A PROJECT REPORT ON

SUBMITTED TOWARDS THE

PARTIAL FULFILLMENT OF THE REQUIREMENTS OF

DIPLOMA (Mechanical Engineering)

BY

{1} Navale Omkar 2101300450

{2} Sarode Yash 2101300472
{3} Kshiragar Vaibhav 2201300665
{4} Alolkar Ganesh 2201300652

Under The Guidance of

MR. S. S. SARDA
(Lecturer in mechanical engineering)
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 Certificate of Completion

Of Capstone Project Planning

This is to certify that Navale Omkar Enrollment No. 2101300450,

Sarode Yash Enrollment No. 210130042, Vaibhav Khiragar Enrollment
No. 2201300665, Ganeh Akolkar Enrollment No. 2201300652, From
(institute) Government Polytechnic, Ahmednagar has completed
Project Planning Report having title Double HACKSAW machine a
group consisting of 4 candidates under the guidance of the faculty
guide
S. S.SARDA SIR.

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 It gives us great pleasure in presenting the preliminary report on
“Double HACKSAW machine”

We would like to take this opportunity to thank our project guide \

mentor Prof. S. S.SARDA for giving us all the help and guidance we
needed. We are really grateful to them for their kind support. Their
valuable suggestions were very helpful.

We are also grateful to R. M. Mane, Head of Mechanical Engineering

Department, GPAN for his indispensable support, suggestions.

By

 Navale Omkar
 Sarode Yash
 Vaibhav Khiragar
 Ganeh Akolkar

3
There are many electrically operated power hack saw machine
of different configuration and different manufactures are
available for the use in machine shop. These machines can cut
rods of different material precisely at very fast rate but they
can cut rods of one material at a time which means they can’t
able to cut dissimilar material at a same time. Now in industry,
it is necessary to cut metal bars with very high rate to achieve
mass production requirement. So there is need to move for a
new technology which gives us a mass production with less
time and less energy input. It is impossible to depend upon
conventional hack saw machine. By using this two way hack
saw machine the two metal bar, pipes or rods can be cut the
simultaneously to achieve high speed cutting rate and mass
production for maximum benefits in manufacturing industries.
This machine overcomes the drawbacks and limitation of single
frame hack saw machine. It can be used in a small workshops
and industries as it is available in very low price and its smaller
size and high efficiency. This paper focous on presents the
manufacture and idea of two way hacksaw removing machine
predominantly conveyed for creation based ventures.
Businesses are fundamentally implied for creation of valuable
merchandise and ventures at low generation cost, Machinery

4
cost and low stock cost. Today in this world each errand have
been made snappier and quick because of innovation
progression yet this headway likewise requests colossal
speculation and consumption, each industry wants to make
high efficiency rate keeping up the quality and standard of the
item at low normal cost. We have developed a prototype
model, which is efficient and do multiple cutting operations.
These machines can be utilized as a part of remote spots where
power is customary. It is composed as a convenient one which
can be utilized for cutting in different spots. It can be utilized
for working on materials like thin metals, wood.

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FIGURE CHART ……………………………………………………………………………………..

CHAPTER NO 1…………………………………………………………………………………………..

1.1 INTRODUCTION ……………………………………………………………………………………

CHAPTER NO 2……………………………………………………………………………………..

2.1 TYPES OF HACKSAWING MACHINES ………………………………………………

CHAPTER 3…………………………………………………………………………………………..

3.1 MATERIAL REMOVED MACHANISM…………………………………………………

3.2 GRAVITY FEED MACHINES…………………………………………………………………

3.3 HYDRAULIC MACHINES ………………………………………………………………………

3.4 POSITIVE DISPLACEMENT MACHINE …………………………………………………..

3.5 SAWING MACHINE………………………………………………………………………………..

CHAPTER NO 4……………………………………………………………………………………………..

4.1 TYPES OF SAWING……………………………………………………………………………………

4.2 POWER HACKSAWING ……………………………………………………………………………

4.3 BAND SAWING ………………………………………………………………………………………..

4.4 CIRCULAR SAWING………………………………………………………………………………….

CHAPTER NO 5……………………………………………………………………………………………….

5.1 MANUFACTURING PROCESS …………………………………………………………………….

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5.2 MILD STEEL …………………………………………………………………………………….

5.3 MANUFACTURING……………….……………………………………………………………..

5.4 APPLICATION ……………………………………………………………………………………….

CHAPTER NO 6………………………………………………………………………………………………

6.1 LITERATURE REVIEW …………………………………………………………………………....

6.2 DAVID GARDEN WILSON……………………………………………………………………………..

CHAPTER NO 7…………………………………………………………………………………………………..

7.1 IDEA OF FATIGUE……………………………………………………………………………………….

7.2 FATIGUE STRENGTH…………………………………………………………………………………….

7.3 SCOPE OF PAPER …………………………………………………………………………………………

7.4 OBJECTIVES OF PAPER……………………………………………………………………………………

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 PART 2
CHAPTER NO 1……………………………………………………………………………………………………

1.1INTRODUCTION…………………..

CHAPTER NO 2……………………………………………………………………………………..

2.1 REQUIREMENT OF PARTS……………………………………………………………………………………..

2.2 BOLTS……………………………………………………………………………………..

2.3 NUT……………………………………………………………………………………..

2.3 BASED……………………………………………………………………………………..

2.4 ROTATING SHAFTS……………………………………………………………………………………..

2.5 HACKSAW ……………………………………………………………………………………..

2.6 DO MOTOR ……………………………………………………………………………………..

2.7 SPECIFICATIONS OF DO MOTOR …………………………………………………………………………

2.8 ACRYLIC PAINT ……………………………………………………………………………………..

2.9 CALCULATION FOR DO MOTOR FROM PHYSICS ……………………………………………..

2.10 DOUBLE HACKSAW CUTTER COST AND ESTIMATION……………………………..

CHAPTER NO 3……………………………………………………………………………………..

3.1 RESULTS ……………………………………………………………………………………..

CHAPTER NO 4……………………………………………………………………………………..

4.1 CONCLUSSION……………………………………………………………………………………..

CHAPTER NO 5 ……………………………………………………………………………………..

5.1 FUTURE SCOPE……………………………………………………………………………………..

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9
 A hacksaw is a handheld device used to slice through materials
like plastic tubing and metal funnels. Its cutting system is given
by removable edges which include sharp teeth along their
external edge. As a rule, a hacksaw comprises of a metal casing
that takes after a descending confronting. A handle of plastic,
wood, or metal is regularly joined to one end of the casing. The
edge's closures highlight customizable pegs that can be fixed to
anchor a sharp edge set up, and extricated to expel it. Hacksaw
sharp edges are long, thin portions of solidified steel that
element a line of teeth along their front line. Each finish of the
edge is punched with a little gap that fits onto the saw edge's
pegs. Most sharp edges extend long from ten to 12inches (25.4
to 30.48 cm), albeit six-inch (15.24 cm) edges can be acquired
to fit littler hacksaw models. A gadget that applies compel,
alters the course of a power, or changes the quality of a power,
with a specific end goal to play out an errand, by and large
including work done on a heap. Machines are regularly
intended to yield a high mechanical preferred standpoint to
decrease the exertion expected to do that work. A
straightforward machines a wheel, a lever or a slanted plane.
Every single other machine can be constructed utilizing mixes of
these straightforward machines. Illustration: A penetrates
utilizes a blend of riggings (wheels) to drive helical slanted
planes (the bore) to part a material and cut an opening in it. II.
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HISTORY While saws for cutting metal had been being used for
a long time, noteworthy upgrades in life span and effectiveness
were made in the 1880s by Max Flower-Nash. Clemson, an
author of Clemson Bros., Inc of Middletown, New York, United
States,. Clemson directed tests which included changing the
measurements, states of teeth, styles of set, and variable
warmth medications of cutting edges. Clemson guaranteed
tremendous changes to the cutting capacity of edges and
constructed a noteworthy mechanical activity fabricating
hacksaw sharp edges sold under the exchange name Star Hack
Saw. In 1898, Clemson was conceded US Patent 601947, which
points of interest different changes in the hacksaw.

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12
 Light duty hacksaw machine.
 Hydraulic hacksaw machine.
 Power hacksaw machine.
 Circular band hacksaw machine.
 Horizontal swing type band saw machine.
 Band hacksaw machine.
 Jigsaw machine.
 Universal type circular hacksaw machine.
 Double column band saw machine.
 Chain saw circular machine.

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14
 - In this sort of machine, which is as a
rule of light development for general obligation, the push stack
is produced by the gravity feed of the saw bow. In a large
number of these machines the size of the push stack is settled,
albeit a few machines are given flexible masses on the overarm
for push stack change. The push, stack differs all through the
slicing stroke because of the responding relocation of the over
arm mass and the activity of the cam worked liftoff gadget
which acts toward the start and the finish of the stroke. This
kind of machine for the most part has a work piece limit
between 150 - 200 mm (6 and 8 inches) breadth and is perfect
for the little workshop where the cutting prerequisite is just
infrequent and the design of work pieces to be cut extents from
mellow steel level complex formed areas and tubular segments
up to 6 inches width. Because of the light development and
gravity feed the applications for this kind of machine are
restricted.

- The push drive between the sharp edge

and the work piece in this kind of machine is created by a
pressure driven gadget. Weight might be created in the heap
chamber by either a confined reverse framework, or the weight

15
might be provided from a different pump. In a portion of these
machines, more prominent adaptability of control has been
presented by methods for a curve cutting activity joined with
an all-around controlled water powered framework which
permits better execution from the saw sharp edge. The
propelled kinds of uncompromising electro-pressure driven
hacksaws have an extensive variety of task and are accessible in
self-loader or completely programmed frame, with
arrangements for programmed sustaining of bar stock, slicing
off to foreordained sizes and emptying and so forth. The
component of shut down-feed to the saw bow consolidated in
these machines makes the machine reasonable for cutting the
harder steels and compounds. These machines are the most
widely recognized and create more prominent push loads than
machines of other sort and have notoriety for sawing without
issues and requiring least administrator aptitude.

- While these machines are

not as prevalent as the gravity feed or water driven machines, a
couple of machines are accessible where the feed rate of the
edge and subsequently, the metal expulsion rate is
straightforwardly controlled by a mechanical screw gadget,
giving a positive feed. This kind of machine can prompt
overburdening of the sharp edge giving untimely edge
disappointment especially when the cutting edge is worn.
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Positive removal machines are not inclined to variety in push
loads amid the cutting stroke-since the push stacks
straightforwardly emerge because of the consistent rate of
entrance of the sharp edge teeth.

- Gadget for cutting up bars of material or

for removing shapes in plates of crude material. The cutting
gadgets of sawing machines may be thin metallic plates with
teeth on their edges, thin metal sharp edges or versatile
gatherings with teeth on one edge, or thin pulverizing wheels.
The apparatuses may utilize any of three activities in sawing:
bona fide cutting, pulverizing, or crushing made condensing.
The power hacksaw machine gives a tight brace to section the
work and means for reacting a U-shaped packaging on which is
mounted a straight steel hacksaw edge that cuts while moving
one route so to speak. The saw pushes down on the work amid
the cutting stroke however is raised clear of the work amid the
arrival stroke. The band saw utilizes an interminable adaptable
steel band with teeth on one edge; the band is carried on two
huge measurement turning wheels mounted on parallel
tomahawks some separation separated. Band saws that cut
vertically are especially reasonable for removing shapes in thin,
level plates from workpieces that lie on flat tables. Cool sawing
machines with toothed plate cutters are utilized broadly in
steel-moving factories and in places where vast amounts of
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bars are cut. A V-molded clipping tight clamp empowers packs
of bars to be cinched and cut at one time. Grinding sawing
machines are utilized to a great extent for cutting off steel
auxiliary shapes, for example, I pillars, channels, and points. The
cutting wheels, with or without teeth, pivot at such high speeds
that the warmth from the rubbing of contact is adequate to
expel the metal by liquefying it. Grating cut off saws, thin
elastic or Bakelite-fortified rough wheels that are worked at
high fringe speeds, are especially reasonable for cutting off thin
tubes and solidified steel bars.

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19
 - The basic forward and backward
movement of the cutting edge made the hacksaw one of the
principal kinds of sawing machines intended for control. The
straightforwardness in the sharp edge movement has kept the
cost of the saw machine generally less expensive than different
kinds of sawing machines. The low introductory cost combined
with the adaptability and versatility, has empowered the
hacksaw to stay well known in industry. In hacksawing, a
solitary sharp edge is tensioned in the bow, and responded
forward and backward finished the work piece. The cutting
activity is accomplished just amid half of the cycle of task. Amid
the second 50% of the cycle, the arrival stroke, the sharp edge
is lifted clear of the work piece, giving a spasmodic cutting
activity, which is thought to be one of the disadvantages of the
task. In spite of this inconvenience, when contrasted with the
consistent cutting activity of the band saw, hacksaws remain
similarly or much more famous elective machines. Likewise
with numerous other fundamental procedures, hacksawing is
an attempted and tried strategy, solid, reliably precise, fast and
simple to repair, is less subject to remedy cutting edge strain
and more averse to run-out. Besides control hacksaws can be
left unattended for significant lots when cutting substantial
distance across bar and require least administrator aptitude.
Edge substitution is moderately shabby and straightforward.
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 - Band sawing, unlike hacksawing, is a
continuous cutting operation. An endless blade, the band, is
tensioned between two shrouded, rotating wheels, and part of
the band is exposed to carry out the cutting operation of the
work piece. The band travels in a continuous motion, with the
teeth fed against the work piece. Whilst earlier metal sawing
bands were wide (over 25 mm), and were used strictly for cut
off methods, narrow blades, introduced about 50 years
agobrought contouring capabilities. Furthermore, due to the
small throat clearance of the early band saws, they were
limited in use by the basic design, thus the length of the work
piece could only be as long as the machine throat. However
modern machines have been modified to give adequate throat
clearance, by intentionally twisting the blade so that the
toothed faces in line with the machine throat. As with hacksaw
machines, band saws can be divided into two broad categories.
A general purpose band saw having gravity fed system,
controlled by a dash-pot and using a25 mm (1 inch) deep blade,
is the most popular machine available. This machine is suitable
for general fabrication work and accurate cutting of solid bars.
This type of machine is limited to about 175 mm (7 inches)
diameter for mild steel. In order to meet the present day
requirements for high-volume production, cutting all grades of
steel and to introduce high accuracy and reliability, it has been

21
necessary for the band saw machine manufacturers to
incorporate in the design not only heavy duty construction
having capacities up to 450 mm (18 inches) diameters but also
innovations in the hydraulic power downfeed, to allow the
cutting of difficult alloys., such as mnemonics and titanium
- Roundabout saws have a constant cutting
activity; utilize sharp edges having numerous teeth, and an
extensive scope of rotational velocities. This activity is like a
processing task. The machines accessible range from the prior,
economical, hand-stacked models to the specific vast, control
stacked write and join material taking care of gadgets for semi
and after that completely programmed task. Present day
generation roundabout saws are worked with a few substitute
essential feed components i.e. level, vertical, shaking head and
varieties of these. The decision of the most appropriate kind of
machine relies upon the specific application and the size and
state of segment. With vertical feed, the pivoting edge ventures
downwards in a straight line to draw in the work piece. On
machines intended for even feed the cutting edge is sustained
into the work piece from the back. A third fundamental
encouraging plan is a turn movement or shaking head
framework, this is as proficient as a vertical feed framework
and is a tough course of action. The seat or floor mounted
manual-feed round observed, when introduced together with a
general obligation band saw or hacksawing a little workshop,
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gives an entire slicing office to the little fabricator. Completely
programmed round saws, having highlights, for example, dial-in
segment length, in process checking, decision of stacking
magazines, and so on are broadly utilized where top notch
creation is required and frequently give the generation build a
troublesome decision to make between roundabout sawing
and band sawing.

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24
 Mild steel is a kind of carbon steel with a low
measure of carbon – it is entirely known as "low carbon steel."
Although ranges differ contingent upon the source, the
measure of carbon ordinarily found in mellow steel is 0.05% to
0.25% by weight, while higher carbon steels are normally
depicted as having a carbon content from 0.30% to 2.0%. In the
event that any more carbon than that is included, the steel
would be delegated solid metal. Mellow steel isn't composite
steel and in this manner does not contain a lot of different
components other than press; you won't discover huge
measures of chromium, molybdenum, or other alloying
components in mild steel. Since its carbon and alloying
component content are generally low, there are a few
properties it has that separate it from higher carbon and
composite steels. Less carbon implies that mild steel is regularly
more bendable, machinable, and weldable than high carbon
and different steels, in any case, it likewise implies it is almost
difficult to solidify and fortify through warming and
extinguishing. The low carbon content likewise implies it has
next to no carbon and other alloying components to square
disengagements in its gem structure, by and large bringing
about less elasticity than high carbon and compound steels.
mild steel additionally has a high sum iron and ferrite, making it
attractive.
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 - Mild steel is made like how other carbon
steels are made. A typical way this is done includes a blend of
iron metal and coal. Once the coal and iron mineral are
separated from the earth, they are softened together in an
impact heater. Once dissolved, the blend is moved to another
heater to consume off any polluting influences that they may
have, and also to make some other changes in accordance with
the mild steel's synthetic organization. Following that, the steel
is permitted to cement into a rectangular shape. This piece of
mellow steel is then more often than not conveyed down to the
coveted size utilizing forms called hot rolling or cool illustration,
despite the fact that there are different techniques that can
likewise be utilized.

- Here are some examples of where it is used in the

world:
 Structural steel
 Signs
 Automobiles
 Furniture
 Decorations
 Wire
 Fencing

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27
studied the vast literature to understand the concepts which
effect the performance of the machine The concept of two way
hacksaw cutting machine mainly carried out for production
based industries. Zoeb khan
expressed that Industries are essentially implied for generation
of valuable merchandise and enterprises at low creation cost,
Machinery cost and low stock cost. Information about built up a
model of a machine reach would be fit for performing diverse
task all the while, and it ought to be monetarily productive.
These machines can be utilized as a part of remote spots where
power is customary. It is planned as a versatile one which can
be utilized for cutting in different spots. It can be utilized for
working on materials like thin metals, wood. A solitary stage
vertical electric engine unbendingly set at the focal point of
metallic establishment gave. Linxu et al. research about the
shaft of motor rotates at 90- 100 rpm with the power 2HP. The
circular disc is mounted on the shaft of motor with the help of
key and key slot arrangement. It consists of pedal powered
machine setup which has a simple mechanism operate with
chain and sprocket arrangement.Chaudhary Pravinkumar k

28
 learned about the chain is put on the teeth of the haggle. The
pole is mounted on platform direction. To begin with
mechanical linkage is evacuated by expelling nut and screws
and v belt drive boring connection. It is realized that regular
power hacksaw machine can be supplanted with robotized
control Hacksaw machine.
expressed that automated power hacksaw machine gives high
efficiency in brief day and age in examination with the ordinary
power hacksaw machines. The real preferred standpoint of this
machine is intercession of work is lessened to greatest level. In
this fast developing modern segment the utilization of intensity
Hacksaw machine is wide, time and work assumes a
noteworthy part underway process. The Material choice and
testing of hacksaw sharp edge in light of mechanical properties
expressed that the suitable saw edge must be chosen for better
activity and fine cutting by choosing number of teeth per inch.
stated that the designers of machines or structures must
achieve acceptable levels of performance and at the same time,
assure the part is safe and durable. Therefore, it is necessary to
avoid excess deformation, such as bending, twisting, or
stretching, of the machine’s components. In addition, cracking
in components must be avoided entirely to prevent the crack
from progressing to the point of complete fracture.To avoid
structural failure, the stress in a component must not exceed

29
the strength of the material, where the strength is simply the
stress that causes a deformation or fracture failure.Failures in
mechanical structures occur due to various reasons.
showed that failures could occur due to mechanisms and
environmental factors. He also suggested that failure analysis of
a metal structure requires identifying the type of failure mode.
The failure mode is classified as either a deformation or
fracture.
concluded that the process of identifying a failure mode is
complicated because different techniques can be used to
determine the actual cause of failure studied and they are
worried about the numerical displaying of split expanding in
weak materials utilizing limited components with installed solid
discontinuities, that is, discontinuities in the relocation field
characterizing the arrangement of the basic limit esteem issue.
Specifically, new limited components are produced in this
structure pleasing the distinctive branches of the bifurcating
intermittence in the component inside. The key part of these
advancements is the right portrayal of the kinematics of these
designs. This is expert through the distinguishing proof of the
correct partition modes portraying these arrangements and
their fuse in the discrete strain field of the limited component.
The subsequent improved modes are enacted in view of a
spreading model contingent upon the speed of the break tip.

30
The execution of the new components is represented with a
few numerical reproductions including different methodologies
for the treatment of expanding and examinations with
accessible trial come about.
investigated the influence of loading rate on the failure mode
of the beam parametric. The numerical results are evaluated,
discussed and compared with test results known from the
literature. It is shown that the beam resistance and failure
mode strongly depend on loading rate. For lower loading rates
beam fails in bending (mode-I fracture). However, with
increasing loading rate there is a transition of the failure
mechanism from bending to shear. Results are in good
agreement with theoretical and experimental results known
from the literature

31
32
 In limit sense, the term weakness of materials and auxiliary
parts implies harm and harm because of cyclic, over and again
connected anxieties. In a wide sense, it incorporates countless
that harm and crack under burdens and natural conditions. It is
arranged between high-cycle (exemplary) and low-cycle
weakness. Plastic distortions are little and limited in the region
of the break tip while the primary piece of the body is
disfigured flexibly, at that point one has high-cycle exhaustion.

In material science, weakness is the dynamic, confined, and

lasting auxiliary harm that happens when a material is
subjected to cyclic or fluctuating resist ostensible burdens that
have greatest esteems not as much as the static yield quality of
the material. The subsequent pressure might be underneath a
definitive pliable pressure, or even the yield worry of the
material, yet still reason cataclysmic disappointment.

Exhaustion quality is characterized as the most extreme

pressure that can be continued for a predetermined number of
cycles without disappointment. Low cycle weariness quality
33
methodologies the static quality. At the point when the cycle
number surpasses as far as possible, the weariness quality
tumbles to portion of the static quality.

 The machine can take care of the issue of time

utilization.
 Misuse of assets in face of work cost is decreased.
 The machine can be utilized as a part of the
business where it is made, at the bundling area.
 It is utilized as equipment in extensive amount like
in manufacture of machine.
 It give other option to ventures pointing toward
lessening human exertion.
 It produces supportable and functional
mechanization answers for the future mechanical
improvement.

 To take into account the issue of rivalry in mechanical

industry the requirement for computerization is evaluate
by all the business.
 To recognize the key arrangement roads thought to be
fitting to address the difficulty of reasonable assembling
and bundling industry for what's to come.

34
 To give other option to ventures pointing toward
decreasing human exertion and change in material taking
care of framework by actualizing mechanization.
 Reasonable and down to earth mechanization answers for
the future mechanical condition

35
36
The plan of the paint blending machine includes the underlying
phases of idea outline and their motivations. Diverse ideas of
shading picking systems, utilization of sensors and
microcontroller were chosen lastly a particular one was picked
in the wake of assessing them based on many-sided quality,
simplicity of creation and effortlessness. At that point, a
definite outline of the same was introduced which incorporates
singular highlights, determinations and CAD show introduction.
Concept Design - In the idea plan different parts have been
composed like base table (24x11)inch and material utilized is
gentle steel, at that point center arm (23x9x6.5)inch and
material utilized is mellow steel, at that point shaft (6 inch dia)
is utilized as interfacing join for hacksaws and arms and
material utilized is gentle steel, at that point dc motor (35 rpm)
is appended under the base table, at that point upper arm
(16.4)inch is associated with the back arm and material utilized
mellow steel.

37
38
 Middle Arm - It is used to balance the motor and it is attached
to shaft. Its dimension is (23x9x6.5) inch.

It is used for the fixing of bench vice for proper alignment

of shaft and flywheel.

39
 - It is used in bench vice, connecting rod and shaft for
tightening bolts.

- It is stand on which all parts are mounted like dc motor,

shaft
- It is used here for moving of both arms
carrying hacksaws.

40
 A shaft is a pivoting machine component which is
utilized to transmit control starting with one place then onto
the next. The power is conveyed to the shaft by some unrelated
power and the resultant torque (or turning minute) set up
inside the shaft allows the ability to be exchanged to different
machines connected up to the shaft. Keeping in mind the end
goal to exchange the power starting with one shaft then onto
the next, the different individuals, for example, pulleys, gears
and so forth., are mounted on it. These individuals alongside
the powers applied upon them makes the shaft bowing. As it
were, we may state that a shaft is utilized for the transmission
of torque and bowing minute. The different individuals are
mounted on the shaft by methods for keys or splines.
- A hacksaw is a fine-tooth saw with an edge under
pressure in a casing, utilized for cutting materials, for example,
metal. Hand-held hacksaws comprise of a metal edge with a
handle, and sticks for joining a thin dispensable cutting edge. A

41
screw or other system is utilized to put the thin cutting edge
under pressure. A power hacksaw (or electric hacksaw) is a sort
of hacksaw that is controlled by electric engine. Most power
hacksaws are stationary machines yet some helpful models do
exist. Stationary models commonly have a framework to lift up
the saw sharp edge on the entry stroke and some have a
coolant pump to keep the saw bleeding edge from overheating.

- A DC motor is an electric motor driven by an

immediate current (DC). The DC motor usually comprises of
two essential parts, an outside stationary stator having loops
provided with substituting current to deliver a pivoting
attractive field, and an inside rotor connected to the yield shaft
creating a second turning attractive field. The rotor attractive
field might be created by lasting magnets, hesitance saliency, or
DC or AC electrical windings. The responding movement of the
Hacksaw sharp edge, as a result of which the cutting procedure
happens, is delivered with the assistance of a DC motor, which
works by a basic wrench component to change over rotating
movement of wrench into responding movement Hacksaw
42
edge. The DC motor is turned on after the workpiece has been
immovably fit in the pneumatic toss. The Torque of motor is
expanded by transmission of capacity to a pulley by belt
transmission.

- The electric power supply

necessary to run the DC motor is obtained from a step-down
transformer and a bridge rectifier –
Voltage 12 v DC 50 WATTS
Load current 10 A
No load current 2/2.5 A
Speed 32 RPM

- Acrylic paint is a fast-drying paint made of

pigment suspended in acrylic polymer emulsion. Acrylic paints
are water-soluble, but become water-resistant when dry.
43
Depending on how much the paint is diluted with water, or
modified with acrylic gels, mediums, or pastes, the finished
acrylic painting can resemble a watercolor or an oil painting, or
have its own unique characteristics not attainable with other
media. Acrylic paint is typically used for crafting, or in art
classes in schools because it does not require any chemicals,
and rinses away with just water. It also is less likely to leave a
stain on clothes than oil paint.

Power = Torque * Angular Velocity

Torque = Power/ Angular Velocity
Power=50 Watts
Angular Velocity = Speed in rpm * 2* pi

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= 32*2*3.14
=200.96
Now, Torque = 50/200.96
= 0.24 Nm

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Machine is driven by 32 rpm electric engine. Test was done on
machine utilizing wooden example. For the stacked test, a pole
of distance across 6 inch and the material of the pole was
gentle steel was clasped on the bad habit of the machine. It
took the machine 240 seconds to cut the with another hacksaw
cutting edge. The slice was seen to be flawless and straight. The
aggregate cost of hardware of the machine was Rs. 4048. The
aggregate cost of creating the machine was evaluated to be Rs.
4000. Suggestion has been made on the activity and
parameters of the machine. Proposals have been offered on
general machine execution improvement and further work on
the machine.

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It is realized that ordinary hacksaw machine can be supplanted
with programmed twofold hacksaw machine. Programmed
twofold hacksaw machine gives high efficiency in brief era in
examination with the regular hacksaw machines. The real
favorable position of this machine is that intercession of work is
diminished to greatest level. In this fast developing modern
time, the utilization of twofold Hacksaw machine is wide. Time
and work assumes a noteworthy part underway process this
can be overwhelmed by utilizing this sort of programmed
machines. The programmed hacksaw machine can be made
utilization of at any of the ventures like furniture enterprises.
The scope of size of work-pieces that can be cut utilizing the
programmed hacksaw machine can be shifted by changing the
sharp edge estimate. Right now, the machine utilizes 12 inch
edge for cutting.

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 It is realized that customary hacksaw machine can be
supplanted with Automated Double Hacksaw machine.
 Computerized Double Hacksaw machine gives high
profitability in brief day and age in examination with the
 regular hacksaw machine hacksaw machines. The real
preferred standpoint of this machine is mediation of work
is diminished to greatest level
 In this fast developing mechanical segment the utilization
of twofold Hacksaw machine is wide, time and work
assumes a noteworthy part underway process. This can be
overwhelmed by utilizing this kind of computerized
machines.
 The robotized hacksaw machine can be made utilization of
at any of the ventures like pump fabricating businesses that
include mass measure of shafts that must be cut every now
and again. The scope of size of work-pieces that can be cut
utilizing the computerized hacksaw machine can be
fluctuated by changing the cutting edge measure. As of
now, the machine utilizes 12 inch sharp edge for cutting.
An another headway that can be executed in mechanized
hacksaw machines is that the client can likewise get cut
work-bits of various lengths in a single cycle itself. This
implies the client needs to indicate the quantity of
workpieces that must be cut in every one of the distinctive
length esteems determined. This will be conceivable with
the assistance of a progressed microcontroller than
AT89C51, which ought to have high programmable
memory.
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