TEMA | CAMBIADORES DE C&T
TEMA | S&T HEAT EXCHANGERS
Curso Online | Online Course
Design Conditions
Casos Resueltos | Solved Cases
Instructor: Javier Tirenti
www.arvengtraining.com
Project No.:
Datasheet No.: Revision: Date:
Item No.:
ST-01 Area/ Unit: Page: of
RFQ No.: P.O. No.:
REV
1 Service of Unit REACTOR TEMPERED WATER COOLER
2 Size 790 x 6096 mm Type AET Horizontal Connected In 1 Parallel 1 Series
3 Surf/Unit (Gross/Eff) 145 / 139 m2 Shell/Unit Surf/Shell (Gross/Eff) 145 / 139 m2
4 PERFORMANCE OF ONE UNIT
5 Fluid Allocation Shell Side Tube Side
6 Fluid Name Tempered Water Cooling Water
7 Fluid Quantity, Total kg/hr 274650 443610
8 Vapor (In/Out)
9 Liquid (In/Out) 274650 274650 443610 443610
10 Steam (In/Out)
11 Water (In/Out)
12 Noncondensables
13 Temperature (In/Out) C 104,03 88,00 36,00 46,00
14 Density kg/m3 955,6 966,8 992,9 988,9
15 Viscosity cP 0,270 0,322 0,677 0,563
16 Molecular Weight, Vapor
17 Molecular Weight, Noncondensables
18 Specific Heat kcal/kg-C 1,008 1,003 0,998 0,998
19 Thermal Conductivity kcal/hr-m-C 0,585 0,580 0,541 0,551
20 Latent Heat kcal/kg
21 Inlet Pressure kgf/cm2G 10.6 4
22 Velocity m/s 0,8 2,1
23 Pressure Drop, Allow/Calc kgf/cm2 1,0 0,3 1,0 0,4
24 Fouling Resistance (min) m2-hr-C/kcal 0,0005 0,0005
25 Heat Exchanged kcal/hr 4,43E+06 MTD (Corrected) 54,5 C
26 Transfer Rate, Service 583 kcal/m2-hr-C Clean 1564 kcal/m2-hr-C
27 CONSTRUCTION OF ONE SHELL
28 Shell Side Tube Side
29 Design/Test Pressure kgf/cm2G 16 12.3
30 Design Temperature C 180 146
31 No Passes per Shell 1 2
32 Corrosion Allowance mm 0 3,2
33 Connections In in 10 - 300# 12 - 150#
34 Size & Out in 10 - 300# 12 - 150#
35 Rating Intermediate
36 Tube No. 298 OD 25,4 mm Thk(Avg) 1,651 mm Lengthff 6100 mm Pitch 31,75 mm Layout 90º
37 Tube Type Plain Material SS316L
38 Shell SA516 Gr. 70 ID OD 790 mm Body Flanges: SA105
39 Channel or Bonnet CS Bolts: SA-193 Gr.B7
40 Tubesheet-Stationary SS316L Tubesheet-Floating SS316L
41 Floating Head Cover SS316L Saddles: SA516 Gr.70
42 Baffles 12 - SS316L Type Single Segmental %Cut (Diam) 27,5 (H) Spacing(c/c) 430 Inlet 553 mm
43 Baffles-Long N/A Seal Type N/A
44 Supports-Tube U-Bend N/A Type
45 Bypass Seal Arrangement Tube-Tubesheet Joint Tube Expansion + Seal Weld
46 Expansion Joint Type
47 Rho-V2-Inlet Nozzle 2630 kg/m-s2 Bundle Entrance 470 Bundle Exit 720 kg/m-s2
48 Gaskets-Shell Side: SS304 Jacketed (Flat Face Flange) Tube Side: SS304 Jacketed (Flat Face Flange)
49 -Floating Head
50 Code Requirements ASME VIII Div.1, TEMA R, API STD 660/ISO 16812
51 Insulation: Perlite Expanded, 100 mm thk
790
mm 2
1
8000
mm
Notes:
1. Seismic Conditions: Zone 3, Soil Group D (h1 < 10m). Equipment to be standing after earthquake.
2. Wind Pressure: 150 kG/m2
3. Saddle/Foundation Friction Factor: 0.15
Loads Definition - Saddles Page 1 of 2
Shell & Tube Heat Exchanger
Eqpt: ST-01
1 Design Conditions
2 Carbon Steel Equipment Material
Le Lt Le
3 7850 Ssw [Kg/m3] - steel sp. weight
4 790 D [mm] - diameter of eqpt
5 955 H [mm] - total eqpt height
6 8.000 L [mm] - total lenght of eqpt D Df
7 4.520 Ls [mm] - distance btw saddles B
8 6.100 Lt [mm] - tubes/shell lenght
9 950 Le [mm] - heads lenght
As Ls As
10 298 Nt [mm] - number of tubes
L
11 25,4 Dt [mm] - tubes diameter
12 1,65 Tt [mm] - tubes thickness with CA
13 120 Ø [º] - angle of saddle
14 560 B [mm] - height of saddle
15 0,967 Sgs [dless] - Process fluid Sp. Gravity shell side
16 0,993 Sgt [dless] - Process fluid Sp. Gravity tube side
17 1,000 Sgw [dless] - Water Specific Gravity
18 17 ts [mm] - shell/head thickness with CA
19 1.740,0 As [mm] - saddle to Flange
20 1025 Df [mm] - external diameter of flanges & tubesheet
21 60 tt [mm] - tubesheet thickness with CA
22 40 tb [mm] - blind flange thickness with CA
23 100 ti [mm] - insulation thickness
24 80 Si [Kg/m3] - insulation density
25 Components Estimated Weight
26 Ws [Kg] = ¶*D*L*ts*Ssw ~~ shell weight = 2.648
27 Wh [Kg] = Nº * (¶*(1,225 D)2/4*ts*Ssw) ~~ heads weight = 98
2
28 Wts [Kg] = Nº * (¶*Df /4*tt*Ssw)*0,8 ~~ tubesheet weight (20% loss due to drilling) = 622
29 Wb [Kg] = Nº * (¶*Df2/4*tb*Ssw)~~ blind flange weight = 259
30 Wbf [Kg] = Nº * Body Flange Weight ~~ Body flanges weight = 1.075
31 Wt [Kg] = Nº * (¶*Dt2/4*Tt*Lt*Ssw) ~~ tubes weight = 1.519
32 Wsd [Kg] = Nº * Weight of Saddles~from Standard = 100
33 Wn [Kg] = Weight of Nozzles~~ % of (Ws + Wh) = 275
2 2
34 Wls [Kg] = (¶*D /4 - Nt*¶*Dt /4)*Lt*Sgs (shell vol. - tubes vol.)~~shell fluid weight = 2.606
35 Wlt [Kg] = Nt*¶*(Dt-2*Tt)2/4)*Lt*Sgt (fluid inside the tubes)~~tubes fluid weight = 692
2
36 Ww [Kg] = ¶*D /4*L*Sgw (Total shell length w/H2O)~ shell test water = 3.919
37 Wi [Kg] = Weight of internal elements % of Ws+Ws~baffles, impingement plate, channels = 137
38 Win [Kg] = Weight of insulation~thermal insulation = 163
39 Wm [Kg] = Misc. weight % of Ws+Wh~small appurtenances = 137
Page 2 of 2
1 Vessel Estimated Weights
2 WF [Kg] = ∑ Ws+Wh+Wts+Wb+Wbf+Wt+Wsd+Wn+Wi+Wm~Fabrication weight = 6.870
3 WE [Kg] = ∑ WF+Win~Empty weight = 7.034
4 WO [Kg] = ∑ WE+Wls+Wlt~Operation weight = 10.332
5 WT [Kg] = ∑ Ws+Wh+Wts+Wb+Wbf+Wsd+Wn+Wm+Ww~Test weight = 9.133
HEAT EXCHANGER
ST-02 PROCESS DATA SHEET
SHEET 1 OF 2
1 Rev CLIENT ARVENG JOB NO.: DOCUMENT NO.
2 PLANT LOCATION ITEM No. ST-02
3 SERVICE OF UNIT HCGO PUMPAROUND / MP STEAM GENERATOR TYPE AKT HORIZONTAL
4 SIZE 845 / 1460 x 6096 mm NUMBER OF UNITS ONE SHELLS PER UNIT. ONE
5 CONNECTED IN: SERIES: 1 PARALLEL : 1 AREA PER SHELL (Eff./Tot): 177 / 180 m
2
6 AREA PER UNIT (Eff) 177 m2 CASE
7 PERFORMANCE OF ONE UNIT
8 SHELL SIDE TUBE SIDE
9 FLUID CIRCULATED BFW / MP STEAM HCGO PUMPAROUND
10 TOTAL FLUID ENTERING kg/h 10824 (1) 237827 (1)(3)
11 VAPOR(in/out) kg/h - / 10283
12 LIQUID (in/out) kg/h 237827 / 237827
13 WATER (in/out) kg/h 10824 / 541
14 NON-CONDENSIBLES kg/h
15 FLUID VAPORIZED OR COND. kg/h 10283
16 STEAM CONDENSED kg/h
17 DENSITY V(in/out)-L(in/out) kg/m 3 - / 6.95 895.7 / 871.5 -/- 787 / 808
18 VISCOSITY V(in/out)-L(in/out) cP - / 0.0155 0.157 / 0.138 -/- 0.6 / 0.7
19 MOL.WEIGHT V(in/out) - L(in/out) 18.02 18.02 -/-
20 THERMAL CONDUCTIVITY V(in/out)-L(in/out) kcal/h.m.ºC - / 0.0326 0.585 / 0.573 -/- 0.06 / 0.07
21 SPECIFIC HEAT V(in/out)-L(in/out) kcal/kg.ºC - / 0.694 1.045 / 1.067 -/- 0.645 / 0.619
22 TEMPERATURE IN/OUT ºC 172 / 194 300 / 266
23 INLET PRESSURE kg/cm 2 (g) 12,94 12,2
24 NUMBER PASSES 1 2
25 VELOCITY m/s 0,4 1,7
26 PRESSURE DROP kg/cm2 ALLOW nil CALC nil ALLOW 0.7(4) CALC 0.29 (4)
27 FOULING RESISTANCE h.m2ºC/kcal 0,0002 0,0008
6
28 HEAT EXCHANGED 5.118 10 (1) kcal/h MTD (CORRECTED) 88,0 ºC
29 TRANSFER RATE - SERVICE 394.2 (4) kcal/h.m2.ºC CLEAN 761 kcal/h.m2.ºC
30 CONSTRUCTION - EACH SHELL
31 DESIGN PRESSURE kg/cm 2 (g) 15,9 20.7 (5)(7)
32 TEST PRESSURE kg/cm 2(g)
33 VACUUM PRESSURE @ Ref. TEMP kg/cm 2(g) 0 @ 120ºC
34 DESIGN TEMPERATURE / MDMT ºC 225 / - 18 397 / - 18
35 TUBES 410 SS (8)(9) NO. 370 O.D. 25.4 mm Thk 2,77mm LENGTH 6100 mm PITCH 31.75 mm (90º)(14)
36 SHELL SA285 Gr.C OD 845 / 1460 CONE LENGTH 1160 mm
37 SHELL COVER CS FLOATING HEAD COVER CS + CLAD min 3mm 410SS (8)(9)
38 CHANNEL / BONNET CS + CLAD min 3mm 410SS (8)(9) CHANNEL COVER CS + CLAD min 3mm 410SS (8)(9)
39 TUBESHEET - STATIONARY CS + CLAD min 3mm 410SS on channel side (8)(7) FLOATING CS + CLAD min 3mm 410SS on channel side (8)(7)
40 SADDLES: SA-285 Gr.C TYPE: (10) No. (10) CUT DIAM. N/A CENTRAL SPACING: N/A
41 LONG. BAFFLE N/A TYPE OF SEAL DEFLECTOR STRIPS REQUIRED : N/A
42 IMPING. DEVICE YES (11) EXPANSION JOINT NO FLOATING HEAD SUPPORT: CS
43 BOLTS: SA-325 TYPE: (10)
44 TYPE OF JOINT SHELL CONFINED TUBE CONFINED TUBE ATTACHMENT STRENGHT WELDED
45 GASKETS - SHELL TO COVER N/A SHELL TO T.S. SS CLAD GRAPHITE T.S. TO CHANNEL SS CLAD GRAPHITE
46 FLOATING HEAD SS CLAD GRAPHITE CHANNEL TO COVER SS CLAD GRAPHITE
47 CONNECTIONS - SHELL IN 1 x 4" 300# - RF SHELL OUT 2 x 6" 300# - RF
48 CHANNEL IN 1 x 10" 300# - RF CHANNEL OUT 1 x 10" 300# - RF
49 CORROSION ALLOWANCE: SHELL SIDE: 3 mm TUBE SIDE: - BOLTS: 1,5 mm TUBESHEET: 3 mm on shell side
50 WEIGHT (estimated) (kg/shell): EMPTY: FULL OF WATER: BUNDLE:
51 CODE REQUIREMENTS: ASME VIII DIV. I, TEMA R, API 660, All applicable Specifications.
52 REMARKS:
53 (1) The equipment is designed dor 120% of flow and duty shown.
54 (2) Due to floating head type T configuration, outer tube limit does not exceed 1400 mm (maximum as per Specification).
55 (3) Liquid critical pressure = 15 kg/cm2, Critical temperature = 616ºC. Liquid surface tension (in/out) = 16.8 / 19.0 dyne/cm
56 (4) Allowable pressure drop applies to 100% of flow shown. Calculated pressure drop and transfer rates apply to 120% condition.
57 (5) Design Pressure of tube side to not be less than shut off pressure of pump at maximum suction or 10/13 of the shell side design pressure,
58 whichever is greater.
59 (6) Design temperature is based on the highest operating temperature of the Hot and Cold cases for Heavy Iranian and Light Siberian feeds, and assumes
60 that the upstream exchanger is by-passed.
61 (7) The equipment is subjected to steam out conditions during unit start up with LP steam. Steam out temperature = 170ºC.
62 (8) All 410 and 410S stainless steel material designed as pressure containing parts shall not be used at operating temperature above 371ºC to avoid the risk of
63 457ºC (885ºF) embrittlement.
64 (9) 410 stainless steel (UNS S41000) shall not be used in applications which require welding of any kind. Where products forms are used which cannot be
65 supplied as 410S stainless steel (UNS S41008) 410 shall be ordered with a carbon content not exceeding 0.08%.
66 (10) Provide four support plates.
67 (11) Provide a deflector plate under shell inlet nozzle. Material CS.
HEAT EXCHANGER
ST-02 PROCESS DATA SHEET
SHEET 2 OF 2
1 Rev CLIENT ARVENG JOB NO.: DOCUMENT NO.
2 PLANT LOCATION ITEM No. ST-02
3 SERVICE OF UNIT HCGO PUMPAROUND / MP STEAM GENERATOR TYPE AKT HORIZONTAL
4 SIZE 845 / 1460 x 6096 mm NUMBER OF UNITS ONE SHELLS PER UNIT. ONE
5 CONNECTED IN: SERIES: 1 PARALLEL : 1 AREA PER SHELL (Eff./Tot): 177 / 180 m2
6 AREA PER UNIT (Eff) 177 m2 CASE
7 SKETCH & NOZZLE ORIENTATION
8
9
10
11
12
13
14
15
16
17
18
19 1
2
20
21
22
23
24
25
26
8150 mm
27
28
29 CONNECTIONS LIST:
30 Conn. No Service Quantity Size (NPS) Rating Facing
31 1 HCGO pumparound inlet 1 10" 300# RF
32 2 HCGO pumparound outlet 1 10" 300# RF
33 3 Boiler feed water inlet 1 4" 300# RF
34 4 Steam outlet 2 6" 300# RF
35 5 Continuous blowdown 1 1 1/2" 300# RF
36 6 Intermittent blowdown 1 1 1/2" 300# RF
37 7 Boil out 1 2" 300# RF
38 8 PSV (13) 1 * 300# RF
39 9 A/B Standpipe 2 2" 300# RF
40 10 Vent 1 2" 300# RF
41 11 A/B LT 2 2" 300# RF
42 * To be confirmed
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57 CODE REQUIREMENTS: ASME VIII DIV. I, TEMA R, API 660, All applicable Specifications.
58 REMARKS:
59 (12) Low low liquid level trip (LLLL) to be located 50 mm above upper tube row = 895 mm. Low liquid level alarm (LLL) = 945mm. Normal liquid level (NLL) = 995 mm.
60 High liquid level alarm (HLL) = 1045 mm.
61 (13) PSV to be mounted directly on kettle. Flange size to be the same as PSV inlet.
62 (14) Provide continuous cleaning lanes in tube layout.
63 (15) Vendor to locate vent and drain connections for start-up and shut-down operations.
64 (16) Sismic Conditions: Zone 2, Soil Group A. Equipment to be standing after earthquake.
65 (17) Wind pressure: 170 kG/m2
66 (18) Saddle/Foundation Friction Factor: 0.15
67
Loads Definition - Saddles Page 1 of 2
Shell & Tube Heat Exchanger
Eqpt: ST-02
1 Design Conditions
2 Carbon Steel Equipment Material
Lt Lc
3 7850 Ssw [Kg/m3] - steel sp. weight
4 1460 D [mm] - diameter of eqpt
5 845 d [mm] - diameter of eqpt
6 1.978 H [mm] - total eqpt height D
d Df
7 8.150 L [mm] - total lenght of eqpt B
8 6.140 Ls [mm] - distance btw saddles
9 6.100 Lt [mm] - tubes/shell lenght m m
10 845 Lc [mm] - channel lenght (Lc = d) Ash Ls Asf
11 370 Nt [mm] - number of tubes L
12 25,4 Dt [mm] - tubes diameter
13 2,77 Tt [mm] - tubes thickness with CA
14 120 Ø [º] - angle of saddle
15 940 B [mm] - height of saddle
16 400 m [mm] - saddle to Flange [minimum]
17 1.245 Asf [mm] - saddle to Flange
18 765 Ash [mm] - saddle to head
19 0,896 Sgs [dless] - Process fluid Sp. Gravity shell side
20 0,808 Sgt [dless] - Process fluid Sp. Gravity tube side
21 1,000 Sgw [dless] - Water Specific Gravity
22 15 ts [mm] - shell/head thickness with CA
23 1100 Df [mm] - external diameter of flanges & tubesheet
24 70 tt [mm] - tubesheet thickness with CA
25 50 tb [mm] - blind flange thickness with CA
26 160 ti [mm] - insulation thickness
27 120 Si [Kg/m3] - insulation density
28 Components Estimated Weight
29 Ws [Kg] = ¶*D*L*ts*Ssw ~~ shell weight = 4.399
30 Wh [Kg] = Nº * (¶*(1,225 D)2/4*ts*Ssw) ~~ heads weight = 296
2
31 Wts [Kg] = Nº * (¶*Df /4*tt*Ssw)*0,8 ~~ tubesheet weight (20% loss due to drilling) = 418
32 Wb [Kg] = Nº * (¶*Df2/4*tb*Ssw)~~ blind flange weight = 373
33 Wbf [Kg] = Nº * Body Flange Weight ~~ Body flanges weight = 780
34 Wt [Kg] = Nº * (¶*Dt2/4*Tt*Lt*Ssw) ~~ tubes weight = 3.166
35 Wsd [Kg] = Nº * Weight of Saddles~from Standard = 260
36 Wn [Kg] = Weight of Nozzles~~ % of (Ws + Wh) = 470
2 2
37 Wls [Kg] = (¶*d /4 - Nt*¶*Dt /4)*(L-Lc)*Sgs (shell vol. - tubes vol.)~shell fluid weight = 4.696
38 Wlt [Kg] = Nt*¶*(Dt-2*Tt)2/4)*Lt*Sgt (fluid inside the tubes)~~tubes fluid weight = 671
2
39 Ww [Kg] = ¶*D /4*(L-Lc)*Sgw (shell + head w/H2O)~ shell test water = 12.631
40 Wi [Kg] = Weight of internal elements % of Ws+Ws~baffles, impingement plate, channels = 235
41 Win [Kg] = Weight of insulation~thermal insulation = 756
42 Wm [Kg] = Misc. weight % of Ws+Wh~small appurtenances = 235
Page 2 of 2
1 Vessel Estimated Weights
2 WF [Kg] = ∑ Ws+Wh+Wts+Wb+Wbf+Wt+Wsd+Wn+Wi+Wm~Fabrication weight = 10.631
3 WE [Kg] = ∑ WF+Win~Empty weight = 11.387
4 WO [Kg] = ∑ WE+Wls+Wlt~Operation weight = 16.754
5 WT [Kg] = ∑ Ws+Wh+Wts+Wb+Wbf+Wsd+Wn+Wm+Ww~Test weight = 19.860
