Steps in the Engineering Design Process:
1. Identification of Need / Definition of Problem
o The first step is recognizing the need for a product, system, or solution.
o Engineers define the problem clearly, including constraints and requirements.
2. Synthesis of Mechanisms
o Possible solutions are brainstormed and conceptual designs are proposed.
o Different mechanisms are explored to achieve the desired function.
3. Analysis and Optimization
o Each proposed design is analyzed for feasibility, performance, and efficiency.
o Optimization techniques are used to improve the design while considering
factors like cost, weight, and durability.
4. Material Selection
o Suitable materials are chosen based on strength, weight, cost, durability, and
environmental factors.
o The material must meet design and functional requirements.
5. Design of Elements (Size & Stress Considerations)
o Engineering calculations are performed to determine sizes, loads, and stress
distribution in the components.
o Structural and mechanical integrity is ensured.
6. Evaluation and Modification
o Prototypes or simulations are developed to test the design.
o Issues found during testing are corrected, and the design is improved
accordingly.
7. Detailed Design and Drawings
o Finalized design specifications are documented in detailed engineering
drawings.
o These drawings include dimensions, tolerances, and assembly instructions.
8. Production / Product Manufacturing
o The product is manufactured following the finalized design.
o Quality control ensures the product meets standards before it is delivered.
Iterations in the Process
Engineering design is not always linear. Iterations occur at various stages where
improvements or modifications are needed before finalizing the product.
This structured approach ensures efficiency, reliability, and innovation in engineering design.
