Studying Methodology
Use the funnel studying methodology
The top of the funnel is the 185 Page Study Guide
Your job is to consolidate the information
You’re left with a drop in the volume from the entire Study Guide
Enough to get well over the pass mark for the assessment
The flow is the following from top to bottom
Reading the study guide over the last few weeks (185 pages)
More focus on the slides that have been created and delivered in class (approx. 100 slides)
Creation of summary notes similar to these on this document (7 pages Chapter 1)
Mind map (1 for each chapter)
Chapter 3 Summary
Assessment Criteria 3 Understand the use of specifications in procurement and supply
3.1 Analyse the different types of specifications used and sourcing of information to create the spec
Section looks at the different types of specification.
The trick to understanding this section is from a practical perspective; WHAT are the different types of
specification categories are available and HOW can they be applied given a particular scenario. Knowing
the pros and cons of each type is also important to know.
The specification is the NEED, as in ‘Business NEEDS’ – what the business need for their purposes (and
possibly customers)
Three types of specification
Technical specification
Conformance specification
Output or outcome specification
3.1 (a) Drawings/ samples/ branded/ technical
Not a specification per se but is complementary of the ‘design specification’ outlined in
‘conformance specification’
Can be created by a standards body, e.g. ISO and BSI
Need to know examples of a technical specification
o Drawings
o Samples
o Brands
o Chemical compositions
Get an idea of which one, possibly you’ve dealt with them before, idea is that they’re specific
and exact – everything has to be accurately defined. You may be asked for examples.
All of these specifics are aligned to a conformance specification - this is important!
3.1 (b) Conformance/ input specification
A combination of the specifics outlined above
Often called an input specification because the spec describes what is needed to design/ make
rather than WHY it wants the spec
Costs can be very high due to the detail – risk of overspecification
More detail the higher the length of time and cost to create
All risk is created by the buying organisation (what they receive may be unfit for purpose but
what they asked for)
Doesn’t create any innovation from the supplier, possibly lost opportunities
From the examples above think of areas where a specific specification is required; e.g. spare
part on an engine, ingredients in a recipe!
Risk of having too tight a conformance specification as this will reduce the level of suppliers
available and increase security of supply, reduced negotiation leverage etc
Often end users can make a product too tight a specification to influence the sourcing route
3.1 (c) Output or outcome, SOW specifications
This is where the WHAT and WHY comes in
Often called a ‘performance’ specification because you’re describing the specification to WHAT
you want to achieve (output)
Outcome specification goes a stage further and states ‘WHY’ you want what you want
Tells the supplier what you want and let them figure out how to achieve it – increases
innovation
Business Requirements Definition (URD) document states what the product or service needs to
be delivered
The outcome needs to be measured, often using KPI’s
There is a risk of putting too much emphasis on the supplier skills, especially when buying
organisation does not have those skill, contract management needed
Example of input/ output/ outcome specification
Scenario – Kitchen sink is broken
Input specification
Assess capability and skills, if I can repair the sink I’ll pop along with B&Q for a 3” wooden
handled plunger – P/N QSDJ123 along with a 10 foot length of stainless steel 316/ 3mm wire
I’ll go home and repair the sink
Output specification
I phone up a plumber and tell him my sink is broken, I haven’t a clue how to fix it, I just know it’s
broken as water isn’t going down the plughole
The plumber come in the next day and fixes the sink, don’t know how he did it but it’s not
working
Outcome specification
I phone up the plumber and tell him WHY I want the sink repaired
I tell him that I have guests coming for dinner later in the day and need the kitchen sink working
as soon as possible
The plumber comes over immediately and fixes the kitchen sink in time for the guests coming
round
You can see in each scenario what the pros and cons may be
Whether I can fix the sink or rely on a provider
The urgency of obtaining what I want
The timescale to find out what I need to fix it myself and go to the shops
The availability of the provider
The benefits of telling the provider WHY I want what I want
Cost implications – input spec is certainly the cheapest, outcome maybe the dearest
Need to take into account other factors such as issues not having a kitchen with guests arriving
The key thing here is being able to understand the situation and work out which type is better in which
scenario – focus on the input and output specification.
Scope of Work
Similar to the technical drawings etc supporting the input/ conformance specification, the scope of
work supports the output/ performance specification
Defines the activities, deliverables and timelines in more detail
Three main types
o Design SOW (buyer tell how to perform (presumably after solution is made)
o Level of effort (short term contracts)
o Performance based (purpose of the project is given)
3.1 (d) Standards
Measures showing the expectations have been met – performance, quality etc
Advantage that they can be relied on and often approved by a standards authority, e.g. ISO
Linked to conformance specification
Some can be rigid and not in line with procurement requirement
From the above a standard specification can be changed to become an output/ outcome
specification
Often makes it easier for the buyer and end-user to identify
Next few sections are not really a type of specification, just sources of information where you can reach
suppliers and engage with them to arrive at a specification
3.1 (e) The Internet
Advantages - easily accessible, quick, often reliable, access to a lot of information, good for lower
specification product direct purchase, for higher level can still be used to source product
Downside – Should check authenticity of the information presented, often not all the information is
presented
3.1 (f) Suppliers
Very helpful for outcome/ performance specification to advise on the final specification
Have access to information, further contacts and market intelligence
Information from suppliers should be researched and understanding of the suppliers own drivers,
i.e. what do they get from it
Can apply to processes, overall supply chain improvements as well as product
Early Supplier Involvement can be used for innovation – can be expensive and trust is required
3.1 (g) Directories
FPAL in the Oil and Gas example of directories, products categorised
Shows contact information on supplier categories
3.1 Analyse the different types of specifications used and sourcing of information to create the spec
3.2 Identify sections of specifications for through life contracts
Link this section to your studies of Chapter 3 in L4M7 as much as you can
Remember that a specification includes the ‘whole’ description of the product, not just a
summary line item – with a high level product the specification will play a big part in each stage
of:
o Design
o Manufacture
o Installation
o In-service support
o Decom and disposal
For through life contracts the specification will be complex and you need to know the specification
requirements for
Scope
Definition
Description of requirement
Testing and acceptance
Change control mechanisms and remedies
Social and environmental criteria
3.2 (a) Scope
Need to know WHY through-life is important
Lower cost
Lower
Risk
Better deliverables
Better asset capability
From a specification perspective all I can state is that a good and clear scope will lead to a better
specification and is the highest level generalisation in this series; e.g we need a new generator because
the old one has broken down.
3.2 (b) Definition (what the user wants)
Think of this section as a framework for the description in the next section
Broad statement/ summary of what the user requirements are (User requirement document –
similar to a BRD)
Functions, attributes, preferences and expectations should be explored with the supplier
Documentation, roles, responsibilities and contract terms should be included
Important to identify risks at specification change, makes it easier than for later on
Right level of detail – not too much and not too little
3.2 (c) Description of requirement (what is being offered)
Describes what the user wants (previous section) in more detail
Often through-life costs look at a performance/ output specification
Gets down to the specifics of what the requirement actually is
Think of the ‘who’, ‘what’ ‘why’ etc
3.2 (d) Testing and acceptance of the requirement
Testing and acceptance needs to be built into the specification
Think along the lines of what would happen if no testing was done or testing in the specification
is incorrectly stated
Testing makes sure the asset is fit for the users requirement, can be stipulated by manufacturer
or user
Acceptance testing is a form of validation testing – is this what the customer wanted (output
spec)
Functional testing – no user required, only whether they built a product that worked
(conformance spec)
3.2 (e) Change control mechanisms and remedies
Section looks at variations to the specification and how they’re handled
Know some reasons why a spec can be changed; market changes, lack of resources, new
information being realised etc
Important to have a change control process in place
Process should include (think any change process, not just specification)
o Describing the change
o Reviewing the change
o Looking at all options
o Final approval
3.2 (f) Social and environmental criteria
This criteria is focusing heavily in though life costings, think the disposal stage of the asset
Social
From a specification perspective (not too clear in the book) the criteria can directly influence
social habits, e.g. a company creating software that will enable their customers employees to
access securely their works intranet in locations without network access. This will enable the
workers to have more flexibility in their working locations.
Really anything to do with how a specification can impact people
Know some of the factors why general social views are important; reputation, brand loyalty etc
Environmental
Book states four areas
Natural disaster recovery (security of supply, supply options, stock, communication)
Management of waste emissions (sustainable inputs, regulation)
Pollution
Energy efficiency
For natural disasters from a specification perspective it is better to have options so an output
specification may well be better – tighter the spec the tighter the sources. Remember there is often
the option of sourcing locally.
For the others it is a case of supplier management and ensuring supplier selection have these factors
in their selection/ award criteria (which should have environmental criteria included)
3.3 Identify the risks that can result from inadequate specification and mitigation approaches
3.3 (a) Under and over specified need
Book looks at the human factor as a reason why there is a poor specification
Poor training
Not enough time in project schedule for correct detail of specification
Junior personnel often do it and wrongly
Under-specified need
Not suitable for user needs
Impact – money and time wasted for rework
Impact - Loss of reputation
Over-specified need
Higher expense and time than needed
Higher spec usually means less suppliers can delivery – loss of leverage, locking in etc
Due to complexity possibly suppliers cannot offer exactly all you want
Misinterpreted spend
Risk of misinterpretation isn’t specifically in the learning criteria but good to know it can happen
Specification may be correctly identified but not communicated well
Runs the same risks as above – essentially the user doesn’t get what they want
Think what makes a ‘good’ specification – timely, clear, unambiguous, right level of detail etc
The above is the main message of this section, the other areas are supportive looking how the
specification risks for the above are dealt with.
Risk identification (e.g under/ over/ misinterpreted spend)
Risk assessment (can use the same likelihood/ probability here)
Risk control (the 4 T’s – Tolerate, Treat, Transfer and Terminate)
Risk monitoring (use of risk register)
3.3 (b) How to monitor specification creation by colleagues and other internal stakeholders
Focuses on the benefit of multiple stakeholder in an organisation in specification development
Think of it as similar to a project
Define the success of a project – what do we want to achieve
Project Initiation Document (PID) can be used to give an outline on roles, background,
communication, risks, benefits etc
Measurables for measuring the project are
o Schedule variance (time)
o Cost variance
o Stakeholder satisfaction (internal stakeholders about the specification development)
Monitoring needs to be carried out to ensure the above stays on track
3.4 (a) Identify opportunities to regulate short and longer term specifications
Section looks at how to control (identified in last section) the specification using rules and regulations,
can be internal and external. Books states two main areas of study
Standardisation
Value Analysis/ Value Engineering (VA/ VE)
Standardisation
Important – standardisation can take place in three ways
Standardise the parts and components (inputs)
Standard the end product (output)
Standard how they’re made (the process)
In the exam you may be given a short scenario on what type of rule/ regulation that can be applied, It is
important you understand the differences between each one.
Need to know the benefits of overall standardisation
Reduced costs from being able to buy more of the same (volume discount)
Lead to inventory cost reductions and floor space (similar items overall saves space)
BOM/ MRP efficiencies (remember what you’ve learned from L4M7 here
Better quality - familiarity more with less variety parts
Supplier reduction from less variety
Flexibility in production (less reason to switch machines for example)
Quicker responsiveness
The benefits should be quite easy to determine, think of the advantages with trying to buy the same
brand of something over and over again, may well have it logged on your shopping app for example and
know exactly how long it will take to be delivered.
Overall think when buying a ‘special’ compared to a ‘standard’ item in your workplace or at home
Process standardisation
Think of the two extremes here; a manufacturer making only the one product and nothing else
(similar to Henry Ford’s black cars). The variety is very low and the volume is high (be careful of
the diagram in the book as the Y axis has ‘low’ at the top – dedicated lines.
In this case the customer receives limited choices and production standardisation is high in all
the inputs, outputs and the process in which they are made. Often this is a very inflexible
production process but good in getting the costs down as large quantities are made quickly.
The other extreme is ‘made to order’ or ‘job shop’. This is flexible and increases customer
choice but has long lead times and costs are high.
Flexible Manufacturing Systems attempt to bridge this gap
You may be asked in the exam what type of production is suited to the question asked, think of volumes
and variety of parts and/ or outputs
Lean concept – max value and reduce waste through standardisation through
Quicker lead times and processes
Reduction of inventory in WIP
Reduction of delays in production
Identification of where the value is in the process as a &
Identification of where waste is in the process
The concept of Lean in this context is to try and standardise all processes to go from the expensive ‘job
shop’ model to the cheaper and efficient ‘dedicated lines’ model.
For example, a small furniture company may make tables, chairs desks. They’ve found after identifying
where the value and non-value is in the process that they make each item very differently; own stores,
own dedicated lathes, one person each for each item. The company decides to create a single store for
the raw materials, buy new lathes that is flexible to create all item and train each of the three personnel
to operate the machinery. This results in a reduction of inventory as some of the wood can be made to
make all the items, the manufacturing time is quicker and customers are happier, especially during the
Summer holidays when some of the personnel go on holiday.
The 7 Wastes of Lean are
Over-production
Unnecessary motion
Waiting
Transport
Over-processing
Inventory
Defects
Product standardisation
Focuses on the output, what the customer receives
Variations in the product will result in an increase in production cost
Customers want variety but this costs money – need the balance
Linked to inputs as the more variety of outputs the more the variety of inputs
Service outputs can also be standardised (think the McDonalds example)
Parts standardisation
Relates to the inputs
Zero based approach – throw everything out and only take in what you need
Categorising similar product and identifying their purpose will assist
Don’t get confused with the book stating that this is the ‘third level’, it’s a third method of
standardisation
3.4 (b) Value Analysis
Increases the value of a product by
1. Identifying where the value is
2. See if there’s any cost savings
This is quite similar to the Lean methodology mentioned in the standardisation section, same purpose.
Looks at what the function is for the item and breaks it down into the components
Assesses where costs can be reduced by still giving the same function
In practice, there’s many examples that can be taken as well as the bike bell example.
Remember they changed the Toblerone chocolate to include less chocolate at the same price?
Same function but..
Misinterpreted what the customer valued where they were prepared to pay more for the same
size rather than less chocolate for the same price
Target costing assists in giving a benchmark to arrive at to aid value analysis (target costing is NOT a
VA tool)
Helpful in creating a specification to ensure costs are reasonable but still bear in mind what the
customer actually wants – often balance again is required
Process involves
Gathering information
Carry out functional analysis
Be creative
Evaluate
Develop
Information to help the process can come in the form of drawings, site visits, reports etc
Carrying out functional analysis
Need to know
Primary function – Main reason for product (car for getting to work)
Secondary function – Other benefits (listen to music, radio etc)
Can relate the function of a product to an output specification, what is the purpose of the product
Quality function deployment (QPD) – tools to link customer requirement/ functions and their
importance
Be creative
This section is more of a supportive section on how you can generate ideas for the value
analysis, essentially it’s brainstorming and the old adage ‘thinking outside the box’. It’s
essentially looking at things in a different way, probably a specific criteria in any research and
development department.
Need to look at the ‘problem’ differently from various perspectives
Intention is to provide several options to how to balance functionality and cost
Evaluate
Simply evaluating the options from the creative stage
Best option will be the one that provides the needs to the customer and the best cost and
lowest risk
Develop
Puts some flesh on the bones from the best option selected
Shows that sufficient detail has been put forward
3.4 (c) Value Engineering
VE looks at new products
VA looks at existing products
Still looks at product functionality
Book looks at the Kano model to decide what functionality a new product should have (get an
idea of what this is trying to achieve)
o What does the customer want in terms of functionality
o Is it a case of the more the customer gets the happier they are
o What functions does the customer must have
o What functions does the customer not really bother about
o What functions does the customer not want
This can be obtained from market research
For this section, think of a product that you’ve been delighted with – why? Also, a product (or service)
that didn’t make you happy at all (relate it to functionality).
3.4 (d) How to provide guidance to internal stakeholders on implementation plan
Need to know who the stakeholders are and their contribution to assist specification creation
What role will they play
Need to prioritise the stakeholders (stakeholder matrix)
Communication important z`(email, face to face etc)