Introduction-MS202 9.1.24
Introduction-MS202 9.1.24
polymeric Materials
COURSE CONTENT
UNIT I: (3 Lectures)
Introduction: Origins of Polymer science, basic definitions, nomenclature and functionality.
UNIT II: (10 Lectures)
Polymerization techniques: Radical Ionic (cationic, anionic and ring opening) Step-growth, Controlled radical polymerization (ATRP, RAFT
& NMP), Copolymerization and Click chemistry. Polymerization reactions initiated by metal catalysts and transfer reactions
UNIT III: (3 Lectures)
Polymerization process and kinetics: Solution, bulk, emulsion, dispersion micelle and interfacial
UNIT IV: (4 Lectures)
Conjugated Polymers: Chemical synthesis, mechanism and functionalization of polymers.
UNIT II: (6 Lectures)
Polymer isomerism and conformational changes: Constitutional isomerism, conformational isomerism and chain conformation.
UNIT V: (13 Lectures)
Characterization: Detection through IR, UV and NMR spectroscopy; Number, weight and viscosity average molecular weight determination
techniques (osmometry, light scattering and viscometry); Thermodynamics of the polymer solution.
Morphology; Glass transition; Structure of amorphous and crystalline phases, Melting and molecular dimensions in the amorphous state.
Degradation, stability and environmental issues of polymers.
READINGS
TEXTBOOK:
1. The Elements of Polymer Science and Engineering by Alfred Rudin, Academic Press.
2. Polymers: Chemistry & Physics of Modern Materials by JMG Cowie, Nelson Thornes Ltd, UK.
3. Introduction to Polymers by R.J. Young and P.A. Lovell Nelson Thornes Ltd, UK
4. Conducting Polymers, Fundamentals and Applications: A Practical Approach
Prasanna Chandrasekhar; Kluwer Acad. Publ. Group, The Netherlands
REFERENCE BOOKS:
1. Handbook of Conducting Polymers, 2 Volume Set (Handbook of Conducting Polymers, Third Edition) 3rd Edition, by
Terje A. Skotheim, John Reynolds; CRC Press, Fl, USA
2. Polymer Synthesis: Theory and Practice: Fundamentals, Methods, Experiments by Dietrich Braun, Harald Cherdron,
Matthias Rehahn, Helmut Ritter, Brigitte Voit; Springer, Germany
Study Evaluation
Attendance : 05 Marks
Progress of civilization
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Origin of polymer science
▪ The first modern example of polymer science is Henri Braconnot's work in the 1830s (developed derivatives of
the natural polymer cellulose, producing new, semi-synthetic materials, such as celluloid and cellulose acetate).
▪ The term "polymer" was coined in 1833 by Jöns Jakob Berzelius (Swedish Chemist).
▪ In the 1840s, Friedrich Ludersdorf and Nathaniel Hayward independently discovered that adding sulfur to
raw natural rubber (polyisoprene) helped prevent the material from becoming sticky.
▪ In 1844 Charles Goodyear received a U.S. patent for vulcanizing natural rubber with sulfur and
heat. Thomas Hancock had received a patent for the same process in the UK the year before.
▪ In 1884 Hilaire de Chardonnet started the first artificial fiber plant based on regenerated cellulose,
or viscose rayon, as a substitute for silk, but it was very flammable.
▪ In 1907 Leo Baekeland invented the first synthetic plastic, a thermosetting phenol–formaldehyde resin
called Bakelite.
▪ Hermann Staudinger in 1922: Hermann Staudinger was the first to propose that polymers consisted of long chains
of atoms held together by covalent bonds; Nobel Prize in 1953.
▪ 1963 (Chemistry) Giulio Natta and Karl Ziegler: Polymer synthesis (Ziegler-Natta catalysis).
▪ 2000 (Chemistry) Alan G. MacDiarmid, Alan J. Heeger, and Hideki Shirakawa: Conductive
polymers.
▪ 2002 (Chemistry) John Bennett Fenn, Koichi Tanaka, and Kurt Wüthrich: Identification and
structure analyses of biological macromolecules.
▪ 2005 (Chemistry) Robert Grubbs, Richard Schrock, and Yves Chauvin: Olefin metathesis.
Application of polymeric materials
What is a polymer?
A very large molecule, or macromolecular Examples of
structures, composed of many repeated subunits monomers and polymers
(chain-like in nature).
Poly + mer
Monomer Polymer
(many) (repeat unit)
https://www.barnwell.co.uk/what-is-a-
Concepts and Knowledge should be understood by the students
▪ Polymer “phases” and phase transitions ▪ Interactions w/small molecules – dissolution, diffusion,
swelling, and plasticizing
▪ Bio-based polymers
Definitions
According to the amount of repeating units
▪ Monomer : one unit
▪ Oligomer : few repeating units
▪ Polymer : many repeating units (poly – many, mer – part)
▪ Telechelic polymer : polymer containing reactive end group
Telechelic oligomer : oligomer containing reactive end group
▪ Macromer (=macro monomer) : monomer containing long chain
One kinds of units : Homopolymer Determine the approximate number of repeat units (degree of
Two kinds of units : Copolymer polymerization) for a polypropylene chain with a molecular
weight of 5.4 104.
Three kinds of units : Terpolymer
Types of copolymers
Homopolymer : -A-A-A-A-A-A-A-A-
B
B
Graft copolymer : -A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A
B B
B B
B B
Tacticity of Polymers
For example,
Thermoplastic Polymers: Soften when heated and hardened when cooled and vice-versa
Google image
Types of Commercial Polyethylene
Polymer Structure (Morphology)
The size and shape of polymers are intimately connected to their properties. The shape of polymers is also
intimately connected to the size of the various units that make up the macromolecules and the various primary and
secondary bonding forces that are present within the chain and between chains.
The structure of both synthetic and natural polymers is generally described in terms of four levels of structure.
❑ Primary structure describes the precise sequence of the individual atoms that compose the polymer chain. For
examples, an average structure of proteins, polysaccharides, and nucleic acids
❑ Secondary structure describes the molecular shape or conformation of the polymer chain. For most linear
polymers this shape approaches a helical or “pleated skirt” (or sheet) arrangement depending on the nature of
the polymer, treatment, and function.
❑ Quaternary structure represents the overall shape of groups of the tertiary structures where the tertiary
structures may be similar or different.
❑ A variety of chemical interactions determine
the proteins' tertiary structure.
▪ These irreversible or nonreversible changes occur with both crosslinked and noncrosslinked materials and are largely
responsible for the change in polymer property as the material moves from being synthesized, processed, fabricated, and
used.
▪ Primary bonding forces can be further subdivided into ionic, metallic, and covalent bonding. The bonding
lengths of primary bonds are usually about 0.90–2.0 A˚ (0.09–0.2 nm) with the carbon–carbon bond length being
about 1.5–1.6 A˚ (0.15–0.16 nm).
▪ Polymer molecules are attracted to each other by intermolecular, secondary forces. Secondary forces, frequently
called van der Waals forces are of longer distance in interaction, in comparison to primary bond lengths,
generally having significant interaction between 2.5 and 5 A˚ (0.25–0.5 nm). Secondary intermolecular forces include
London dispersion forces, induced permanent forces, and dipolar forces including hydrogen bonding.
Thus, many physical properties of polymers are indeed quite dependent on both
▪ Configuration (arrangements related to the actual chemical bonding about a given atom).
Critical chain length (z)
A critical chain length (z) above which the packing arrangement stays the same for different chain lengths. Investigating this critical
length is key for understanding how material properties change with the transition from small, individual molecules to large
polymer macromolecules.
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The critical chain length (z) required for the onset of entanglement is dependent on the polarity and shape of the polymer.
❑ The melt viscosity of a polymer is often found to be proportional to the 3.4 power of the critical chain length as related in
Eqn. given below, regardless of the structure of the polymer. The constant K is temperature-dependent.
Viscosity is a measure of the resistance to flow. The latter, which is the result of cooperative movement of the polymer segments from
hole to hole in a melt, is impeded by chain entanglement, high intermolecular forces, the presence of reinforcing agents, and
crosslinks
❑ The flexibility of amorphous polymers above the glassy state is governed by the same forces as melt viscosity and
is dependent on a wriggling type of segment motion in the polymer chains.
This flexibility is increased when many methylene groups (CH2) or oxygen atoms are present between stiffening groups
in the chain. Thus, the flexibility of aliphatic polyesters usually increases as m is increased.
In contrast, the flexibility of amorphous polymers above the glassy state is decreased when stiffening groups are
present in the polymer backbone
Glass transition temperature (Tg)
The glass transition temperature (Tg) of a polymer is the temperature region of the change from a rigid “glassy”
state to a flexible “rubbery” state.
Below Tg: Polymers are hard and brittle like glass, due to lack of mobility of chains
Above Tg: Polymers are soft and flexible like rubber, due to some mobility of chins
o The melting point (Tm) is called a first-order transition temperature, and Tg is sometimes called a second-order transition temperature.
o The values for Tm are usually 33–100% greater than Tg, and symmetrical polymers like HDPE exhibit the greatest difference between Tm
and Tg.
o The Tg values are low for elastomers and flexible polymers such as PE and dimethyl siloxane, and relatively high for hard amorphous plastics, such as
polyacrylonitrile and PET.
▪ Since the specific volume of polymers increases at Tg in order to accommodate the increased segmental chain motion, Tg values
may be estimated from plots of the change in specific volume with temperature. Other properties, such as stiffness (modulus),
refractive index, dielectric properties, gas permeability, X-ray adsorption, and heat capacity, all change at Tg.
Determination of Tg
by noting abrupt
change in specific Values for both Tg
volume. and Tm are observed
as endothermic
transitions in
calorimetric
measurements
Polymer Crystals (Polymer phases and phase transitions)
Polymers typically contain combinations of ordered (crystalline) regions and structures and less ordered (amorphous)
regions and structures. These different structures profoundly influence the chemical and physical properties of the material and
products derived from them.
Schematic two-dimensional representations of models of the fold surface in polymer Schematic two-dimensional representation of a
lamellae: (a) sharp folds, (b) switchboard model, (c) loops with loose folds, (d) modified micelle model of the crystalline
buttressed loops, and (e) a combination of these features. amorphous structure of polymers
incorporating features from left side models
Under applied tension including flow conditions
Under externally applied stress, including simple melt flow, the tertiary structure can
approach a “shish kebab” arrangement, where there are planes of platelets
separated by areas where there exist both crystalline and amorphous regions as
pictured in left side Figure.
Note:
(1) The shish entity consists of stretched chains (or chain segments) that can be in the
amorphous, mesomorphic or crystalline state.
(2) The kebab entity mainly arises from the crystallization of coiled chains (or chain
segments), which seems to follow a diffusion-control growth process.
▪ Polymer properties are related not only to the chemical nature of the polymer but also to such factors as extent and distribution of
crystallinity, distribution of polymer chain lengths, and nature and amount of additives, such as fillers, reinforcing agents, and
plasticizers, to mention only a few.
▪ These factors influence essentially all the polymeric properties to some extent, such as hardness, flammability, weatherability,
chemical resistance, biological responses, comfort, appearance, dyeability, softening point, electrical properties, stiffness, flex
life, moisture retention, etc.
Selected Property–Structure Relationships
Polymeric materials that permits their division into three broad divisions—
elastomers or rubbers, fibers, and plastics.
❑ Elastomers are high polymers possessing chemical and/or physical crosslinks. For industrial application the
“use” temperature must be above Tg (to allow for “chain” mobility), and its normal state (unextended) must be
amorphous. The restoring force, after elongation, is largely due to entropy. As the material is elongated, the random
chains are forced to occupy more ordered positions. On release of the applied force the chains tend to return to a more
random state.
❑ Fiber properties include high tensile strength and high modulus (high stress for small strains). These can be
obtained from high molecular symmetry and high cohesive energies between chains, both requiring a fairly
high degree of polymer crystallinity. Fibers are normally linear and drawn (oriented) in one direction, producing high
mechanical properties in that direction. Typical condensation polymers, such as polyester and nylon, often exhibit
these properties. If the fiber is to be ironed, its Tg should be above 200oC, and if it is to be drawn from the
melt, its Tg should be below 300oC.
❑ Products with properties intermediate between elastomers and fibers are grouped together under the heading
“plastics.”
▪ Some polymers can be classified in these two categories, with properties being greatly varied by varying
molecular weight, end groups, processing, crosslinking, plasticizer, and so on.
For example, Nylon in its more crystalline from behaves as a fiber, whereas less crystalline forms are generally
classified as plastics.
General Property Performance–Structure Relationshipsa
Common Names
❑ Some polymers are named as per their place of origin, such as Hevea brasiliensis- i.e “rubber from Brazil”-for
natural rubber.
❑ Some are named after their discoverer, as is Bakelite, condensation polymer of phenol and formaldehyde,
which was commercialized by Leo Baekeland in 1905.
❑ The nylons were named according to the number of carbons in the diamine and carboxylic acid reactants
(monomers) used in their syntheses.
❑ The nylon produced by the condensation of 1,6-hexanediamine (6 carbons) and sebacic acid (10 carbons) is
called nylon-6,10. Similarly, the polymer from 1,6-hexanediamine and adipic acid (each with 6 carbons) is
called nylon-6,6 or nylon-66, and the nylon from the single reactant caprolactam (6 carbons) is called nylon-6.
Source-based names
Most polymer names used by polymer scientists are source-based; i.e., they are based on the common name of the
reactant monomer, preceded by the prefix “poly.” For example, polystyrene is the most frequently used name for
the polymer derived from the monomer 1-phenylethene, which has the common name styrene.
The vast majority of polymers based on the vinyl group (CH2=CHX) or the vinylidene group (CH2=CX2) as the
repeat unit are known by their source-based names. For example, polyethylene is derived from the monomer
ethylene, poly (vinyl chloride) from the monomer vinyl chloride, and poly (methyl methacrylate) from methyl
methacrylate
In the case of poly(ethylene terephthalate) (PET),
the glycol portion of the name of the monomer, ethylene glycol, is used in constructing the polymer name, so that
the name is actually a hybrid of a source based and a structure-based name.
❑ Source-based names are conveniently used to describe copolymers by using an appropriate term between the
names of the monomers.
❑ Different connecting terms may be used, depending on what is known about the structure of the copolymer.
When no information is specified about the sequence of monomer units in the copolymer, the connective term
co is used in the general format poly(A-co-B), where A and B are the names of the two monomers.
▪ An unspecified copolymer of styrene and methyl methacrylate would be called poly [styrene-co-(methyl
methacrylate)].
Polystyrene
Structure-based name
Structure-based name: Poly(1-phenylethylene) Poly [(1-methoxycarbonyl)-1-methylethylene)]
Or
▪ Thus, polymers containing the carbonate linkage are known as polycarbonates; those containing the ether
linkage are called polyethers, etc.
Linkage-Based
Names
Abbreviation
PVC : Poly(vinyl chloride)
HDPE: High-density polyethylene
LDPE: Low-density polyethylene
PET: Poly(ethylene terephthalate)
Industrial Polymers
(a). The world consumption of synthetic polymers : More than 150 million metric tons per year
1) Plastics : 56%
2) Fibers : 18%
3) Synthetic rubber : 11%
4) Coating and Adhesives : 15%
▪ Engineering plastics
Acetal, Polyamide, Polyamideimide, Polyarylate, Polybenzimidazole, etc.
▪ Thermosetting plastics
Phenol-formaldehyde, Urea-formaldehyde, Unsaturated polyester, Epoxy, Melamine-formaldehyde
▪ Functional plastics
Optics, Biomaterial, etc.
Commodity Plastics
Type Abbreviation
Acetala POM
Polyamideb
Polyamideimide PAI
Polyarylate
Polybenzimidazole PBI
Poltcarbonate PC
Polyeseterc
Polyetheretherketone PEEK
Polyetherimide PEI
Polyimide PI
Poly(phenylene oxide) PPO
Poly(phenylene sulfide) PPS
Polysulfoned
Thermosetting Plastics
▪ Noncellulosic: Polyester, Nylon(Nylon6,6, Nylon6, etc), Olefin (PP), Copolymer(PVC 85%+PAN and others 15%;
vinyon))
▪ Acrylic: Contain at least 80% acrylonitrile (PAN 80% + PVC and others 20%)
Rubber (Elastomers)
▪ Natural rubber: cis-polyisoprene