STEERING SYSTEM

SECTION ST
CONTENTS
PRECAUTIONS AND PREPARATION ..................... 2 POWER STEERING GEAR AND LINKAGE .......... 14
Precautions ............................................................ 2 Removal and Installation ..................................... 14
Preparation............................................................. 2 Disassembly......................................................... 17
PREPARATION ......................................................... 3 Inspection............................................................. 17
NOISE, VIBRATION AND HARSHNESS (NVH) Assembly.............................................................. 19
TROUBLESHOOTING ............................................... 4
NVH Troubleshooting Chart................................... 4 GA16DE
ON-VEHICLE INSPECTION ...................................... 5
POWER STEERING OIL PUMP ...................... 20
Checking Steering Wheel Play .............................. 5
Pre-disassembly Inspection ................................. 21
Checking Neutral Position on Steering Wheel ...... 5
Disassembly......................................................... 21
Front Wheel Turning Angle.................................... 5
Inspection............................................................. 22
Checking Gear Housing Movement....................... 5
Assembly.............................................................. 22
Checking and Adjusting Drive Belts ...................... 6
POWER STEERING OIL PUMP.............................. 24 ST
Checking Fluid Level ............................................. 6
Checking Fluid Leakage ........................................ 6
CD20T
Bleeding Hydraulic System.................................... 6
Checking Steering Wheel Turning Force .............. 7 POWER STEERING OIL PUMP.............................. 25
Checking Hydraulic System................................... 8 POWER STEERING OIL PUMP.............................. 26
STEERING WHEEL AND STEERING COLUMN ..... 9
Removal and Installation ..................................... 10 GA16DE, SR20De, CD20T, QG18
Disassembly and Assembly................................. 11
SERVICE DATA AND SPECIFICATIONS (SDS) ... 27
Inspection............................................................. 12
General Specifications ......................................... 27
Inspection and Adjustment .................................. 27
 PRECAUTIONS AND PREPARATION

Precautions
Supplemental Restraint System (SRS) ‘‘AIR BAG’’
and ‘‘SEAT BELT PRE-TENSIONER’’
The Supplemental Restraint System ‘‘Air Bag’’ and ‘‘Seat Belt Pre-tensioner’’, used along with a seat belt,
help to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The
Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and
on the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning
lamp, wiring harness and spiral cable.
If the vehicle is equipped with side air bag as the Supplemental Restraint System, the side air bag used along
with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side
collision. The side air bag consists of air bag modules (located in the outer side of front seats), satellite
sensor, diagnosis sensor unit (which is one of components of air bags for a frontal collision), wiring harness,
warning lamp (which is one of components of air bags for a frontal collision).
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
(in the event of a collision which would result in air bag inflation), all maintenance must be per-
formed by an authorized NISSAN dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to do so
in this Service Manual. SRS wiring harnesses are covered with yellow insulation (either just
before the harness connectors or for the complete harness), for easy identification.

STEERING SYSTEM
● Before disassembly, thoroughly clean the outside of the unit.
● Disassembly should be done in a clean work area. It is important to prevent the internal parts
from becoming contaminated by dirt or other foreign matter.
● When disassembling parts, be sure to place them in order on a part rack so they can be rein-
stalled in their correct positions.
● Only use nylon cloths or paper towels to clean parts. Do not use rags or other materials contain-
ing lint. Residual debris may damage the system.
● Before inspection or reassembly, carefully clean all parts with a general purpose, non-flammable
solvent.
● Before assembly, apply a coat of recommended ATF* to hydraulic parts. Vaseline may be applied
to O-rings and seals. Do not use any grease.
● Replace all gaskets, seals and O-rings. Avoid damaging O-rings, seals and gaskets during instal-
lation. Perform functional tests whenever designated.
*: Automatic transmission fluid
Preparation
SPECIAL SERVICE TOOL

Tool number
Description
Tool name
ST27180001 Removing and installing steering wheel
Steering wheel puller

NT170

ST-2
 PREPARATION

SPECIAL SERVICE TOOLS

Tool number
Description
Tool name
KV48100700 Measuring pinion rotating torque
Torque adapter

HT72520000 Removing ball joint

Ball joint remover

ST27091000 To control Measuring oil pressure

To valve
Pressure gauge oil pump outlet

Shut-off valve

KV48102500 Measuring oil pressure

Pressure gauge adapter

ST3127S000 Measuring turning torque

V
1 GG91030000
Torque wrench
V
2 HT62940000
Socket adapter
V
3 HT62900000
Socket adapter

ST-3
 X: Applicable
Symptom
Reference page

Possible cause and

SUSPECTED PARTS

STEERING
Noise
Shake

Judder
Shimmy
Vibration
X
Fluid level ST-6

X
Air in hydraulic system ST-6

X
Tie-rod ball joint swinging force ST-18

X
Tie-rod ball joint rotating torque ST-18

X
Tie-rod ball joint end play ST-19

ST-4
X
Steering gear fluid leakage ST-6

X
Steering wheel play ST-5

X
Steering wheel turning force ST-7

X
Drive belt looseness Refer to MA section.

X
X
X
Improper steering wheel —

X
X
X
Improper installation or looseness of tilt lock lever ST-12

X
X
X
X
Mounting rubber deterioration ST-5
NVH Troubleshooting Chart

X
Steering column deformation or damage ST-13

X
Improper installation or looseness of steering column ST-11
If necessary, repair or replace these parts.

X
X
Steering linkage looseness ST-14
X
X
X

DRIVE SHAFT NVH in FA section

X
X
X
X
X

AXLE AND SUSPENSION NVH in FA, RA section

X
X
X
X
X

TIRES NVH in FA section

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

X
X
X
X

ROAD WHEEL NCH in FA section

X
X
X
X

BRAKES NVH in BR section

Use the chart below to help you find the cause of the symptom.
 ON-VEHICLE INSPECTION

Checking Steering Wheel Play

1. With wheels in a straight-ahead position, check steering
wheel play.
Steering wheel play:
35 mm (1.38 in) or less
2. If it is not within specification, check steering gear assembly
when front suspension and axle, steering gear assembly and
steering column are mounted correctly.

.
SST489B

Checking Neutral Position on Steering Wheel

OK NG
Pre-checking
● Make sure that wheel alignment is correct.
Wheel alignment:
Refer to SDS in FA section
● Verify that the steering gear is centered before removing the
steering wheel.

Checking
SST490BA 1. Check that the steering wheel is in the neutral position when
driving straight ahead.
2. If it is not in the neutral position, remove the steering wheel
and reinstall it correctly.
3. If the neutral position is between two serrated teeth, loosen
tie-rod lock nut and move tie-rod in the opposite direction by
the same amount on both left and right sides to compensate
for error in the neutral position.

Front Wheel Turning Angle

1. Rotate steering wheel all the way right and left; measure
turning angle.
Turning angle of full turns:
Refer to SDS in FA section
2. If it is not within specification, check rack stroke.
Rack stroke ‘‘S’’:
Refer to SDS (ST-27)

SMA127

Checking Gear Housing Movement

1. Check the movement of steering gear housing during station-
ary steering on a dry paved surface.
● Apply a force of 49 N (5 kg, 11 lb) to steering wheel to check
the gear housing movement.
Turn off ignition key while checking.
Movement of gear housing:
±2 mm (±0.08 in) or less
2. If movement exceeds the limit, replace mount insulator after
. confirming correct installation of gear housing clamps.
SST059B

ST-5
 ON-VEHICLE INSPECTION

Checking and Adjusting Drive Belts

Refer to section MA for Drive Belt Inspection.

Checking Fluid Level

HOT:
COLD: 50 - 80°C Check fluid level.
0 - 30°C (122 - 176°F) Fluid level should be checked using ‘‘HOT’’ range on dipstick at
(32 - 86°F)
fluid temperatures of 50 to 80°C (122 to 176°F) or using ‘‘COLD’’
range on dipstick at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:
● Do not overfill.
● Recommended fluid is Automatic Transmission Fluid
‘‘DEXRONTM’’ type.
NST031

Checking Fluid Leakage

Check the lines for security, leaks, cracks, damage, loose
connections, chafing or deterioration.
1. Run engine between idle speed and 1,000 rpm.
Make sure temperature of fluid in oil tank rises to 60 to 80°C
(140 to 176°F).
2. Turn steering wheel right-to-left several times.
3. Hold steering wheel at each ‘‘lock’’ position for five seconds
and carefully check for fluid leakage.
CAUTION:
SST681B
Do not hold the steering wheel in a locked position for more
than 15 seconds.
4. If fluid leakage at connectors is noticed, loosen flare nut and
then retighten.
Do not overtighten connector as this can damage O-ring,
washer and connector.
5. Check rack boots for accumulation of power steering fluid.

Bleeding Hydraulic System

1. Raise front end of vehicle until wheels are clear of the
ground.
2. Add fluid into oil tank to specified level. Then quickly turn
steering wheel fully to right and left and lightly touch steer-
ing stoppers.
Repeat steering wheel operation until fluid level no longer
decreases.
3. Start engine.
Repeat step 2 above.

ST-6
 ON-VEHICLE INSPECTION
Bleeding Hydraulic System (Cont’d)
● Incomplete air bleeding will cause the following to occur.
When this happens, bleed air again.
a. Generation of air bubbles in reservoir tank
b. Generation of clicking noise in oil pump
c. Excessive buzzing in oil pump
While the vehicle is stationary or while moving the steering wheel
slowly, fluid noise may occur in the valve or oil pump. This noise
is inherent in this steering system, and it will not affect perfor-
mance or durability of the system.

Checking Steering Wheel Turning Force

After turning
1. Park vehicle on a level, dry surface and set parking brake.
360° 2. Start engine.
3. Bring power steering fluid up to adequate operating tempera-
ture. [Make sure temperature of fluid is approximately 60 to
80°C (140 to 176°F).]
Tires need to be inflated to normal pressure.
4. Check steering wheel turning force when steering wheel has
been turned 360° from neutral position.
Steering wheel turning force:
SST491B
44.1 N (4.5 kg, 9.9 lb) or less

5. If steering wheel turning force is out of specification, check

rack sliding force to detect condition of steering gear assem-
bly.
a. Disconnect steering column lower joint and knuckle arms
from the gear.
b. Start and run engine at idle to make sure steering fluid has
reached normal operating temperature.
c. While pulling tie-rod slowly from the neutral position, make
sure rack sliding force is within specification.
Rack sliding force:
SST090B 284 N (29 kg, 64 lb) or less
6. If rack sliding force is not within specification, replace steer-
ing gear assembly.

ST-7
 ON-VEHICLE INSPECTION

Checking Hydraulic System

Before starting, check belt tension, driving pulley and tire pres-
sure.
1. Set Tool. Open shut-off valve. Then bleed air. (See ‘‘Bleed-
ing Hydraulic System’’.)
ST27091000
2. Run engine.
Make sure temperature of fluid in tank rises to 60 to 80°C
High-
(140 to 176°F).
pressure WARNING:
hose
Warm up engine with shut-off valve fully opened. If engine
Pump Gear
is started with shut-off valve closed, oil pressure in oil pump
will increase to relief pressure, resulting in an abnormal rise
in oil temperature.
Tank
3. Check pressure with steering wheel fully turned to left and
Low-pressure right positions with engine idling at 1,000 rpm.
hose
Direction of oil flow CAUTION:
Do not hold the steering wheel in a locked position for more
than 15 seconds.
Oil pump maximum standard pressure:
GA: 7,649 - 8,238 kPa
(76.5 - 82.4 bar, 78 - 84 kg/cm2,
SST834 1,109 - 1,194 psi)
QG: 7,502 - 8,101 kpa
(75 - 81 bar, 76.5 - 82.6 kg/cm2,
1,088 - 1,175 psi)
SR: 7,002 - 7,600 kPa
(70 - 76 bar, 71.4 - 77.5 kg/cm2,
1,015 - 1,102 psi)
CD: 7,690 - 8,493 kpa
(77 - 85 bar, 78,5 - 86,6 kg/cm2,
1,116 - 1,231 psi)
4. If oil pressure is below the standard pressure, slowly close
shut-off valve and check pressure.
● When pressure reaches above standard pressure, gear is
damaged.
● When pressure remains below standard pressure, pump is
damaged.
CAUTION:
Do not close shut-off valve for more than 15 seconds.
5. If oil pressure is higher than standard pressure, check oil
pump flow control valve (GA engine models only).
6. After checking hydraulic system, remove Tool and add fluid
as necessary, then completely bleed air out of system.

ST-8
 STEERING WHEEL AND STEERING COLUMN

Spiral cable
SEC. 484c487c488

Upper column cover

Horn pad
29 - 39 (Including Airbag
(3.0 - 4.0, module)
22 - 29)

Steering column
assembly

Ignition switch grommet Steering wheel

13 - 18
(1.3 - 1.8, 9 - 13)
Lower column cover

15 - 19
(1.5 - 1.9, 11 - 14)

: N·m (kg-m, ft-lb)

Push-on nut
NST019

CAUTION:
● The rotation of the spiral cable (SRS ‘‘Air bag’’ compo-
nent part) is limited. If the steering gear must be removed,
set the front wheels in the straight-ahead direction. Do
not rotate the steering column while the steering gear is
removed.
● Remove the steering wheel before removing the steering
lower joint to avoid damaging the SRS spiral cable.

ST-9
 STEERING WHEEL AND STEERING COLUMN

Removal and Installation

STEERING WHEEL
● Remove screws from both sides of steering wheel and pull
out horn pad. Refer to RS section for Air Bag Module and
Spiral Cable Removal.
● Align spiral cable correctly when installing steering wheel.
Special bolt
Refer to RS-section.

15 - 25 N·m
(1.5 - 2.5 kg-m, 11 - 18 ft-lb) NBF004

Cutout area
STEERING COLUMN
● When installing steering column, fingertighten all lower
bracket and clamp retaining bolts; then tighten them
securely. Do not apply undue stress to steering column.
● When attaching coupling joint, be sure tightening bolt faces
cutout portion.

Lower joint
NST003

● Align slit of lower joint with projection on dust cover. Insert

joint until surface A contacts surface B.

CAUTION:
After installing steering column, turn steering wheel to make
Slit sure it moves smoothly and that the number of turns from
the straight forward position to left and right locks are equal.
Projection
Be sure that the steering wheel is in a neutral position when
driving straight ahead.
Steering gear
SST491C

ST-10
 STEERING WHEEL AND STEERING COLUMN

Disassembly and Assembly

SEC. 488 Spiral cable assy
Combination
switch assembly

Snap ring

Washer

O-ring

Jacket tube assembly

Boot

24 - 29
(2.4 - 3.0, 17 - 22)

24 - 29
(2.4 - 3.0,
17 - 22)
Column shaft assembly
: N·m (kg-m, ft-lb)
: Do not re-use

Lower joint
NST020

WARNING:
Refer to ‘PRECAUTIONS’’ (on page ST-2) and to RS section
for spiral cable servicing information.

● To remove combination switch, remove attaching screws,

disconnect harnesses and remove switch.
Screws remain captive in switch

Remove NST021

ST-11
 STEERING WHEEL AND STEERING COLUMN
Disassembly and Assembly (Cont’d)
● Ensure that rounded surface of snap ring faces toward bear-
ing when snap ring is installed.
Upper shaft ● Install snap ring on upper shaft with a suitable tool.

Snap ring

SST770A

● Steering lock
Self-shear type screw
a. Break self-shear type screws with a drill or other appropriate
tool.

SST741A

b. Install self-shear type screws and then cut off self-shear type
screw heads.

Self-shear screw

SST742A

Inspection
Tilt mechanism
15 (0.59) ● After installing steering column, check tilt mechanism opera-
tion.

15 (0.59)

Unit: mm (in)
SST582B

ST-12
STEERING WHEEL AND STEERING COLUMN
Inspection (Cont’d)
● When steering wheel does not turn smoothly, check the
steering column as follows and replace damaged parts.
a. Check column bearings for damage or unevenness. Lubri-
cate with recommended multi-purpose grease or replace
steering column as an assembly, if necessary.
b. Check jacket tube for deformation or breakage. Replace if
L necessary.
● When the vehicle is involved in a light collision, check column
length ‘‘L’’. If it is not within specifications, replace steering
column as an assembly.
SST583B Column length ‘‘L’’:
536.0 - 538.0 mm (21.10 - 21.18 in)

ST-13
 POWER STEERING GEAR AND LINKAGE

Removal and Installation

SEC. 492 24 - 29 24 - 29
(2.4 - 3.0, 17 - 22) (2.4 - 3.0, 17 - 22)

29 - 39
(3.0 - 4.0, 22 - 29)

Cotter pin

Gear and linkage assembly

73 - 97 Rack mounting
(7.4 - 9.9, 54 - 72) insulator

Gear housing
mounting bracket

: Do not re-use
: N·m (kg-m, ft-lb)
SST584B

● Detach tie-rod outer sockets from knuckle arms with Tool.

HT72520000 CAUTION:
● The rotation of the spiral cable (SRS ‘‘Air bag’’ compo-
nent part) is limited. If the steering gear must be
removed, set the front wheels in the straight-ahead
direction. Do not rotate the steering column while the
steering gear is removed.
● Remove the steering wheel before removing the steering
lower joint to avoid damaging the SRS spiral cable.
SFA372

● Remove low and high pressure connectors V

1 and V
2 .
● Remove exhaust front tube.

SST574B

ST-14
POWER STEERING GEAR AND LINKAGE
Removal and Installation (Cont’d)
● Remove dust cover from steering lower joint. Remove joint.

SST578B

● Remove harness from subframe mounting bracket.

UST003

● Remove gear housing brackets.

SST577B

● Support transmission housing with engine jack.

● Remove center member with engine mounting rear bracket.

SST579B

● Guide transfer tube over harness mounting bracket. Slide

gear to left side of vehicle, lower and remove from right side
as illustrated.

.
SST581B

ST-15
 POWER STEERING GEAR AND LINKAGE
Removal and Installation (Cont’d)
● Install pipe connector.
● Observe specified tightening torque when tightening high-
pressure and low-pressure pipe connectors. Excessive tight-
ening can damage threads or damage connector O- ring.
● The O-ring in low-pressure pipe connector is larger than that
in high-pressure connector. Take care to install the correct
O-ring.
Connector tightening torque:
Low-pressure side ‘‘V 1 ’’
20 - 25 N·m (2.0 - 2.6 kg-m, 14 - 19 ft-lb)
SST574B High-pressure side ‘‘V 2 ’’
15 - 25 N·m (1.5 - 2.5 kg-m, 11 - 18 ft-lb)
● Ensure that steering gear is correctly aligned in housing
brackets, and that transfer tubes do not foul bulkhead or
subframe.

● Initially, tighten nut on tie-rod outer socket and knuckle arm

Pin hole
to 29 to 39 N·m (3 to 4 kg-m, 22 to 29 ft-lb). Then tighten
further to align nut groove with first pin hole so that cotter pin
can be installed.

CAUTION:
Tightening torque must not exceed 49 N·m (5 kg-m, 36 ft-lb).

Knuckle arm
SST824A

ST-16
 POWER STEERING GEAR AND LINKAGE
Removal and Installation (Cont’d)
SEC. 492

Steering gear assembly

● Do not disassemble.

Boot band

Dust boot
Boot band
38 - 47 N·m
(3.9 - 4.8 kg-m, 28 - 35 ft-lb)
Outer tie-rod

SST585B

Disassembly
Always use soft jaws when clamping steering gear housing
in a vise. Handle gear housing carefully, as it is made of
aluminum.
1. Remove outer tie-rod.
2. Remove dust boot.
.
Jaw
protectors

NST022

Inspection
Thoroughly clean all parts in cleaning solvent or automatic trans-
mission fluid ‘‘DexronTM’’ type, and blow dry with compressed air,
if available.

ST-17
 POWER STEERING GEAR AND LINKAGE
Inspection (Cont’d)
STEERING GEAR ASSEMBLY
KV48100700
● Check for smooth operation through a full stroke.
● Check rack and tie-rod for cracks, deformation or other dam-
age.
● Check pinion rotating torque.
Pinion rotating torque:
0.8 - 1.3 N·m (8 - 13 kg-cm, 6.9 - 11.3 in-lb)

ST3127S000
SST587B

● Check rack sliding force.

Rack sliding force:
284 N (29 kg, 64 lb) or less

SST090B

BOOT
Check condition of boot. If cracked, replace it.

TIE-ROD OUTER AND INNER SOCKET

● Check ball joint for swinging force.
A Tie-rod outer ball joint:
3.3 - 67 N
Measuring point (0.34 - 6.8 kg, 0.74 - 15.1 lb)
B Tie-rod inner ball joint:
0.3 - 24.5 N
(0.03 - 2.5 kg, 0.07 - 5.5 lb)

SST588B

● Check ball joint for rotating torque.

ST3127S000 Tie-rod outer ball joint:
0.15 - 2.9 N·m
(1.5 - 30 kg-cm, 1.3 - 26.0 in-lb)

SST751A

ST-18
 POWER STEERING GEAR AND LINKAGE
Inspection (Cont’d)
● Check ball joint for axial end play.
Tie-rod outer ball joint:
0 mm (0 in)
Tie-rod inner ball joint:
0 mm (0 in)
● Check condition of dust cover. If cracked excessively,
replace it.
Axial end
play

SST334B

Assembly
1. Measure rack stroke.
Rack stroke ‘‘S’’:
Refer to SDS (ST-27)

NST023

2. Before installing boot, coat the contact surfaces between

boot and tie-rod with grease.

SST589B

3. Tighten outer socket lock nut.

Tie-rod length ‘‘L’’:
Refer to SDS (ST-28)

SST093B

ST-19
 POWER STEERING OIL PUMP GA16DE

SEC. 493
6.3 - 8.3
V
1
(0.64 - 0.85,
55.8 - 73.5)

14 - 18 (1.4 - 1.8, 10.3 - 13.3)

45 - 68
V
7
(4.6 - 6.9,
33.2 - 50.2)
V
20

V
6

V
19
27 - 35
(2.8 - 3.6,
31 - 42 V
11
19.9 - 25.8)
(3.2 - 4.3,
23 - 31)

16 - 21 (1.6 - 2.1, 11.8 - 15.5) V

2

16 - 21 V
3

(1.6 - 2.1,
11.8 - 15.5)
V
4

V
5

V6

V
10

V V
9
V
15 9

V
11 V
8

V
11

V
12 V
7

V13

69 - 78
V
14
(7.0 - 8.0,
50.9 - 57.5)
V
15
: N·m (kg-m, in-lb)
V
16

V
17 : N·m (kg-m, ft-lb)

V18 : Lubrication points

(with automatic transmission fluid ‘‘DEXRONTM type’’)
Bolt
: Do not re-use
31 - 42 (3.2 - 4.3, 23 - 31)
NST024

V
1 Adjusting bracket V
8 Flow control valve V
15 Pin
V
2 Pulley V
9 Spring V
16 Cam ring
V
3 Snap ring V
10 Front housing V
17 Gasket
V
4 Drive shaft V
11 O-ring V
18 Rear housing
V
5 Oil seal V
12 Front side plate V
19 Suction pipe
V
6 Mounting bracket V
13 Vanes V
20 Adjusting bolt
V
7 Hose connection V
14 Rotor

ST-20
 POWER STEERING OIL PUMP GA16DE

Pre-disassembly Inspection
Disassemble the power steering oil pump only if the following
items are found.
● Oil leak from any point shown in the figure
● Deformed or damaged pulley
● Poor performance

SST984A

Disassembly
CAUTION:
● Parts which can be disassembled are strictly limited.
Never disassemble parts other than those specified.
● Disassemble in a place as clean as possible.
● Clean your hands before disassembly.
● Do not use rags; use nylon cloths or paper towels.
● Follow the procedures and cautions in the Service
Manual.
● When disassembling and reassembling, do not let
foreign matter enter or contact the parts.
● Remove snap ring, then draw drive shaft out.
Be careful not to drop drive shaft.

Extension bar

Drive shaft

SST010B

● Remove oil seal.

Be careful not to damage front housing.

SST034A

● Remove connector.
Front housing
Be careful not to drop control valve.

Flow control valve SST036A

ST-21
 POWER STEERING OIL PUMP GA16DE

Inspection
● If pulley is cracked or deformed, replace it.
● If an oil leak is found around pulley shaft oil seal, replace the
seal.
● If serration on pulley or pulley shaft is deformed or worn,
replace it.

Assembly
Assembly oil pump, noting the following instructions:
● Make sure O-rings and oil seal are properly installed.
● Always install new O-rings and oil seal.
● Pay attention to oil seal direction.
● Cam ring, rotor and vanes must be replaced as a set if
necessary.
● Coat each part with ATF when assembling.

SST039A

Rear housing side Front housing side ● Pay attention to the direction of rotor.
Punchmark

SST289A

Vane ● When assembling vanes to rotor, rounded surfaces of vanes

Faces inside must face cam ring side.

Flat portion

Round portion

SST843A

ST-22
 POWER STEERING OIL PUMP GA16DE
Assembly (Cont’d)
● Insert pin V2 into pin groove V 1 of front housing and front
side plate. Then install cam ring V
3 as shown at left.
Cam ring:
D1 is less than D2

Cam ring

Front housing side

Rear housing side

SST497A

ST-23
 POWER STEERING OIL PUMP SR20DE

Adjuster bolt Bracket

49 - 68 (5.0 - 6.9,
37 - 50)

13.4 - 18
(1.4 - 1.8, 10 - 13)

: N·m (kg-m, ft-lb)

: Do not re-use
NST043

ST-24
 POWER STEERING OIL PUMP CD20T

Adjuster bolt Bracket

38 - 49
(3.9 - 4.9,
28 - 36)

49 - 68 (5.0 - 6.9, 28 - 36)

: N·m (kg-m, ft-lb)

: Do not re-use
NST044

ST-25
 POWER STEERING OIL PUMP QG18DE

Align so that white mark on hose CLIP TO FACE

aligns with mark on suction port REARWARDS

Adjuster bolt 49 - 68 (5.0 - 6.9, 28 - 36)

Bracket

Switch

Hose

: N·m (kg-m, ft-lb)

: Do not re-use

NST045

ST-26
 SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications

Applied model
15″ tire 16″ tire
Steering model Power steering
Steering gear type PR25T
Steering overall gear ratio 16.7
Turn of steering wheel
2.7 2.6
(Lock to lock)
Steering column type Tilt / collapsible

Inspection and Adjustment

STEERING WHEEL AND COLUMN STEERING GEAR

Applied model Tilt Power PR25T

Steering gear type
Steering wheel axial play 15’’ tire 16’’ tire
0 (0)
mm (in)
Rack stroke ‘‘S’’ mm (in) 68 (2.68) 66 (2.60)
Steering wheel play
35 (1.38) or less Pinion rotating torque 0.8 - 1.3
mm (in)
N·m (kg-cm, in-lb) (8 - 13, 6.9 - 11.3)
Steering column length ‘‘L’’
536 - 538 (21.10 - 21.18 in) Rack sliding force
mm (in) 284 (29, 64) or less
N (kg, lb)
Steering wheel turning force
(Measured at one full turn
44.1 (4.5, 9.9) or less
from neutral)
N (kg, lb)
L
Fluid capacity (Approximate)
0.9 (3/4)
SST583B ! (Imp qt)
GA: 7,649 - 8,238 (76.5 - 82.4,
78 - 84, 1,109 - 1,194)
SR: 7,002 - 7,600, (70 - 76,
Oil pump relief pressure 71.4 - 77.5, 1,109 - 1,194)
kPa (bar, kg/cm2, psi) QG: 7,502 - 8,101, (75 - 81,
76.5 - 82,6)
CD: 7,748 - 8,532 (77.5 - 85.3,
79 - 87, 1,123 - 1,237)

NST023

ST-27
 SERVICE DATA AND SPECIFICATIONS (SDS)
Inspection and Adjustment (Cont’d)
STEERING LINKAGE

Power
Steering gear type
PR25T
Movement of gear housing
±2 (±0.08) or less
mm (in)
Tie-rod outer ball joint
A Swinging force at cotter
pin hole 3.3 - 67 (0.34 - 6.8, 0.74 - 15.1)
N (kg, lb)
Rotating torque
0.15 - 2.4 (1.5 - 30, 1.3 - 26.0)
N·m (kg-cm, in-lb)
Axial end play mm (in) 0 (0)
Tie-rod inner ball joint
B Swinging force*
0.3 - 24.5 (0.03 - 2.5, 0.07 - 5.5)
N (kg, lb)
Axial end play mm (in) 0 (0)
Tie-rod standard length ‘‘L’’
183.6 (7.23)
mm (in)

*Measuring point

SST588B

SST093B

ST-28