IN S T R J C T IO N M A N U A L

W IT H F IN A L D R A W IN G S

F O R

F R E S H W A T E R G E N E R A T O R

SEC, NO. SHIP DESIGN OFFICE SHIP T Y P E

C345 m a c h i n e r y outfitting DESIGN D E P T 8,600 M3 LPGA/CM CARRIER
TEL. NO. SHIP NO. SHIP N A M E
3708 1196
TARQUIN CREST

approved S. H. LEE name OF DRAWING

CHECKED Y. S. KIM
F.W G E N E R A T O R

drawn

DATE 1999.08.21 SCALE

/
J \ HYUNDAI H E A V Y INDUSTRIES CO..LTD
Z A U L S A N SHIPYARD. K O R E A CON S O L I D A T E D N O
 j ^ A l f a Laval

IN S T R U C T IO N M A N U A L

W IT H F IN A L D R A W IN G S

F O R

F R E S H W A T E R G E N E R A T O R

HULL NO. : H-1196

CU STO M ER HYUNDAI HEAVY IND. CO.,LTD.

A L F A L A V A L REF NO. 8933123

DATE 990106
 Alfa L a v a l

F IN A L D R A W IN G S L IS T

CUSTOMER : HYUNDAI HEAVY IND. CO.,LTD.

HULL N O : H-1196

Freshwater Type : JWP-26-C80

No Description Document No. Remark Check

1 Instruction manual -

General description, freshwater generator MPPC 9.2.2.1

Technical data, freshwater generator MPPC 9.2.2.2-1

.............
Technical data, pump and motor NK01008-1

5 Dimension drawing, freshwater generator 985 17313

Flow chart, excl. / incl. options NK01008-2

....................... ..............
7 Equipment specification NK01008-3

8 List of loose supply items LOOSE

9 Vertical plant positioning 985 17495

.............
10 Outline drawing, motor for freshwater pump 985 16704

11 Technical data, feed water treatment 985 17587

..............
12 Salinometer in a box, Sheet 1 & 2 985 17551

13 Salinometer on left side of frame, Sheet 1 & 2 985 16856

.............
14 Dimension drawing, thermometer ( Loose supply) 984 30366

15 Strainer, Y-type -

16 Steel box MPPC 9.2.9.2-3

17 Standard spares included in the delivery MPPC 9.3.1.1

18 Standard spare parts for Freshwater generator 985 17919

19 Standard spare parts for Freshwater pump 985 17946

....

..............

Dept Date Drawn Checked Approved

Market support 990106 SSK

AJ/sj LsjVrjJ A :

Alfa Laval Desalt ApS

Instruction Manual
for Freshwater Generator
Type JWP-26-C80/100

D ocum ent N um ber 0 2 6 W E 0 7 P T 4

O N 7 8 8 7 /R :0 0 /9 7 .07.31

Alfa Laval Separation A p S

Desalt Division
Maskinvej 5
D K - 2 8 6 0 S 0 borg
(Copenhagen) D e n m a r k
Tel. + 4 5 3 9 5 3 6 0 0 0
Fax +45 39 53 65 66
 I n s t r u c t io n M a n u a l
fo r F re s h w a te r G e n e ra to r
T yp e JW P -2 6 -C 8 0 /1 0 0

TABLE OF CONTENTS

Safety instructions and warnings

System description
1.0 W o r k i n g p r i n c i p l e .......................................................... 10

1.1 F r e s h w a t e r quality.......................................................... 10
1.2 M a i n c o m p o n e n t s .......................................................... 11

Operating instructions
S'
s
(B
1.0 Starting a n d s t o p p i n g p r o c e d u r e .......................................... 13
1.1 S t a r t i n g ...................................................................... 13

1.1.1 E v a p o r a t i o n ........................................................ 14
I
1.1.2 C o n d e n s a t i o n ...................................................... 14
C
s
1.2 A d j u s t m e n t of ho t w a t e r f l o w .............................................. 15

I 1.3 A d j u s t m e n t of s e a cooling w a t e r .......................................... 16

i 1.4 S t o p p i n g the p l a n t .......................................................... 16

&
s 1.5 L o n g t e r m standstill........................................................ 17

Maintenance
1.0 W h y y o u n e e d to p e r f o r m regular m a i n t e n a n c e d u t i e s .................. 18

C3 E 1.1 o v e r h a u l i n t e r v a l s .......................................................... 19

II 1.2 M a i n t e n a n c e of sepa r a t o r v e s s e l .......................................... 20

1.3 M a i n t e n a n c e of e v a p o r a t o r s e c t i o n ........................................ 20

1.4 M a i n t e n a n c e of c o n d e n s e r s e c t i o n ........................................ 22

1.5 R e n e w a l of plate heat e x c h a n g e r g a s k e t s ................................ 24

1.5.1 R e m o v a l of old g a s k e t s ............................................ 24

1.5.2 C l e a n i n g ............................................................. 24

1.5.3 Preparation of n e w g a s k e t s ........................................ 25

1.5.4 Fitting n e w g a s k e t s ................................................ 25

 I n s t r u c t io n M a n u a l
fo r F re s h w a te r G e n e ra to r
T yp e JW P -2 6 -C 8 0 /1 0 0

Chemical dosing of scale controi chemicals

1.0 P r e v e n t i o n of s c a l i n g ....................................................... 2 6

1.1 F e e d w a t e r r a t i o .............................................................2 6

1.2 C h e m i c a l d o s a g e ....................................................... . 27
g®
1.2.1 S c a l e inhibitor d o s a g e e q u i p m e n t for f e e d w a t e r ................ 2 7
oi
1.2.2 Safety p r e c a u t i o n s w i t h the u s e of c h e m i c a l s ................... 2 8 3= 5O

II

Trouble-shooting
3,=
1.0 T e s t s h e e t ....................................................................2 9

1.1 T r o u b l e s h o o t i n g t a b l e ..................................................... 2 9
t
a

Maintenance of major components

1.0 M a i n t e n a n c e of f r e s h w a t e r p u m p t y p e s P V V F 1 5 2 5 - 1 5 3 2 - 2 0 4 0 .......... 33
1.1 O v e r h a u l of the p u m p ...................................................... 3 3

1.1.1 C l e a r a n c e ........................................................... 3 4

1.1.2 Dism a n t l i n g p u m p s h a f t ........................................... 3 5

2.0 M a i n t e n a n c e of ejector p u m p .............................................. 3 8

2.1 O v e r h a u l of the p u m p ...................................................... 3 8

2.1.1 C l e a r a n c e ........................................................... 4 0 |

2.1.2 D i s m a n t l i n g p u m p s h a f t ........................................... 41

3.0 S a l i n o m e t e r t y p e N S 1 0 - M 1 / M 2 .............................................4 2

3.1 T echnical specifi c a t i o n ..................................................... 4 2

3.2 Installation (for N S 1 0 - M 2 o n l y ) .............................................4 3

3.3 Instructions for u s e ......................................................... 4 3

3.3.1 Testing the i n s t r u m e n t ............................................ 4 3

3.3.2 A d j u s t m e n t of a l a r m level.......................................... 4 4

3.3.3 M a i n t e n a n c e .........................................................4 5
 I n s t r u c t io n M a n u a l
fo r F re s h w a te r G e n e ra to r
T yp e JW P -2 6 -C 8 0 /1 0 0

4.0 S a l i n o m e t e r t y p e D S - 2 0 ..................................................... 46

4.1 T e c h n i c a l specification..................................................... 46

4.2 Installation (for D S - 2 0 ) ..................................................... 46

4.3 Instructions for u s e ......................................................... 47

4.3.1 Testing t h e i n s t r u m e n t ............................................. 47

4.3.2 A d j u s t m e n t of a l a r m l e v e l ......................................... 47

4.3.3 M a i n t e n a n c e ........................................................ 48

Spare parts
1.0 O r d e r i n g s p a r e p a r t s ........................................................ 49

I 1.1 ALFA L A V A L s e r v i c e ...................................................... 49

•p

0
1 FWG Order Specification

18
SS
51
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SE 3
8:1
 I n s t r u c t io n M a n u a l
fo r F re s h w a te r G e n e ra to r
T yp e JW P -2 6 -C 8 0 /1 0 0

S a fe ty I n s t r u c t io n s a n d w a r n in g s

If y o u d o not completely understand the information in this m a n u a l , d o not hesitate

to contact your local Alfa Laval representative - or call Alfa Laval Desalt directly.

telephone + 4 5 (for D e n m a r k ) 3 9 5 3 6 0 0 0

telefax + 4 5 (for D e n m a r k ) 3 9 5 3 6 5 6 6

T h e following s y m b o l s in this m a n u a l point out safety precautions. It m e a n s your

attention is n e e d e d a n d your safety is involved.

WARNING:
1
E
A
This s y m b o l is u s e d to indicate the p r e s e n c e of a h a z a r d w h i c h c a n
or will c a u s e severe personal injury, if the warning is ignored.

Q£
18
5
<<
1s CAUTION:
aE
o0-5-
Q;-D

Certain p a s s a g e s of the text will b e m a r k e d with a caution mark. This

m a r k indicates the presence of hazard which will or c a n c a u s e
property d a m a g e if the instructions are not o b s e r v e d
 I n s t r u c t io n M a n u a l
fo r F r e s h w a t e r G e n e r a t o r
T y p e JW P -2 6 -C 8 0 /1 0 0

NOTE:

This type of instruction indicates a situation which, if not avoided,

could result in danfiage to the e q u i p m e n t

It is the o w n e r ’
s a n d operator’
s responsibility to s e e that a n y p e r s o n II
i nvolved with the u s e or operation of this e q u i p m e n t follow all safety 11
instructions. li
3,.F

R e a d all safety instructions carefully a n d insist that t h e y b e foll o w e d b y 9

t h o s e w o r k i n g with y o u a n d for y o u . N o t following the instructions m a y |
c a u s e s e v e r e p e r s o n a l injury or d a m a g e t h e e q u i p m e n t b e y o n d repair. ^
V
o
D o n o t allow this e q u i p m e n t to b e u s e d if it is faulty or t h e o p e r a t o r d o e s |
n o t u n d e r s t a n d the p r o p e r use. s

WARNING:
os»
s
A
T h e freshwater generator is not to b e operated in polluted water or
within 2 0 miles from the coast.

a
Freshwater m u s t not b e produ c e d from polluted water, as the p r o d u c e d water can >
b e unsuitable for h u m a n consumption.

If m a n u a l s are translated to local l a n g u a g e the unit c o m p l y with the E E C

M a c h i n e r y Directive a n d E N 292-1/2 standards. For E E C land installations
m a n u a l s M U S T b e available in local l a n g u a g e before installing a n d operating the
unit.

T h e unit also c o m p l y with E N 5 0 0 8 1 - 2 a n d E N 5 0 0 8 2 - 2 “

Industry”with regards to
the E M C directive from E E C .

8
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

WARNING:

A
N o is e i ia z a r d s
U s e e a r p ro te c tio n in n o is y e n v ir o n m e n ts .

• C r u s li h a z a r d s
I • U s e c o rre c t lifting to o ls .
D o n o t w o r k u n d e r h a n g in g lo a d .

p
r
&

CAUTION:

I B u rn h a z a rd
s W e a r g lo v e s to a v o id b u rn s b y h o t s u r fa c e s .

I C u t h a z a rd s
W e a r g lo v e s to a v o id c u ts b y s h a r p e d g e s w h e n h a n d lin g
■E
8 m a c h in e d p a rts .

W e a r h e lm e t to a v o id c u ts b y s h a r p e d g e s d u rin g m a in te n a n c e
o f t h e e q u ip m e n t.
OH
11 r:“
—

NOTE:

M a x . a m b ie n t t e m p e r a tu r e fo r th e e q u ip m e n t is 4 5 ° C ( 1 1 3 ° F ).

M in . a m b ie n t t e m p e r a tu r e fo r th e e q u ip m e n t is 0 ° C ( 3 2 ° F ).

SAMARE04.PM4
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

S y s te m d e s c r ip tio n

5*e
1.0 WORKING PRINCIPLE 1°
I5
fi» >
T h e c o m b in e d b r in e /a ir e je c t o r d r iv e n b y th e e je c to r p u m p c r e a te s a v a c u u m in âÿ
th e s y s te m in o r d e r to lo w e r t h e e v a p o r a tio n t e m p e r a t u r e o f th e f e e d w a t e r . li
So
3 F
T h e f e e d w a t e r is in tro d u c e d in to t h e e v a p o r a t o r s e c tio n th ro u g h a n o rific e ,
a n d is d is trib u te d in to e v e r y s e c o n d p la te c h a n n e l (e v a p o ra tio n c h a n n e ls ).

T h e h o t w a te r is d is trib u te d in to t h e re m a in in g c h a n n e ls , th u s tra n s fe r rin g its h e a t

to th e f e e d w a t e r in th e e v a p o r a tio n c h a n n e ls .

H a v in g r e a c h e d b o ilin g t e m p e r a t u r e - w h ic h is lo w e r th a n a t a tm o s p h e r ic p re s s u re ~
- th e f e e d w a t e r u n d e r g o e s a p a rtia l e v a p o r a tio n , a n d th e m ix tu re o f g e n e r a te d |
v a p o u r a n d b r in e e n te r s t h e s e p a r a to r v e s s e l, w h e r e th e b rin e is s e p a r a te d fro m I
th e v a p o u r a n d e x tr a c te d b y t h e c o m b in e d b r in e /a ir e je c to r. |
Ô
s
H a v in g p a s s e d a d e m is te r t h e v a p o u r e n te r s e v e r y s e c o n d p la te c h a n n e l in th e I
c o n d e n s e r s e c tio n . I
5
a.
T h e s e a w a t e r s u p p lie d b y t h e c o m b in e d c o o lin g /e je c to r w a te r p u m p d is trib u te s I
its e lf in to th e r e m a in in g c h a n n e ls , th u s a b s o r b in g th e h e a t b e in g tr a n s fe r r e d fro m 1
th e c o n d e n s in g v a p o u r . H

T h e p r o d u c e d fr e s h w a te r is e x t r a c t e d b y th e fr e s h w a te r p u m p a n d le d to th e
fr e s h w a te r ta n k .
a>

1.1 FRESHWATER QUALITY

T o c o n tin u o u s ly c h e c k th e q u a lity o f th e p r o d u c e d fr e s h w a te r , a s a lin o m e te r is

p ro v id e d to g e t h e r w ith a n e le c tr o d e u n it fitte d o n th e f r e s h w a te r p u m p d e liv e r y
s id e .

If th e s a lin ity o f th e p ro d u c e d f r e s h w a te r e x c e e d s th e c h o s e n m a x im u m v a lu e , th e
d u m p v a lv e a n d a la r m a r e a c tiv a te d to a u to m a tic a lly d u m p t h e p ro d u c e d
fr e s h w a te r to t h e b ilg e .

10
 Instruction l\/lanual
forFreshwater Generator
Type JWP-26-C80/100

If t h e r e a r e n o s p e c ia l r e q u ir e m e n ts fro m th e a u th o r itie s , th e p r o d u c e d fr e s h w a te r
c a n b e u s e d d ire c tly a s d rin k in g w a te r .

1.2 MAIN COMPONENTS

s
&
T h e f r e s h w a te r g e n e r a to r c o n s is ts o f th e fo llo w in g c o m p o n e n ts :
.3
S
~ 1. E v a p o r a to r s e c tio n

T h e e v a p o r a to r s e c tio n c o n s is ts o f a p la te h e a t e x c h a n g e r a n d is
e n c lo s e d in t h e s e p a r a to r v e s s e l.
s>>
r
2. S e p a ra to r v e s s e l

T h e s e p a r a to r s e p a r a t e s t h e b rin e fro m t h e v a p o u r.

3. C o n d e n s e r s e c tio n

J u s t lik e th e e v a p o r a t o r s e c tio n th e c o n d e n s e r s e c tio n c o n s is ts o f a p la te

h e a t e x c h a n g e r e n c lo s e d in th e s e p a r a to r v e s s e l.

4. C o m b in e d b r i n e / a i r e j e c t o r

T h e e je c to r e x tr a c ts b rin e a n d in c o n d e n s a b le g a s e s fro m t h e s e p a r a to r
v e s s e l.

5. E je c to r p u m p

«S N o rm a lly , th e e je c to r p u m p is d e liv e r e d b y A lfa L a v a l, a n d t h e e je c to r

<B-O
< » p u m p is a s in g le -s ta g e c e n tr ifu g a l p u m p .
li
io l T h is p u m p s u p p lie s t h e c o n d e n s e r w ith s e a w a te r a n d t h e b r in e /a ir e je c to r
©I w ith je t w a te r a s w e ll a s f e e d w a te r fo r e v a p o r a tio n .

6. F re s h w a te r p u m p

T h e f r e s h w a te r p u m p is a s in g le -s ta g e c e n tr ifu g a l p u m p .

T h e f r e s h w a te r p u m p e x tr a c ts th e p r o d u c e d f r e s h w a te r fro m th e
c o n d e n s e r , a n d p u m p s th e w a te r to th e f r e s h w a te r ta n k .

11
 Instruction Manual
forFreshiwater Generator
Type JWP-26-C80/100

7. Salinom eter

T h e s a lin o m e te r c o n tin u o u s ly c h e c k s th e s a lin ity o f th e p r o d u c e d w a te r.

T h e a la r m s e t p o in t is a d ju s ta b le .

8. C o n tro l p a n e l go

N o rm a lly , th e c o n tro l p a n e l is d e liv e r e d b y A lfa L a v a l. It c o n ta in s m o to r i§ sn

Sz
s ta r te rs , ru n n in g lig h ts , s a lin o m e te r , c o n ta c ts fo r r e m o te a la r m a n d is ||
p r e p a r e d fo r s ta r t/s to p .
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12
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

O p e r a tin g in s tr u c tio n s

WARNING;

< A
o
D O N O T o p e r a te t h e p la n t in p o llu te d w a te r.

r F r e s h w a te r m u s t n o t b e p r o d u c e d fro m p o llu te d w a te r , a s th e p r o d u c e d w a t e r w ill

t b e u n s u ita b le fo r h u m a n c o n s u m p tio n .

1.0 STARTING AND STOPPING PROCEDURE

I _ CAUTION:
SSL

B e fo re s ta rtin g u p p le a s e o b s e r v e in s tru c tio n s fo r f e e d w a t e r

tr e a tm e n t, s e e “C h e m ic a l d o s in g o f s c a le c o n tro l c h e m ic a ls ”

|Q lc
le
-I
< «
P le a s e r e fe r to P l-d ia g r a m ( s e e “F W G O r d e r S p e c ific a tio n ”).
S2Ê
cr 3
I 8
9- TJ
8-2

1.1 STARTING

1. O p e n v a lv e s o n t h e s u c tio n a n d d is c h a rg e s id e o f th e e j e c t o r p u m p
P U -S C -0 1 .

2. O p e n o v e rb o a r d v a lv e fo r c o m b in e d b r in e /a ir e je c to r.

3. C lo s e a ir s c r e w V A - E 1 - 0 1 o n th e s e p a r a to r.

13
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

4. S ta r t e j e c t o r p u m p P U - S C - 0 1 to c r e a t e a v a c u u m o f m in . 9 0 % .

P ressure a t c o m b in e d b rin e /a ir e je c to r in le t m inim u m 3 0 0 k P a (3.0 /cp/

cm^.).
Bacl< p re ssu re a t c o m b in e d b rin e /a ir e je c to r o u tle t m a xim u m 6 0 kPa
(0 .6 kp/cm^.). go

.I >
1.1.1 Evaporation |l
l3 i»
3.?=
W h e n t h e r e is a m in im u m o f 9 0 % v a c u u m (a fte r m a x im u m 1 0 m in u te s ).

5. O p e n v a lv e fo r f e e d w a t e r tr e a tm e n t, if a n y .
I
6. O p e n h o t w a te r in le t a n d o u tle t v a lv e s .

7. S ta r t h o t w a te r s u p p ly to d is tille r b y a d ju s tin g b y p a s s v a lv e s te p -w is e
1 0 ° C , u n til th e d e s ir e d ja c k e t w a t e r t e m p e r a t u r e is r e a c h e d .
S.
9
The b o ilin g tem p era ture n o w rises, w hile the o b ta in e d va cu u m drops to a.

approx. 85% . |
s.
This in d ica te s th a t eva p o ra tio n h a s started.

1.1.2 Condensation

A fte r approx. 3 m in u te s the b o ilin g te m p e ra tu re w ill drop a g a in , a n d nor­

m a l vacuum is re-established.

8. O p e n v a lv e to fr e s h w a te r ta n k .

9. S w itc h on s a lin o m e te r .

10. S ta r t f r e s h w a t e r p u m p P U - F R - 0 1 / P U - F R - 0 2 .

14
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

NOTE:

T h e fr e s h w a te r p u m p p r e s s u r e m u s t b e b e tw e e n 1 2 0 a n d 1 6 0 k P a
(1 .2 -1 .6 k p /c m 2 ).

< A fte r s ta rtin g th e f r e s h w a te r p u m p t h e flo w s ig h t g la s s m u s t b e e m p ty .

ô
s

CAUTION:
ë-
g.
If w a te r r e m a in s in th e flo w s ig h t g la s s , p le a s e r e fe r to ‘T r o u b le
s h o o tin g ”

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1.2 ADJUSTMENT OF HOT WATER FLOW
Q
0.
1 P le a s e r e fe r to “F W G O r d e r S p e c ific a tio n ” fo r s p e c ifie d h o t w a t e r flo w .

I In o r d e r to o b ta in th e s p e c ifie d flo w o f h o t w a te r , it is n e c e s s a r y to a d ju s t th e
II b y p a s s v a lv e u n til d e s ir e d flo w is a c h ie v e d .
«1
^«
X V
C9 E

oI I|

15
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forFreshwater Generator
TypeJWP-26-C80/100

T h e flo w c a n b e c a lc u la te d a s fo llo w s :

M jw = X c a p .n r|3 /2 4 h = m ^/h
A t■jw
W h e re :
!8
M jw = F lo w o f h o t w a te r in o n e h o u r. 3l iO
B>

C o n s t a n t = 2 5 .6 fo r 1. s ta g e fr e s h w a te r g e n e r a to r
8l
C o n s t a n t = 1 5 .5 2 fo r 2 . s ta g e fr e s h w a te r g e n e r a to r

= D iffe r e n c e in t e m p e r a t u r e h o t w a te r in a n d o u t.

C a p .m ^ /2 4 h = F r e s h w a te r p ro d u c tio n in 2 4 h o u rs , i.e . p ro d u c tio n in 5

m in .tim e s 2 8 8 .

E x a m p le : c a p . m ^ /2 4 h = 1 5m 3

Tsw = 32°C

A t,w = 1 8 .4 ° C

M ,w = 2 L £ jl15 = 2 0 .9 m 7 h
1 8 .4

1.3 ADJUSTMENT OF SEA COOLING WATER

T h e s e a c o o lin g w a te r flo w is c o rre c t, w h e n th e p r e s s u r e a t th e in le t o f th e

c o m b in e d a ir /b r in e e je c to r is b e tw e e n 3 0 0 a n d 4 0 0 k P a ( 3 .0 - 4 .0 k p /c m ^ .).

1.4 STOPPING THE PLANT

1. S to p h o t w a te r s u p p ly to d is tille r.

2. C lo s e v a lv e fo r f e e d w a t e r t r e a tm e n t, if a n y .

3. S to p f r e s h w a t e r p u m p P U - F R - 0 1 /P U - F R - 0 2 .

16
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Type JWP-26-C80/100

4. S w itc h o ff s a lin o m e te r .

5. S to p e j e c t o r p u m p P U - S C - 0 1 .

6. O p e n a ir s c r e w V A -E 1 -0 1 .

7. C lo s e v a lv e s o n th e s u c tio n a n d d is c h a r g e s id e o f t h e e je c to r p u m p .

8. C lo s e o v e r b o a r d v a lv e fo r c o m b in e d b r in e /a ir e je c to r.
<
o
s
9. C lo s e th e v a lv e to f r e s h w a te r t a n k

CAUTION:

A ll v a lv e s m u s t b e s h u t, w h ile th e d is tille r is o u t o f o p e ra tio n .

E x c e p t a ir s c r e w .
1
£0)
§

1.5 LONG TERM STANDSTILL

ü If t h e d is tille r is o u t o f o p e ra tio n fo r a p e r io d lo n g e r th a n 1 4 d a y s , p le a s e o b s e r v e
“M a in te n a n c e o f s e p a r a to r v e s s e l”.
|{
« TC
S J
< <0

oE
io l« OPJWEOO.PM4

17
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forFreshwater Generator
Type JWP-26-C80/100

Maintenance

1.0 WHY YOU NEED TO PERFORM REGULAR MAINTENANCE U

|3 3O
DUTIES
II
R e g u la r m a in te n a n c e o f t fie p la n t w ill im p ro v e p e r fo r m a n c e a n d a v a ila b ility .

T h e m a in te n a n c e s c h e d u le o n th e fo llo w in g p a g e s w ill te ll y o u h o w o fte n s e rv ic e ^

s h o u ld b e p e r fo r m e d o n th e m a in c o m p o n e n ts . *
o
o

A s t h e a c tu a l o p e ra tin g c o n d itio n s o f th e p la n t a r e o f m a jo r in flu e n c e o n th e life I

tim e , th e o v e r h a u l d a t e s a r e n o t o b lig a to ry b u t o n ly r e c o m m e n d e d in te rv a ls . |
Q
C.
o

W h e n t h e p la n t h a s b e e n in o p e ra tio n fo r a lo n g e r p e r io d o f tim e a n d e x p e r ie n c e f
h a s b e e n e s ta b lis h e d a s to th e a c tu a l p e r fo r m a n c e , it w ill b e p o s s ib le to a d a p t th e |
m a in te n a n c e s c h e d u le . I

F o r s e r v ic e o n m in o r c o m p o n e n ts p le a s e re fe r to c o m p o n e n t in s tru c tio n s
o

S
o.
?3

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forFreshwater Generator
Type JWP-26-C80/100

1.1 OVERHAUL INTERVALS

O P E R A T IN G
COMPONENT A C T IO N
HOURS

8 0 0 0 h (o r a s
< E v a p o r a to r s e c tio n C le a n in in h ib ite d a c id b a th
o r e q u ir e d ) /
c

C o n d e n s e r s e c tio n 8000 h y C le a n w ith p u re fre s h w a te r a n d b ru s h

î>« S e p a r a to r v e s s e l
r
«
a 2000 h / S e e s e p a r a to r in s tru c tio n s
w ith a n o d e s
1£
i- M e a s u r e s e a l rin g a n d im p e lle r.
C o m b in e d
E x a m in e m e c h a n ic a l s h a ft s e a l,
e je c to r /c o o lin g
8000 h c o o lin g w a te r p ip e p a s s a g e .
w a te r p u m p w ith
M e g g e r -te s t e le c tric m o to r. C le a n
m o to r
p u m p th o ro u g h ly b e fo re re a s s e m b ly .
F re s h w a te r
e x tra c tio n p u m p 8000 h S ee above
w ith m o to r

M e a s u r e n o z z le s a n d d iffu s o r a n d
C o m b in e d a ir/b rin e
8000 h c o m p a re to m e a s u re m e n ts in
e je c t o r
te c h n ic a l s p e c ific a tio n .

I! M V - v a lv e s 4000 h D is a s s e m b ly a n d in s p e c t fo r d a m a g e .
II
S«S”0
<• c
D e m is t e r 8000 h C le a n in in h ib ite d a c id b a th
il
il
o e
ü|
IV Ia n o m e te rs 8000 h A d ju s t w ith co n tro l m a n o m e te r

S e e " M a in te n a n c e
o f s a lin o m e te r S e e " M a in te n a n c e o f s a lin o m e te r ty p e
S a lin o m e t e r
t y p e N S 1 0 - M 1 /M 2 / N S 1 0 -M 1 /M 2 /D S -2 0
D S -2 0
OVW16E01.TBL

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 Instruction Manual
forFrestiwater Generator
Type JWP-26-C80/100

1.2 MAINTENANCE OF SEPARATOR VESSEL

T h e fro n t c o v e r a n d t h e p r e s s u r e p la te s fo r th e h e a t e x c h a n g e r s e c tio n s (e v a p o r a ­
to r a n d c o n d e n s e r ) a r e m a d e o f s ta in le s s s te e l w ith a s p e c ia l c h e m ic a l tre a tm e n t.
T h is t r e a tm e n t w ill r e -e s ta b lis h n o rm a l s u r fa c e o x id a tio n a f te r w o r k -u p a t th e
fa c to ry . T h e p r e p a r a tio n is a n a tu ra l p ro te c tio n o f th e s ta in le s s s te e l. 5®
fl
»IS>
CAUTION: ri
i?
3-^
T o p r e s e r v e th is n a tu ra l p ro te c tio n D O N O T s c r a p e o r s c r a tc h th e
in s id e s u r fa c e o f th e fro n t c o v e r.

W h e n e v e r th e s e p a r a to r v e s s e l is o p e n e d , I
I
c h e c k th a t t h e a n o d e s a r e fu n c tio n in g t
o.
CD

If th e a n o d e s a r e n o t fu n c tio n in g a n d /o r w o rn , r e p la c e th e m . I
o
«3<
3;

a»

NOTE! I

If th e u n it is s to p p e d fo r a lo n g e r p e rio d th a n 1 4 d a y s , i

o p e n fro n t c o v e rs a n d c le a n u n it in s id e w ith fr e s h w a te r . |
S*
t-
s
L e t th e u n it d ry o u t c o m p le te ly , b e fo r e c lo s in g c o v e r s . I

1.3 MAINTENANCE OF EVAPORATOR SECTION

C le a n e v a p o r a to r a s fo llo w s :

1. R e m o v e b o lts in fro n t c o v e r, a n d o p e n .

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2. L o o s e n th e
2 n u ts fo r P - 1 6 d is tille r
4 n u ts fo r P - 2 6 d is tille r
in p la te s ta c k g r a d u a lly , s o th a t n o n u t is c a rry in g t h e e n tire lo a d a lo n e

3. R e m o v e p la te s ta c k .

4. S u b m e r g e p la te s c o m p le te ly in a h o t, in h ib ite d a c id b a th a t m a x im u m
50-C . F o r fu r th e r in s tru c tio n s s e e “C h e m ic a l d o s in g o f s c a le c o n tro l
c h e m ic a ls ”.

WARNING:
1
£ A
S'
I A lw a y s fo llo w c a r e fu lly th e s u p p lie r s in s tru c tio n s w h e n u s in g
in h ib ite d a c id s .

R e m e m b e r to n e u tr a liz e a c c o r d in g to s u p p lie r s in s tru c tio n s .

i
I

5. E x a m in e p la te s a n d g a s k e ts fo r p o s s ib le d a m a g e , a n d r e m o v e d a m a g e d
p la te s a n d /o r r e p la c e d a m a g e d g a s k e ts .

6. If a d e fe c tiv e p la te is fo u n d , r e m o v e t h e p la te to g e t h e r w ith o n e o f th e
a d ja c e n t p la te s .

NOTE!

T h e a s s e m b ly m e a s u r e m e n ts m u s t b e r e d u c e d w ith
2 .8 m m fo r P - 1 6 d is tille r
3 .5 m m fo r P - 2 6 d is tille r
p e r p la te , if p la te s a r e r e m o v e d fro m p la te s ta c k .

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CAUTION:

T h e E S a n d E E p la te c a n n o t b e r e m o v e d b u t m u s t a lw a y s b e
r e p la c e d w ith a c o r r e s p o n d in g p la te . 1°
e3 SÔ
1S) 5>
3
Q.s;
B>

7. R e a s s e m b le e v a p o r a to r s e c tio n in a c c o r d a n c e w ith a s s e m b ly s c h e m e . II
I ?S»
3 .F
8. T ig h te n p la te s ta c k to m e a s u r e m e n ts s ta te d in te c h n ic a l s p e c ific a tio n .

9. P r e s s u r e t e s t e v a p o r a to r s e c tio n b e fo r e c lo s in g fro n t c o v e r .

The e v a p o ra to r section is p re ssu re te s te d b y letting h o t w a te r

circulate th ro u g h the se ctio n with b y p a s s valve fo r h o t w a te r in n o rm a l
ru n n in g p o s itio n .

10. W h e n th e e v a p o r a t o r s e c tio n is fo u n d to b e tig h t, c lo s e fro n t c o v e r a n d

tig h te n b o lts .

11. R e tig h te n , w h e n v a c u u m h a s b e e n re -e s ta b lis h e d .

1.4 MAINTENANCE OF CONDENSER SECTION

C le a n c o n d e n s e r a s fo llo w s :

1. R e m o v e b o lts in fro n t c o v e r , a n d o p e n .

2. L o o s e n th e
2 n u ts fo r P - 1 6 d is tille r
6 n u ts fo r P - 2 6 d is tille r
in p la te s ta c k g r a d u a lly , s o th a t n o n u t is c a rry in g th e e n tir e lo a d a lo n e .

3. R e m o v e p la te s ta c k .

4. S c ru b p la te s w ith a s o ft b ru s h a n d p la in h o t w a te r a t m a x im u m 5 0 °C.

5. E x a m in e p la t e s a n d g a s k e ts fo r p o s s ib le d a m a g e , a n d re m o v e d a m a g e d
p la te s a n d /o r r e p la c e d a m a g e d g a s k e ts .

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6. If a d e fe c tiv e p la te is fo u n d , r e m o v e th e p la te a n d o n e o f t h e a d ja c e n t
p la te s .

NOTE!
s4>
O
T h e a s s e m b ly m e a s u r e m e n ts m u s t b e r e d u c e d w ith
2 . 8 m m fo r P - 1 6 d is tille r
3 .5 m m fo r P - 2 6 d is tille r
p e r p la te , if p la te s a r e r e m o v e d fro m p la te s ta c k .

CAUTION:

I T h e K S a n d K E p la te c a n n o t b e r e m o v e d b u t m u s t a lw a y s b e
r e p la c e d w ith a c o r r e s p o n d in g p la te .

7. R e a s s e m b le c o n d e n s e r s e c tio n in a c c o r d a n c e w ith a s s e m b ly s c h e m e .

8. T ig h te n p la te s ta c k to m e a s u r e m e n ts s ta te d in te c h n ic a l s p e c ific a tio n .
S c
» C)
o r

I 9. P r e s s u r e te s t c o n d e n s e r s e c tio n b e fo re c lo s in g fro n t c o v e r.
(B^
S
< c<B
:Ç
11 The c o n d e n s e r se ction is p re s s u re te ste d b y le ttin g se a w a te r from the
>8 c o m b in e d c o o lin g w a te r/e je c to r p u m p circu la te th ro u g h the section.
o J

CAUTION:

< >
B e fo r e s ta rtin g th e c o m b in e d e je c to r /c o o lin g w a t e r p u m p , th e fe e d
w a te r m u s t b e s e a le d o ff.

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10. W h e n th e c o n d e n s e r s e c tio n is fo u n d to b e tig h t, c lo s e fro n t c o v e r a n d

tig h te n b o lts .

11. R e tig h te n , w h e n v a c u u m h a s b e e n r e -e s ta b lis h e d .

1°
1.5 RENEWAL OF PLATE HEAT EXCHANGER GASKETS j|
»>

O 2.

Is
1.5.1 Removal of old gaskets 3.F

P u ll th e o ld g a s k e ts o u t o f g r o o v e .

If t h e g a s k e t c a n n o t c o m e off d ir e c tly , h e a t th e b a c k o f th e g a s k e t g r o o v e w ith a

h o t-a ir b lo w e r o r b u ta n e g a s b u r n e r .

P a y a tte n tio n n o t to o v e r h e a t t h e p la te s .

Y o u w ill o b ta in a s u ita b le t e m p e r a t u r e , if th e fla m e is h e ld 1 0 to 1 5 c m b e h in d th e

p la te .

WARNING:

A
!\ #
D O N O T u s e a c e ty le n e g a s
a>

1.5.2 Cleaning

C h a r r e d o r lo o s e g lu e a n d r u b b e r r e m a in s m u s t b e re m o v e d , e .g . u s in g a ro tating
s ta in le s s s te e l b ru s h . T h e w id th s h o u ld b e a d a p te d ( 0 4 0 - 5 0 m m , w id th 8 - 1 0 m m ).
T h in la y e r s o f g lu e w h ic h a r e d iffic u lt to r e m o v e , m a y r e m a in .

C le a n th e g a s k e t g ro o v e w ith a c le a n c lo th , d ip p e d in a s o lv e n t ( a c e t o n e , m e th yl
e th y l k e to n e , tric h lo r e th y le n e e tc .).

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WARNING:

A
B e c a r e fu l w h e n h a n d lin g t h e s e s o lv e n ts , a s th e y m a y b e h a z a r d o u s
to y o u r h e a lth . O b s e r v e s u p p lie r s ’ in s tru c tio n s .

G askets, th a t h a ve o n ly lo o s e n e d slightly, can b e g lu e d on. C lean g a s k e t

g ro o v e ca re fu lly w ith a sh a rp tool. Then cle a n the lo o se p a rt o f the g a s k e t
w ith e m e ry cloth o r sandpaper. Then cle a n g ro o ve a n d g a s k e t w ith a
solvent, a n d glue.
s
2-

1.5.3 Preparation of new gaskets

D ry n e w g a s k e ts w ith a c le a n c lo th th a t h a s b e e n s lig h tly m o is te n e d w ith a s o lv ­

e n t.

1
Q.
S
1.5.4 Fitting new gaskets
tT
•
to 1. A p p ly a th in la y e r o f g lu e to b o th g a s k e t a n d g r o o v e .
.o

2. L e t t h e g lu e d ry fo r 1 0 - 1 5 m in u te s .
14)2C)
1S
« J«S
_J
3. F it n e w g a s k e t in to g r o o v e .
«*2
< «

o
X «
£
G a ske ts m a y s o m e tim e s b e slig h tly s h o rt o r long.
^■S
© f S h o rt g a ske ts s h o u ld b e s tre tc h e d be fo re b e in g fitte d in to the groove.

> L o n g g a ske ts s h o u ld b e fitte d into the g ro o v e s a t the p la te e nd s first a n d

then g ra d u a lly be p u s h e d in to the to w a rd s the m iddle.

• I f nece ssary, tape g a s k e t in to groove.

MAJWPE00.PM4

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Type JWP-26-C80/100

C h e m ic a l d o s in g o f s c a le c o n t r o l
c h e m ic a ls
50
»0
(= S
IS
1.0 PREVENTION OF SCALING

D u rin g th e e v a p o r a tio n o f s e a w a te r th e r e is a lw a y s a ris k o f s c a lin g o n th e | s

h e a tin g s u rfa c e s . T h is w ill le a d to a re d u c tio n o f th e K -v a lu e s o f t h e h e a tin g ^
s u r fa c e a n d d e c re a s in g fr e s h w a te r p ro d u c tio n a n d re d u c tio n o f p la n t e ffic ie n c y .
so
■§
In o r d e r to e ffe c tiv e ly p r e v e n t s c a lin g th e o p e ra to r s m u s t b e a w a r e o f t h e fa c to rs
in flu e n c in g th e s c a le fo r m a tio n ;

1.1 FEED WATER RATIO Io

a

T h e f e e d w a t e r ra tio is a n e x tr e m e ly im p o rta n t fa c to r. It is d e fin e d b y t h e |

re la tio n s h ip b e tw e e n t h e f e e d w a t e r a m o u n t fe d in to th e p la n t a n d t h e p r o d u c e d |
a m o u n t o f fr e s h w a te r . 3; I
Q.
■g
If th e f e e d w a t e r ra tio is r e d u c e d , th e c o n c e n tr a tio n w ill ris e in t h e p la n t ^
s u b s e q u e n tly re s u ltin g in s c a le fo r m a tio n s . ^

T w o th in g s m a y s h ift t h e f e e d w a t e r ra tio : firs t o f all d ire c t a d ju s tm e n t o f t h e i

f e e d w a t e r s y s te m , a n d s e c o n d ly e x c e e d in g th e m a x im u m f r e s h w a te r p ro d u c tio n |
laid o u t fo r th e p la n t. T h e o p e r a to r s m u s t o b s e r v e th e fo llo w in g r u le s a t a ll tim e s . i

CAUTION:

D O N O T a d ju s t f e e d w a t e r s y s te m .

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1.2 CHEMICAL DOSAGE

In o r d e r to c o n tro l s c a le fo r m a tio n s on th e h e a tin g s u r fa c e s a n d c o n tin u o u s ly

e n s u r e lo n g o p e ra tio n p e rio d s w ith o u t a c id c le a n in g th e p la n t, it is a b s o lu te ly
n e c e s s a r y to d o s e s c a le c o n tro l a d d itiv e s to t h e f e e d w a t e r . T h e o p e r a to r s m u s t
fo llo w t h e in s tru c tio n s fo r c h e m ic a l d o s in g g iv e n b y t h e c h e m ic a l s u p p lie r c a re fu lly .

CAUTION:

If th e d is tille r is o p e r a te d a t b o ilin g t e m p e r a t u r e s a b o v e 4 5 ° C w ith o u t

f c h e m ic a ls , fr e q u e n t c le a n in g o f th e e v a p o r a t o r w ill b e n e p e s s a r y .
a
■o

I W e r e c o m m e n d th a t y o u d o n o t o p e r a te th e f r e s h w a te r d is tille r
I w ith o u t r e c o m m e n d e d c h e m ic a l d o s a g e a t b o ilin g t e m p e r a t u r e s
I above 45°C .

I
I
I
■
o'
1.2.1 Scale inhibitor dosage equipment for feed water
&
P le a s e r e fe r to d r a w in g , s e e “F W G O r d e r S p e c ific a tio n ”

|| • W h e n a d d in g c h e m ic a ls m ix th o ro u g h ly to e n s u r e a h o m o g e n o u s b le n d o f
I “ c h e m ic a ls a n d w a te r .
—1SI
« TcJ
< «
I I U s e a fu lly s o lu b le s c a le in h ib ito r, e .g . o n p o ly m e r e b a s is . T h e fo llo w in g p r o d u c ts
pi c a n b e re c o m m e n d e d :

N A L F L E E T E v a p o r a to r t r e a tm e n t 9 - 9 1 3

AM EROYAL EVAPO RATO R TREATM ENT

HEXAM ETHAPHO SPHATE

1. M ix th e re q u ir e d q u a n tity fo r 2 4 h o u rs o p e ra tio n in t h e t a n k a c c o r d in g to
m a k e r ’s in s tru c tio n s .

27
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

2. A d ju s t flo w m e te r to c o v e r th e m a x im u m f r e s h w a te r o u tp u t fro m th e
d is tille r.

3. F lu s h th e d o s a g e s y s te m re g u la r ly .

1°
c3 SO
1.2.2 Safety precautions with the use of chemicals o X
>
^5=
II
(D «O
3 o
3
^ a>
3 .=
WARNING:

A
1. U S E e y e p ro te c tio n a n d g lo v e s . A v o id d ire c t skin c o n ta c t,
e y e c o n ta c t o r c o n ta c t w ith c lo th e s .

2. C L E A N e m p t y c o n ta in e r s b e fo r e d is p o s a l.

3. If c h e m ic a ls a r e s p ille d o n c lo th e s , rin s e w ith w a te r a n d

d is p o s e o ff c lo th e s .

4. If c h e m ic a ls a r e s p ille d o n t h e flo o r, rin s e w ith w a te r a n d

s u c k re m a in in g c h e m ic a ls o ff w ith s a n d . C le a n th e s p o t
im m e d ia te ly a fte r w a r d s .

5. S c a le in h ib ito r is h a z a r d o u s , if c o n s u m e d in a c o n c e n tr a te d
s o lu tio n . If c o n s u m e d b y m is ta k e :
IMMEDIA TEL Y SEEK MEDICAL A TTENTION.

6. If e y e s g e t in c o n ta c t w ith t h e c h e m ic a ls , rin s e fo r a t le a s t 2 0
m in u te s .
IMMEDIA TEL Y SEEK MEDICAL A TTENTION.

CDGNPE00.PM4

28
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

T r o u b le -s h o o tin g

1.0 TEST SHEET

B e fo r e ta k in g a n y a c tio n , p le a s e fill in a te s t s h e e t to fin d p o s s ib le c a u s e s o f

m a lfu n c tio n s .

T e s t s h e e ts c a n b e fo u n d in t h e b a c k o f th is b in d e r.

1.1 TROUBLE SHOOTING TABLE

Problem Cause Consequence A ction

Drop in production due to Partially blocked feed water Dismantie evaporator

Scaling of heat exchanger
lower boiling temperature and orifice and/or sludge deposits section, and clean evaporator
plates on vapour side.
lower t over evaporator. on hot water side. and orifice.

Drop in production due to Sludge on the heat

Dismantie condenser
higher boiling temperature exchanger plates on the sea
section, and clean.
and lower t over condenser. water side.

Sc Production drop due to lower Inlet channel in evaporator/

Dismantie evaporator/
SI boiling temperature and condenser plate stack
condenser section, and
higher t over evaporator/ blocked, e.g. witii rust scales,
ÎÎ condenser. gasket fragments etc.
clean.

II
Not sufficient flow to
XS Too low ejector pump See instructions for low flow
Ç5 e condenser section and
§E 3 pressure. ejector pump, below.
ejector.
8| Carry out a pressure test at
Leakages Low vacuum. max. 150 kPa (1.5 kp/cm^)
(21.8 PSI).

Production drop due to low Foreign bodies in ejector Inspect nozzles, and clean.
vacuum (normal vacuum Blocking.
nozzles. Replace nozzles, if damaged.
above 90%).
Too high back pressure
Check overboard pipe and
downsteam of ejector. Max
Production drop valves for blocking /
60 kPa (0.6 kp/cm2) (8.7
PSI). functlonability.

Non-return valve in air

exti-action pipe defect. Replace non-return valve.

T1W26E03.TBL

29
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

Problem Cause Consequence A ction

Not sufficient flow to

Too low ejector pump
condenser section and See "Sea cooling water flow"
pressure.
ejector.

5®
Air in condenser. Production drop. Vent condenser.
o5
S5
3O
Too high back pressure Check overboard pipe and 15
n >
downstream of ejector Max. Production drop valves for blocking / 3Q. S
S»i
60 kPa (0.6 kp/cm2) (8.7 PSI) functionability. sC
SI
Hot water temperature too Reduce to specified
high.
System overheating. I—s9
temperature.

Carry ou ta pressure at max.

Leakages. Low vacuum. 150 kPa (1.5 kp/cm2) (21.8
PSI).

Foreign bodies in ejector Inspect nozzles, and clean.

Blocking
nozzles. Replace nozzles, if damaged.
Production drop due to higli
boiling temperature. Too low ejector pump
pressure. Minimum pressure Clean, or replace pressure
Pressure gauge defect.
300 kPa (3.0 kp/cm2) (43.5 gauge.
PSI).

Not sufficient pressure and

Suction strainer blocked. flow to condenser section Clean suction strainer.
and ejector.

Valves on suction or Examine and overhaul

See above.
pressure pipe defect. defective valves.

Leakage from suction pipe to T3S

See above. Repair.
pump.

Check pump maximum

Impeller / seal ring defective. See above.
clearance is 1.0 mm.

Pump rotating in wrong

See above. Interchange phases.
direction.

T2W26E03.TBL

30
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

Problem Cause Consequence Action

Produced freshwater Check suction pipe

Suction pipe leakage. escapes overboard through especially unions and
ejector. connections. Repair.

s«> Mechanical seal In

See above. Replace mechanical seal.
o freshwater pump defect.

Sight glass overflow. Normal

Impeller / seal ring in
back pressure for freshwater Check pump. Max. clearance
freshwater extraction pipe See above.
pump Is 120 -160 kPa (1.2- 0.9 mm.
defect.
1.6 kp/cm*) (17.4 - 23.2 PSI).
Except for JWP-16-C40
generator type, where the Pump rotating in wrong
max. back pressure Is 80 See above Interchange phases.
direction.
kPa (0.8 kp/cm2) (11.6 PSI).
*>.
r
Valves to freshwater tank High freshwater extraction
Check all valves.
closed. pump pressure.

Inlet filter for water clock

See above. Clean filter.
blocked.
Su
%0) Production drop according to
Examine water clock. Let the
water clock - in spite of
normal pressure and produced water flow through
Defective water clock. water clock into a 10 1pail,
temperature and no visible
overflow in sight glass and and check production with a
stop watch.
vacuum pipe.
0
3
*D
1 Dumping of produced
Check that demister is fitted
Demister not fitted correctly. against baffle and front
freshwater.
cover.

Front cover gasket defect or

not fitted correctly. Replace front cover gasket.

See separate instructions for

High brine level (normal level
Insufficient brine extraction. insufficient brine extraction,
11
m-o
1 0 -2 0 mm).
below.
<«
Examine electrode unit for
Salinity too high (more than
Electrode unit defective or cracks. Check that it is fitted
2.0 ppm).
dirty.
U correctly. Clean, if
necessary.
si
Open distiller and pressure
test condenser. Mao(. 600
kPa (6.0 kp/cm2) (87 PSI). If
there is a defecitve plate,
Leakage in condenser remove together w i^
section. adjacent plate assemble
plate stack according to new
plate number with reduced
assembly measurements.
Check plate gaskets and
replace, if necessary.
T3W2SE03.TBL

31
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

Problem Cause Consecfuenoe Action

High boiling temperature, low See special instructions for

Ejector pump pressure too
vacuum. Salinity higher than too tow ejector pump
taw.
2.0 ppm. pressure, above.

Foreign bodies in ejector Check nozzles, and dean.

See above.
nozzles. Replace darraged nozzles.

Insufficient brine exlraction -

Too high back pressure Examine overtx>ard pipe and
brine level in sight glass See above.
downstream of Rector. valves.
higher than 20 mm.

Wrong dimension of Examine orifice dimension -

See above.
feedwater orifice. check technical specification.

Non-return valve in brine Examine valve and repair, or

See above.
suction pipe of ejector defect. replace.

Open distiller and pressure

test condenser. Max. 600
kPa (6.0 k p/cn f) (87 PSI). If
there is a defective plate,
Frecfjent refill of freshwater renrove together witti
Leakage in evaporator
expansion tank due to lose of acljacent plates assemble
section.
hot water. plate stack according to new
plate number with reduced
a s s e n tly measurements.
Check plate gaskets and
replace, if necessary.

High boiling temperature, low

Ejector nozzles defective. Replace nozzles.
vacuum.

Check dimensions on spare

Wrong dimension of parts list, See List og spare
feedwater inlet orifice. part drawings", and replace if
necessary.

Abnormal amperage
Examine with stetoscope,
consumption of ejector pump High temperature in motor
Bearings in motor defective. and replace bearings, if
motor. ends, and excessive noise.
defective.

Examine and replace

Contactor defective. Frequent nx>tor stops.
contactor set, if defective.

Max. 5% difference in
Breaking of phases. See above.
amperage between phases.

T4W26E03.TBL

32
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

M a in te n a n c e o f m a jo r c o m p o n e n ts

1.0 MAINTENANCE OF FRESHWATER PUMP TYPES PVVF 1525-1532-

E
I 2040

T h e fo llo w in g in s tru c tio n s nnust b e c a r e fu lly o b s e r v e d w h e n e v e r it b e c o m e s

n e c e s s a r y to o v e rh a u l o r r e p a ir th e fr e s h w a te r p u m p .

P le a s e r e fe r to d ra w in g fo r ite m r e fe r e n c e s in t h e te x t.
i
?
Si

I
I

&
t

1.1 OVERHAUL OF THE PUMP

1. R e m o v e th e n u t s 14 o n th e p u m p c a s in g 1.

2. L ift m o to r w ith p u m p c o v e r 4 a n d i m p e ll e r 2 c le a r o f p u m p c a s in g 1.

3. U n s c r e w c o u n t e r s u n k s c r e w 2 0 (rig h t h a n d th r e a d ).

4. R e m o v e im p e lle r. N o r m a lly , it c a n b e r e m o v e d w ith o u t u s in g d is m a n tlin g

to o ls .

33
 Instruction Manual
forFreshwater Generator
TypeJWP-26-C80/100

5. R em ove ke y 19.

6. R e m o v e th e m e c h a n ic a l s h a f t s e a l 2 2 .

7. In s p e c t th e c e r a m ic rin g , th e c a r b o n rin g a n d th e s p rin g .

8. R e p la c e m e c h a n ic a l s h a ft s e a l, if n e c e s s a r y . 1°
IÔ
o >
It is re c o m m e n d e d to gre a se the s h a ft a n d s e a t fo r the c e ra m ic rin g with 3 s:
Q. 0>
g lyce rin e in o rd e r to m ake it e a s ie r to a sse m b le the m e c h a n ic a l sh a ft seal. f |
P lease a lso o b se rve sepa ra te in s tru c tio n s fo r m e ch a n ica l s h a ft s e a l | s
d e liv e re d to g e th e r w ith the seal. ^

9. Fit c a rb o n rin g , s p rin g a n d s p rin g h o ld e r o n p u m p s h a ft. %

0
1
10. In s p e c t im p e lle r a n d th e d rille d s e a lin g w a t e r c h a n n e l fo r c lo g g in g , a n d i
c le a n . |

11. Remember to replace gasket 3. I

(D
a.
12. R e a s s e m b le in r e v e r s e o rd e r. i

1.1.1 Clearance
In c o n n e c tio n w ith t h e in s p e c tio n b e s u r e to m e a s u r e th e i m p e ll e r a n d w e a r rin g
1 7 in o r d e r to s e c u r e th a t th e c le a r a n c e is n o m o r e th a n 0 .5 m m o n th e d ia m e te r.
1“s
3
£>

CAUTION:

T h e p u m p s h a f t 11 m u s t o n ly b e d is m a n tle d , if p u m p s h a ft o r
e le c tric m o to r b e a rin g h a s to b e r e p la c e d .

In th is c a s e c a re fu lly o b s e r v e “D is m a n tlin g p u m p s h a ft ”.

34
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

1.1.2 Dismantling pump shaft

1. D is a s s e m b le p u m p a s d e s c r ib e d a b o v e .

2. U n s c re w p o in te d s c r e w s 1 1 .

3. C a re fu lly in s e rt tw o s c r e w d r iv e r s b e h in d t h e p u m p s h a ft, a n d lo o s e n it.

I f the p u m p s h a ft d oe s n o t co m e loose, u se the s p e c ia l d ism a n tlin g to o ls

<
o show n below .

The to o l is n o t A lfa L a v a l D e s a lt supply.

1E

s
s

i!O
51
<«
£1aE
?Oj-g3
o8 f|

The to o l c o n sists o f a p ip e (A), a d is c (B) w ith hole fo r the s c re w (C) a n d a

n u t (0 ), w a s h e r (E).

Please note that the length L must be shorter than the length I.

35
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

P lace p ip e a ro u n d the shaft. S c re w s c re w w ith n u t a n d w a s h e r in to the

th re a d e d h o le (M 12) on the s h a ft end.

L o o se n s h a ft b y tig h te n in g the n u t w hile h o ld in g on to the screw .

CAUTION: sQ. g
8>

Ô S.

II
3-^
D O N O T g rin d t lie m o to r s lia ft.

4. IV Iount th e n e w p u m p s h a ft o n th e m o to r s h a ft. ac
I
5. IV Iake s u re t h a t t h e p u m p s h a ft fits th e m o to r s h a ft w ith o u t a n y
o b s tr u c tio n s , b e fo r e fin a l s h a ft fittin g a s fo llo w s :

T a p o n to th e e n d o f th e p u m p s h a ft w ith a R U B B E R h a m m e r .
s.
6. T ig h te n p o i n t e d s c r e w s 11 a s fo llo w s : Ô
5fl»
s.

a
>

36
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

NOTE!

T h e to r q u e s h o u ld b e 3 0 N m ( 3 .0 k p m ) a n d th e m a x im u m w o b b le 6 0
|j.m .

7. C h e c k th e w o b b le o f th e p u m p s h a ft w ith a d ia l in d ic a to r.

8. A s s e m b le t h e p u m p a s d e s c r ib e d a b o v e .

COPVFE01.PM4

“2
II
< 4B

O E

il
8i

37
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

2.0 MAINTENANCE OF EJECTOR PUMP

( If s u p p li e d f r o m A lf a L a v a l)

T h e fo llo w in g in s tru c tio n s nnust b e c a r e fu lly o b s e r v e d w h e n e v e r it b e c o m e s

n e c e s s a r y to o v e r h a u l o r re p a ir th e a b o v e m e n tio n e d p u m p . P le a s e r e f e r to
1°
d ra w in g fo r ite m r e fe r e n c e s in th e te x t.
3O

sI
2.1 OVERHAUL OF THE PUMP ii

2.
>

R e m o v e th e s e t s c r e w s 1 9 in p u m p c o v e r 2 .

M o to r w itti m o to r bra cke t 6, p u m p c o v e r 2, a n d im p e lle r 5 can n o w be

lifte d c le a r o f the pump caslngl.

2. U n s c r e w th e s c r e w 2 2 (rig h t-h a n d th r e a d ).

3. R e m o v e im p e lle r.

38
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

NOTE!

N o rm a lly , th e im p e lle r c a n b e r e m o v e d w ith o u t u s in g d is m a n tlin g

to o ls .

so
o If n o t, y o u c a n fit d is m a n tlin g s c r e w s in to t h e tw o t h r e a d e d h o le s in
th e im p e lle r.
<
o

4. R e m o v e th e k e y 2 6 a n d th e m e c h a n ic a l s e a l 8 (in c lu d in g s p rin g h o ld e r,
s p rin g a n d c a r b o n rin g ).

I 5. In s p e c t th e c e r a m ic rin g , th e c a rb o n rin g a n d th e s p rin g . R e p la c e , if

I n e c e s s a ry .
c
«
0
1 I f m e c h a n ic a l s e a l h a s to be replaced, p ro c e e d a s fo llo w s:
73
■o
I U n scre w set screw 20 to re m o ve pump cover 2 from motor
I bracket 6 in o rd e r to g a in a ccè s to c e ra m ic ring.
c
s

I In o rd e r to m ake it e a s ie r to a sse m b le th e m e c h a n ic a l seal, the s h a ft a n d

I rin g s e a t m a y b e g re a s e d w ith g lycerine. P le a se a ls o re fe r to sepa ra te
I in stru ctio n s fo r m e c h a n ic a l s e a l d e liv e re d to g e th e r w ith the seal.
Q
O
.
u
^ A fte r fittin g the c e ra m ic ring, fit pump cover 2 to motor bracket 6.

F it carb o n ring, s p rin g a n d s p rin g holder.

SI
«s
11 6. C le a n d rille d c o o lin g w a t e r c h a n n e l in p u m p c o v e r 2 .
< «

11 7. In s p e c t im p e lle r a n d t h r e a d e d h o le s fo r c lo g g in g .

®" 8. R e m e m b e r t o c h a n g e t h e O - r in g 7 .

9. R e a s s e m b le in r e v e r s e o rd e r.

39
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

2.1.1 Clearance

In c o n n e c tio n w ith t h e in s p e c tio n , th e i m p e ll e r 5 a n d w e a r r in g s 1 0 a r e m e a s u re d

in o r d e r to s e c u r e th a t t h e c le a r a n c e is n o t la r g e r th a n s ta te d in th e d ia g r a m
b e lo w .

Ic I2
0 5

1a >^
3
Q, s;
B
s0» n
1»
si
2o
II
3..=

Io
Q.
E

Wear ring 0
s
Clearance maximum Clearance m inim um

100 mm 0.5 mm 0.15 mm

150 mm 0.6 mm 0.2 mm

200 mm 0.7 mm 0.25 mm

250 mm 0.8 mm 0.28 mm

o
300 mm 0.85 mm 0.3 mm >
350 mm 0.9 mm 0.3 mm

WEAR1E00.TBL

If th e c le a r a n c e is to o b ig , r e p la c e w e a r rin g s a s fo llo w s :

1. U n s c re w c o n te r s u n k s c r e w s 2 5 .

2. P u ll o u t w e a r ( s e a l) rin g s.

3. F it n e w w e a r rin g s a n d tig h te n c o u n te rs u n k s c re w s .

40
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

CAUTION:

O
T h e p u m p s h a ft m a y o n ly b e d is m a n tle d , if p u m p s h a ft o r b e a rin g s ,
in th e e le c tr ic m o to r h a v e to b e r e p la c e d .

C a re fu lly o b s e r v e in s tru c tio n s fo r “D is m a n tlin g p u m p s h a ft”

<
o
s

I 2.1.2 Dismantling pump shaft

£
I
I If t h e s h a f t 4 h a s to b e d is m a n tle d d u e to a d e fe c t o r if e le c tr ic m o to r b e a rin g h a s
I to b e r e p la c e d , p r o c e e d a s fo llo w s :

I 1. U n s c re w p o in te d s c r e w s 1 6 .
£
2. R e m o v e s h a f t 4 . N o rm a lly th is c a n b e d o n e w ith o u t u s in g d is m a n tlin g
s to o ls .
?

CAUTION:

ii
II D O N O T g rin d t h e m o to r s h a ft.
ll
Xo E£
> 3
0;-g
8^
3. F it s h a f t 4 .

4. In o r d e r to m a k e s u re th a t th e c o u p lin g is fitte d c o rre c tly , t a p a t th e s h a ft

e n d w ith a R U B B E R h a m m e r .

5. T ig h te n p o in t e d s c r e w s 1 6 w ith a to r q u e o f 3 5 N m ( 3 .5 k p m ).

COCNLE01.PM4

41
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

3.0 S A L I N O M E T E R T Y P E NS10-M1/M2

( If s u p p li e d f r o m A l f a L a v a l)

3.1 TECHNICAL SPECIFICATION lo i•<

c 3}
II
F u n c t io n M e a s u r in g (d ig ita l d is p la y ) a n d II
s u p e rv is in g s a lin ity o f f r e s h w a te r p ro d u c e d o s.
Ed
b y s e a w a t e r d e s a lin a tio n .

S u p p ly v o lta g e 100, 110, 127, 220 V A C ± 1 0 % .

F re q u e n c y 5 0 /6 0 H z ± 5 % .

P o w e r c o n s u m p tio n S a lin o m e te r 5 V A ; s o le n o id v a lv e (d u m p
v a lv e ) m a x . 4 5 V A .

S a li n i t y d i s p l a y 0 - 1 9 . 9 p p m (d ig ita l d is p la y ).

CAUTION:

W h e n s a lin ity e x c e e d s 1 9 .9 p p m “1 ” is d is p la y e d .

T e m p e ra tu r e c o r r e c tio n A u to m a tic in th e r a n g e 5 - 8 5 ° C .

A la r m le v e l C a n b e s e t to a n y v a lu e b e t w e e n 0 - 1 9 . 9
ppm .

Test C a n b e c h e c k e d b y te s t s w itc h .

Fuses F1 = 3 A fo r s o le n o id v a lv e a n d b u z z e r.
F 2 = 0 .2 A fo r m a in s in p u t.

E x te rn a l m e te r o u tp u t F ull s c a le D C 2 V .

M a x . a m b ie n t t e m p e r a tu r e 55°C .

P r o t e c t io n d e g r e e IP54.
42
 Instruction l\^anual
forFreshwater Generator
Type JWP-26-C80/100

3.2 INSTALLATION (FOR NS10-M2 ONLY)

1. O p e n fro n t c o v e r a n d r e m o v e r e a r c o v e r o f s a lin o m e te r .

2. S e le c t in te rn a l v o lta g e s e le c t te r m in a ls a c c o r d in g to th e m a in s u p p ly
v o lta g e .

I 3. F it r e a r c o v e r .
£
? 4. S c r e w s a lin o m e t e r o n to b u lk h e a d w ith t h r e e s c r e w s .
I09
C
“ 5. C o n n e c t n e c e s s a r y c a b le s to th e te r m in a ls .

^ 6. C lo s e fro n t c o v e r .
s.
I 7. T e s t s a lin o m e te r fu n c tio n ( s e e in s tru c tio n s fo r u s e ).

3.3 INSTRUCTIONS FOR USE

1. S w itc h o n m a in s w itc h .

2. S w itc h o n a la r m b u z z e r .

G ree n p ilo t la m p s h o u ld lig h t up. LE D d isp la ys the m e a s u re d salinity.

W hen s a lin ity e xe e d s 19.9 ppm , o n ly “ 1” is displayed.

aS
;«89>
^« -D
Si
< «
ial£

3.3.1 Testing the instrument

WARNING:

A
T h e s a lin o m e t e r m u s t b e te s te d a t le a s t o n c e a m o n th .

43
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

1. Turn spring return switch “TEST” on.

The d isp la y s h o u ld re a d 5 p p m ± 0 . 5 ppm .

I f th e alarm le v e l is le s s than 5 ppm , the s a lin o m e te r w ill g iv e a n alarm .

se
“o
gS

3.3.2 Adjustment of alarm level 5 £

Q. fl»

1. S w itc h “M A IN ” o n . ||
—ta
B. F
2. S w itc h a la rm b u z z e r o ff.

3. R e m o v e c o v e r (s c r e w ) in p o te n tio m e te r “A L A R M L E V E L ”. |
<S

4. S e t s p rin g re tu rn s w itc h “A L A R M S E T ” o n . I

A la rm le ve l is displayed. |
n
O
l
5. A d ju s t p o te n tio m e te r to d e s ir e d a la r m le v e l b y h o ld in g t h e s w itc h “A L A R M I
B U Z Z E R ” in O N p o s itio n . |
<D
Q.
O
6. M o u n t th e c o v e r. I
5
a.

7. S w itc h a la rm b u z z e r o n . I

T h e s a lin o m e t e r is n o w r e a d y fo r u s e .

If th e s a lin ity e x c e e d s th e a la r m le v e l,

R e d p ilo t la m p lig h ts u p .

S o le n o id v a lv e is a c tiv a te d .

B u z z e r (if fitte d ) a n d e x te r n a l a la rm s y s te m is a c tiv a te d .

C a n c e l b u z z e r a n d e x te r n a l a la r m s y s te m b y s w itc h in g “A L A R M B U Z Z E R ” off.
S o le n o id v a lv e is n o t a ffe c te d .

S w itc h “A L A R M B U Z Z E R ” o n a s s o o n a s th e s a lin ity is n o rm a l a g a in ; i.e . w h e n th e

re d p ilo t la m p is off.

44
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

3.3.3 Maintenance

If a fu s e b lo w s , fin d th e r e a s o n a n d e x c h a n g e t h e fu s e .

CAUTION:

<
ô
ï R e m o v e e le c tr o d e u n it a n d in s p e c t/c le a n a fte r e v e r y 2 0 0 0 h o u rs o f
s
o p e ra tio n .

I F o r o rd e rin g s p a r e p a rts p le a s e r e fe r to s p a r e p a r ts d r a w in g a n d p a r ts list, s e e

£
“F W G O r d e r S p e c ific a tio n ”.

°O
«
m

SALINE00.PM4

?
s
i

si
II
Xî
S2 E
1
F£ 9
u

s!
Si

45
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

4.0 S A L I N O M E T E R T Y P E DS-20

4.1 TECHNICAL SPECIFICATION

1°
F u n c t io n M e a s u r in g (D o t B a r) a n d s u p e r v is in g c" S
I
s a lin ity o f f r e s h w a te r p r o d u c e d b y
s e a w a t e r d e s a lin a tio n . a a»
ffsr

S u p p ly v o lta g e 9 0 -1 2 0 V or 2 0 0 -2 4 0 V A C
3-^
F re q u e n c y 5 0 /6 0 H z ± 5 % .

P o w e r c o n s u m p t io n S a lin o m e t e r 1 0 V A

R e la y c o n t a c t s M a x . lo a d 1 0 0 V A

S a lin ity d is p la y 0 ,5 - 2 0 p p m (D o t B a r).

T e m p e r a tu r e c o r r e c tio n A u to m a tic in th e r a n g e 5 - 8 5 ° C .

A l a r m le v e l C a n b e s e t to a n y v a lu e b e t w e e n
0 ,5 - 2 0 p p m .

Test C a n b e c h e c k e d b y te s t s w itc h , 1 0 p p m .
s
O u tp u t 4 - 2 0 m A C u rr e n t L o o p

M a x . a m b ie n t te m p e r a tu r e 55°C .
2.
>
P r o te c tio n d e g r e e IP 5 4 .

4.2 INSTALLATION (FOR DS-20)

1. O p e n fro n t c o v e r.

2. S e le c t c o rre c t v o lta g e s e le c t a c c o r d in g to th e m a in s u p p ly v o lt a g e 1 1 5 V
or 2 3 0 V A C

3. S c r e w s a lin o m e te r o n to b u lk h e a d w ith s ix n uts.

46
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

4. C o n n e c t n e c e s s a r y c a b le s to t h e te r m in a ls .

5. C lo s e fro n t c o v e r.

6. T e s t s a lin o m e te r fu n c tio n (s e e in s tru c tio n s fo r u s e ).

aI

4.3 INSTRUCTIONS FOR USE

1. S w itc h o n m a in s .

2. S w itc h on s e c . a la r m .

G r e e n p ilo t L E D s h o u ld lig h t u p . D o t. B a r d is p la y s th e m e a s u r e d s a lin ity .

4.3.1 Testing the Instrunfient

WARNING:

2t
s^
SI T h e s a lin o m e t e r m u s t b e t e s te d a t le a s t o n c e a m o n th , a n d th e
«o
e le c tr o d e u n it m u s t b e c le a n e d .

oE
^■o
8^ 1. P u s h T E S T s w itc h o n .
©

The D ot B a r s h o u ld re a d 10 ppm .

I f the alarm le v e l is le s s than 10 p p m , the s a lin o m e te r w ill g iv e a n alarm .

4.3.2 Adjustment of alarm level

47
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

1. S w itc h “IV IA IN S ” o n .

2. P u s h s e c . a la r m o ff.

3. A d ju s t A la r m S e t to d e s ir e d a la r m le v e l b y u s in g th e s w itc h s .
|o
4. S w itc h “S e c . A la r m ” o n . I?
c3

T h e s a lin o m e t e r is n o w r e a d y fo r u s e . to >
iff

If t h e s a lin ity e x c e e d s th e a la r m le v e l,
II
u»
3=
T h e tw o re d a la r m L E D S fla s h . ^
O'
<D
0
S o le n o id v a lv e is a c tiv a te d . |
9
1
B u z z e r (if fitte d ) a n d e x te r n a l a la r m s y s te m is a c tiv a te d . &

C a n c e l b u z z e r a n d e x te r n a l a la r m s y s te m b y s w itc h in g “S e c . A la r m ” o ff. S o le n o id 3ST

v a lv e is n o t a ffe c te d . I

S w itc h “S e c . A la r m ” o n a s s o o n a s th e s a lin ity is n o rm a l a g a in ; i.e . w h e n th e tw o

r e d L E D S is o ff.

4.3.3 Maintenance

CAUTION: t

R e m o v e e le c tr o d e u n it a n d in s p e c t/c le a n a fte r e v e r y 1 0 0 0 h o u rs of
o p e ra tio n . U s e a c le a n a n d d ry ra g .
A v o id tu c h n in g th e e le c tr o d e s w ith th e fin g e rs .

SALISE00.PM4

48
 Instruction Manual
forFreshwater Generator
Type JWP-26-C80/100

S p a re p a rts

1.0 ORDERING SPARE PARTS

W h e n o rd e rin g s p a r e p a rts p le a s e a lw a y s s ta te :
0

1 1. S e r ia l n u m b e r

|[| 2. C a p a c ity
5
I 3. D e s ig n a tio n
i
I 4. S p a r e p a rts d ra w in g n u m b e r
•o
I 5. P o s itio n n u m b e r
•o
0

1 6. A rtic le n u m b e r
m
e
•

I In o rd e r to id e n tify a rtic le num be rs, p le a s e re fe r to F W G O rd e r

I S pecifica tion a n d o th e r draw ings.
6
o>

I W h e n o rd e rin g p a rts fo r p u m p s p r o c e e d a s fo llo w s :

I
up 1. F in d a rtic le n u m b e r in t h e list o f d ra w in g s .

| 8I 2 . C h e c k s p a re p a rt d r a w in g a n d ite m list w ith c o r r e s p o n d in g a r tic le n u m b e r

to id e n tify th e ite m to b e o r d e r e d .

O E
> 3
CL-S
8-=
1.1 ALFA LAVAL SERVICE

T h e A lf a L a v a l g ro u p is r e p r e s e n te d in a ll m a jo r p o rts o f t h e w o rld .

D O N O T h e s ita te to c o n ta c t y o u r A l f a L a v a l r e p r e s e n ta tiv e if y o u h a v e a n y
q u e s tio n s , p ro b le m s o r r e q u ir e s p a r e p a rts .

SPMARE01.PM4

49
 Order Specification
[Freshwatergeneratortype: JWP-26-C80 Serial no.: NK-01098

C u s to m e r : HYUNDAI HEAVY IND. CO.,LTD. H u ll N o .: H-1196

□
T e c h n ic a l d a ta
Freshwater generator size Capacity [m3/24h]: 10 NE/NK: 36/36
Jacket water temperature Inlet (°C ] 78 Outlet [°C ] 66.7
Jacket water flow/pressure drop Flow[m3/h]; 23 Pressure drop [bar]: 0.23
Heat consumption from jacket water [M cal/h]: 260.1 or[kW ]: 302
Seawater temperature Inlet [»C] 32 Outlet [ ' 0 ] 42.5
Seawater flow/pressure drop Flow[m3/h]: 22 Pressure drop (bar]: 0.21

Main power 3X380V/50 Hz 3x440/60 Hz X 3X460V/60 Hz

Control voltage 10 0V 110-115 V 220-230 V
Flange connection DIN ANSI JIS
Painting colour Blue C303-B Munsell 7,5 BG 7/2 X Munsell 2,5 G 7/2
Classification society Workshop certificate

M a n u a ls
Installation manuals No. of copies: Language: Delivery date:
Instruction manuals No. of copies: Language: Delivery date:

S c o p e o f s u p p ly
Basic e q u ip m e n t:
Stmcture incl. freshwater pump, standard spares, standard packing and plates:
1 1
A dditional e q u ip m e n t n ecessary fo r operation :

Electric motor for freshwater pump : 1

Feed water treatm ent: 1
Optional e q u ip m e n t / d e s ig n :
Salinometer in a b o x .:
1 1
Water clock b y-p a ss: 1
1
Retum pipe to brine : 1
Optional e q u ip m e n t / design :

Steel box for spare part kit:

1 1
O th e r- Not sta n d a rd :
Item 3Thermometers & root valves as loose supply 1
Item Salinometer mounting in unit 1
Item Name plate for gauges valves, thermometer and instruments | 1
Com m ents:

Q:\985 17970 revOO

Alfa Laval Marine & Power
A
9.2 Product Inform ation 9.2.2 Freshwater Generator
Edition: 98 -01 JW(S)P-26-C80(B)/C100

9.2.2.1 General description, JW(S)P-26-C80(B)/C100

A p p lic a tio n
C o n v e r s io n o f s e a w a te r in to fr e s h w a te r b y v a c u u m d is tilla tio n . F o r d rin k in g , p r o c e s s w a te r, a n d
d o m e s t ic u s e o n s h ip s a n d rig s , a n d in s m a ll p o w e r s ta tio n s . M a x . s a lin ity 2 p p m .

C a p a c ity
T h e J W (>
S )/P - 2 6 - C—8----\
0 ( B—) / C 1 0 0 c o v e r s a c—
a—
p a c—ity r a n g Ie t.w
fr oww
m III
4 to 3rii,
1^—5 m ^ / 2 4 h , d e p e n d in g owii
n th e hii«>
biiw e««,4i
a tin g
m e d iu m a n d s e a w a te r te m p e r a tu r e . T h e c a p a c itie s s h o w n b e io w a re a t a s e a w a te r te m p e r a tu r e o f
3 2 |H .

Hiofng
rnedLiin “C

20 25 JO 35 ni5/24h

W o r k in g p r in c ip le
T h e s e a w a t e r to b e d is tille d e v a p o r a te s a t a te m p e r a tu r e o f a b o u t 4 0 °C a s it p a s s e s b e tw e e n t h e h o t
p la te s in t h e e v a p o r a to r .
T h is e v a p o r a t in g te m p e r a tu r e c o r r e s p o n d s to a v a c u u m o f a p p r o x im a te ly 9 3 % w h ic h is m a in ta in e d b y
th e b r in e /a ir e je c to r .
T h e v a p o u r s g e n e r a te d p a s s th r o u g h a d e m is t e r w h e r e a n y d ro p s o f s e a w a te r e n tra in e d a re r e m o v e d
a n d fe ll t o t h e b o tto m o f th e d is tille r c h a m b e r.
T h e v a p o u r s c o n t in u e to th e c o n d e n s e r w h e r e th e y c o n d e n s e to fr e s h w a te r a s th e y p a s s b e tw e e n th e
c o ld p la te s .

B a s ic e q u i p m e n t
T ita n iu m p la te h e a t e x c h a n g e r in e v a p o r a to r a n d c o n d e n s e r.
R e d b r a s s s e p a r a t o r a n d s ta in le s s s te e l d e m is te r , fr o n t c o v e r a n d p r e s s u r e p la te s .
S e a w a te r p ip e s in C u N i.
T h e f r e s h w a t e r g e n e r a t o r is e q u ip p e d f o r ja c k e t w a te r h e a tin g a n d w ith a c o m b in e d c o n d e n s e r c o o lin g
a n d e je c t o r w a t e r s y s te m . F u r th e r m o r e th e f r e s h w a te r g e n e r a to r is e q u ip p e d w ith d u m p v a lv e , w a te r
c lo c k , a u t o m a t ic f e e d w a te r re g u la to r, c o m b in e d b r in e /a ir e je c to r, in s tru m e n ts , fr e s h w a te r p u m p w ith
e le c tr ic m o to r , in te r n a l p ip in g a n d b e d fra m e .

S ta n d a r d d e s ig n

O p tio n s
F la n g e s :
J IS

P o w e r /c o n tr o l:

3 X 440 V 60 Hz 220 V

9.2.2.1 General description, JW(S)P-26-C80(B)/C100

Illustrations, indicatioris of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Additional equipment necessary for operation

- F e e d w a t e r tre a tm e n t.

O p t io n a l e q u ip m e n t / d e s i g n

- S a lin o m e te r .

• W a te r cio ci< b y -p a s s .
• R e tu rn p ip e to b rin e s u m p .

- S te e l b o x f o r s p a r e s kit.

9.2.2.1 General descrTption, JW(S)P-26-C80(B)/C100

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Product Inform ation 9.2.2 Freshwater Generator
JW(S)P-26-C80(B)/C100
Edition: 98-01

Q.2.2.2-^ Technical data, JW(S)P-26-C8d

P o w e r c o n s u m p tio n
E je c to r a n d fr e s h w a te r p u m p :
NBNK 60 Hz
2 4 /2 4 -3 6 /3 6 : 7 .2 k W

P re s s u re
b a r(g ) lb s /in ^
IVIax. ja c k e t w a te r p re s s u re : 4 .0 58
IVIax. b a c k p r e s s u r e to fr e s h w a te r ta n k : 1 .3 ' 19
IVIax. s e a w a t e r p r e s s u r e to in le t c o n d e n s e r: 4 .0 58
M in. s e a w a te r p re s s u re to e je c to r: 3 .0 43
M ax. b a c k p r e s s u r e a t e je c to r o u tle t: 0 .6 8 .7
S j ^ r e s s u r e f o r s a fe ty v a lv e o n
ste a m e q u i ^ 1.0
M ax. s t e a m p r e s s u r e lS r s t e a o T _ ^ u ip m e n t ;_
N o rm a l o p e r a tio n p re s s u re fo r s ^
e q u ip m e n t: 2 9 -6 5
B a c k p re s s tJ c e -te -C S ric le n s a te w e ll f o r
s je a frr^ u ip rn e n t
T e m p e ra tu re
S e a w a te r te m p e r a tu r e : 0 -3 2 °C J a c k e t w a te r te m p e r a tu r e : 5 5 -9 5 o C
S e a w a te r fio w : 2 2 - 3 6 m ^ /h J a c k e t w a t e r flo w : 1 0 -5 0 m ^ /h

M a te r ia ls
S e p a ra to r: R e d b ra s s
F ro n t c o v e r : S ta in le s s s te e l
B ed fra m e : S te e l ( h o t d ip g a lv a n iz e d )
P ip e f o r b r in e d is c h a rg e : R e d b ra s s
E v a p o r a to r /c o n d e n s e r p la te s : T ita n iu m
D e m is te r: S ta in le s s s te e l
P ipe f o r s e a w a te r : C u N i 9 0 /1 0
P ipe f o r f r e s h w a t e r C u N i 9 0 /1 0
C o m b in e d b r in e /a ir e je c to r h o u s in g : R e d b ra s s
C o m b in e d b r in e /a ir e je c to r n o z z le : S ta in le s s s te e l
F la n g e f o r e v a p o r a t o r / c o n d e n s e r S G - ir o n ( h o t d ip g a lv a n iz e d )

S h ip p in g d a t a
F r e s h w a te r g e n e r a to r , c o m p le te w ith e je c to r p u m p , e le c tr ic a l p a n e l, d o s in g u n it a n d s ta n d a r d s p a re s .

W e ig h t: n e t: 6 5 0 kg , g r o s s : 730 kg
D im e n s io n s : (I x w x h) 1 2 1 0 x 1 2 1 0 x 1500 m m
V o lu m e : 2 . 2 m"*

9.2.2.2-1 Technical data. JW (S)P-26-C80

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
T e c h n ic a l d a ta
£
P u m p a n d M o to r f o r J W P - 2 6 - C 8 0

3 X 440V 60 Hz Edition 96.10

2 4 /2 4 -3 6 /3 6 R e m a rk
N u m b e r o f p la t e s N E /N K

P u m p fu n c tio n F re s h w a te r

P u m p ty p e P W F -1 5 3 2

M o to r ty p e 71B

1 .0 5 x 2 4
N o m . flo w x p r e s s u r e x mwc

Im p e lle r s iz e 60H z : mm 0116

R o ta tin g s p e e d 6 0 H z : RPM 3360

R a te d o u t p u t p o w e r kw 0 .7 5

C onsum ed p o w e r kw 0 .5 6

C u rre n t ( fu ll lo a d ) A 1.6

C u rre n t ( S t a r t ) A 7

DRAW N CHECKED APPROVED D O C U M E N T NO.

DEPT DATE

SSK JSC YHM N K -0 1 0 0 8 -1 .X L S

M a rk e t s u p p o r t 970513
iT_____
 LIFTING HOLE tf30 (1.18“)

1017 (40.0')
LO
CNJ
<r> oj
ai
-C4-»-------
k
od
C>4
3 Ri

”|i
ill B7: SEAWATER BRINE k AIR OUT C4: JACKET WATER OUT
Cl: SEAWATER IN 01; FRESHWATER TO TANK
s s ff C3: JACKET WATER IN
801 (31.5*) CONNECTIONS OPTIONS:
aXNGES: DIN 2632 FLANGES: ANSI 1 5 0 > ^ FLANGES: JIS B2220-1990 -
FOgNDATiON THREAOSMB^ FEMALE THREADS: N P U m L E THREADS: BSP FEMALE
DIMENSIONS I^MU^ETERS DIMENSIOjUMiNCHES DIMENSIONS IN MILLIMETERS

□ Q. 87
OD ID PCD
200 80 160 8
100-^1 ID 1 PCD HOLES
3 6 4 03/4
OD ID PCD HOLES
185 80 150 8 019
ro
d Cl 200 80 160^ -8^018 71, 6 4 03/4 185 80 150 8 019
4 HOLES tf18 (0.71’ ) C3 200 80 , ^ 0 8 018 71 3N 4 03/4 185 80 150 8 019
C4 200 160 8 018 71 3 4 03/4 185 , 80 150 8 019
01 20 ØS ) 3/4 NPT 1 20 BSP 1
COVER SlOE
I Meosuremenls ±5 mm (0.2 in)
1 NOTE: Eleclric componenls nol lilled ond wired (or OC.
1) If by-poss oplion is included, (reshwoler pipe will be 111 mm (4.4 in) longer.

min. service PIPING SIDE lille

Freshwater generator
ii i ' 250 (9.8”) 850 (33.5-)
S jS i
JW P -26-C 80 A K i L a v il K o re a Co . I l d
sS il 930 (36.6’ ) Type. Diniensionol dfowinj
Ooié fOn Reviei Repl. Iw rev.O
l l j l - ® Centre of grovily 970515 SSK
1010 (39.8’ ) Weighi Drowing No.
ISO Scde 9 8 5 17313
fHl *l -- f WEIGHT IN OPERATION melhod t
Mox. 595 ko ( 1310 Ibs ) Boslc dtowinQ
CAO no. Poge I ol 1
7
n
Rev. Reaision Dole Rcviicd Revie»ed Approved
4 Conirol ponel Fresh woler A 1 na E
lo lonk
F reshw ater g e n erato r
M Moin supply
J W P -2 6 -C 8 0 Air«L««jl Kor«« c« .ltd
ALFA LAVAL SUPPLY YARDS SUPPLY in g riM chorl.
Itu .
00
cn Dtowi Reviei Rept. for rev.
Pipe lines SSK ■ fe “" " « !«
6c WtiQhl 0.0.., NO, ^ , < 0 1 0 0 8 - 2
jij! Eleclric cobles
Oplions ■ //////////////y d»
ISO
melhod C
Scale
r-Kj
Boiic dto»im
Poge 1 ol 1
r

O CAD no. rev.

— r 6 1 7 1 8
E q u ip m e n t s p e c if ic a t io n

F re s h w a te r g e n e ra to r J W P -2 6 -C 8 0

Edition 96.04

E q u ip m e n t s u p p lie d by A LF A LA V A L:

A r t ic le N o . C o n n e c t io n
Tag N um ber D e s c r ip t io n

J n it:

E W -E S -0 1 E je c to r *S ee s p e c ific a tio n

F G -E S -0 1 = lo w s ig h t g ia s s !98 4 3 5 6 8 6 -0 0 1/2" BSP

lA/ater m e te r 985 4 2 6 0 0 -0 3
■ 1/2" BSP
F I-F R -0 1

O rific e S e e s p e c ific a tio n

O C -F E -0 1

P re s s u re g a u a g e 9 8 4 3 0 3 0 5 -0 0 1/4" BSP
P I-E S -0 1

M a n o /V a c u u m g a u a g e 9 8 4 3 0 3 4 3 -0 0 3/8" BSP
P I-E 1 -0 1

P re s u re g a u a g e 9 8 4 3 0 3 0 6 -0 0 1/4" BSP
P I-F R -0 1

F re s h w a te r p u m p S e e s p e c ific a tio n
P U -F R -0 1

Q T -F R -0 1 E le c tro d e u n it 9 8 4 2 2 5 0 0 -0 0 -

9 8 4 3 0 3 6 6 -0 0 1/2" BSP
T I-E S -0 1 T h e rm o m e te r

9 8 4 3 0 3 6 6 -0 0 1/2" BSP
T1-E 1-0 1 T h e r m o m e te r

9 8 4 3 5 5 0 1 -0 1 DN 50
V A -E S -0 1 N o n re tu m v a iv e

9 8 4 3 5 6 8 6 -0 0 1/2" BSP
V A -E S -0 2 N o n re tu m v a lv e

9 8 4 4 0 9 3 9 -0 3 1/4" BSP
V A -E 1 -0 1 A ir s c re w

9 8 4 3 5 3 6 0 -0 0 1" BSP
V A - E 1 -0 2 S a fe ty v a iv e

9 8 4 3 5 5 3 5 -0 0 DN 40
V A -F E -0 2 S p rin g lo a d e d v a iv e

9 8 4 3 5 6 8 3 -0 0 1/2" BSP
V A -F R -0 1 B a li v a lv e

9 8 4 3 5 1 6 6 -0 0 -
V A -F R -0 3 S p rin g lo a d e d v a lv e

9 8 4 3 5 6 7 2 -0 0 1" BSP
V A -F R -0 4 N o n re tu m v a lv e

S o le n o id v a lv e S e e s p e c ific a tio n ■
V A -F R -0 6

DEPT

YHM N K -0 1 0 0 8 -3 .X L S
M a r k e t s u p p o rt 970513 SSK JSC
E q u ip m e n t s p e c if ic a t io n

F re s h w a te r g e n e r a to r J W P -2 6 -C 8 0

L is t o f l o o s e s u p p ly it e m s

No. D e s c r ip t io n A r t ic le N o . Q ’t y R e m a rk

1 F e e d w a te r tr e a tm e n t 985 17587 1 50 ^

S .W In &
2 T h e r m o m e te r 984 30366 3
J .W O ut

DEPT DATE DRAW N CHECKED APPROVED D O C U M E N T NO.

M a rk e t s u p p o r t 970513 SSK JSC YHM L O O S E .X L S

 1 I

Highest plonl instoliolion position in reference to Lowest plant instoilotion position in reference to
lowest woter line (BWL). highest woter line (LWL).

00
CNJ
01

i l ; !
lin
I l ri c

Highesl verlicol plonl positioning Lowest vertical plonl positioning

Freshwoler
h
Cenerolof *’ E2 mox. ^^2 mo«,
**E1 min. ^^1 moK. **E1 mo*,
type bor (lbs/in’ ) mm
s bof (Ibs/in*) mm bor (lbs/in*) mm Dole Revised Reviewed Approved
Revision

||U e
3000 5000 rille
P-16 0.5 (7.3) 913
Im
s; 4 P-26 1100
F resh w ater g e n e ra to r
3 (43.5) 3.85 (55.8) J W P - 2 6 - C 8 0 /1 0 0
ilil 0.6 (8.7) 4000 6000
A lli l i v i l K o r tiC o .lld
O-PU-36 Type, rio» choft.
_ 1500 Dole Oroain Approved Repl. lor
O -PU-2-36 28.04.97 SSK YHM
Weight Drotring No.
ISO Scde
lil! In order to minimize the pressure drop we recommend to ovoid the use of seot volves in melhod t
Basic droaing
9 85 17495
the system. Ejector pump is not self priming. _________________ e 3 ^ CAO no. rev. Poge I ol I
 o USE: FRESH WATER PUMP
OD

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S H A F T EX TEN SIO N

11
li
s8
r fc D

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IN SULATIO N WEIGHT B E A R IN G B E A R IN G C AB LE
OUTPUT SPEED V O LT A G E FREQ ENCY CURRENT
PRO TECTIO N CO O LIN G GLANDS
TYPE CLASS (K G ) D -E N D N -E N D
(kW) (R P M ) (V ) (Hz) (A )
984 2 0 6 3 8 -0 0 984 2 0 6 3 7 -0 0
P G 16
71 B 0 .7 5 3360 440 60 1.6 IP 5 5 lE C 3 4 - 6 6 .5
6 2 0 3 -Z /C 3 6 2 0 2 -Z /C 3

F L A N G E -M O U N T E D MOTOR IM 3 0 0 1 , B 5

F L M N P S HD H
D GA E

240 1 30 110 160 10 172 71

14 16 5 30

lin OUTLINE DRAWING

ELECTRICAL MOTOR
»s
it TH R EE P H A S E INDUCTION MO TOR FO R M AR IN E EN VIRO NM EN T
71 B
985 16704 01
T O T A L L Y E N C L O S E D F A N CO O LED S P L A S H P R O O F JO J JB N PGR
I
ll* r
985 16704
Alfa Laval Marine & Power
9.2 Product information
A
9.2.9 Design/Optional/Ancillary equipment
Edition: 97-01

9.2.9.3-1 Feed Water treatment - 50 liter

CONNECT ACCORDING TO FLOWCHART

Use fullysoluble scale inhibitor for instance on polymere basis.

Mix quantity required for 24 hours operation in tank according to
maker’s instruction and adjust dosage to cover max. freshwater
output from distiller.
Flush regularly.

1 Flowmeter incl. reg. valve 7 Connection 1/8”x 10

2 Nipple 3/8”X 1/8” 8 Clamp
3 Non return valve 3/8” 9 PVC tank (50 I)
4 Union 3/8”
5 Hose 3/8”(4000 mm)
6 Screw gland

Illustrations, indications of niateriai, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessaiy.
 LO
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2 B lin d fit t in g B L 1 3 ( 2 p c s .)

3 Box

C H A R A C T F R IS T IC S : E X T E R N A L C O N N E C T IO N S :

S A L IN O M E T E i? B U ILT IN B O X . - EXTER N A L METER

- CaO UR: R A L 7 0 3 2 / D lN 43656 - E L E C T R O D E U N IT

- V O LTA G E: 90 - 1 2 0 /2 0 0 - 240V - EXTERN AL ALARM - NC

- FREQ UENCY: 5 0 / 6 0 H Z ±2% - EXTERNAL ALARM - NO

- P R O T E C T IO N D E G R E E ; IP 4 4 - BUZZER

- M A X . A M B IE N T T E M P E R A T U R E : 5 0 ’C

- WEIGHT: APPRO X 3 KG.

ZTS'Z'B •Qu
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N o r m o lly c lo s e d S o le n o id V o lv e "

N o r m o lly o p e n S o le n o id v o lv e

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|2 : ï E x le r n o l A lo r m N C C o n lo c l. S A L IN O M E T E R 0 S 2 0

E x le r n o l A lo r m NO C o n lo c l.
&
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E le c lr o d e U n il ir —
------ TT’
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S c lin o m e le r s ig n o l 4 - 2 0 m A . ________________ î 4 - | - } - - ___ i<"iu> i A“l io o îo —I
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c o m p u le r s h ild . ro
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Drw.no. 985 W551 R;01

1 R«* Reo'sion Dole ReMsed Re«ie«ed Approncd

Salinometer in box
Tille
hîl= g

o
S ;r
d ; type DS20-M2 A lljl.» llK o r» < C o .lld

Oto*t Re*ie«ed Approved Rqjl. lor rev.

•’ lî 0 1 .0 4 .9 7 SSK

î 'îîJ
i li m e lM C ^ °‘K y
Boiic droaing
Weight
”
'“
‘
""985 17551
CA O no. <ev Poge 2 o( 7
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CsJ Renision Dole Revised Revieved Approved

iip O ™' SALINOMETER ON loX

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LEFT SIDE OF FRAME NIa Inal Qesall A/S

ê
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JW (S )P -2 6 -C 8 0
Dale
COPCNHACEN OCNUARK

co 0 2 .0 5 .9 5 “ "h u * * * «'!>'•' "9 8 5

OroaingNo.^
16856 "'0 1

11!! LO
ISO
melhod C
Scale Weighi
985 16856
oo
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n € 3 -$ CAD
Bosic droning
no, rev.
Repl. by rev.

8
BUBL Qfn O/H DESCRIPTIOH NO. ARTICLE HO. KftTERIU. REMARKS
1 1.00000 EA SALDIOHETER
2 3.00000 EA • SET SCREWH6 X 12 IIFC 1790 984 40906-14
3 1.00000 EA GLAND PG 13,5 984 21625-04
4 1000.00000 HN CABLE 985 61350-40
S 2.00000 EA SOCKET FOR CABI.E TIE 29 X 29 985 00024-88
6 2.00000 EA CABLE TIE 2,5 X 144 HM 985 00024-89
8 1.00000 EA ENURGEHEHT PG 11/PO 13.5 985 00024-73
9 2.00000 EA RUBBER BUSHING 14/19 HN 985 00008-33
10 2.00000 EA SCREWH3,5 X 6,5 DIH 7981C M 985 00024-75
11 1.00000 EA CABLE COMPLETE 0,55 H 985 00031-18

SALINOMETER OH SIDE OF PRMffl PRINTED! 96.01,22 PAGE HO, 2 OP 2

i?z /oiuu(ai u=ÆJV!/(a
Allk LtvtI DascK A/S
DV ! CSM ' DRAWniO KO. 985 16856 R; 02
JW(S)P-26-C80 ARTiaE HO. 985 16856-80
C O fM U C tH OOWAlIK
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O
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Scale:
0 - 100* C
32 - 212* F
o t
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all,

1 Rev.
no.
Re«ision Dole Revised Revieaed Approved

ill! ™' Thermometer, Angle

Pocket,:Brass
13
Dimensional Drawing
Alfa la x ! O fia ll A/S
COKHHACCH 0CMI«m

s
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*? I5 H "'“'pcs'nS’*“
,7n9Q 7 » Repl. IM rev.

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ea<& CAD
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no. te*.
Repl. by rev.
 B ID IIO G R A P IIY
NO, REVISION ' DATE SIGN.
5K &L 10K

a G en erol s p e c ific o tio n s ^

- Applicoble Fluid : STEAM.AIR.GAS.LIQUID

- Mox. Working Temperolure : ACCORDING TO JIS B 2201-84
-.Mo«. Working Pressure ; ACCORDING TO JIS 0 2201-84
-.Nominol Diameter : SEE TABLE
SIZE 65A~150A
NOTE

5I< /
BODY BC6 FCD450 SC 4 80
Nonn. JIS B 2 2 1 0 - 8 4 5I< FF WEIGHT COVER BC6 fCOIMor SStOO rCDISOor SS400
VALVE NO. Dia L H «>A
d C 9 D T f n -h (k g )
15A 15 60 - 80 9 - 4 -1 2 114 80 34 2.1 10K
20A 20 6 5 - 85 10 - 4 - 1 2 122 74 40 2 .3 BODY BC6 FCD450 SC 4 80
25A 25 75 - 95 10 - 4 - 1 2 142 83 46 3 .5 COVER BC6 rC0450or SSlOO fC0<50or SStM
32A 2>2 9 0 - 115 12 - 4 - 1 5 157 96 54 4.7
40A 40 95 - 120 12 - 4 - 1 5 172 103 64 5 .5
SOA 5 0 105 - 130 14 - 4 -1 5 196 115 78 7.2
65A 6 5 130 - 155 14 - 4 -1 5 252 167 1,30 11.5
BOA 8 0 145 - 180 14 - 4 -1 9 282 198 150 16.5
lOOA 100 165 - 200 16 - 8 - 1 9 376 230 180 23
I25A 125 200 - 2 3 5 16 - 8 -1 9 422 .307 220 34
150A 150 2 3 0 - 2 6 5 18 - 8 -1 9 457 350 250 50

N om . JIS B 2 2 1 0 - 8 4 10K FF
VALVE NO. Dio
C
L H 0A T o T 05 iiSY roooooo-os IIEXBOLT SS400 8 lOK I25A~I50/
d 9 D T f n -h
15A 15 70 - 95 12 - 4 - 1 5 120 70 34 2.3 05 iiSY-roooooo-os HEXBOLT SS400 6 lOK65A~I00A
20A 20 75 - 100 14 - 4 -1 5 130 74 40 2.5 04 IISY-fOOOOOOM GASKET NONMSIOS 1
25A 25 90 - 125 14 - 4 -1 9 150 83 46 3.8 03 iisr-f000000-01 SCREEN SUSJ04 1
32A 32 100 - 135 16 - 4 -1 9 165 96 54 5.1
40A 40 105 - 140 l 6 - 4 -1 9 180 103 64 5.9
02 iisr roooooo-02 COVER NOTE 1
50A 50 120 - 155 16 - 4 -1 9 200 115 78 7.8 01 Hsy-foooooo-oi BODY NOTE 1
65 A 6 5 140 - 175 18 - 4 -1 9 260 167 130 12.2 NO CODE NO. NAME MATERIAL Q'lY W EIGHT REMARKS
BOA 8 0 150 - 185 18 - 8 -1 9 290 198 150 17.1 APPD SCAIE NONE MODEL HSY-F( ) DATE 1996.10.18
inOA 100 175 - 210 18 - B - 1 9 380 230 180 24 .2 APPD
125A 125 210 - 2 5 0 20 - 8 -2 3 430 307 220 36 TITLE Y-TYPE STRAINER owe NO. IISV-f( )-l5l50-A
CHIIJ
D
150A 150 2 4 0 - 2 8 0 22 - 8 -2 3 465 350 250 53 ASS'Y PARI NO.
CHD y.h.Choi
DWN M l& f J IIAIIA AUTOMATIC VAI.VE COMPANY.
Alfa Laval Marine & Power

9.2.9.2-3 Steel box for spare part kits

General
Spare part box for storing spare parts and tools of machinery on siiips. M ade of steel and hinged in
one side. Provided with a chain with hook and a lock with two keys. M ade in accordance with
Japanese standard JIS F 0902-1978.
Dimensions

S
'fl-

V
400

I ------- „ ------- ]
r
\ “ 1
Dwg.no. 955 17526

Materials
Box: Steel (painted)

Painting:
Munsell 7.5 BG 7/2

9.2.9.2-3 Steel box for spare part kits

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications w/hen necessary.
Alfa Laval Marine & Power

9.3.1.1 Included in delivery

Description
Content:

a) 1 Rubber joint for front cover

b) For each of the pumps:

1 IVIechanical seal

c) For each electric motor:

1 Ball bearing (D-end)

9.3.1.1 Included In delivery Page: 1

Illustrations, indications of material, dinnensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
 CD
cn NO. 1
P A C K IN G FO R
oo NAM E
CD FR O N T C O V E R

g
970

SKETCH

P!i
hv M A T E R IA L NITRIL

WEIGHT (k g ) 0 ,8 5

o
WORKING
SU PPLY
P E R S H IP
SPARE

NO.
DRAW ING
P A R T NO. 9 84 5 8 0 5 8 -0 1

REMARKS

Re». Reniiion
no. Dole Revised Revieved Approved
PAGE JW (S )P -2 6 -C 8 0 (B ) / C100 nile
Iff SPARE P A R T KIT
Mi iPJ:
SH IP NO. FOR P L A N T
Alli liv it Qesall A/S
COPCNHACCN 0CMy«m

- ll- Dole Ofom Retie«ed I Approved

l\l\ B O X NO.

ISO
1 3 .0 2 .9 7
Scde
PG R KHJ
Weigh!
PGR

melhod E 9 8 5 17919
Boiic dfoaing
€ 3 -^ CAD na rev. Repl. by
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CO
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B A L L B EA R IN G
un NAM E M E C H . S E A L 16 MM
oo F O R MOTOR
cn
0 -E N D
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SKETCH

I
flli
o V
■g |g®
|S M A T E R IA L C A R B O N C E R A M IC NO. 6 2 0 3 - Z / C 3

llr î c WEIGHT ( k g ) 0 ,0 5 0 ,0 7

W ORKING
SU PPLY
P E R S H IP
SPARE

NO.
ORAW ING
P A R T NO. 9 84 1 0 2 3 0 -0 8 984 2 0 6 3 8 -0 0

REM ARKS

Rev. Revision Dale Revised Reviewed Approved

no.
PAGE PUM P: P W F 1 5 3 2 /2 0 4 0 Tüir
MOTOR: 71 B
SPARE PART KIT FOR
l i ' FRESHWATER PUMP
S H IP NO. AKo Lovol Desol t A /S
§s.s^ o openhaoen dcnuaiw
H Date Drawn Reviewed Appragd Repl. for
B O X NO. 1 3 .0 2 .9 7 KHJ
PGR PG R
Weight DrawingNo.
i f
ii!î
ISO Scde
methodE
Basicdrowing
985 17946
CAD no. Repl. by