector. sight.
e. Set the FIL 1/FIL 2 switch to the FIL 2 position and
observe the sight reflector.
The reticle image is visible on the sight re- Replace lamp.
flector.
f. Aline the M55 sight with the infinity reflex sight.
(1) Position the helicopter so that an object at a range of
1000 to 2000 meters is centered in the infinity reflex sight
reticle.
(2) Loosen the azimuth and elevation controls on the M55
sight.
(3) Adjust the M55 sight in azimuth and elevation.
The object selected in step (1) above Replace M55 sight.
is centered in the M55 sight field of
view.
(4) Tighten the M55 sight azimuth and elevation controls
and recheck the alinement.
The object remains centered in the Replace M55 sight.
field of view.

See footnotes at end of table.

50.3
TM 9-1400-461-20
C2

Table 10.1. Daily, Operational Checks and Services (Fire Control)-Continued

Step Operation and normal indication Corrective action

18 Deenergize the system.


a. Pull out the MARK VIII PWR circuit breaker.
b. Remove aircraft power (APU or battery).

1
Both the elevation and azimuth gimbal mechanisms respond to guiding force applied to telescope eyepiece.
Hereafter, this method of positioning the telescope field of view will be referred to as manual positioning.
2
Excursion may be measured by using a protractor on telescope eyepiece or by observing targets at predetermined
angles.
3
Target may be well defined object located on longitudinal axis (center line) of aircraft at minimum of 200 yards
distance. This target is the zero azimuth angle for telescope line of sight.
4
Rate of movement is directly proportional to the force applied to the directional control.
5
Occasional fine adjustments on AZ and EL drift controls are normal, However, frequent or continuous adjustment
indicates trouble in the corresponding servo loop.

Section III. RECEIPT, CHECKOUT, AND INSTALLATION OF MISSILES

45. Precautions c. The person in charge of installing the missiles


Warning: The following precautions must be shall have the missile selection box key in his
observed when handling missiles. possession.
a. Missiles shall not be installed on the helicopter d. Always approach or move away from missiles at
until the daily operational checks have been a right angle to the line-of-fire for a minimum distance of
successfully completed. 15 feet.
b. Missiles shall not be mounted until the e. The helicopter should be in an open area and
helicopter has been fueled, checked out, and is ready positioned so that the missiles are pointing toward a
for takeoff. safe, uninhabited area.

50.4
TM 9-1400-461-20

f. The explosive-bolt cables shall be connected to


their shorting plugs until just before helicopter takeoff.
g. Never assemble missiles within 300 meters of a
radio or radar installation that has more than 100-kw of
peak power.

46. Check the Batteries


a. Place the battery, rounded-side forward, on the
connector of the battery tester. The voltmeter on the
tester should indicate between 12 and 15 volts.
b. Press the toggle switch on the tester in either
direction and hold. The voltmeter indication should not
differ more than 1.5 volts from the indication obtained in
a above, and voltage should not be less than 12 volts.
c. Repeat steps a and b for all batteries.

47. Open the Shipping Container Figure 38. Arming device and piston.
a. Press and turn the two turnlock fasteners
50. Install the Missiles on the Launchers
securing the battery compartment cover.
Warning:
b. Remove the compartment cover and the special Before attempting to install the
wrench. missile, all persons not actively
c. Remove the spring clips that hold the toggle engaged in installing the missiles
fasteners. shall remain at least 100 meters
d. Using the special wrench, release the eight behind the launchers and clear of the
toggle fasteners holding the container-halves together. flight path of the missile.
e. Lift the top-half of the container and place it a. At the overhead circuit-breaker panel, the SS-11
upside-down on the ground. POWER and SS-11 JETTISON circuit breakers are in
the OFF position (pulled out).
48. Inspect the Warhead Arming Device b. At the aircraft pedestal console, the SS-11
Warning: JETTISON SAFE switch is set to the SAFE position.
If the warhead arming device is c. At the missile selection box, the selection switch
found armed, do not move the is at the 0 position and the key, switch is set to the OFF
missile. Evacuate the area and call position. Remove the key from the switch.
for demolition specialists. d. At the GCU, the firing switch is set to the O
a. Inspect the condition of the warhead arming position.
device. The top of the arming piston must not protrude e. At each launcher, the explosive-bolt cable is
above the surface of the rim. connected to the shorting plug.
b. Remove the protective cap from the warhead f. The front and rear guiderails on each launcher
detonator. are not damaged or obstructed.
c. Figure 38 indicates an armed device. Note.
Two men are required to handle the
49. Remove the Missile Body from the Container missiles. Do not grasp the wings or
a. Lift and release the two clamps which hold the the junction box. Install the inboard
missile body in the container. missiles first, then work toward the
Caution: outside.
Never lift the missile body by the g. Remove the dust covers from the missile
junction box. junction box and launcher connectors.
b. Lift the missile body from the container; and h. Aline the hooks on top of the missile with the
position across the container. guiderails underneath the launcher. Slide the missile to
the rear, engaging the connector on the rear of the
junction box with the connector on the launcher.

51
TM 9-1400-461-20

i. Remove the explosive-cartridge from the Warning:


shipping container. Remove and retain the shorting Do not strike the detonator with the
plug. warhead.
j. Pull the locking-lever handle upward until the b. Install the warhead in the missile and tighten it
locking lever engages the hole on the top of the missile until it fits snugly.
body. c. Seat the warhead by unscrewing it a half-turn,
k. While holding the locking-level handle upward, then twisting it sharply to the right.
install the missile-release explosive cartridge. Release d. Remove the test-socket cap located under the
the handle slowly. The cartridge must be properly left-hand booster nozzle.
seated and the locking-lever must not disengage when e. Insert a screwdriver tip into the test socket and
the handle is released. short circuit the two contacts. If the battery circuit is
complete, a sharp click will be heard as the electro-
51. Install the Batteries magnets of the jet deflectors activate. If no click is
Plug the batteries into the battery sockets and secure heard, check the installation of the batteries and short
them with the spring clamps. the contacts again. If no indication is obtained, there is
an open circuit in the missile. Remove the missile and
52. Install the Warhead refer it to field maintenance personnel.
a. Remove the three straps securing the warhead
in the container. 53. Installation of Missiles
Repeat the steps as outlined in paragraphs 45 through
52 for each missile that is to be installed.

Section IV. REMOVAL OF THE MISSILES AND POSTFLIGHT PROCEDURES

Warning: 55. Removal of Missile Body


Before attempting to remove the a. Remove the missile batteries.
missiles, all persons not actively b. Install the detonator-protector cap over the
engaged in removing the missiles detonator.
shall remain at least 100 meters c. Pull the locking-lever handle upward and hold it.
behind the launchers and clear of the Pull the spring-loaded locking pin out and remove the
flight path of the missile. explosive cartridge. Release the handle carefully.
d. Install the shorting plug on the explosive
54. Removal of the Warhead cartridge and insert it in the plastic container.
Note.
e. Place the explosive cartridge in the shipping
Remove the outboard warheads and
container.
missiles first and work toward the
Caution:
inboard warheads and missiles. Two
Do not disengage the junction box
people are required to remove the
from the missile during removal.
missiles.
f. Push the junction box latch up, unlocking the
a. Insure all power is OFF.
junction box. Slide the missile forward by pushing
Note. against the junction box disengaging the launcher
Insure that the shorting wire, connector from the junction box.
connecting pins 1 and 3, in the rear of
g. Remove the missile body and install the
the shorting plug is properly seated.
connector dust cover.
b. Open the access cover on the fixed housings.
h. Place the missile body in the proper serial
Disconnect the explosive-bolt connector (fig. 24), and
connect it to the shorting plug (fig. 24). Close the numbered shipping container and secure it with the two
access cover. clamping straps.
c. Remove the warhead and place it in the i. Secure the two halves of the shipping container
fiberglass warhead container. together with the eight toggle fasteners and insert the
spring slips.
d. Place the warhead container in the warhead
j. Return the complete round to the proper storage
cradle of the shipping container.
area.
k. Replace the dust cover on the launcher.

52
TM 9-1400-461-20
C1
Section V. REMOVAL AND DISASSEMBLY OF THE SUBSYSTEM

56. Removal of the Pilot’s Sight and Jettison c. Remove the sight and sight mount from the
Control Panels helicopter.
a. Loosen the captive screws securing each panel d. Replace the screws and washers retained in
to the pedestal. paragraph 38b.
b. Disconnect the electrical cables from the e. Behind the instrument panel, disconnect the
connectors inside the pedestal. cable from P1048.
c. Install the two blank panels removed in f. Remove and tag the securing hardware holding
paragraph 39. the cable to the helicopter frame.
g. Remove the cable from the helicopter.
57. Removal of the Floor Mounting Plate and h. Replace the screws and washers retained in
Guidance Equipment paragraph 38a.
a. Disconnect the cable connectors (18 and 19, fig.
29). 58.3. Removal of the XM55 Gunner's Sight
b. Remove the screws from the edge of the floor a. Remove the sight from the support assembly
mounting plate that holds the plate to the cabin floor. (paragraph 37e) and place the sight in its carrying case.
c. Remove! the pilot's sight and jettison control b. Remove and tag the hardware securing the
panels (par. 56). support assembly to the side supports (fig. 31.3).
d. While holding the nuts inside the pedestal, Remove the support assembly.
remove the screws that secure the bracket to the c. Remove and tag the hardware securing the side
pedestal. supports to the helicopter roof (fig. 31). Remove the
e. Slide the floor mounting plate back until it clears side supports.
the pedestal. d. Replace the screws retained in paragraph 37a
f. Remove the equipment from the helicopter. and b.
g. Install six screws AN525-416R8, retained in
paragraph 36b(4), in the cabin floor. 58.4. Removal of the Launchers
a. Raise the lid on the fixed housing.
58. Removal of the Guidance Equipment b. Connect the explosive bolt cable to the
No special procedure's are required to remove any of SHORTING PLUG connector in the fixed housing.
the guidance equipment. c. While holding the launcher, remove the nut
from the explosive bolt.
58.1. Disassembly of the Support Equipment (Fig.
d. Carefully free the launcher from the fixed
27)
housing.
No special procedure is required to disassemble the
support equipment, however, each item should be e. Replace the laminated washer and the nut on
tagged or identified so that it will be used in the proper the explosive bolt.
place when the equipment is reassembled. Use figure
27 to identify each item. 58.5. Removal of the Explosive Bolt from the Fixed
Housing
58.2 Removal of the Pilot's Sight a. Remove the launcher from the fixed housing
a. Disconnect the cable from the sight lamp (par. 58.4).
housing. b. Remove the nut and laminated washer from the
b. Remove and tag the hardware securing the explosive bolt.
sight and mount to the helicopter roof (fig. 31.6).

53
TM 9-1400-461-20
C2

c. Remove the screws securing the explosive bolt c. Pull out the locking pin and disconnect the
to the fixed housing. launcher support assembly from the housing. Repeat
d. Pull the bolt out of the fixed housing and replace for the remaining assembly.
the laminated washer and nut.
e. Without disconnecting the SHORTING PLUG 58.8 Removal or Disassembly of the Mechanical
from the explosive bolt cable, remove the screws Jettison Equipment
securing the SHORTING PLUG in the fixed housing and No special procedure is required to remove or
remove the explosive bolt (SHORTING PLUG attached) disassemble this equipment. The hardware should be
from the fixed housing. tagged or labeled so that it can be identified when the
f. Repack the bolts in their container (retained in mechanical jettison equipment is reinstalled. Refer to
par. 34) and return them to the ASP. the legend of figure 21 to identify the hardware as it is
removed.
58.6. Removal of the Fixed Housings
58.9. Removal of the XM58 Sighting System
a. Remove the explosive bolt from the fixed
a. Remove and tag the hardware securing the
housing (par. 58.5).
sight assembly group to the roof mount (fig.
b. Disconnect the two cables (the ones leading out
31. ). Remove the sight assembly group.
of the launcher support assemblies) from the connectors
in the fixed housings. b. Remove and tag the hardware securing the roof
mount (fig. 31.8). Remove the roof mount and replace
c. Remove the two U-bolts securing the fixed
hardware removed in paragraph 41.1a.
housing to the launcher support assembly.
c. Remove and tag the hardware securing the
d. Remove the fixed housing from the launcher
power cable assembly (figs. 31.11, 31.12, and 31.13).
support assembly.
Remove the power cable assembly.
d. Remove and tag the hardware securing the
58.7. Removal of the Launcher Support Assemblies
interconnecting cable (fig. 31.11). Remove the cable.
a. Insert the locking pins to secure the launcher
support assemblies to the housings. e. Remove and tag the hardware securing the
LOSI (fig. 31.14). Remove the LOSI.
b. Pull the emergency jettison lever up, releasing
both launcher support assemblies. f. Remove and tag hardware securing the
electronic control amplifier to the base plate (fig.
Note.
31.16). Remove the electronic control amplifier.
Two people are required to remove
Remove and tag hardware securing base plate to cabin
the launcher support assemblies.
floor (fig. 31.16). Remove base plate and replace
Remove them one at a time. hardware removed in paragraph 41.1a.

54
TM 9-1400-461-20
C6
CHAPTER 7

PREVENTIVE MAINTENANCE PROCEDURES

59. Lubrication (2) Wear rubber gloves when you use alcohol
Use GL-grease, aircraft and instrument (MIL-G-3278) for cleaning. This protects your skin from
at the following points: burning or cracking.
a. Pivot of missile locking lever (2, fig. 40). b. Clean.
b. Locking lever shaft (fig. 40). (1) Metal parts with denatured alcohol.
c. Guiderails (3, fig. 39). (2) Rubber parts with soap and water.
d. Explosive cartridge pin. (3) Glass surfaces with lens tissue or a soft
e. Junction box locking latch. cloth.
f. Launcher support bearing. 61. Preventive Maintenance Services
g. Housing assembly release assembly. Preventive maintenance, an important part of
maintaining equipment in a combat-ready condition, is
h. Manual release pulley assemblies.
the responsibility of the organizational maintenance
i. Armrest assembly. personnel. If the PM services are performed according
j. Remote firing switch assembly. to the instructions in table 11, they will prevent minor
k. Gunner's sight. deficiencies from developing into major malfunctions.
l. Pilot's sight. For normal operation, we suggest the intervals of
maintenance listed in the table; but the unit
60. Cleaning and Care commanders should schedule PM to correspond to the
local environment of the equipment and its frequency of
a. Precautions in Cleaning.
use.
(1) Don't use denatured alcohol near an open
flame. Use it only in well-ventilated
places, and always have a fire
extinguisher handy.

1-Hook 4-Guide rail


2-Explosive cartridge 5-Microswitch
3-Locking lever

Figure 39. Launcher.

55
TM 9-1400-461-20
C6
Table 11. M22 Preventive Maintenance Services
Sequence Item to be 25
no. inspected Operation Reference Daily Hrs
1 Control stick a. Clean Para 60 X X
b. Replace any deteriorated rubber Para 60 X X
dust cover
2 Cables Repair frayed or broken shielding Para 6 X
3 Gunner's & pilot's a. Clean Para 60 X
sight
b. Lubricate Para 59 X
4 Launchers a. Clean Para 60 X X
b. Check moving parts for Para 59 X
serviceability
c. Lubricate Para 59 X
d. Repair as necessary to insure Para 33 X
normal operation
5 Selection box a. Clean Para 60 X X
b. Replace defective indicator lamps X X
c. Tighten cable connections Para 35 X
d. Tighten loose knobs and switches Para 61 X
6 Launcher support a. Clean Para 60 X X
assembly b. Adjust, keep assembly tight Para 31 X
c. Lubricate Para 59 X
d. Repair as necessary Para 33 X
7 Test Set a. Clean Para 60 X X
b. Replace defective indicator lamps Para 61 X X
c. Inspect battery Para 46 X
d. Tighten knobs Para 61 X X
e. Clean battery well Para 60 X X
f. Replace damaged connectors Para 61 X
g. Test the test set for proper Para 23 X
operation
8 GCU a. Clean Para 60 X X
b. Replace defective indicator lamps Para 61 X
Check all controls and switches X
normal operation
d. Tighten all knobs and switches Para 61 X
e. Tighten loose nuts and bolts Para 61 X
9 Battery tester a. Clean Para 60 X X
b. Replace broken meter glass, Para 61 X
damaged hinges, handles, and
rubber feet
10 Pilot's sight & a. Clean Para 60 X X
jettison control b. Replace defective indicator lamps Para 61 X X
panel c. Insure proper operation of Para 60 X
switches and rheostats
11 Fixed housings & a. Clean Para 60 X X
housing assembly b. Replace frayed wiring harness X
c. Replace unserviceable connectors X
d. Lubricate release assembly Para 59 X
56
TM 9-1400-461-20
C6

Table 11. M22 Preventive Maintenance Services - Continued

Sequence Item to be 25
no. inspected Operation Reference Daily Hrs
12 Arm rest assembly a. Clean Para 60 X X
b. Lubricate Para 59 X
c. Tighten loose nuts and bolts Para 61 X
13 Manual release a. Clean Para 60 X
jettison b. Lubricate Para 59 X
c. Adjust tension of the cables Para 31 X
14 Explosive-bolt a. Replace cables that at
14 Explosive bolt a. Replace cables that are frayed or Para 33 X
have broken shielding
b. Insure that the laminated washer Para 33 X
does not prevent the four lugs
on the launcher and housing
assembly from mating

1 - Release
2 - Locking lever shaft
3 - Guide rails

Figure 40. Launcher.

57
TM 9-1400-461-20
CHAPTER 8

AMMUNITION

Section I. DESCRIPTION OF EXPLOSIVE COMPONENTS

62. General code and data markings as given in table 13. This
The missile consists of a warhead and body, issued in warhead is to be used only with the AGM-22B missile
a fiberglass shipping and storage container. Batteries and shall not be mated to the body section of the ATM-
are shipped, stored, and issued in a separate package. 22B missile.
These are assembled prior to use. Instructions about b. Inert-loaded Warhead. This warhead is identical
the care, handling, preservation, and destruction of in weight and shape to the HEAT warhead but contains
ammunition items are in TM 9-1300-206, follow them. no explosives. It does have an orange-colored
nonexplosive powder used to mark the spot of impact.
62.1. Ammunition Malfunctions This warhead is for the ATM-22B missile only and shall
Report ammunition malfunctions in accordance with not be mated to the AGM-22B. Table 13 contains the
AR 700-1300-8. Address the report to: Commanding identifying color code and data marking information for
General, U. S. Army Missile Command, ATTENTION: this warhead.
AM3MI-SM, Redstone Arsenal, Alabama 35809.
64. Missile Body Section (fig. 41)
63. Warhead Section (fig. 41) The body consists of the on-board guidance package,
a. HEAT Warhead. The HEAT (high explosive the booster and sustainer motors, and the warhead
antitank) warhead contains a conical-shaped explosive fuzing system.
which produces the armor-piercing effect upon
detonation. This warhead is identified by both color

Figure 41. M22 missile.

59
TM 9-1400-461-20
C8

65. Warhead Fuze 67. Explosive Cartridge (fig. 43)


The warhead fuze forms the forward end of the body The explosive cartridge is used to hold the locking
section and contains the mechanical and explosive lever in place. The locking lever locks the missile on
elements that arm the warhead. In live warheads, the the missile launcher during flight. The explosive
explosive detonator screws into the front side of the fuze cartridge is shipped one each in the missile shipping
body. container.

Warning:
The device is armed if a portion of
the piston protrudes above the
surface of the warhead arming
device rim. Check this carefully
before removing the missile body
from the shipping container or
mating the warhead. If the arming
device is armed, call a qualified
ammunition specialist to remove it
(fig. 38).

66. Explosive Bolt (fig. 42)


This bolt secures the missile launcher to the fixed
housing, and is energized from the pilot's or gunner's
position for emergency jettisoning of the launcher and
missile. The service life of the bolt is one year when
mounted on an aircraft, or a combined storage and Figure 43. Explosive cartridge and case.
service life totaling six years.

Figure 42. Explosive bolt.

60
TM 9-1400-461-20
C3

Section II. GENERAL PRECAUTIONS

68. General b. Personnel handling M22 ammunition items


a. To insure that M22 ammunition items will be in should not tamper with them. Do not attempt to
a serviceable condition when required for use and to disassemble any ammunition items unless specifically
provide the highest possible protection to personnel and authorized. Ammunition items are dangerous, and
material, the precautions outlined in this section should serious accidents may be the result of unauthorized
be observed by personnel responsible for handling and disassembly or tampering with them.
storing the ammunition items. c. The handling of M22 ammunition items must
b. Ammunition items are easily damaged, and always be conducted so as to limit exposed personnel to
mishandling or dropping could cause a malfunction as small a number as possible, and to limit the
during use. Damaged ammunition items should not be hazardous material to as small a quantity as is practical.
used. d. The lifting and stacking of containers should be
closely supervised to prevent possible damage. The
69. Precautions in Handling missile body and warhead, packaged or unpacked,
a. M22 ammunition items should be handled and should be handled carefully.
maintained under the direct supervision of trained e. The electrical connections that are made during
personnel who thoroughly understand the hazards and missile assembly and testing must be secure.
risk involved. Personnel handling ammunition should
be advised that their safety, as well as that of others, 70. Fire Protection
depends upon the care exercised by themselves and It is the duty of all personnel handling and storing M22
their fellow workers. explosive items to be familiar with the causes of fires
and with the methods of preventing them.

60.1
TM 9-1400-461-20
C3

Section III. IDENTIFICATION AND MARKINGS

71. General contents and to provide essential data for handling,


This section contains information pertaining to storage, loading and issue (fig. 44 and table 13).
identification and marking. b. When repainting and remarking containers
become necessary, original colors and markings will be
72. Identification and Markings used in accordance with pertinent drawings and
a. Marking on the missiles and missile shipping specifications, unless otherwise directed.
and storage containers are required to identify the

Figure 44. M22 shipping container.

61
TM 9-1400-461-20
C3
Table 13. Ammunition Color Coding for M22 Missiles

Nomenclature Guided missile w/HEAT Guided missile w/INERT Guided missile. training.
warhead AGM-22B warhead live motor ATM-22B SS-11B w/simulated weight

FSN 1410-987-9432 1410-957-3625 1410-017-9281

Basic color:
Missile Olive drab Olive drab Blue
Warhead Olive drab Olive drab Blue

Color of Data
Markings:
Missile Yellow White White
Warhead Yellow White White

Color of warhead Yellow Blue None


nose tip

Container color data


Basic color Olive drab Olive drab Olive drab
Data markings Yellow White White
4" sq on corners Yellow Brown Blue

ICC markings on ROCKET AMMUNI- ROCKET AMMUNI- None


containers TION with TION with
EXPLOSIVE INERT-LOADED
PROJECTILE PROJECTILE

Quantity-distance 7 5 None
classification

Compatibility group F F None

Explosive hazard Class A Class B None


classification explosive explosive

Notes 1. Missiles with live motors will have four 2”brown squares or disks 90 degrees part.
2. Container corner markings are diagonally opposite.

62
TM 9-1400-461-20
CHAPTER 9

SHIPMENT, STORAGE, AND DESTRUCTION TO PREVENT ENEMY USE

Section I. SHIPMENT AND STORAGE

73. General ammunition should not be stored in magazines used for


This section pertains to shipment and storage of the other purposes. When specially constructed magazines
missile and other system explosive items. are not available, the building used should afford
Commanders are responsible for insuring that all adequate protection against moisture and dampness,
material issued or assigned to their command is and should be sufficiently ventilated.
maintained in a serviceable condition and properly c. Outside storage may be used only when suitable
cared for, and that personnel under their command buildings are not available. The methods used should
comply with technical instructions. The provisions set afford good protection against moisture and provide
forth in TM 9-1903 should be followed for shipment and adequate circulation of air and should be covered with
storage of explosive items. paulins or other suitable covering. The cover should
allow free circulation of air about the containers.
74. Shipment Suitable trenches should be dug to prevent water from
Preservation and other protective measures taken in running under the stacks during inclement weather.
the preparation of the material for shipment must be d. The storage temperature limits of -22°to 122°F
sufficient to protect them against deterioration and should not exceed 6 hours for any one period.
physical damage during shipment. Note.
For correct Quantity-Distance
75. Storage Precautions in storing.
Classification and Compatibility
a. Ammunition items should be stored separately Groupings see Table 13.
and should not be stored with nonexplosive items.
b. The ammunition items should be stored in
magazines or igloos designed and designated for the
specific purpose of storing ammunition. Explosives and

Section II. DESTRUCTION OF UNSERVICEABLE MATERIEL

76. Destruction of Unserviceable Ammunition 77. Instructions for Destruction of Ammunition


Whenever it becomes apparent that M22 ammunition Constituting an Immediate Hazard to Life or
items have become unserviceable such information Property
should be submitted to the appropriate support unit. When M22 ammunition items constitute an immediate
danger to life or property, the local commanding officer
may order immediate destruction.

Section III. DESTRUCTION OF MATERIEL TO PREVENT ENEMY USE

78. General b. In general, first priority should be given to those


a. Destruction of the missile within a combat zone items which will render the equipment inoperable.
to prevent enemy capture or use will be accomplished Further steps should be performed as time and available
only upon orders of the appropriate unit commander. manpower permit. Each step in the sequence of
Note. destruction must be planned in order to accomplish the
Safety precautions to be used in the most effective damage in the minimum time.
destruction of ammunition to prevent
enemy use are outlined in TM 9-1903
and changes thereto.
63
TM 9-1400-461-20

c. The following information is for guidance only. b. Explosives: The use of explosive charges to
The conditions distating destruction of missiles are destroy the complete round missile, or its ammunition
command decisions and may vary with the tactical components is the most effective means of destruction,
situation. but is utilized only when adequate time and explosives
d. When destruction becomes necessary, missiles are available. This type of destruction requires careful
and components should be so thoroughly wrecked that consideration, especially when high-explosive warheads
they cannot be restored to a serviceable condition in the or rocket motors are involved, since large quantities of
combat zone. It is important that the same essential explosives may produce many high-velocity fragments.
components in each missile be destroyed, to prevent the Precautions should be taken to protect operational
enemy from assembling complete missiles by personnel and friendly troops from both fragments and
cannibalization of usable components. blast. All personnel must be familiar with the pertinent
e. During destruction procedures, due provisions of FM 5-25 to insure the observance of all
consideration should be given to: safety precautions as well as the successful execution of
the demolition of materiel by using explosives. The
(1) Destroying items in a manner that hinders
following procedures should be used when destroying
the enemy in every way possible without
the missile or its components by explosive charges.
endangering materiel or friendly troops.
(1) Missile body. When it is necessary to
(2) Taking proper safety precautions to
destroy a missile, destruction can best be
prevent injury or death of personnel
achieved by one of the following methods.
involved in destruction work.
(a) If sufficient time exists, the missile
body should be removed from its
79. Destruction Plan
container and a one-pound block of
A general plan for the destruction of the missiles
TNT (or equivalent) will be
should be prepared for areas where it is stored or used.
positioned on the missile between
Each area where the missiles are maintained, stored, or
the wings.
handled should have a standing operating procedure
(SOP) for destruction of these items. The SOP should (b) If there is not adequate time for
include methods of destruction, and quantities of removal of the missile from its
explosives required, with instructions for placement and container before destruction, the
use of demolition material. This plan should be flexible following plan for destruction of the
enough to be adaptable to any situation. All instructions missile within the container may be
and procedures should be planned so that maximum carried out. Remove the container
destruction can be accomplished in minimum time. lid and place a one-pound block of
Plans for destruction should be so written that each TNT (or equivalent) on the missile
succeeding step adds to the damage in such a way as to between the wings and detonate the
render the item completely irreparable. Plans should charge. This detonation can be
also be made to use whatever means are available if accomplished electrically or by the
standard demolition or other means of destruction are use of safety fuze. The resulting
unavailable. blast will insure adequate
destruction of the missile body
80. Demolition Materials section and rocket motor.
a. For information on demolition blocks, chargers, (2) Warhead. If time permits, the warhead
equipment, sets, and kits, refer to TM 9-1946. should be removed from the container
before attempting to destroy it. In order to
avoid damage to surrounding territory
from blast and jet stream, the warhead
should be positioned nose down in a pit, if
sufficient time exists.

64
TM 9-1400-461-20

A one-pound block of TNT (or together facing the enemy or a hill,


equivalent) can be strapped on the and three one-pound blocks of TNT
base of the warhead and then (or equivalent) strapped to one of
detonated by electrical means or by the warheads on the outside of the
safety fuze. If lack of time stack. Delay-type explosive
eliminates the possibility of devices may be utilized to provide
removing the warhead from its time for safe evacuation of
container, the warheads in the personnel.
containers should be positioned

65
TM 9-1400-461-20

Figure 45. Cabling diagrams

67
TM 9-1400-461-20
APPENDIX I

REFERENCES

1. Publications Indexes
Consult the following indexes frequently for latest changes or revisions of references given in this appendix and for
new publications relating to materiel covered in this technical manual.

Military Publications:
Index of Blank Forms.................................................................................................... DA Pam 310-2
Index of Tables of Organization and Equipment, Tables of Organization,
Type Tables of Distribution, and Tables of Allowances............................................... DA Pam 310-7
Index of Technical Manuals, Technical Bulletins, Supply Bulletins, Lubri-
cation Orders, and Modification Work Orders ............................................................ DA Pam 3104
Index of Supply Manuals, Ordnance Corps .................................................................. DA Pam 310-29

2. Related Technical Manuals


Operator, Organizational, Direct Support, General Support, and Depot
Maintenance Manual: Truck-Mounted Maintenance Equipment (Guided
Missile Helicopter-Armament Subsystem M22) ............................................................ TM 9-4935-461-15/1
Operator's and Crew Member's Manual, Army Models UH-1A & UH-1B
Helicopters ................................................................................................................... TM 55-1520-211-10

3. Supply Manuals
The following manuals of the Department of the Army Supply Manual pertain to this materiel:
a. General.
Introduction ..................................................................................................................... ORD 1
Ordnance Major Items and Major Combinations and Pertinent Publications ..................... SB 9-1
Requisitioning of Repair Parts and Assemblies Added by Modification Work
Orders........................................................................................................................... SB 9-150
b. Inspection and Repair.
Command Maintenance Inspection .................................................................................. AR 750-8
Crystal Rectifiers.............................................................................................................. TB SIG 162
Electrical Wiring............................................................................................................... TM 5-760
Inspection of Ordnance Materiel in Hands of Troops ....................................................... TM 9-1100
Inspection Procedure for Repaired Electrical Indicating Instruments ................................ TB SIG 24
Protection of Coaxial Cable Assemblies Against Corrosion ............................................. TM SIG 276
c. Instruction Guides.
Maintenance Responsibility and Shop Operation ............................................................. AR 750-5
Operation in the Arctic ..................................................................................................... FM 31-71
Ordnance Maintenance: Materials Used for Cleaning, Preserving, Abrad-
ing, and Cementing Ordnance Materiel, and Related Materials Including
Chemicals, Lubricants, Indicators, and Hydraulic Fluids ............................................... TM 9-1007
Painting Instructions for Field Use ................................................................................... TM 9-213
Solder and Soldering ....................................................................................................... TB SIG 222
Varnish, Moisture and Fungus Resistant, for the Treatment of Communica-
tion, Electronic, and Associated Electrical Equipment .................................................. MIL-V-173A
d. System Supply Manuals.
Direct Support, General Support, and Depot Maintenance Repair Parts and
Special Tool Lists for Helicopter Guided Missile Launcher Armament
Subsystem M22 (Used on UH-1B Helicopter) ............................................................... TM 9-1400-461-35P

69
TM 9-1400-461-20

Direct Support, General Support, and Depot Maintenance Repair Parts and
Special Tool Lists for Truck-Mounted Maintenance Equipment (Guided
Missile Helicopter-Armament Subsystem M22) ............................................................ TM 9-4935-461-35P
Organizational Maintenance, Repair Parts and Special Tool Lists for Heli-
copter Guided Missile Launcher Armament Subsystem M22 (Used on
UH-1B Helicopter)......................................................................................................... TM 9-1400-461-20P

4. Forms
The following forms pertain to this materiel:
Exchange Part or Unit Identification Tag .......................................................................... DA Form 9-81
Guided Missile Component Evaluation Data Report ........................................................ DA Form 9-110
Maintenance Request and Register ................................................................................. DA Form 811
Materiel Inspection Tag ................................................................................................... DA Form 9-1
Organizational Equipment File ......................................................................................... DA Form 478
Parts Requisition .............................................................................................................. DA Form 9-79
Preventive Maintenance Schedule and Record . .............................................................. DA Form 460
Recommended Changes to DA Technical Manuals, Parts Lists, or Supply
Manuals 7, 8, or 9 ........................................................................................................ DA Form 2028
Report of Damaged or Improper Shipment ...................................................................... DD Form 6
Request for Issue or Turn-In ............................................................................................ DA Form 1546

5. Other Publications
The following explanatory publications control information pertinent to this materiel and asso-
ciated equipment:
a. Decontamination.
Decontamination .............................................................................................................. TM 3-220
Defense Against CBR Attack ........................................................................................... FM 21-40
b. Electronics.
Basic Theory and Application of Transistors ..................................................................... TM 11-690
Electrical Fundamentals (Direct Current).......................................................................... TM 11-661
Theory and Use of Electronic Test Equipment ................................................................. TM 11-664
Transients and Waveforms .............................................................................................. TM 11-669
c. General.
Accident Reporting and Records ..................................................................................... AR 385-40
Dictionary of United States Army Terms .......................................................................... AR-320-5-1
Electronic Failure Report ................................................................................................. AR 700-39
Inspection of Ordnance Materiel in Hands of Troops ........................................................ TM 9-1100
Military Symbols............................................................................................................... FM 21-30
Ordnance Direct Support Service .................................................................................... FM 93
Ordnance General and Depot Support Service................................................................. FM 9-4
Ordnance Service in the Field ......................................................................................... FM 9-5
Safety: Accident Reporting and Records ......................................................................... AR 385-40
Special Operations, Northern Operations ......................................................................... FM 31-71
Unsatisfactory Equipment Report .................................................................................... AR 70038
d. Shipment and Limited Storage.
Ordnance Operational List of Specifications and Instructions for Packaging
and Processing General Supplies.................................................................................. SB 9-156
Preservation, Packaging, and Packing of Military Supplies and Equipment ...................... TM 38-250
Preservation, Packaging, and Packing Materials, Supplies, and Equipment
Used by the Army ........................................................................................................ SB 38-100

70
TM 9-1400-461-20

Protection of Ordnance General Supplies in Open Storage ............................................. TB ORD 379


Report of Damaged or Improper Shipment....................................................................... AR 700-58
Storage and Materiel Handling ......................................................................................... TM 743-200
Storage and Army Supplies and Equipment in Shed and Open Storage ........................... SB 38-8-1
Painting and Marking of Guided Missiles and Rockets ..................................................... TB 74692-1

71
TM 9-1400-461-20
APPENDIX II

MAINTENANCE ALLOCATION CHART (MAC)

ARMAMENT SUBSYSTEM, HELICOPTER, GUIDED MISSILE LAUNCHER: M-22 10172475


1 March 1965

MAINTENANCE OPERATION
A B C D E F G H I J K L M N P
I R
N E
S L C T
P U O O S O
S B R V R V T O R
E & R A E R E E E O L E
R C I D A P P E R B R C S M
V L T C J L A L P H U A K A
I E E A U I I A A A I B A R R
C A S T S G N C I U L L G Q K
NOMENCLATURE PART NO. E N T E T N T E R L D E E D S

1 Modified Control Stick 10172538 2 2 3 2 2 3 3


2 Cable Assembly 8034872 2 2 2 3 5
3 Guidance Control Unit 10172476 2 2 3 3 2 3 3
4 Missile Selection Box 10172477 2 2 2 3 3
5 Cable Assembly 8034911 2 2 2 3 5
6 Fire Control Installation 5800994 2 2 2 2
7 Mount, Infinity Reflex 10511780 2 2 2 2 3 3
8 Sight, Infinity Reflex 8566351 2 2 2 2 5 5 3
9 Cable Assembly, Special Purpose 8643708 2 2 2 2 3 3
10 Support Assembly, Anti-Osc Sight 1051104 '2 2 2 2 3 3
11 Sight, Anti-Oscillation w/case 5800995 2 2 2 2 5 5 3
12 Adapter Kit UH-1B/M22 10173075 2 2 2
13 Control Panel, Pilot's Jettison 10173077 2 2 3 5
14 Control Panel, Pilot's Sight 10173076 2 2 3 5
15 Manual Release Assembly LH 10173291 2 2 2 2 2 2 2
16 Manual Release Assembly RH 10173291 2 2 2 2 2 2 2
17 Launcher Assembly 8035000 2 2 2 2 2 2 2 5
18 Housing Assembly LH 8035008-1 2 2 2 2 4 4
19 Housing Assembly RH 8035008-2 2 2 2 2 4 4
20 Latch, Actuator Shaft 8035014 2 2 2 2
21 Cable Assembly 8035033 2 2 2 3
22 Support Assembly LH 8035001-1 2 2 2 2 2 2 5 5 3
23 Support Assembly RH 8035001-2 2 2 2 2 2 2 5 5 3
24 Launcher B1 10173277 2 2 2 2 2 2 3
25 Fixed Housing and Plug 10173278 2 2 2 2 2 2 3
26 Bolt Explosive 10022224 2 2 3
27 Battery Tester 10172480 2 2 2 2 3 3
28 Remote Fire Switch Assembly 8934749 2 2 2 2 2 3

73
TM 9-1400-461-20
INDEX

Paragraph Page Paragraph Page

Adapter Kit Gunner's Sight:


Description................................ 9 8 Controls and indicators.............. Table 9 41
Installation ................................ 35 31 Description................................ 13 9
Arming Device: Installation ................................ 36 32
Description................................ 5c 6 Housing Assemblies:
Inspection ................................. 48 51 Installation ................................ 29 27
Batteries: Jettison:
Description................................ 5f 7 Guide-wire ................................ 19 15
Installation ................................ 51 52 Missile ..................................... 20 16
Testing...................................... 46 51 Removal ................................... 58 51
Battery Tester: Launcher:
Description................................ 23b 20 Description................................ 7 7
Function.................................... Table 3 20 Installation ................................ 33 29
Center Console: Launcher Support Assembly:
Controls and indicators.............. Table 6 40 Description................................ 6 7
Installation ................................ 38 36 Installation ................................ 30 27
Circuit Breaker: Locking ..................................... 31 27
Controls and Indicators ............. Table 5 40 Removal ................................... 57 53
Description................................ 15 11 Lubrication ................................... 59 55
Cleaning....................................... 60 55 M22 Guided Missile
Control Stick: Description................................ 5 6
Description................................ 12 8 Identification ............................. 72 61
Theory ...................................... 18 12 Loading..................................... 50 51
Equipment Serviceability Criteria: Precautions............................... 45 50
Evaluation................................. 25 23 Removal ................................... 54 62
Explosive Bolt: Shipping.................................... 74 63
Description................................ 8, 66 7, 60 Manual Release Assembly:
Installation ................................ 33 29 Installation ................................ 29 26
Removal ................................... 56 51 Missile Selection Box:
Shorting .................................... 33 29 Controls and indicators.............. Table 7 39
Explosive Cartridge: Description................................ 10 8
Description................................ 8, 67 7, 60 Installation ................................ 35 31
Explosive Bolt Circuit Tester Theory ...................................... 16 11
Description................................ 23 20 Pilot's Sight:
Explosive Cartridge Circuit Tester: Boresighting.............................. 41 37
Description................................ 23 20 Controls and indicators.............. Table 4 39
Fixed Housing: Description................................ 13 9
Description................................ 8 7 Installation ................................ 37,39 36
Installation ................................ 32 29 Control panel installation........... 38 36
Flares: Test Set:
Description................................ 5 6 Description................................ 23 19
Guidance Control Unit: Function.................................... Table 2 19
Controls and indicators.............. Table 8 42 Warhead:
Description................................ 11 8 Description................................ 5 6
Installation ................................ 35 32 Warhead fuze .............................. 65 59
Theory ...................................... 17 11 Warhead Section:
Gunner's Quadrant: Description................................ 63 59
Description................................ 23 20 Destruction................................ 80 64
Setting elevation ....................... 34 30 Identification ............................. 72 61

75
TM 9-1400-461-20

By Order of the Secretary of the Army:

HAROLD K. JOHNSON
General, United States Army,
Official: Chief of Staff.
J. C. LAMBERT
Major General, United States Army,
The Adjutant General.

Distribution:
To be distributed in accordance with DA Form 12-31, requirements for Organizational Maintenance instructions for
G.M.L. -- M22.

U.S. GOVERNMENT PRINTING OFFICE: 1988 - 533-040/60614


The Metric System and Equivalents

Linear Measure Liquid Measure

1 centiliter = 10 milliters = .34 fl. ounce


1 centimeter = 10 millimeters = .39 inch 1 deciliter = 10 centiliters = 3.38 fl. ounces
1 decimeter = 10 centimeters = 3.94 inches 1 liter = 10 deciliters = 33.81 fl. ounces
1 meter = 10 decimeters = 39.37 inches 1 dekaliter = 10 liters = 2.64 gallons
1 dekameter = 10 meters = 32.8 feet 1 hectoliter = 10 dekaliters = 26.42 gallons
1 hectometer = 10 dekameters = 328.08 feet 1 kiloliter = 10 hectoliters = 264.18 gallons
1 kilometer = 10 hectometers = 3,280.8 feet
Square Measure
Weights
1 sq. centimeter = 100 sq. millimeters = .155 sq. inch
1 centigram = 10 milligrams = .15 grain 1 sq. decimeter = 100 sq. centimeters = 15.5 sq. inches
1 decigram = 10 centigrams = 1.54 grains 1 sq. meter (centare) = 100 sq. decimeters = 10.76 sq. feet
1 gram = 10 decigram = .035 ounce 1 sq. dekameter (are) = 100 sq. meters = 1,076.4 sq. feet
1 decagram = 10 grams = .35 ounce 1 sq. hectometer (hectare) = 100 sq. dekameters = 2.47 acres
1 hectogram = 10 decagrams = 3.52 ounces 1 sq. kilometer = 100 sq. hectometers = .386 sq. mile
1 kilogram = 10 hectograms = 2.2 pounds
1 quintal = 100 kilograms = 220.46 pounds Cubic Measure
1 metric ton = 10 quintals = 1.1 short tons
1 cu. centimeter = 1000 cu. millimeters = .06 cu. inch
1 cu. decimeter = 1000 cu. centimeters = 61.02 cu. inches
1 cu. meter = 1000 cu. decimeters = 35.31 cu. feet

Approximate Conversion Factors

To change To Multiply by To change To Multiply by

inches centimeters 2.540 ounce-inches Newton-meters .007062


feet meters .305 centimeters inches .394
yards meters .914 meters feet 3.280
miles kilometers 1.609 meters yards 1.094
square inches square centimeters 6.451 kilometers miles .621
square feet square meters .093 square centimeters square inches .155
square yards square meters .836 square meters square feet 10.764
square miles square kilometers 2.590 square meters square yards 1.196
acres square hectometers .405 square kilometers square miles .386
cubic feet cubic meters .028 square hectometers acres 2.471
cubic yards cubic meters .765 cubic meters cubic feet 35.315
fluid ounces milliliters 29,573 cubic meters cubic yards 1.308
pints liters .473 milliliters fluid ounces .034
quarts liters .946 liters pints 2.113
gallons liters 3.785 liters quarts 1.057
ounces grams 28.349 liters gallons .264
pounds kilograms .454 grams ounces .035
short tons metric tons .907 kilograms pounds 2.205
pound-feet Newton-meters 1.356 metric tons short tons 1.102
pound-inches Newton-meters .11296

Temperature (Exact)

°F Fahrenheit 5/9 (after Celsius °C


temperature subtracting 32) temperature
PIN: 022840-000
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