Tel.
: 07109 – ISO 9001:2015, ISO
263850 (O), : 14001:2015
Office of : The Chief Engineer(Trg.)
ISO 45001:2018, ISO
50001:2011 Koradi Training
Centre,
07109 – 262736 Koradi, Nagpur- 441111.
WEB SITE07109
(O) –
: www.ktcmahagenco.com (1) E-mail :
[email protected] (2) E-mail :
[email protected]262737 (O)
Module Details Topic
Basic Introduction
Current power scenerio in India, Renewable Energy, Electricity act.
Introduction to MAHAGENCO as an Organisation. Principle of Thermal, Hydro & Gas Power
Generation.
Selection, Planning and design of a Large Thermal Power Station, General Plant Layout.
CHP Description of Coal Handling Plant part-1 - Coal Yard, Waggon Tipler, Coal Stack Yard, Stacker
Reclaimation etc.
Visit to CHP 660 MW Part -I as above.
Description of Coal Handling Plant part-2 - Coal transportation and Belt Network, Coal
Crushers (Primary and Secondary), Reclamation of Crushed Coal to Stack yard.
Visit to CHP 660 MW Part -II as above
Boiler Boiler Construction Part-I - Boiler Drum, Downcomers, Ring Header, Water Wall Tubes etc.
Boiler Construction Part-II - Superheater (Primary and Secondary), Radiant Superheater,
Economiser, Reheater, Boiler Accessories like Spray Attemprator, Soot Blowers, Safety Valves
etc.
Boiler visit 210 MW
Description & Working of various Fans Part-1- Construction Details, Types, Critical Parts,
Bearings, Mountings etc.
Description & Working of various Fans Part-2 - Construction Details, Types, Critical Parts,
Bearings, Mountings etc.
Combustion theory Part-1- Principals, Characteristrics, Effect of incomplete Combustion,
Short introduction of Fuel Firing Equipments - Coal Burner, Oil Burner, Scanners etc.
Description & Working of Firing equipments such as oil Guns, Igniters, Flame Scanner, Hydro
motor valve etc.
Combustion theory Part-2 - Principals, Characteristrics, Effect of incomplete Combustion,
Short introduction of Fuel Firing Equipments - Coal Burner, Oil Burner, Scanners etc.
Description & Working of Coal mill and Coal feeder Part-2 - Construction Details, Types,
Critical Parts like Grinding Elements, Classifier, Bearings, Mountings etc.
Visit To Firing Floor 3x660MW
Construction and Operation of Water wall Soot Blowers, Air heater soot blower, Bottom ash
hopper etc.- Construction and Working.
Visit to Coal mill and Boiler Basement area (ID, FD, PA Fans) to know the system and
equipments/Auxiliaries in detail 3x660MW
Boiler Tube leakages- Causes, Analysis and Remedial measures (Short Term and Long Term
measures), introduction to IBR Act.
Description & Working of Coal mill and Coal feeder Part-1- Construction Details, Types,
Critical Parts like Grinding Elements, Classifier, Bearings, Mountings etc.
Air Pre-Heaters
Valves and Traps- Different Types, Construnctional Details , Valve maintenance -
Gland,Gasket Replacement, Servicing, Seat Lapping etc.
AHP AHP- Construction and Working, Equipments, Methods of removal of bottom ash, evacuation
system & HCSD System, disposal of Bottom Ash, Silos.
Visit of AHP to know the system and equipments/Auxiliaries in detail 3x660MW KTPS
ESP
ESP- Construction and Working , Equipments, Methods of removal of fly ash from flue gas,
Collection of particles, Dislodging & rapping, Collection effeiciency, FGD System.
Visit of ESP to know the system and equipments/Auxiliaries in detail 3x660MW KTPS
OHP Oil handing & compressors- Principals and Working, Types of Pump, Capacity, Types of
Compressors.
Compressors and
Compressors and DG Set - Classification, Service Air & Instrument Air Compressors,
DG Set
Operation and Maint of Compressors, D G set - Importance of DG Set, Working.
WTP WT Plant & working - Complete Description, Processes, Chemicals Used, Pre and Post Water
Treatment.
Pre-water treatment- Screening, Raw Water Storage, Pre Chlorination,Areation, Coagulation,
Flocculation, Clarification, Filtration, Filter Water Storage.
WTP
Condensate & feed water cycle - Introduction, Condensate and Feed Water Cycle overview,
Condenser, CEP, NPSH & Cavitation, Condensate Polishing Unit, HP & LP heaters, Dearator,
Booster Pump & Boiler feed Pump.
LMW/KWU Turbine Part -I - General Design and Constructional Features, HP/IP/LP
Turbine Module
Turbine, Rotor, Blades, Bearings, Pedastals, Anchoring point and Turbine Expansion, Barring
Gear etc.
Important Pumps in TPS - Various types of pumps (MDBFP, TDBFP, CEP, CWP, ACWP) used
in Power plant and their role
LMW/KWU Turbine Part -II - Turbine Steam System, Steam Admission to Steam Exhaust,
Gland Seal System, Turbine Oil pumps & their function, Turbine Control Fluids etc.
Construction and working of MDBFP, TDBFP
Steam Cycle- Complete Cycle, Auxiliaries involved in the cycle, Thermodynamics.
Condenser, LPH, HPH, Dearator - Construction and Working, Cycles in brief, Operation &
Maintenance (Tube leakages in HP/LP heaters and Condenser)
HP - LP Bypass and Condensate drip system - HP Bypass System, LP Bypass System, Block
Valves, HPSU (Hydraulic Power Supply Unit), Condensate Drip System, Steam Cycle.
Turbine lub oil & seal oil system- General Layout, HP Oil System, Oil Purification system,
Aux. Oil Pump, Electro-Hydraulic Oil System, SEAL OIL SYSTEM - Function, Features, Gland
Seal Construction, Seal Oil Supply Unit & Its Components, Seal Oil Back up System, FRF Oil.
Visit to Turbine house
Governing System of Turbine Part-I- Role/Function of Governing System,Types of
Governing System, Characteristics, Speed Regulation, Dead Band, Speeder Gear, International
Practices for operating Governing System.
Governing System of Turbine Part-II - Role/Function of Governing System,Types of
Governing System, Characteristics, Speed Regulation, Dead Band, Speeder Gear, International
Practices for operating Governing System, High Pressure Governing.
EHTC/ATRS/TSC - Electro-Hydraulic Turbine Controller: Basics, Overview, Turbine Rolling,
etc.Automatic Turbine Rolling System: Introduction, Sub-group Sequence Control/ Operating
Modes- Semi/Auto etc.
Turbine Stress Controller: Measures to Avoid Impermissible
Operation- Various Faults, causes & remedial actions etc.)
Turbine overhaul activities: Planning (Manpower & Material), Decoupling of HP/IP/LP
Turbines & Generator, Removing of HP/IP/LP Turbine Casings,Removing of Rotors &
Bearings, Sand Blasting of Rotor, Checking Bearing Clearences, Rotor Centering, Bearing
Setting, Flow Path Measurement and Box-up. Checking and overhauling of Governing System,
Oil Pumps, Oil Flushing and putting the system on Bar, Checklists/ milestone Chart.
Electrical Module
Electrical Supply System in TPS -Power system componet,classification of supply system,
types of auxillaries as per voltage level,classification of auxillaries, best earthing practices.
HT/LT Breakers & cables-What is fault? What is C.B? Types of C.B, Importance of C.B as
protection, C.B construction & operation, relay, construction, protection purpose. Power cable
construction, types of power cable, areas of application, control cable & power cables.
Energy Efficient Electrical System- Basic terms, Motors, Fans, Improvement options for
Energy efficient systems viz. electrical System, Lighting System etc., Energy efficient controls.
Battery and battery maintenance-DC supply system,need of battery? Types, maintenace,
charger, types, D.G set
VFD-What is VFD, system description & operation, programming of VFD, types of VFD,
applications, benefits
Generator Construction & Working Part I-What is generator? Requiremnt of generator,
Construction details, bearings, shaft seal arrangment.
Generator Construction & Working Part II-Generator protection, Generator excitation system,
Generator seal oil arrangment system.
AVR, Exciation system- What are voltage regulators,necessicity,working pincipal, generator
exciataion system, Benefits
Generator Protection: Generator protections, (All 14 Protections), Generator transformer
protection concern with Generator, Unit auxiliary transformer protection, Faults involving
stator Winding (Protection of Stator), Faults involving Gen. Rotors (Protection of rotor),
Miscellaneous Protection Of Generator.
Transformer construction & working-What is transformer, types, use in industrial purpose,
constructional feature, cooling system, protection, maintenance.
Switchyard layout-Switchyard equipments,clerances,single line diagram,technical
parameters,NGR(Neutral Grounded reactor)
Bus bar Protection Introduction to busbar system. Types of busbars i.e. Single bus bar,
Double busbar and their schemes with arrangements. Busbar Protections like Centralized
busbar protection and others.
HT/LT Motors- What is motor? types, construction, cooling system, motor protections, duty of
operations, HT motor maint, LT motor maint
LD Center functioning-Power components,benefits of national grid,juridiction of RLDcs
/SLDcs,function,resons of load scheduling
Transformer and Motor Protection :Protection of A.C. Induction Motor. Different kinds of
relays and their applications.Time Current Characteristics. Abnormal Operating Conditions
and Causes of Failures in A.C. Induction Motors. Protection of Low Voltage, Short Circuit
Protection by HRC Fuses, Protection against overloads, Bimetal Overload Devices, Protection
Against Unbalance, Phase to Phase Fault Protection, Overload and Phase Fault Protection,
Protection against earth fault, Protection against Single Phasing, Phase Reversal Relay etc.
Instrument Transformer and Philosophy of Protection: Nature and effect of Transformer
faults, protections against internal faults: protection against external faults, protection against
abnormal operating conditions, Under voltage protection, Earth fault protection,Single
phasing protection,Protection for forced cooling, Protection against instantaneous
overcurrent, Protection against earth fault etc.
Visit to Electrical site of 660 MW
Instrumentation
Module Instrumentation Part -I (MEASURMENT): Fundamental of measurments loop in
instrumentation. (Signal flow from filed to PCR to display,records,Annunciator panel)
Physical parameters measurment like pressure, Level, Temp., speed, flow, displacement).
Fundamentals of Sensors and Trandusers and their signal conditioning.
Instrumentation Part -II (Control) Fundamental
of Control loop in instrumentation. (Signal flow from controller to auxiliaries, Final control
elements, Actuators.) Types of Actuators, Types of Final Control Elements. What is Controller,
Types of Controller, Types of Control loop & Examples, Drum Level Control (Single Element &
Three element)
FSSS (Introduction, Significance, Equipments, Purging, Windbox Control, Fan Control, Boiler
Interlocks & Protections, Annunciations, etc.)
Various actuators, pneumatic valves and power cylinder.
HP/LP bypass and Turbovisory: HP/LP
Bypass System: Significance of HP/LP by pass system, Construction and working of HP/LP
bypass system, role of system while rolling activity, protection and interlocks of this system.
Turbovisory parameters: What are turbovisory parmenters, significance of their
measurment and control with in limit, what is +ve displacement (Expansion) what is negative
Expansion, what are the precautions and remedies to control them within a limit.
DCS (Digital Control System): Introduction, Hydraulic and Pneumatic Instrumentation
basics, DCS Architecture, Analog Input, Analogue Output, Digital Input, Digital Output, various
cards, DCS Programming Languages: Function Block Diagram (FBD), Sequential Flow Chart
(SFC), Phase Logic Module (PLM), Alarms and Events Overview, Process Control Philosophy,
PID Control, Benefits of DCS, etc.
PLC & SCADA: Introduction, System Components, Selection criteria Digital Inputs/Outputs,
PLC I/O Theory, NO_NC Concepts, Memory Addressing, SET/RESET coils, etc. Timers: simple,
retentive, on delay, off delay; Analog signal measurement & scaling in PLC logic, MMI & HMI
concepts and demos, SCADA System configuration, Tags, Screen development, Animation
options, Events & Actions, Trends, Alarms, Security & password protection, Data logger
configuration etc.
Control Loops and Drum level Control (I/C).
Boiler and Turbine Interlocks. (Tripping and indications.)
Vibration measurement and Analysis:
(Causes, Characteristics, Measurement, Selection of Transducers, Vibration Analysis, etc.)
Visit to 660 MW Instrumentation
Maintenance Coal Mill and Coal feeder Maintenance- Types of Maintenance, Check List, Overhauling,
Module Material Readiness etc.
Various Fans Maintenance- Types of Maintenance, Check List, Overhauling, Material
Readiness, Readiness of rotating assemblies etc.
AHP Maintenance
CHP Maintenance - Types of Maintenance, Check List, Overhauling of auxiliaries, Material
Readiness, Belt Joing Methods etc.
HT/LT Transformer Maintenance and cooling methods: Parts of Transformer, Buckholz Relay
& Conservator Tank, Types of damages occuring in transformer, Causes for such damages,
Factor affecting the life of transformer, Effects of: oxygen, solids impurities/ dirt, varnishes,
slackness of winding, Aging of insulation, Maintenance of Transformer, Corrective
Maintenance or Breakdown Maintenance, Routine Checks etc.
Chemisrty Fuel Charactristics and Combustion Optimization
Turbine erosion, corrosion and deposition
Cooling Water treatment, Condenser & Cooling Tower Performance improvement
Chemical Aspects of Super Critical Plant
Acid cleaning & Alkali Boiling out of Boiler.
Coal Grading and Coal Analysis of raw coal, wash coal, imported coal
Visit to 660 MW WTP
Safety Power plant Hazards, Major Safety Risks, Safety in O&M, Disaster Management
Safety Documents, Lockout/Tagout Industrial Safety, Safety Norms, Environment Awareness.
Safety
Fire Fighting Demo & Lecture.
Imported coal blending/Coal Washeries,RSR Mode.(Railway ship mode)
Coal linkages,Transportation & Transit Loss and Monitoring of Coal Sampling at Coal Site
Cyber Security
Operation Module Preparation of Boiler side during start up and withdrawl of unit.
Preparation of Turbine side during start up and withdrawl of unit.
Light Up and Cold Rolling Procedure.
Warm and Hot Rolling Procedure.
Handling of Boiler Emergencies
Handling of Turbine emergencies.
Simulator 500 MW (Kumud Chaudhari, Dy.EE CSTPS)
Simulator 660 MW (Ashok Rasekar, Retd.E.E.)
660 MW Boiler Construction Part 1
660 MW Boiler Construction Part 2
SAP Module Introduction to Various SAP Module.
Introduction to EAM Module (Enterprise Asset Management)
Introduction to PTP (procurement to pay) Module in SAP.
Introduction to SRM (Supply Restore Management) Module.
New technology Introduction to Super Critical Technology, Ultra Critical, with diffrence between subcritical
and supercritical
660 MW Turbine Construction: (Special Features) - General Description, Distinguished
Features, Parameters, Steam Flow, HP Casing, LP Casing, HP/LP rotor, Journal and Thrust
Bearings, Turning Gear, MSSV, Governing & Control Valves.
Introduction to Renewable energy (Wind, Bio mass etc)
Solar power plant Visit of ILK-100 batch
