International Journal of Management, Technology And Engineering ISSN NO : 2249-7455
INDUSTRIAL PRODUCTIVITY AND IT’S MEASUREMENT
Dr. Sanjeev Kumar
Associate Professor, Mech. Engg. Deptt.,
YMCA University of Science & Technology, Faridabad
Email Id.:
[email protected] Abstract:
Productivity is defined as the efficiency of a Production System. It is the ratio between the output
volume and the volume of inputs in production. It is an average measure of the efficiency of
production. Efficiency of production means its capability to create income which is measured by the
formula real output value minus real input value. Increasing National Productivity can raise living
standards because more real income improves people ability to purchase goods and services, enhance
housing and educational facilities and contribute to social and environmental programs. Productivity
Growth also helps businesses to be more profitable.
I. Introduction
In simple terms, Productivity refers to the physical relation between the quantities produced (Output)
and the quantity of resources used in the course of production (Input).
Productivity (P) =
Where Output (O) implies production while Input (I) means land, labour, capital, management etc.
There are three perspectives which have dominated the field of Productivity namely Economics,
Industrial Engineering and Administration. These perspectives have complicated a search for any
precise defination of the concept ‘Productivity’.
II. Significance of High Industrial Productivity
Productivity is considered as a key source of economic growth and competitiveness. Productivity
Growth constitutes an important element for modelling the productive capacity of economies.
Productivity is one of the main concerns of business management and engineering. Practically all
companies have established procedures for collecting, analyzing and reporting the necessary data
regarding Productivity. Typically the accounting department has overall responsibility for collecting
and organizing and storing the data, but some data normally originate in the various departments.
Productivity is not everything, but in the long run it is almost everything. A country's ability to
improve its standard of living over time depends almost entirely on its ability to raise its output per
worker. Despite the proliferation of computers, productivity growth was relatively slow from the
1970s through the early 1990s. Although several possible causes for the slowdown have been
proposed there is no consensus. The matter is subject to a continuing debate that has grown beyond
questioning whether just computers can significantly increase productivity to whether the potential to
increase Productivity is becoming exhausted.
Productivity is created in the real process, productivity gains are distributed in the income distribution
process and these two processes constitute the production process. The production process and its sub
process, the real process and income distribution process occur simultaneously, and only the
production process is identifiable and measurable by the traditional accounting practices. The real
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International Journal of Management, Technology And Engineering ISSN NO : 2249-7455
process and income distribution process can be identified and measured by extra calculation, and this
is why they need to be analyzed separately in order to understand the logic of production
performance.
Various benefits derived from higher Industrial Productivity are as follows:
1. It helps to cut down cost per unit and thereby improve the profits.
2. Gains from Productivity can be transferred to the consumers in from of lower priced products
or better quality products.
3. These gains can also be shared with workers or employees by paying them at high rate.
4. A more productive entrepreneur can have better chances to exploit export opportunities.
5. It would generate more employment opportunities.
III. Factors Influencing Industrial Productivity
Following factors influence the Industrial Productivity:
(a) Human factors: Human Nature and Human Behavior are the most significant determinants
of Productivity. Human factors include:
i. Ability to work
ii. Willingness to work
(b) Technological factors: Technological factors exert significant influence on the level of
Productivity. These include the following:
i. Size and Capacity of Plant
ii. Product Design and Standardization
iii. Timely supply of Materials and Fuels
iv. Repairs and Maintenance
v. Production Planning and Control
vi. Plant Layout and Location
vii. Material Handling System
viii. Inspection and Quality Control
ix. Inventory Control
(c) Managerial factors: The competence and attitudes of managers have considerable effect on
Productivity as despite latest technologies and trained manpower, an organization may have
Low Productivity.
(d) Natural factors: Natural Factors such as physical, geographical and climate conditions exert
considerable influence on Productivity, particularly in extreme climates tends to be
comparatively low. Natural resources like water, fuel and minerals influence Productivity.
(e) Sociological factors: Social customs, traditions and institutions influence attitudes towards
work and job. For instance, bias on the basis of caste, religion etc. inhibited the growth of
modern industries in some countries. Close ties with land and native place hampered stability
and discipline among industrial labor.
(f) Socio- Economic factors: Law and Order, stability of government, harmony between states
etc. are essential for high Productivity in industries taxation policies of the government
influence willingness to work, capital formation, modernization and expansion of plants.
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International Journal of Management, Technology And Engineering ISSN NO : 2249-7455
Tariff policies influence competition. Elimination of sick and inefficient units also helps to
improve Productivity. Sizes of the market, banking and credit facilities, transport and
communication systems etc. are some other important factors which influence Industrial
Productivity.
IV. Various Reasons for low Industrial Productivity:
The following are the reasons for low Industrial Productivity:
Ineffective use of resources
Non-productive /unnecessary activities
Low labour Productivity
Worker disputes
Poor information flow
Excessive reworks
Wastage of materials
Frequent machine breakdowns/stoppages
Excessive inventory
Generally, we found three primary causes mainly in industries; ineffective use of resources, non-
productive /unnecessary activities and poor information flow as important factors for low Industrial
Productivity. The majority was in strong disagreement with primary cause worker disputes as a reason
for low Industrial Productivity.
V. Productivity Measures
In order to measure Productivity of a nation or an industry, it is necessary to operationalize the same
concept of Productivity as in a production unit or a company, yet, the object of modeling is
substantially wider and the information more aggregate. The calculation of Productivity of a nation or
an industry is based o the time series of the SNA, System of National Accounts. National Accounting
is a system based on the recommendations of the United Nation to measure total production and total
income of a nation and how they are used.
Productivity Measurement is one of the important functions of Industrial Engineering Departments in
companies. In fact, Productivity Measurement is the quantification of both the output and input
resources of a productive system. The intent is to come up with a quantified monitoring index. The
goal of Productivity Measurement is Productivity improvement, which involves a combination of
increased effectiveness and a better use of available resources. It facilitates planning and controlling
Productivity levels in the companies. The objectives of Productivity Measurement include technology,
efficiency, real cost savings, benchmarking production processes, living standards.
Technology: A frequently stated objective of measuring Productivity Growth is to trace technical
change. Technology has been described as “the currently known ways of converting resources into
outputs desired by the economy”.
Efficiency: The quest for identifying changes in efficiency is conceptually different from identifying
technical change. Full efficiency in an engineering sense means that a production process has
achieved the maximum amount of output that is physically achievable with current technology and a
fixed amount of inputs.
Real cost savings: A pragmatic way to describe the essence of measured Productivity change.
Although it is conceptually possible to isolate different types of efficiency changes, technical change
and economics of scale, this remains a difficult task in practice.
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International Journal of Management, Technology And Engineering ISSN NO : 2249-7455
Benchmarking production processes: In the field of business economics, comparisons of
Productivity measures for specific production processes can help to identify inefficiencies.
Living standards: Measurement of Productivity is a key element towards assessing standards of
living. A simple example is per capita income, probably the most common measure of living
standards.
VI. Measurement Models for Productivity
Different models for Productivity Measurement are as follows:
1. Kendrick Creamer Model:
Kendrick and Creamer (1965) introduced Productivity Indexes at the company level in their book,
“Measuring Company Productivity”. They proposed two types indices:
(a) Total Productivity: Total Productivity Index for given period= (measured period output in base
period price)/ (measured period input in base period price)
Total Factor Productivity Index = Net Output / Total Factor Input
Net Output - Intermediate goods and services
Total Factor Input - Man hour input and total capital
(b) Partial Productivity: Partial Productivity of labour, capital or material Productivity Index can be
calculated as:
Partial Productivity = (output in base period price) / (any one input in base period price)
2. Craig – Harris Model:
Craig and Harris defined Total Productivity measure as:
Pt = Qt/ (L+C+R+Q)
Where
Pt - Total Productivity;
Qt - Total Output;
L - Labour Input Factor;
R - Raw Material Input Factor
Q - Other miscellaneous goods and services input factor
The output is defined as the summation of all units produced times their selling price, plus dividends
from securities and interest from bonds and other such sources – all adjusted to base-period values.
3. American Productivity Centre Model:
American Production Centre has measured that expresses profitability as a product of Productivity
and price factor. The way it is done is:
Profitability= Sales/Cost
= (Output Quantity)*(Price)/ (Input Quantity)*(Unit Cost)
= (Productivity)* (Price Recovery Factor)
Where Productivity= Output Quantity / Input Quantity
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International Journal of Management, Technology And Engineering ISSN NO : 2249-7455
4. Sumanth’s Total Productivity Model:
Total productivity (TPM) = Total Tangible Output / Total Tangible Input
Where:
Total Tangible Output = Value of finished units produced + value of partial units produced +
dividends from securities + interest from bonds + other income
Total Tangible Input = Value of (human + material + capital +energy+ other expenses) inputs used.
Sumanth’s provided a structure for finding Productivity at product level and summing product level
productivities to total firm level Productivity. The model also has the structure for finding partial
productivities at the product level and aggregating them to product level productivities.
VII. Conclusions
Productivity is simply the efficiency of a Production System. It is expressed as the ratio of outputs to
inputs in production. Increasing National Productivity can raise living standards because more real
income improves people ability to purchase goods and services, so thereby improving housing,
education and contributing more towards social, environmental and industrial growth programs.
Productivity is considered to be a key source of economic growth and competitiveness. There are
various factors affecting Productivity, viz. human, technical, managerial, natural, sociological,
political and economic factors etc. The prime reasons for low Industrial Productivity are poor
utilization of resources, worker’s disputes, excessive inventory and rework and frequent machine
breakdown etc.
Productivity Measurement is the quantification of both the output products and input resources of a
Production System. The main objectives of Productivity Measurement include technology, efficiency,
real cost savings, benchmarking production processes, living standards. Normally, some models such
as Kendrick-Creamer, Craig Harris, American Productivity Centre and Sumanth Total Productivity
Models are being used for the measurement of Industrial Productivity. At last, in today’s highly
competitive global environment, Indian Industries especially in region of Uttrakhand will have to
select such advanced technology which may generate cost efficient and good quality optimal outputs
to ensure high Industrial Productivity.
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