INTERNSHIP REPORT
A report submitted in partial fulfilment of the requirements for the award of the degree of
BACHELOR OF ENGINEERING
in
ELECTRICAL AND ELECTRONICS ENGINEERING
By
SIVAPRAKASH S (312421105049)
FELIN MACHINE TOOLS PVT LTD
DURATION: 10.06.2024 to 07.07.2024
INTERNSHIP REPORT
Internship Details
Internship Duration: One month
Company: Felin Machine Tools
Location: Ambattur, Chennai
Interns: Sivaprakash S
Trainer: Mr. Essaki Muthu, Sr. Electrical Engineer
Introduction
Internships are a crucial component of an engineering education, offering
students the opportunity to apply their theoretical knowledge in a real-world
setting. Our one-month internship at Felin Machine Tools, a prominent
player in the CNC (Computer Numerical Control) machine industry, was a
significant learning experience. It provided us with an in-depth
understanding of CNC machine maintenance and spindle service, critical
skills for any aspiring mechanical engineer.
expertise in the assembly, maintenance, and repair of CNC machines. The
company’s advanced facilities and experienced staff create an ideal learning
Felin Machine Tools, located in Ambattur, Chennai, is renowned for its
environment. Throughout our internship, we were able to work closely with
skilled technicians and engineers, gaining hands-on experience and
valuable insights into the intricacies of CNC machines.
The primary objectives of our internship were to understand the working
principles of CNC machines, gain practical experience in electrical
maintenance, learn about spindle service, and develop problem-solving
skills for machine breakdowns and maintenance issues. Under the guidance
of our trainer, Mr. Essaki Muthu, we successfully achieved these objectives,
enriching our knowledge and preparing us for future challenges in the field
of mechanical engineering.
Company Overview
Felin Machine Tools has established itself as a leader in the CNC machine
industry, providing comprehensive solutions for machine tool needs.
Founded with a vision to deliver high-quality services and products, Felin
Machine Tools has consistently maintained a reputation for excellence. The
company's expertise spans across various domains including CNC machine
assembly, maintenance, and repair, catering to a diverse clientele. The
company's facility in Ambattur, Chennai, is equipped with state-of-theart
machinery and tools. This advanced infrastructure supports a wide range of
services from routine maintenance to complex repairs and overhauls. Felin
Machine Tools employs a team of highly skilled technicians and engineers
who bring years of experience and technical knowledge to the table. This
combination of advanced tools and expert staff creates an optimal
environment for learning and professional development.
Felin Machine Tools also emphasizes continuous improvement and
innovation. The company invests in training its workforce and staying
updated with the latest advancements in CNC technology. This commitment
to growth and excellence not only enhances the company's service quality
but also provides a rich learning experience for interns. During our
internship, we witnessed firsthand the company's dedication to maintaining
high standards and fostering a culture of innovation and excellence
Objectives
The primary objectives of our internship were:
1. To understand the working principles of CNC machines.
2. To gain practical experience in the electrical maintenance of CNC
machines.
3. To learn about spindle service and its importance in CNC machines.
4. To develop problem-solving skills related to machine breakdowns
and maintenance.
Activities and Learning Outcomes
Week 1: Orientation and Introduction
Orientation: Our first week began with a comprehensive orientation
session. We were introduced to the company’s history, mission, and vision
by our trainer, Mr. Essaki Muthu. We also familiarized ourselves
with the safety protocols and standard operating procedures, which are
crucial in a high-risk environment like a machine shop. Introduction to
CNC Machines: We received an overview of CNC machines, their
components, and their applications in various industries. This included
understanding the basic operation of CNC machines, types of CNC
machines (like lathes, milling machines, and routers), and their roles in
modern manufacturing.
Week 2: Electrical Maintenance of CNC Machines
Component Identification: We delved into the identification and
understanding of various electrical components in CNC machines. This
included studying motors, drives, controllers, sensors, and their functions.
We learned about the importance of each component in the overall
operation of the machine. Wiring and Circuitry: A significant portion of
our second week was dedicated to learning how to read and interpret
wiring diagrams and circuit schematics. This skill is vital for
troubleshooting and repairing electrical issues. We practiced connecting
and testing electrical circuits, ensuring we followed safety standards to
prevent accidents.
Troubleshooting: We engaged in hands-on troubleshooting of electrical
issues under the supervision of Mr. Essaki Muthu. This involved checking
for faulty wiring, testing components for continuity using multimeters, and
replacing defective parts. We learned systematic approaches to diagnosing
problems, which is essential for effective maintenance.
Week 3: Spindle Service
Spindle Basics: The third week focused on the spindle, a critical
component in CNC machines. We studied different types of spindles,
including beltdriven, gear-driven, and direct-drive spindles, and their
specific applications. Understanding the spindle's role in precision cutting
and its impact on the quality of the finished product was emphasized.
Disassembly and Reassembly: Under Mr. Essaki Muthu's guidance, we
gained hands-on experience in disassembling and reassembling spindles.
This included cleaning the spindles, inspecting them for wear and tear, and
replacing damaged parts. We learned about the different tools and
techniques used in spindle maintenance. Alignment and Calibration: We
were trained in aligning and calibrating spindles to ensure precision and
accuracy in machine operations. This involved using dial indicators and
other measuring instruments to check spindle runout and making necessary
adjustments to maintain optimal performance.
Week 4: Practical Applications and Final Assessment
Real-World Applications: In our final week, we applied our knowledge in
real-world scenarios by assisting in the maintenance and repair of customer
machines. This hands-on experience was invaluable, as it allowed us to
work on a variety of CNC machines with different issues. We worked under
the guidance of experienced technicians, ensuring that our work met
professional standards.
Assessment: Our performance was evaluated based on our understanding of
the concepts, practical skills, and problem-solving abilities. We received
feedback and suggestions for further improvement from Essaki Muthu. This
assessment helped us identify our strengths and areas for growth, ensuring
we left the internship with a clear path for future development .
Skills Acquired
Technical Skills: We acquired proficiency in the electrical maintenance
and spindle service of CNC machines. We developed the ability to read
and interpret electrical diagrams and schematics, diagnose and repair
electrical faults, and perform spindle disassembly, inspection, and
reassembly.
Problem-Solving: We enhanced our critical thinking and troubleshooting
skills. We learned to identify issues, analyze their causes, and implement
effective solutions. This experience improved our ability to work under
pressure and resolve complex technical problems.
Teamwork: We improved our ability to work collaboratively with
colleagues and supervisors. We learned the importance of effective
communication, coordination, and cooperation in a technical environment.
Our teamwork skills were crucial in successfully completing tasks and
projects.
Professional Development: Our internship experience significantly
enhanced our technical competence and confidence in handling complex
machinery. We gained a deeper understanding of the practical aspects of
our field and developed a professional attitude towards our work.
Personal Reflections
Sivaprakash S: This internship was an eye-opener for me. Transitioning
from theoretical knowledge gained in the classroom to practical application
in a real-world setting was both challenging and rewarding. One of the
highlights for me was troubleshooting electrical issues in CNC machines.
Each problem presented a unique challenge, requiring a deep
understanding of electrical systems and critical thinking to find effective
solutions. The hands-on experience with spindle disassembly and
reassembly was another significant learning opportunity. It taught me the
importance of precision and attention to detail, as even a small
misalignment could affect the machine's performance. Working under the
guidance of Mr. Esakki Muthu was a privilege. His expertise and patient
teaching style made complex concepts easier to understand and apply. This
internship has not only enhanced my technical skills but also boosted my
confidence in handling sophisticated machinery.
The internship at Felin Machine Tools was a transformative experience. I
particularly enjoyed the sessions on electrical maintenance, where I could
see firsthand how the theoretical principle we learned in university are
applied in practice. The opportunity to work on actual CNC machines was
invaluable. I learned how to diagnose and repair electrical faults, which
improved my problem-solving skills. The experience with spindle service
was equally enlightening. Understanding the intricacies of spindle
alignment and calibration was crucial, as it directly impacts the machine's
accuracy and efficiency.
I also appreciated the emphasis on safety and standard operating
procedures, which underscored the importance of maintaining a safe
working environment. Esakki Muthu's mentorship was instrumental in my
learning journey. His insights and feedback helped me grow both
technically and professionally. This internship has solidified my interest in
CNC technology and provided a strong foundation for my future career.
Conclusion
Our internship at Felin Machine Tools was a highly enriching and
educational experience. It provided us with a solid foundation in the
maintenance and servicing of CNC machines, which are essential skills in
the manufacturing industry. The practical knowledge and skills we gained
during this period have significantly enhanced our technical competence
and confidence in handling complex machinery.
We express our sincere gratitude to Felin Machine Tools for providing us
with this valuable learning opportunity. We also thank our trainer, Esakki
Muthu, and our colleagues for their guidance, support, and encouragement
throughout the internship.
This internship report summarizes the comprehensive learning and
experiences gained during our internship, reflecting our growth and
preparedness for future professional challenges in the field of CNC
machine technology. The skills and knowledge we acquired will
undoubtedly contribute to our success as electrical engineers.
