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Comprehensive Furnace Checklist

The document outlines a series of safety and operational checkpoints for a furnace system, categorized into seven main areas: Safety Checks, Pre-Startup Checks, Instrumentation & Control System, Mechanical System, Electrical System, Furnace Operations, and Emergency Procedures. Each category includes specific criteria that must be met, such as the functionality of safety equipment, operational stability of control systems, and readiness for emergency situations. The overall aim is to ensure safe and efficient furnace operations.

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SaidFerdjallah
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22 views2 pages

Comprehensive Furnace Checklist

The document outlines a series of safety and operational checkpoints for a furnace system, categorized into seven main areas: Safety Checks, Pre-Startup Checks, Instrumentation & Control System, Mechanical System, Electrical System, Furnace Operations, and Emergency Procedures. Each category includes specific criteria that must be met, such as the functionality of safety equipment, operational stability of control systems, and readiness for emergency situations. The overall aim is to ensure safe and efficient furnace operations.

Uploaded by

SaidFerdjallah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Checkpoints OK NO Observations

1. Safety Checks
Personal Protective Equipment (PPE) is worn by all personnel
Gas detection and fire suppression systems are operational
Emergency shutdown system (ESD) is functional
Flame arrestors and relief valves are tested
Proper ventilation is ensured in furnace area
Emergency exit routes are clear and marked
Fire extinguishers are accessible and inspected
2. Pre-Startup Checks
Purge system is active and verified before ignition
Fuel supply pressure and quality are checked
Burner nozzles and ignition system are in good condition
Air and fuel ratio is set within operational limits
Furnace refractory is inspected for cracks or damage
3. Instrumentation & Control System
Pressure transmitters (PT) are calibrated and reading correctly
Temperature transmitters (TT) are operational and accurate
Flow transmitters (FT) are within range
Level transmitters (LT) are working properly
Safety interlocks and trip signals are functional
Control valves respond correctly to setpoint changes
DCS (Distributed Control System) communication is stable
Manual override and emergency shutdown functions are tested
4. Mechanical System
Furnace casing, shell, and structural supports are intact
Expansion joints are in good condition (no cracks or leaks)
Ductwork, stacks, and dampers are functional
Fans, blowers, and rotating equipment have no abnormal vibration or noise
Bearings, couplings, and belts are properly lubricated and tensioned
Cooling water system (if applicable) is operational
Knockout drums, piping, and valves are free of leaks
Refractory lining is inspected (no damage or erosion)
5. Electrical System
Power supply is stable, with no voltage fluctuations
Circuit breakers and fuses are in proper condition
Motor starters and control panels are secure
Grounding system is tested and connected
Emergency lighting and backup power are operational
Flame detectors and ignition systems receive correct signals
Electrical motors operate within rated limits
6. Furnace Operations
Burners ignite smoothly without delay
Flame pattern is stable and evenly distributed
Combustion air is properly regulated
Fuel gas knock-out drum is free of liquid accumulation
Stack temperature is within normal range
Heat transfer efficiency is monitored
7. Emergency Procedures
Emergency exits are accessible
Evacuation routes are well-marked
Assembly points are designated
Alarm systems are functional
Emergency response team is trained
Fire-resistant clothing and PPE are available
Communication systems (radio, PA) are operational

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