AVM Report
Project Name Unit Tag Date Chiller Type
Air Cooled VSD Screw
UNIT1 2016-02-24
Chillers
PIN Version
YVAA0233BEF46BAVSXXXTAXLXXXX6044XOSXXS203X1SXXA2BMXFXX1XXXXXXXXEX E.16.2.1-D.34.0016
JCI PART Operating
LOCATION X Distance (in) Y Distance (in) SAP NUMBER COLOUR
NUMBER Weights (lb)
R1 10.2 1.3 029-25334-008 433997 Dark Purple 947
R2 76.4 1.3 029-25334-008 433997 Dark Purple 947
R3 118.0 1.3 029-25334-009 433998 Dark Green 1423
R4 156.8 1.3 029-25334-012 434000 White 2230
R5 208.5 1.3 029-25334-008 433997 Dark Purple 659
R6 280.8 1.3 029-25334-008 433997 Dark Purple 659
L1 10.2 86.8 029-25334-008 433997 Dark Purple 933
L2 76.4 86.8 029-25334-008 433997 Dark Purple 933
L3 118.0 86.8 029-25334-009 433998 Dark Green 1430
L4 156.8 86.8 029-25334-012 434000 White 2247
L5 208.5 86.8 029-25334-008 433997 Dark Purple 670
L6 280.8 86.8 029-25334-008 433997 Dark Purple 670
Total Weight (lb) Centre of Gravity (in)
Operating 13750 Xg 134.6
Shipping 13288 Yg 44.1
MLP Date:2016-02-15
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Air Cooled Screw Chiller Performance
Datasheet
Net Cooling Nominal Power
Unit Tag Qty Model No Refrigerant Type
Capacity (ton.R) Volts-Ph-Hz
UNIT1 1 YVAA0233BEF46BAVSXX 236.7 460-3-60.0 R-134a
PIN:
YVAA0233BE F46BAVSXXX TAXLXXXX60 44XOSXXS20 3X1SXXA2BM XFXX1XXXXX XXXEX
....5...10 ....5...20 ....5...30 ....5...40 ....5...50 ....5...60 ....5...70 ....5...80 ....5...90
Evaporator Data Evaporator Data (Cont.) Performance Data
EWT (°F) 54.00 Fluid Volume (USGAL) 58.12 EER (EER) 10.11
LWT (°F) 44.00 Min. Flow Rate (USGPM) 250.0 NPLV.IP (EER) 15.54
Design Flow Rate (USGPM) 566.0 Max. Flow Rate (USGPM) 950.0
Total Press. Drop (ft H2O) 13.3 Condenser Data Physical Data
Fluid Water Ambient Temp. Design (°F) 95.0 Rigging Wt. (lb) 13288
Fouling Factor (h.ft².F/Btu) 0.0000 Altitude (ft) 0.000 Operating Wt. (lb) 13750
User Min. Operating Air
41.0 Refrigerant Charge (lb) 401.2
Temp. (°F)
User Max. Operating Air
113.0
Temp. (°F)
VSD Screw - Semi
Compressor Type
Hermetic
Electrical Data
Circuit 1 2 3 4
Compressor RLA 192 166
Fan QTY/FLA (each) 7 / 3.3 5 / 3.3
Single Point
Min. Circuit Ampacity 449
Min. Fuse / CB Rating (A) 500
Max. Fuse / CB Rating (A) 600
Unit Short Circuit Withstand (STD) 30 kA [kA]
Wire Lugs Per Phase 2
Wire Range (Lug Size) #2 - 600kcmil
Displacement Power Factor 0.95 Operating Condition Electrical Data
Control kVA 2 Compressor kW 259.8
Total kW 280.9
Notes:
Certified in accordance with the AHRI Air-Cooled Water-Chilling Packages Using Vapor
Compression Cycle Certification Program, which is based on AHRI Standard 550/590 (I-P) and
AHRI Standard 551/591 (SI). Certified units may be found in the AHRI Directory at
www.ahridirectory.org. Auxiliary components included in total KW - Oil heaters, Chiller controls.
Auxiliary power is already included in the compressor and fan power
Min DSD (Factory Purpose/Use only): 80 psig
Use Copper Conductors only
Displacement Power Factor refers to compressor only. Unit Power Factor depends on fan option
selected. Calculated value is available by request.
Actuated suction service valves ARE NOT selected
Exclusion of actuated suction service valves will require incorporation of additional freeze protection including use of glycol, pump control or draining the
evaporator.
Part Load Rating Data
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Air Cooled Screw Chiller Performance
Datasheet
Load % Ambient (°F) Capacity (ton.R) Total kW Unit Efficiency
100 95.0 236.7 280.9 10.11
75 80.0 177.5 157.6 13.51
50 65.0 118.3 84.50 16.81
25 55.0 59.17 38.70 18.35
Sound Power Levels (In Accordance with AHRI 370)
Ambient
Load % 63 125 250 500 1K 2K 4K 8K LWA
(°F)
100 95.0 97 97 98 101 97 92 88 84 102
75 80.0 97 97 98 97 95 89 85 80 99
50 65.0 96 96 97 97 93 87 83 79 98
25 55.0 93 94 94 94 90 84 80 76 95
Note: Unit is equipped with Low Sound Fans.
Performance at AHRI Conditions
Evaporator Data Condenser Data Performance Data
EWT (°F) 54.00 Ambient Temp. (°F) 95.0 EER (EER) 10.03
LWT (°F) 44.00 Altitude (ft) 0.000 IPLV.IP (EER) 15.42
Net Cooling Capacity
Flow Rate (USGPM) 558.7 236.7
(ton.R)
Pressure Drop (ft H2O) 13.0
Fluid Water
Fouling Factor (h.ft².F/Btu) 0.0001000
Fluid Volume (USGAL) 58.12
MLP Date:2016-02-15
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Air Cooled Screw Liquid Chiller -YORK YVAA R134a 50Hz & 60Hz
1. GENERAL
1.01. GENERAL REQUIREMENTS
The requirements of this Section shall conform to the general provisions of the Contract, including General and
Supplementary Conditions, Conditions of the Contract, and Contract Drawings.
1.02. SCOPE
Provide Microprocessor controlled, twin-screw compressor, air-cooled, liquid chillers of the scheduled capacities as shown
and indicated on the Drawings, including but not limited to:
1. Chiller package
2. Charge of refrigerant and oil
3. Electrical power and control connections
4. Chilled liquid connections
5. Manufacturer start-up
1.03. QUALITY ASSURANCE
A. Products shall be Designed, Tested, Rated and Certified in accordance with, and Installed in compliance with
applicable sections of the following Standards and Codes:
1. AHRI 550/590 – Water Chilling Packages Using the Vapor Compression Cycle
2. AHRI 370 – Sound Rating of Large Outdoor Refrigerating and Air-Conditioning Equipment
3. ANSI/ASHRAE 15 – Safety Code for Mechanical Refrigeration
4. ANSI/ASHRAE 34 – Number Designation and Safety Classification of Refrigerants
5. ASHRAE 90.1 – Energy Standard for Buildings Except Low-Rise Residential Buildings
6. ANSI/NFPA 70 – National Electrical Code (N.E.C.)
7. ASME Boiler and Pressure Vessel Code, Section VIII, Division 1
8. OSHA – Occupational Safety and Health Act
9. Manufactured in facility registered to ISO 9001
10. Conform to Intertek Testing Services for construction of chillers and provide ETL/cETL Listed Mark
B. Factory Run Test: Chiller shall be pressure-tested, evacuated and fully charged with refrigerant and oil, and shall
be factory operational run tested with water flowing through the vessel.
C. Chiller manufacturer shall have a factory trained and supported service organization.
D. Warranty: Manufacturer shall Warrant all equipment and material of its manufacture against defects in
workmanship and material for a period of eighteen (18) months from date of shipment or twelve (12) months from date
of start-up, whichever occurs first.
1.04. DELIVERY AND HANDLING
A. Unit shall be delivered to job site fully assembled with all interconnecting refrigerant piping and internal wiring ready
for field installation and charged with refrigerant and oil by the Manufacturer.
B. Provide protective covering over vulnerable components for unit protection during shipment. Fit nozzles and open
ends with plastic enclosures.
C. Unit shall be stored and handled per Manufacturer’s instructions.
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2. PRODUCTS
2.01. MANUFACTURERS
A. The design shown on the Drawings is based on YORK model YVAA chiller manufactured by Johnson Controls /
YORK. Alternate equipment will be acceptable if the manufacturer’s equipment meets the scheduled performance and
complies with these specifications. If equipment manufactured by a manufacturer other than that scheduled is utilized,
then the Mechanical Contractor shall be responsible for coordinating with the General Contractor and all affected
Subcontractors to insure proper provisions for installation of the furnished unit. This coordination shall include, but not
be limited to, the following:
1. Structural supports for units.
2. Piping size and connection/header locations.
3. Electrical power requirements and wire/conduit and overcurrent protection sizes.
4. Chiller physical size on plant layout.
5. Site noise considerations.
B. The Mechanical Contractor shall be responsible for all costs incurred by the General Contractor, Subcontractors,
and Consultants to modify the building provisions to accept the furnished alternate equipment.
2.02. GENERAL
A. Description: Furnish, Install, and Commission factory assembled, charged, and operational run tested air-cooled
screw compressor chiller as specified herein and shown on the Drawings. Chiller shall include, but is not limited to: a
complete system with multiple independent refrigerant circuits, semi hermetic twin screw compressors, shell and tube
hybrid falling film type evaporator, air-cooled condenser, R134a refrigerant, lubrication system, interconnecting wiring,
safety and operating controls including capacity controller, control center, motor starting components, and special
features as specified herein or required for safe, automatic operation.
B. Operating Characteristics:
1. Provide low and high ambient temperature control options as required to ensure unit is capable of operation
from 0°F to 131°F (-17.8°C to 55°C) ambient temperature.
2. Cabinet: Unit panels, structural elements, control boxes and heavy gauge structural base shall be constructed
of painted galvanized steel. All exposed sheet steel shall be coated with baked on powder paint to meet 1000-
hour salt spray test in accordance with the ASTM B117 standard.
3. Shipping: Unit shall ship in one piece and shall require installer to provide only a single evaporator inlet and
outlet pipe connection. If providing chiller model that ships in multiple pieces, bid shall include all the material and
field labor costs for factory authorized personnel to install a trim kit to connect the pieces as well as all
interconnecting piping and wiring.
2.03. COMPRESSORS
A. Compressors: Shall be direct drive, semi hermetic, rotary twin-screw type, including: muffler, temperature actuated
‘off-cycle’ heater, rain-tight terminal box, discharge shut-off service valve, suction shut-off service valve for each
compressor and precision machined cast iron housing. Design working pressure of entire compressor, suction to
discharge, shall be 350 psig (24 barg) or higher. Compressor shall be U.L. Recognized.
B. Compressor Motors: Refrigerant suction-gas cooled accessible hermetic compressor motor, full suction gas flow
through 0.006” (0.1524 mm) maximum mesh screen, with inherent internal thermal overload protection and external
current overload on all three phases.
C. Balancing Requirements: All rotating parts shall be statically and dynamically balanced.
D. Lubrication System: External oil separators with no moving parts, 450 psig (31 barg) design working pressure, and
ETL listing shall be provided on the chiller. Refrigerant system differential pressure shall provide oil flow through
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service replaceable, 0.5 micron, full flow, cartridge type oil filter internal to compressor. Filter bypass, less restrictive
media, or oil pump not acceptable.
E. Capacity Control: Compressors shall start at minimum load. Provide Microprocessor control to command
compressor capacity to balance compressor capacity with cooling load.
2.04. REFRIGERANT CIRCUIT COMPONENTS
A. Refrigerant: R-134a. Classified as Safety Group A1 according to ASHRAE 34.
B. Equipment supplied shall comply with LEED Energy & Atmosphere Credit 4, Enhanced Refrigerant Management.
C. Each independent refrigerant circuit shall incorporate all components necessary for the designed operation
including: liquid line shut-off valve with charging port, low side pressure relief device, removable core filter-drier and
sight glass with moisture indicator.
D. Chiller manufacturer shall provide an independent circuit for each compressor to provide maximum redundancy
during chiller operation. If equipment does not have independent circuits per compressor, manufacturer shall provide
owner one spare compressor of each unique size.
E. Discharge lines shall be provided with manual compressor shut-off service valves.
2.05. HEAT EXCHANGERS
A. Evaporator:
1. Evaporator shall be shell and tube, hybrid falling film type with 2 pass arrangement to optimize efficiency and
refrigerant charge. Tubes shall be high-efficiency, internally and externally enhanced type copper tubes with
0.035” (0.89 mm) minimum wall thickness at all intermediate tube supports to provide maximum tube wall
thickness at the support area. Each tube shall be roller expanded into the tube sheets providing a leak proof seal,
and be individually replaceable. Independent refrigerant circuits shall be provided per compressor.
2. Constructed, tested, and stamped in accordance with applicable sections of ASME pressure vessel code for
minimum 235 psig (16 barg) refrigerant side design working pressure and 150 psig (10 barg) liquid side design
working pressure.
3. Water boxes shall be removable to permit tube cleaning and replacement. Water boxes shall include liquid
nozzle connections suitable for ANSI/AWWA C-606 couplings, welding, or flanges.
4. Provide vent and drain fittings, and thermo-statically controlled heaters to protect to 0°F (-17.8°C) ambient
temperature in off-cycle.
5. Connection location: Chilled liquid inlet and outlet nozzle connections are located at rear (opposite control
panel) end of unit.
B. Air-cooled Condenser:
1. Condenser coils shall be microchannel type, parallel flow aluminum alloy tubes metallurgically brazed as one
piece to enhanced aluminum alloy fins. Condenser coils shall be made of a single material to avoid galvanic
corrosion due to dissimilar metals. Tube and fin type condenser coils are an acceptable alternate when tubes and
fins are fabricated of the same metal material to avoid galvanic corrosion due to dissimilar metals. Coils shall be
designed for 350 psig (24 barg) or higher working pressure.
2. Low Sound Fans: Shall provide vertical air discharge from extended orifices. Fans shall be composed of
corrosion resistant aluminum hub and glass-fiber-reinforced polypropylene composite blades molded into a low-
noise airfoil section. Fan impeller shall be dynamically balanced for vibration-free operation. Fan guards of heavy
gauge, PVC (polyvinyl chloride) coated or galvanized steel.
3. Fan Motors: High efficiency, direct drive, 3-phase, insulation class “F”, current protected, Totally Enclosed Air-
Over (TEAO), with double sealed, permanently-lubricated ball bearings. Open Drip Proof (ODP) fan motors will
not be acceptable.
2.06. INSULATION
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A. Material: Closed-cell, flexible, UV protected, thermal insulation complying with ASTM C 534 Type 2 (Sheet) for
preformed flexible elastomeric cellular thermal insulation in sheet and tubular form.
B. Thickness: 3/4" (19mm).
C. Thermal conductivity: 0.26 (BTU/HR-Ft2-°F/in) maximum at 75°F mean temperature.
D. Factory-applied insulation over cold surfaces of liquid chiller components including evaporator shell, water boxes,
and suction line. Liquid nozzles shall be insulated by Contractor after pipe installation.
E. Adhesive: As recommended by insulation manufacturer and applied to 100 percent of insulation contact surface
including all seams and joints.
2.07. ACOUSTICAL DATA
A. Provide acoustical sound power or sound pressure level data in decibels (dB) at the scheduled eight (8) octave
band center frequencies. A-weighted sound data alone is not acceptable.
B. Provide all sound power or sound pressure level data at 100%, 75%, 50%, and 25% load.
C. Supplied equipment shall not exceed scheduled sound power or sound pressure level data at any load point. The
mechanical Contractor shall be responsible for any additional costs associated with equipment deviation.
D. Acoustical performance ratings shall be in accordance with AHRI Standard 370.
2.08. POWER AND ELECTRICAL REQUIREMENTS
A. Power/Control Panel:
1. Factory installed and wired NEMA 3R, powder painted steel cabinets with tool lockable, hinged, latched, and
gasket sealed outer doors equipped with wind struts for safer servicing. Provide main power connection(s),
compressor starters and fan motor contactors, current overloads, and factory wiring.
2. Panel shall include control display access door.
B. Single Point Power:
1. Provide single point power connection to chiller, shall be 3 phase of scheduled voltage.
2. Terminal Block connections shall be provided at the point of incoming single point connection for field
connection and interconnecting wiring to the compressors. Separate external protection must be supplied, by
others, in the incoming power wiring, which must comply with local codes.
C. Control Transformer: Power panel shall be supplied with a factory mounted and wired control transformer that will
supply all unit control voltage from the main unit power supply. Transformer shall utilize scheduled line voltage on the
primary side and provide 115V/1Ø on secondary.
D. Short Circuit Withstand Rating of the chiller electrical enclosure shall be (380, 400, & 460V: 30,000 Amps). Rating
shall be published in accordance with UL508.
E. Power Factor:
1. Provide equipment with power factor correction capacitors as required to maintain a displacement power factor
of 95% at all load conditions.
2. The installing contractor is responsible for additional cost to furnish and install power factor correction
capacitors if they are not factory mounted and wired.
F. All exposed power wiring shall be routed through liquid-tight, UV-stabilized, non-metallic conduit.
G. Supplied equipment shall not exceed scheduled Minimum Circuit Ampacity (MCA.) The mechanical Contractor
shall be responsible for any additional costs associated with equipment deviation.
2.09. CONTROLS
A. General:
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1. Provide automatic control of chiller operation including compressor start/stop and load/unload, anti-recycle
timers, condenser fans, evaporator pump, evaporator heater, unit alarm contacts and run signal contacts.
2. Chiller shall automatically reset to normal chiller operation after power failure.
3. Unit operating software shall be stored in non-volatile memory. Field programmed set points shall be retained
in lithium battery backed regulated time clock (RTC) memory for minimum 5 years.
4. Alarm contacts shall be provided to remote alert for any unit or system safety fault.
B. Display and Keypad:
1. Provide minimum 80 character liquid crystal display that is both viewable in direct sunlight and has LED
backlighting for nighttime viewing. Provide one keypad and display panel per chiller.
2. Display and keypad shall be accessible through display access door without opening main control/electrical
cabinet doors.
3. Display shall provide a minimum of unit setpoints, status, electrical data, temperature data, pressures, safety
lockouts and diagnostics without the use of a coded display.
4. Descriptions in English (or available language options), numeric data in English (or Metric) units.
5. Sealed keypad shall include unit On/Off switch.
C. Programmable Setpoints (within Manufacturer limits): Display language, chilled liquid cooling mode, local/remote
control mode, display units mode, system lead/lag control mode, remote temperature reset, remote current limit,
remote sound limit, low ambient temperature cutout enable/disable, leaving chilled liquid setpoint and range,
maximum remote temperature reset.
D. Display Data: Chilled liquid leaving and entering temperatures; outside ambient air temperature; lead system;
evaporator pump status; active remote control; compressor suction, discharge, and oil pressures per refrigerant
circuit; compressor discharge, motor, and oil temperatures per refrigerant circuit; saturation temperatures per
refrigerant circuit; compressor speed; condenser fan status; condenser subcooling temperature; condenser drain
valve percentage open; compressor capacity in percentage of Full Load Amps; compressor number of starts; run
time; operating hours; evaporator heater status; history data for last ten shutdown faults; history data for last 20
normal (non-fault) shutdowns.
E. Predictive Control Points: Unit controls shall avoid safety shutdown when operating outside design conditions by
optimizing the chiller controls and cooling load output to stay online and avoid safety limits being reached. The system
shall monitor the following parameters and maintain the maximum cooling output possible without shutdown of the
equipment: motor current, suction pressure, discharge pressure, starter internal ambient temperature, and starter
baseplate temperature.
F. System Safeties: Shall cause individual compressor systems to perform auto-reset shut down if: high discharge
pressure or temperature, low suction pressure, low motor current, high/low differential oil pressure, low discharge
superheat, high motor temperature, system control voltage.
G. Unit Safeties: Shall be automatic reset and cause compressors to shut down if: high or low ambient temperature,
low leaving chilled liquid temperature, under voltage, flow switch operation. Contractor shall provide flow switch and
wiring per chiller manufacturer requirements.
H. Manufacturer shall provide any controls not listed above, necessary for automatic chiller operation. Mechanical
Contractor shall provide field control wiring necessary to interface sensors to the chiller control system.
2.10. ACCESSORIES AND OPTIONS
Some accessories and options supersede standard product features. All options are factory-mounted unless otherwise
noted.
A. CONTROLS OPTIONS:
1. Building Automation System Interface: Chiller to accept 4 to 20mA or 0 to 10 VDC input from BAS (by others)
to reset the leaving chilled liquid temperature setpoint.
B. GENERAL OPTIONS:
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1. Vibration Isolation (All Options Field Mounted by Contractor):
a. Provide 1” Deflection Spring Isolators: Level adjustable, spring and cage type isolators for mounting under
the unit base rails.
3. EXECUTION
3.01. INSTALLATION
A. General: Rig and Install in full accordance with Manufacturer’s requirements, Project drawings, and Contract
documents.
B. Location: Locate chiller as indicated on drawings, including cleaning and service maintenance clearance per
Manufacturer instructions. Adjust and level chiller on support structure.
C. Components: Installing Contractor shall provide and install all auxiliary devices and accessories for fully operational
chiller.
D. Electrical: Coordinate electrical requirements and connections for all power feeds with Electrical Contractor.
E. Controls: Coordinate all control requirements and connections with Controls Contractor.
F. Finish: Installing Contractor shall paint damaged and abraded factory finish with touch-up paint matching factory
finish.
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