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Connection Design - Sample Calculation

The document outlines the structural steel connection design for the GASCO-BUHASA/HABSHAN PIPELINE project, detailing design assumptions, connection types, and calculations for various shear connections. It includes a list of revisions, approval notes, and a comprehensive breakdown of design sheets spanning 77 pages. The calculations ensure compliance with specified standards and include checks for bolts, bearing capacities, and shear forces.

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dingb5736
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
29 views77 pages

Connection Design - Sample Calculation

The document outlines the structural steel connection design for the GASCO-BUHASA/HABSHAN PIPELINE project, detailing design assumptions, connection types, and calculations for various shear connections. It includes a list of revisions, approval notes, and a comprehensive breakdown of design sheets spanning 77 pages. The calculations ensure compliance with specified standards and include checks for bolts, bearing capacities, and shear forces.

Uploaded by

dingb5736
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 77

Form# Eng-40(R1-07-05-2003)

Structural Steel Division

Job Detail

Job No: SS-0738 / 0739 Phases: 00-00


Customer : CCC
Project : GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3
Structure Description: SAMPLE CALCULATION

Reference Design Drawings:

Total Number of Pages: 77

List of Revisions
Rev NO Description Released by Release Date
0 SAMPLE CACULATION FOR CONNECTION DESIGN ARAN 09-Apr-07

Approval
In order to schedule this project in the most efficient manner, return these documents marked with
your comments with in one week from the issued date
Notes:
1- Any major changes, Revisions or comments made on these documents which are not
according to design drawings will be subject to additional charges
2- Any changes made after the approval of these documents will be subject to additonal charges,
and may delay the fabrication and delivery process

Approved - No changes , work may proceed

Approved as noted - work may proceed on the basis of corrections indicated

Approved by
Name Signature Date

File: Sample Calculation.xls / Version : 6.00.6 Pre 1


Form# Eng-40(R1-07-05-2003)
DESIGN SHEET
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Description Page

Design Assumptions 3

Connection Design Sheets

Shear Connection Using Clip Angle SC- 4 TO 8

Shear Connection Using Shear Plate SP - 9 TO 11

Longitudinal-Shear with Stub using End Plate in UnBraced Bay ST-LSEW- 12 TO 14

Longitudinal-Shear with Stub End Plate in Braced Bay ST-LSEB- 15 TO 17

Transverse-Shear with End Plate connected to col. TSEW- 18 TO 21

Transverse-Shear with End Plate connected to col. TSEB- 22 TO 25

Shear connection (beam to beam) SEBB-26 TO 28

Expansion Joint Connection EJ-29 TO 32

Moment Connection M-33 TO 38

Horizontal brace connection HB- 39 TO 42

Vertical Bracing Connection with End plate VBEP-43 TO 47

Vertical Bracing Connection With Stub VB STUB - 48 TO 50

Vertical Bracing Connection With Clip Angle VB CLIP - 51 TO 54

Vertical Bracing Connection With Claw Angle VB CLAW-55 TO 59

Vertical Bracing Connection With Shear Plate VB SHEAR-60 TO 62

Vertical Bracing at column base CB-63 TO 69

Splice Connection SPL-70 TO 74

Force Table F-75 TO 77

File: Sample Calculation.xls / Version : 6.00.6 Pre 2


Form# Eng-40(R1-07-05-2003)
DESIGN SHEET
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Design assumptions are as follows:

1 - Connection design type is bearing and is based on AISC -ASD, Ninth Edition.

2 - Grade of all structral steel is S275 JR

3 - Grade of bolts is A325M for main steel.

4 - Grade of clip angles/plates used for connections is A50.

5 - For beams with out forces we assume min. 4M20

6 - All the plan bracing are lowered by 100mm from top of steel.

7 - If ultimate forces are given it will be defactored into a servicebility limit state using a 1.5 load factor.

8 - The forces need to be provided in a summary format as could be seen in the pages F 76 & 77

9 - For the stubs welded to the column web (Pg. 12 to 17), we are assuming that the moments due to the
stub has to be carried by the column and hence the moments are not taken to the bolts and Endplate.

10 - Stiffeners and Doublers upto 4mm is neglected.

File: Sample Calculation.xls / Version : 6.00.6 Pre 3


Form# Eng-40(R1-07-05-2003)
DESIGN SHEET
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

SHEAR CONNECTIONS

File: Sample Calculation.xls / Version : 6.00.6 Pre 4


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angles


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Beam Properties :

Section

UC 152X152X30
k mm 17.0
d Depth of the Section mm 157.6
tw Thickness of the Web mm 6.5
bf Width of Flange mm 152.9
tf Thickness of Flange mm 9.4
Results: (For detailing)
N1 Total Number of bolts (to Secondary member) 4
N2 Total Number of bolts (to Primary member) 2
r number of rows of bolts 2
BOLT bolts size M20
p pitch of the bolts mm 60
Cp_Angl Clip Angle Size

Fy yield stress of clip angle ksi L 150X90X12


50
g maximum gage mm 90
dw depth of the wing plate (If Required only) mm 0
td doubler thickness when beam is coped (One side only) mm 1
Cope Max. Dimension of Cope = length of cope x depth of cope mm x
tcd Doubler to column flange mm 10
S_thk Stiffener to column mm 0
Result Overall Result PASS All bolts are ASTM A325 bolts
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Sketch Refer Sketch FT denotes Full Tight
Bolt Tightening FT ST denotes Snug Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre SC-5


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angles


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Forces :
V3 Horiz. Shear Force kN 17.0
V2 Vertical Shear Force kN 102.0
P Axial Force kN 100.0
Fy Yield stress of Primary Member (Beam) ksi 50.0
Fy Yield stress of Secondary Member (Column) ksi 36.0
Fy Yield stress of Connection Angles or stiffeners ksi 50.0
A) BOLTS AND WELDING
Bolts Checking :(to Secondary member)
Sh1 Total Shear Force SQRT(V2^2+V3^2) kN 103.4
T Tension Force P kN 100.0
N1 Total Number of bolts (to Secondary member) 4
Bolt Diameter of the bolts M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.5
Act_Sh Actual shear per bolt Sh1/N kN 25.9
All_T Allowable Tension per bolt Sqr(44^2-4.39*(Sh/(π*Bolt^2/4))^2)*(π*Bolt^2/4) ASD - J3.5 kN 78.4
Act_T Actual tension per bolt T/N kN 25.00
R_Sh Ratio of shear Act_Sh/All_Sh 0.57
R_T Ratio of tension Act_T/All_T 0.32
RESULT R_Sh<1 and R_T<1 PASS
Bolts Checking:(to Primary member)
Sh2 Total Shear Force SQRT(V2^2+P^2)/2 kN 71.4
N2 Total Number of bolts (to Primary member) 2
Bolt Diameter of the bolts M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.5
Act_Sh Actual shear per bolt Sh2/N kN 35.7
R_Sh Ratio of shear Act_Sh/All_Sh 0.79
RESULT R_Sh<1 PASS
B) PRIMARY MEMBER
Check Bearing :
t Min. thickness of web + doubler / Clip Angle Min((Tw+td), clip thk) mm 7.5
Fu minimum tensile strength ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 80.7
R_B Ratio of bearing 2*Act_Sh/B_C 0.89
RESULT R_B <1 PASS
Checks applicable only when the beam is coped is the Beam Coped ? N
LIMITATION FOR COPING (fig-1) c<2d ; dc<d/2 for single coped - dc<0.2*d for double coped ASD-VOL II Connections -Appendix B
Cop one side coping or 2 sides
c Length of cope mm
dw depth of the wing plate (If Required only) mm
d depth of the beam mm
dc Depth of cope mm
lh distance from center of hole to beam end mm 50
lv distance from center of hole to edge of web mm 30
td thickness of doubler if needed mm 1
t Thickness of Web+Doubler thickness Tw+td mm 7.5
h0 Height of web after coping if cop=1 then h0=d-dc ; if cop=2 then h0=d-2*dc mm
Fy minimum yield stress of beam ksi 50
Fu ksi 65 Fig 1
V Total Shear kN
Web tear-out (Block Shear)
ddh hole diameter mm
At net tension area (lh-dh/2)*t mm2
Av net shear area (lv+(n-1)(p-dh)-dh/2)*t mm2
R_BS Resistance to Block Shear 0.3*Av*Fu+0.5*At*Fu ASD - J4 kN
R_B Ratio of Resistance to Block Shear V2/R_BS
RESULT R_B <1

File: Sample Calculation.xls / Version : 6.00.6 Pre SC-6


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angles


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Gross Shear (for reduced section)
Ag Gross Area h0*t mm 2

Act_Gs Actual Gross Shear Stress V/Ag N/mm2


All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2
R_GS Ratio of Gross Shear Stress
RESULT R_GS<1
Web bending
M Moment at the cope V*c kN.mm
Fb Allowable Stress 0.6*Fy ASD - D1 N/mm2
Act_St Actual Stress M/Sx+ P/Area N/mm2
R_S Ratio of Stress Act_St/Fb
RESULT R_S<1
Web buckling ASD-VOL II Connections -Appendix B
h0 mm
fd adjustment factor 3.5-7.5*(dc/d)
k stress concentration factor if c/h0<1 then k=2.2*(h0/c)1.65 else k=2.2*(h0/c)
f stress concentration factor if c/d<1 then f=2*(c/d) else f=1+(c/d)
Fcr Critical Stress if cop=2 then Fcr=33820*tw2/(c*h0)*fd <0.6*Fy N/mm2
if cop=1 then Fcr=15700*f*k*(Tw/h0)2 < 0.6*Fy
Act_St Actual Stress M/Sx+ P/Area N/mm2
R_Bk Ratio of buckling Act_St/Fcr
RESULT R_Bk <1
Web tear-out (TENSION CHECK)
ddh hole diameter mm 22.0
At net tension area (lv+(n-1)(p-dh)-dh/2)*t mm2 427.5
Av net shear area if coped (lh-dh/2)*t ; if not 2*(lh-dh/2)*t mm 2
585.0
R_BS Resistance to TEAR-OUT 0.3*Av*Fu+0.5*At*Fu ASD - J4 kN 174.4
R_B Ratio of Resistance to Block Shear P/R_BS 0.57
RESULT R_B <1 PASS
C) CONNECTING ELEMENTS (CLIP ANGLE )
Cp_Angle Clip Angle Size

L 150X90X12
t Thickness of the leg of the angle mm 12.0
Bf Width of the Leg of the Clip Angle mm 90.0
k k 24.0
Bolt Diameter of the bolts in 0.8
d' hole diameter Bolt+2(mm) mm 22.0
p pitch of the bolts mm 60
Fy ksi 50
Fu ksi 65
g_min minimum gage 2*k+2*Bolt+Tw mm 94.5
g maximum gage mm 90
Sh Shear acting on the Clip Angle at location of bolts Sh1/2 Kn 51.703
Gross Shear
Ag Gross Area r*p*t mm2 1440.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 35.9
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm 2
137.9
R_GS Ratio of Gross Shear Stress 0.3
RESULT R_GS<1 PASS
Net Shear
An Net Area Ag-r*(d'+1.58mm)*t mm2 874.1
Act_Ns Actual Net Shear Stress Sh/An N/mm2 59.2
All_NS Allowable Net Shear Stress 0.3*Fu N/mm 2
134.4
R_NS Ratio of Net Shear Stress 0.4
RESULT R_NS<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre SC-7


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angles


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Bending (Prying ) ASD- Page 4-90
gol gage of clip angle mm 41.8
B All_T kN 78.418
b see fig-2 gol-t mm 29.750
a see fig-2 Bf-gol mm 48.250
b' see fig-2 b-(Bolt/2) mm 19.750
a' see fig-2 a+Bolt/2 mm 58.250
ρ b'/a' 0.339
δ 1-(d'/p) 0.633
tc thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 0.964
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 3.726
Act_T Actual tension per bolt Act_T kN 25.000
All_T Allowable Tension per bolt IF α'<0 , B kN 30.792
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T1 Ratio of tension Act_T/All_T 0.8
RESULT R_T1<1 PASS
α alpha 1/δ*((Act_T/B)/(t/tc) 2-1) if α<0 then set α=0 0.5149
Q Prying Force Bδαρ*(t/tc)2 kN 2.084
F total tension force Act_T+Q kN 27.084
R_T2 Ratio of tension F/B 0.35
RESULT R_T2<1 PASS
D) SECONDARY MEMBER
Check Bearing :
t thickness of web or flg of secondary member mm 15.0
Fu minimum tensile strength of secondary member ksi 58
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 144.0
R_B Ratio of bearing Act_Sh/B_C 0.18
RESULT R_B <1 PASS
Prying Checking :(for Column Flange) (see fig-3) ASD- Page 4-90 -applicable only if the connection is to column flange .
Is beam connected to column flange ? Y
Section

UB 254X146X31
tf Column Flange Thickness mm 8.6
tcd Column Flange doubler mm 10.0
t Total Column Flange Thickness tf+tcd mm 18.6
Twc web thinkness of the column mm 6
g gage mm 90
p pitch of the bolts mm 60
Bolt Diameter of the bolts in 0.79
Fy Grade of the Column ksi 36
B All_T kN 78.4
d' Bolt+2(mm) mm 22.0
b (g-Twc)/2 mm 42.0
a same a of the clip angle mm 48.3
b' b-(Bolt/2) mm 32.0
a' a+Bolt/2 mm 58.3
ρ b'/a' 0.5
δ 1-(d'/p) 0.6
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 1.4
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 3.0
Act_T Actual tension per bolt Act_T kN 25.0
All_T Allowable Tension per bolt IF α'<0 , B kN 32.9
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 0.8 REQD - Stiffener Reqd
RESULT R_T<1, Stiffener not Reqd, else stiffener required Not Reqd. Not reqd - Stiffener not required
S_Thk Stiffeners thickness

File: Sample Calculation.xls / Version : 6.00.6 Pre SC-8


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Shear Plate


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Beam Properties :

Section

UC 152X152X30
k mm 17
d Depth of the Section mm 157.6
tw Thickness of Web mm 6.5
bf Width of Flange mm 152.9
tf Thickness of Flange mm 9.4
Results: (For detailing)
N Total Number of Bolts 4
r Number of rows of Bolts 2
c Number of columns of Bolts 2
BOLTS Diameter of the bolts M20
px pitch of the Bolts mm 80
py pitch of the Bolts mm 80
SH_PL Shear Plate Thickness mm 12
s Weld Size mm 6
Max_ex Maximum Excentricity mm 90
Fy yield stress of shear plate ksi 50.0
Ns Number of shear plates 2
Lv mm 40
Lh mm 40
td doubler thickness if needed mm 10
Ref. Overall result PASS
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Sketch Refer Sketch All bolts are ASTM A325 bolts
Bolt Tightening ST ST denotes Snug Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre SP-9


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Shear Plate


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Forces :
Shear Total shear Force kN 100.0
Axial total Axial Force kN 80.1
Fy Yield stress of Primary Member (Beam) N/mm^2 235.0
Fy Yield stress of Shear Plate ksi 50.0
Ns Number of shear plate 2
V Shear per plate Shear/Ns kN 50
P Axial per plate Axial/Ns kN 40.05
ex eccentricity mm 90
r Number of rows of Bolts 2
c Number of columns of Bolts 2
px pitch of the Bolts mm 80
py pitch of the Bolts mm 80
Lv vertical edge distance see typ sketch mm 40
Lh horizontal edge distance see typ sketch mm 40
M Moment due to excentricity V*ex kN.mm 4500.000
Xr X'/(ΣX^2+ΣY^2) 0.0031
Yr Y'/(ΣX^2+ΣY^2) 0.0031
Pey Additional Vertical force due to excentricity Xr*M kN 14.1
Pex Additional Horizontal force due to excentricity Yr*M kN 14.1
A) BOLTS AND WELDING
Bolts Checking:(to Primary member)
N Total Number of Bolts 4
Bolt Diameter of the bolts Bolt M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.5
Act_Sh Actual shear per bolt SQRT((V/N+Pey)^2+(P/N+Pex)^2) kN 35.8
R_Sh Ratio of shear Act_Sh/All_Sh 0.79
RESULT R_Sh<1 PASS
Check Weld :
F Force acting on the weld Ns*sqrt(P^2+V^2) kN 128.1
L_w Length of the fillet Weld mm 320
e Provided fillet Weld size mm 6
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 196.5
R_w Ratio of welding F/C_w 0.65
RESULT R_w<1 PASS
B) PRIMARY MEMBER
Check Bearing :
td Thickness of doubler if needed mm 10.0
t Thickness of Web + thickness of doubler Tw+td mm 16.5
Fu minimum tensile strength ksi 49
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 133.8
R_B Ratio of bearing Ns*Act_Sh/B_C 0.54
RESULT R_B <1 PASS
Web tear-out (TENSION CHECK)
dFu ksi 49
ddh hole diameter Bolt+(2mm) mm 22.0
At net tension area ((r-1)(py-dh))*t mm 2
957.0
Av net shear area (lh+(c-1)(px-dh)-dh/2)*t*2 mm2 2871.0
R_BS Resistance to TEAR-OUT 0.3*Av*Fu+0.5*At*Fu ASD - J4 kN 452.6
R_B Ratio of Resistance to Block Shear Ns*P/R_BS 0.18
RESULT R_B <1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre SP-10


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Shear Plate


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
C) CONNECTING ELEMENTS (PLATES)
Checking Plate For Moment + Tension on Net Area :
t Thickness of Plate mm 12
h Height of plate (r-1)*py+2*lv mm 160
M Moment due to excentricity V*ex kN.mm 4500.000
Fy minimum yield stress ksi 50
dFu minimum tensile strength of plate ksi 65
Fb Allowable Stress 0.6*Fy ASD - D1 N/mm2 206.8
dh diameter of the holes Bolt+(2mm) mm 22.0
Sx Net Section modulus 2 2 2
t*h /6-py *r*(r -1)*(t*dh)/(6*h) ASD - (Pg 4-88) mm3 40640.0
Ag Gross Area h*t mm2 1920.0
An Net Area min(0.85*Ag,h*t-r*(dh+1.58)*t) mm2 1354.1
Act_St Actual Stress M/Sx+P/An N/mm2 140.3
R_S Ratio of Stress Act_St/Fb 0.68
RESULT R_S<1 PASS
Gross Tension
2
Sx Section modulus t*h /6 mm3 51200.0
Act_GT Actual Gross Tension Stress M/Sx+P/Ag N/mm2 108.8
All_GS Allowable Gross Tension Stress 0.6*Fy N/mm 2
206.8
R_GS Ratio of Gross Tension Stress 0.5
RESULT R_GS<1 PASS
Gross Shear
Ag Gross Area mm2 1920.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 26.0
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm 2
137.9
R_GS Ratio of Gross Shear Stress 0.2
RESULT R_GS<1 PASS
Net Shear
An Net Area mm2 1354.1
Act_Ns Actual Net Shear Stress Sh/An N/mm2 36.9
All_NS Allowable Net Shear Stress 0.3*Fu N/mm 2
134.4
R_NS Ratio of Net Shear Stress 0.3
RESULT R_NS<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre SP-11


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate using stub connected to Column


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Beam Properties:
For the stubs we are assuming
that the moments due to
the stub has to be carried
by the column and hence
the moments are not taken
to the bolts and end plate.

NOTE:-
For longitudinal Beams provide
stub to columns to facilitate
erection as shown in sketch.
If stiffener is not present to column
then use end plate directly to colum

Section

UB 254X146X31
k mm 16.2
d Depth of the Section mm 251.4
tw Thickness of Web mm 6.0
bf Width of Flange mm 146.1
tf Thickness of Flange mm 8.6
Results: (For detailing)
N Total number of bolts 6
r Number of rows of Bolts 3
BOLTS bolts size M20
p pitch of the bolts mm 80
Stub L Max. Stub Length mm 250
ef Flange weld Size mm 6
ew Web Weld Size mm 6
e1 Stub flange weld to column web mm 8.0
e2 Stub web weld to column web mm 5.0
End Plate End Plate Thickness mm PL12
Fy yield stress of end plate ksi 50
max g maximum gage mm 120
h Height of End plate mm 262
Result Overall Result PASS
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type) All bolts are ASTM A325 bolts
Sketch Refer Sketch FT denotes Full Tight
Bolt Tightening FT ST denotes Full Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre ST-LSEW-12


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate using stub connected to Column


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Forces :
V3 Horiz. Shear Force kN 25.0
V2 Vertical Shear Force kN 150.0
P Axial Force kN 100.0
Stub L Max. Stub Length mm 250.0
M3 Moment due to exentricity kN.m 38.0
Fy Yield stress of Primary Member (Beam) ksi 50.0
Fy Yield stress of Secondary Member (Column) ksi 36.0
Fy Yield stress of Connection Plates ksi 50.0
A) BOLTS AND WELDING
h see fig mm 252.0
Bolts Checking :(to Secondary member)
Sh Total Shear Force SQRT(V2^2+V3^2) kN 152.1
T Tension Force P kN 100.0
N Total Number of bolts 6
Bolt Diameter of the bolts M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.49
Act_Sh Actual shear per bolt Sh/N kN 25.34
All_T Allowable Tension per bolt Sqr(44^2-4.39*(Sh/(π*Bolt^2/4))^2)*(π*Bolt^2/4) ASD - J3.5 kN 79.1
Act_T Actual tension per bolt T/N kN 16.67
R_Sh Ratio of shear Act_Sh/All_Sh 0.56
R_T Ratio of tension Act_T/All_T 0.21
RESULT R_Sh<1 and R_T<1 PASS
Check Weld :
F Force acting on the Weld SQRT(P^2+V2^2) kN 180.3
L_w Length of the fillet Weld mm 504.0
e Provided fillet Weld size mm 6
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 309.5
R_w Ratio of welding F/C_w 0.58
RESULT R_w<1 PASS
Check Weld for stub:
N_FLg number of Flange to take in calculation 2
D Total Depth of the beam mm 251.4
Af Area of flanges tf*N_FLg*bf mm2 2512.9
Aw area of the Web tw*(D-2*tf) mm2 1405.2
Nf axial force taken by flgs due to P P*Af/(Af+Aw) kN 64.1
Nw axial force taken by web due to P P-Nf kN 35.9
Nm3 axial force taken by the flg due to M3 M3/(D-tf) kN 156.5
F_flg Resultant force (axial) taken by one flg Nf/N_FLg+Nm3 kN 188.6
F_web Resultant force (axial+shear) taken by the web Sqrt(Nw2+Sh2) kN 156.2
L_Flg length of welding on the flg (2*(bf)-tw) mm 286.2
L_Web length of welding on the web 2*(D-N_FLg*k) mm 438.0
Welding of stub Flange to column web:
F Resultant Force acting on the Weld SQRT((Nf/N_FLg+Nm3)^2+(V3/N_FLg)^2) kN 189.0
e1 Provided fillet Weld size mm 8.0
L Length of Flange weld mm 250
2
S1 Stress in flange due to F F/(L*Tf) N/mm 87.9
2
S Stress in the weld S1*Tf/(2*0.707*e) N/mm 66.8
ASD - J2.4 2
SC_w Stress allowed on the fillet Weld 0.3 * 70(ksi) N/mm 144.8
R_w Ratio of welding S/SC_w 0.46
RESULT R_w<1 PASS
Welding of stub web to column web:
F Force acting on the Weld F_web kN 156.2
L_w Length of the fillet Weld L_Web mm 438.0
e2 Provided fillet Weld size mm 5
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 224.2
R_w Ratio of welding F/C_w 0.70
RESULT R_w<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre ST-LSEW-13


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate using stub connected to Column


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
B) PRIMARY MEMBER
h mm 232.0
Gross Shear
Fy minimum yield stress of beam ksi 50
Fu ksi 65
Ag Web Area h*(Tw+td) mm 2
1392.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 109.2
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_Gs Ratio of Gross Shear Stress 0.8
RESULT R_GS<1 PASS
Tension
Ag Gross Area mm2 3970.0
Act_T Actual Gross Tensile Stress T/Ag N/mm2 25.2
All_T Allowable Gross Tensile Stress 0.6*Fy N/mm2 206.8
R_T Ratio of Tension 0.1
RESULT R_T<1 PASS

C) CONNECTING ELEMENTS (PLATES)


PL Plate mm PL12
t Plate thickness mm 12
Bolt Diameter of the bolts in 0.79
d' Bolt+2(mm) mm 22.0
p pitch of the bolts mm 80
Fy ksi 50
Fu ksi 65
g maximum gage mm 120
Sh Shear acting on the End Plate at location of bolts total shear/2 KN 76.0
Gross Shear
Ag Gross Area h*t mm2 3024.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 25.1
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_Gs Ratio of Gross Shear Stress 0.2
RESULT R_Gs<1 PASS
Net Shear
An Gross Area Ag-r*(d'+1.58mm)*t mm2 2175.1
Act_Ns Actual Net Shear Stress Sh/An N/mm2 35.0
All_NS Allowable Net Shear Stress 0.3*Fu N/mm 2
134.4
R_NS Ratio of Net Shear Stress 0.3
RESULT R_NS<1 PASS
Check Bearing :
t Plate thickness mm 12.0
Fu minimum tensile strength ksi 65
B_C Bearing Capacity t*Bolt * 1.2 * Fu ASD- J3.7 kN 129.1
R_B Ratio of bearing Act_Sh/B_C 0.20
RESULT R_B <1 PASS
Bending (Prying ) ASD- Page 4-90
B All_T kN 79.1
b see fig-2 (g-Tw)/2 mm 57.0
a see fig-2 mm 40.0
b' see fig-2 b-(Bolt/2) mm 47.0
a' see fig-2 a+Bolt/2 mm 50.0
ρ b'/a' 0.9
δ 1-(d'/p) 0.7
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 1.3
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 4.6
Act_T Actual tension per bolt Act_T kN 16.7
All_T Allowable Tension per bolt IF α'<0 , B kN 18.2
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 0.9
RESULT R_T<1 PASS
α alpha 1/δ*((Act_T/B)/(t/tc)2-1) if α<0 then set α=0 0.7971
Q Prying Force Bδαρ*(t/tc)2 kN 5.738
F total tension force Act_T+Q kN 22.404
R_T2 Ratio of tension F/B 0.28
RESULT R_T2<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre ST-LSEW-14


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate using stub connected to Column at braced bay


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Beam Properties:
For the stubs we are assuming
that the moments due to
the stub has to be carried
by the column and hence
the moments are not taken
to the bolts and end plate.

NOTE:-
For longitudinal Beams provide
stub to columns to facilitate
erection as shown in sketch.
If stiffener is not present to
column then use end plate directly
to column
Section

UB 254X146X31
k mm 16.2
d Depth of the Section mm 251.4
tw Thickness of Web mm 6.0
bf Width of Flange mm 146.1
tf Thickness of Flange mm 8.6
Results: (For detailing)
N Total number of bolts 6
r Number of rows of Bolts 3
BOLTS bolts size M20
p pitch of the bolts mm 80
Stub L Max. Stub Length mm 250
ef Flange weld Size mm 6
ew Web Weld Size mm 6
e1 Stub flange weld to column web mm 8.0
e2 Stub web weld to column web mm 5.0
End Plate End Plate Thickness mm PL12
Fy yield stress of end plate ksi 50
max g maximum gage mm 120
h Height of End plate mm 262
Result Overall Result PASS
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type) All bolts are ASTM A325 bolts
Sketch Refer Sketch FT denotes Full Tight
Bolt Tightening FT ST denotes Full Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre ST-LSEB-15


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate using stub connected to Column at braced bay


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Forces :
V3 Horiz. Shear Force kN 25.0
V2 Vertical Shear Force kN 150.0
P Axial Force kN 100.0
Stub L Max. Stub Length mm 250.0
M3 Moment due to exentricity kN.m 38.0
Fy Yield stress of Primary Member (Beam) ksi 50.0
Fy Yield stress of Secondary Member (Column) ksi 36.0
Fy Yield stress of Connection Plates ksi 50.0
A) BOLTS AND WELDING
h see fig mm 252.0
Bolts Checking :(to Secondary member)
Sh Total Shear Force SQRT(V2^2+V3^2) kN 152.1
T Tension Force P kN 100.0
N Total Number of bolts 6
Bolt Diameter of the bolts M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.49
Act_Sh Actual shear per bolt Sh/N kN 25.34
All_T Allowable Tension per bolt Sqr(44^2-4.39*(Sh/(π*Bolt^2/4))^2)*(π*Bolt^2/4) ASD - J3.5 kN 79.1
Act_T Actual tension per bolt T/N kN 16.67
R_Sh Ratio of shear Act_Sh/All_Sh 0.56
R_T Ratio of tension Act_T/All_T 0.21
RESULT R_Sh<1 and R_T<1 PASS
Check Weld :
F Force acting on the Weld SQRT(P^2+V2^2) kN 180.3
L_w Length of the fillet Weld mm 504.0
e Provided fillet Weld size mm 6
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 309.5
R_w Ratio of welding F/C_w 0.58
RESULT R_w<1 PASS
Check Weld for stub:
N_FLg number of Flange to take in calculation 2
D Total Depth of the beam mm 251.4
Af Area of flanges tf*N_FLg*bf mm2 2512.9
Aw area of the Web tw*(D-2*tf) mm2 1405.2
Nf axial force taken by flgs due to P P*Af/(Af+Aw) kN 64.1
Nw axial force taken by web due to P P-Nf kN 35.9
Nm3 axial force taken by the flg due to M3 M3/(D-tf) kN 156.5
F_flg Resultant force (axial) taken by one flg Nf/N_FLg+Nm3 kN 188.6
F_web Resultant force (axial+shear) taken by the web Nw kN 156.2
L_Flg length of welding on the flg (2*(bf)-tw) mm 286.2
L_Web length of welding on the web 2*(D-N_FLg*k) mm 438.0
Welding of stub Flange to column web:
F Resultant Force acting on the Weld SQRT((Nf/N_FLg+Nm3)^2+(V3/N_FLg)^2) kN 189.0
e1 Provided fillet Weld size mm 8.0
L Length of Flange weld mm 250
2
S1 Stress in flange due to F F/(L*Tf) N/mm 87.9
2
S Stress in the weld S1*Tf/(2*0.707*e) N/mm 66.8
ASD - J2.4 2
SC_w Stress allowed on the fillet Weld 0.3 * 70(ksi) N/mm 144.8
R_w Ratio of welding S/SC_w 0.46
RESULT R_w<1 PASS
Welding of stub web to column web:
F Force acting on the Weld F_web kN 156.2
L_w Length of the fillet Weld L_Web mm 438.0
e2 Provided fillet Weld size mm 5
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 224.2
R_w Ratio of welding F/C_w 0.70
RESULT R_w<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre ST-LSEB-16


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate using stub connected to Column at braced bay


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
B) PRIMARY MEMBER
h mm 232.0
Gross Shear
Fy minimum yield stress of beam ksi 50
Fu ksi 65
Ag Web Area h*(Tw+td) mm 2
1392.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 109.2
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_Gs Ratio of Gross Shear Stress 0.8
RESULT R_GS<1 PASS
Tension
Ag Gross Area mm2 3970.0
Act_T Actual Gross Tensile Stress T/Ag N/mm2 25.2
All_T Allowable Gross Tensile Stress 0.6*Fy N/mm2 206.8
R_T Ratio of Tension 0.1
RESULT R_T<1 PASS

C) CONNECTING ELEMENTS (PLATES)


PL Plate mm PL12
t Plate thickness mm 12
Bolt Diameter of the bolts in 0.79
d' Bolt+2(mm) mm 22.0
p pitch of the bolts mm 80
Fy ksi 50
Fu ksi 65
g maximum gage mm 120
Sh Shear acting on the End Plate at location of bolts total shear/2 KN 76.0
Gross Shear
Ag Gross Area h*t mm2 3024.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 25.1
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_Gs Ratio of Gross Shear Stress 0.2
RESULT R_Gs<1 PASS
Net Shear
An Gross Area Ag-r*(d'+1.58mm)*t mm2 2175.1
Act_Ns Actual Net Shear Stress Sh/An N/mm2 35.0
All_NS Allowable Net Shear Stress 0.3*Fu N/mm 2
134.4
R_NS Ratio of Net Shear Stress 0.3
RESULT R_NS<1 PASS
Check Bearing :
t Plate thickness mm 12.0
Fu minimum tensile strength ksi 65
B_C Bearing Capacity t*Bolt * 1.2 * Fu ASD- J3.7 kN 129.1
R_B Ratio of bearing Act_Sh/B_C 0.20
RESULT R_B <1 PASS
Bending (Prying ) ASD- Page 4-90
B All_T kN 79.1
b see fig-2 (g-Tw)/2 mm 57.0
a see fig-2 mm 40.0
b' see fig-2 b-(Bolt/2) mm 47.0
a' see fig-2 a+Bolt/2 mm 50.0
ρ b'/a' 0.9
δ 1-(d'/p) 0.7
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 1.3
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 4.6
Act_T Actual tension per bolt Act_T kN 16.7
All_T Allowable Tension per bolt IF α'<0 , B kN 18.2
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 0.9
RESULT R_T<1 PASS
α alpha 1/δ*((Act_T/B)/(t/tc)2-1) if α<0 then set α=0 0.7971
Q Prying Force Bδαρ*(t/tc)2 kN 5.738
F total tension force Act_T+Q kN 22.404
R_T2 Ratio of tension F/B 0.28
RESULT R_T2<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre ST-LSEB-17


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate To Column in Transverse Direction


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Beam Properties:

Section

UB 254X146X31
k mm 16.2
d Depth of the Section mm 251.4
tw Thickness of Web mm 6.0
bf Width of Flange mm 146.1
tf Thickness of Flange mm 8.6
Results: (For detailing)
N Total number of bolts 4
r Number of rows of Bolts 2
BOLTS bolts size M20
p pitch of the bolts mm 60
ef Weld Size to flange mm 6
ew Weld Size to web mm 6
End Plate End Plate Thickness mm PL12
Fy yield stress of end plate ksi 50
max g maximum gage mm 90
td doubler thickness for beam (When beam is coped) mm 0
h Height of End plate mm 272
Cope Max. Dimension of Cope = length of cope x depth of cope mm x
tcd Doubler to column flange mm 4
S_thk Stiffener to column mm 0
Result Overall Result PASS All bolts are ASTM A325 bolts
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Sketch Refer Sketch SK-1 FT denotes Full Tight
Bolt Tightening FT ST denotes Snug Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre TSEW-18


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate To Column in Transverse Direction


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Forces :
V3 Horiz. Shear Force kN 0.0
V2 Vertical Shear Force kN 45.3
P Axial Force kN 60.0
Fy Yield stress of Primary Member (Beam) ksi 50.0
Fy Yield stress of Secondary Member (Column) ksi 36.0
Fy Yield stress of Connection Plates ksi 50.0

A) BOLTS AND WELDING


h see fig mm 252.0
Bolts Checking :(to Secondary member)
Sh Total Shear Force SQRT(V2^2+V3^2) kN 45.3
T Tension Force P kN 60.0
N Total Number of bolts 4
Bolt Diameter of the bolts M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.49
Act_Sh Actual shear per bolt Sh/N kN 11.33
All_T Allowable Tension per bolt Sqr(44^2-4.39*(Sh/(π*Bolt^2/4))^2)*(π*Bolt^2/4) ASD - J3.5 kN 92.3
Act_T Actual tension per bolt T/N kN 15.00
R_Sh Ratio of shear Act_Sh/All_Sh 0.25
R_T Ratio of tension Act_T/All_T 0.16
RESULT R_Sh<1 and R_T<1 PASS
Check Weld :
F Force acting on the Weld SQRT(P^2+V2^2) kN 75.2
L_w Length of the fillet Weld mm 504.0
e Provided fillet Weld size mm 6
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 309.5
R_w Ratio of welding F/C_w 0.24
RESULT R_w<1 PASS
B) PRIMARY MEMBER
Gross Shear
h for Design mm 252
Ag Gross Area h*(Tw+td) mm2 1512.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 30.0
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_Gs Ratio of Gross Shear Stress 0.2
RESULT R_GS<1 PASS
Tension
Ag Gross Area - if cope="N",Ag=Total Area, if cope="1", Ag=Total Area-one flange area, if cope="2", h(Tw+td) mm2 3970.0
Act_T Actual Gross Tensile Stress T/Ag N/mm2 15.1
All_T Allowable Gross Tensile Stress 0.6*Fy N/mm 2
206.8
R_T Ratio of Tension 0.1
RESULT R_T<1 PASS

Checks applicable only when the beam is coped is the Beam Coped ? N
LIMITATION FOR COPING (see fig-1) c<2d ; dc<d/2 for single coped - dc<0.2*d for double coped ASD-VOL II Connections -Appnedix B
Cop one side coping or 2 sides
c Length of cope mm
d depth of the beam mm
dc Depth of cope mm
td thickness of doubler if needed mm 0
t Thickness of Web+Doubler thickness Tw+td mm
h0 Height of web after coping if cop=1 then h0=d-dc ; if cop=2 then h0=d-2*dc mm
Fy minimum yield stress of beam ksi 50
Fu ksi 65
V Total Shear kN

File: Sample Calculation.xls / Version : 6.00.6 Pre TSEW-19


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate To Column in Transverse Direction


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Gross Shear (for reduced section)
Ag Web Area h0*t mm2
Act_Gs Actual Gross Shear Stress V/Ag N/mm2
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2
R_GS Ratio of Gross Shear Stress
RESULT R_GS<1
Web bending
M Moment at the cope V*c kN.mm
Fb Allowable Stress 0.6*Fy ASD - D1 N/mm2
Act_St Actual Stress M/Sx + P/ Area N/mm2
R_S Ratio of Stress Act_St/Fb
RESULT R_S<1
Web buckling ASD-VOL II Connections -Appnedix B
h0 mm
fd adjustment factor 3.5-7.5*(dc/d)
k stress concentration factor 1.65
if c/h0<1 then k=2.2*(h0/c) else k=2.2*(h0/c)
f stress concentration factor if c/d<1 then f=2*(c/d) else f=1+(c/d)
Fcr Critical Stress 2
if cop=2 then Fcr=33820*tw /(c*h0)*fd <0.6*Fy N/mm2
2
if cop=1 then Fcr=15700*f*k*(Tw/h0) < 0.6*Fy
Act_St Actual Stress M/Sx + P/ Area N/mm2
R_Bk Ratio of buckling Act_St/Fcr
RESULT R_Bk <1

C) CONNECTING ELEMENTS (PLATES)


PL Plate mm PL12
t Plate thickness mm 12
Bolt Diameter of the bolts in 0.79
d' Bolt+2(mm) mm 22.0
p pitch of the bolts mm 60
Fy ksi 50
Fu ksi 65
g maximum gage mm 90
Sh Shear acting on the End Plate at location of bolts total shear/2 KN 22.7
Gross Shear
Ag Gross Area h*t mm2 3024.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 7.5
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_Gs Ratio of Gross Shear Stress 0.1
RESULT R_Gs<1 PASS
Net Shear
An Gross Area Ag-r*(d'+1.58mm)*t mm2 2458.1
Act_Ns Actual Net Shear Stress Sh/An N/mm2 9.2
All_NS Allowable Net Shear Stress 0.3*Fu N/mm 2
134.4
R_NS Ratio of Net Shear Stress 0.1
RESULT R_NS<1 PASS
Check Bearing :
t Plate thickness mm 12.0
Fu minimum tensile strength ksi 65
B_C Bearing Capacity t*Bolt * 1.2 * Fu ASD- J3.7 kN 129.1
R_B Ratio of bearing Act_Sh/B_C 0.09
RESULT R_B <1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre TSEW-20


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate To Column in Transverse Direction


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Bending (Prying ) ASD- Page 4-90
B All_T kN 92.3
b see fig-2 (g-Tw)/2 mm 42.0
a see fig-2 mm 35.0
b' see fig-2 b-(Bolt/2) mm 32.0
a' see fig-2 a+Bolt/2 mm 45.0
ρ b'/a' 0.7
δ 1-(d'/p) 0.6
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 1.3
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 6.4
Act_T Actual tension per bolt Act_T kN 15.0
All_T Allowable Tension per bolt IF α'<0 , B kN 19.0
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 0.8
RESULT R_T<1 PASS
α alpha 2
1/δ*((Act_T/B)/(t/tc) -1) if α<0 then set α=0 0.4566
Q Prying Force Bδαρ*(t/tc)2 kN 2.393
F total tension force Act_T+Q kN 17.393
R_T2 Ratio of tension F/B 0.19
RESULT R_T2<1 PASS
C) SECONDARY MEMBER
Check Bearing :
t thickness of web or flg of secondary member mm 15.0
Fu minimum tensile strength of secondary member ksi 58
B_C Bearing Capacity t*Bolt * 1.2 * Fu ASD- J3.7 kN 144.0
R_B Ratio of bearing Act_Sh/B_C 0.08
RESULT R_B <1 PASS
Prying Checking :(for Column Flange) (see fig-3) ASD- Page 4-90 -applicable only if the connection is to column flange .
Is beam connected to column flange ? Y
Section

UB 254X146X31
tf Column Flange Thickness mm 8.6
tcd Column Flange doubler mm 4.0
t Total Column Flange Thickness tf+tcd mm 12.6
Twc web thinkness of the column mm 6
g gage mm 90
p pitch of the bolts mm 60
Bolt Diameter of the bolts in 0.79
Fy Grade of the Column ksi 36
B All_T kN 92.3
d' Bolt+2(mm) mm 22.0
b (g-Twc)/2 mm 42.0
a same a of the end plate mm 35.0
b' b-(Bolt/2) mm 32.0
a' a+Bolt/2 mm 45.0
ρ b'/a' 0.7
δ 1-(d'/p) 0.6
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 1.6
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 8.3
Act_T Actual tension per bolt Act_T kN 15.0
All_T Allowable Tension per bolt IF α'<0 , B kN 15.1
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 1.0 Reqd. - Stiffener Reqd
RESULT R_T<1, Stiffener not Reqd, else stiffener required Not Reqd. Not reqd - Stiffener not required
S_Thk Stiffeners thickness

File: Sample Calculation.xls / Version : 6.00.6 Pre TSEW-21


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate to Column at Braced Bay


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Beam Properties:

Section

UB 254X146X31
k mm 16.2
d Depth of the Section mm 251.4
tw Thickness of Web mm 6.0
bf Width of Flange mm 146.1
tf Thickness of Flange mm 8.6
Results: (For detailing)
N Total number of bolts 4
r Number of rows of Bolts 2
BOLTS bolts size M20
p pitch of the bolts mm 60
ef Weld Size to flange mm 6
ew Weld Size to web 6
End Plate End Plate Thickness mm PL12
Fy yield stress of end plate ksi 50
max g maximum gage mm 90
td doubler thickness in beam mm 3
h Height of End plate mm 202
Cope Max. Dimension of Cope = length of cope x depth of cope mm 300 x 50
tcd Doubler to column flange mm 4
S_thk Stiffener to column mm 0
Result Overall Result PASS All bolts are ASTM A325 bolts
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Sketch Refer Sketch FT denotes Full Tight
Bolt Tightening FT ST denotes Snug Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre TSEB-22


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate to Column at Braced Bay


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Forces :
V3 Horiz. Shear Force kN 0.0
V2 Vertical Shear Force kN 45.3
P Axial Force kN 60.0
Fy Yield stress of Primary Member (Beam) ksi 50.0
Fy Yield stress of Secondary Member (Column) ksi 36.0
Fy Yield stress of Connection Plates ksi 50.0

A) BOLTS AND WELDING


h see fig mm 252.0
Bolts Checking :(to Secondary member)
Sh Total Shear Force SQRT(V2^2+V3^2) kN 45.3
T Tension Force P kN 60.0
N Total Number of bolts 4
Bolt Diameter of the bolts M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.49
Act_Sh Actual shear per bolt Sh/N kN 11.33
All_T Allowable Tension per bolt Sqr(44^2-4.39*(Sh/(π*Bolt^2/4))^2)*(π*Bolt^2/4) ASD - J3.5 kN 92.3
Act_T Actual tension per bolt T/N kN 15.00
R_Sh Ratio of shear Act_Sh/All_Sh 0.25
R_T Ratio of tension Act_T/All_T 0.16
RESULT R_Sh<1 and R_T<1 PASS
Check Weld :
F Force acting on the Weld SQRT(P^2+V2^2) kN 75.2
L_w Length of the fillet Weld mm 504.0
e Provided fillet Weld size mm 6
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 309.5
R_w Ratio of welding F/C_w 0.24
RESULT R_w<1 PASS
B) PRIMARY MEMBER
Gross Shear
h for Design mm 202
Ag Gross Area h*(Tw+td) mm2 1818.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 24.9
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_Gs Ratio of Gross Shear Stress 0.2
RESULT R_GS<1 PASS
Tension
Ag Gross Area - if cope="N",Ag=Total Area, if cope="1", Ag=Total Area-one flange area, if cope="2", h(Tw+td) mm2 3319.5
Act_T Actual Gross Tensile Stress T/Ag N/mm2 18.1
All_T Allowable Gross Tensile Stress 0.6*Fy N/mm 2
206.8
R_T Ratio of Tension 0.1
RESULT R_T<1 PASS

Checks applicable only when the beam is coped is the Beam Coped ? Y
LIMITATION FOR COPING (see fig-1) c<2d ; dc<d/2 for single coped - dc<0.2*d for double coped ASD-VOL II Connections -Appnedix B
Cop one side coping or 2 sides 1
c Length of cope mm 300.0
d depth of the beam mm 251.4
dc Depth of cope mm 50
td thickness of doubler if needed mm 3
t Thickness of Web+Doubler thickness Tw+td mm 9.0
h0 Height of web after coping if cop=1 then h0=d-dc ; if cop=2 then h0=d-2*dc mm 201
Fy minimum yield stress of beam ksi 50
Fu ksi 65
V Total Shear kN 45.3

File: Sample Calculation.xls / Version : 6.00.6 Pre TSEB-23


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate to Column at Braced Bay


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Gross Shear (for reduced section)
Ag Web Area h0*t mm2 1812.6
Act_Gs Actual Gross Shear Stress V/Ag N/mm2 25.0
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm 2
137.9
R_GS Ratio of Gross Shear Stress 0.2
RESULT R_GS<1 PASS
Web bending
M Moment at the cope V*c kN.mm 13590.000
Fb Allowable Stress 0.6*Fy ASD - D1 N/mm2 206.8
Act_St Actual Stress M/Sx + P/ Area N/mm2 167.6
R_S Ratio of Stress Act_St/Fb 0.8
RESULT R_S<1 PASS
Web buckling ASD-VOL II Connections -Appnedix B
h0 mm 201.4
fd adjustment factor 3.5-7.5*(dc/d) 2.0
k stress concentration factor 1.65
if c/h0<1 then k=2.2*(h0/c) else k=2.2*(h0/c) 1.5
f stress concentration factor if c/d<1 then f=2*(c/d) else f=1+(c/d) 2.2
Fcr Critical Stress 2
if cop=2 then Fcr=33820*tw /(c*h0)*fd <0.6*Fy
2
N/mm 206.8
2
if cop=1 then Fcr=15700*f*k*(Tw/h0) < 0.6*Fy
Act_St Actual Stress M/Sx + P/ Area N/mm2 167.6
R_Bk Ratio of buckling Act_St/Fcr 0.8
RESULT R_Bk <1 PASS

C) CONNECTING ELEMENTS (PLATES)


PL Plate mm PL12
t Plate thickness mm 12
Bolt Diameter of the bolts in 0.79
d' Bolt+2(mm) mm 22.0
p pitch of the bolts mm 60
Fy ksi 50
Fu ksi 65
g maximum gage mm 90
Sh Shear acting on the End Plate at location of bolts total shear/2 KN 22.7
Gross Shear
Ag Gross Area h*t mm2 3024.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 7.5
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_Gs Ratio of Gross Shear Stress 0.1
RESULT R_Gs<1 PASS
Net Shear
An Gross Area Ag-r*(d'+1.58mm)*t mm2 2458.1
Act_Ns Actual Net Shear Stress Sh/An N/mm2 9.2
All_NS Allowable Net Shear Stress 0.3*Fu N/mm 2
134.4
R_NS Ratio of Net Shear Stress 0.1
RESULT R_NS<1 PASS
Check Bearing :
t Plate thickness mm 12.0
Fu minimum tensile strength ksi 65
B_C Bearing Capacity t*Bolt * 1.2 * Fu ASD- J3.7 kN 129.1
R_B Ratio of bearing Act_Sh/B_C 0.09
RESULT R_B <1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre TSEB-24


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate to Column at Braced Bay


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Bending (Prying ) ASD- Page 4-90
B All_T kN 92.3
b see fig-2 (g-Tw)/2 mm 42.0
a see fig-2 mm 35.0
b' see fig-2 b-(Bolt/2) mm 32.0
a' see fig-2 a+Bolt/2 mm 45.0
ρ b'/a' 0.7
δ 1-(d'/p) 0.6
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 1.3
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 6.4
Act_T Actual tension per bolt Act_T kN 15.0
All_T Allowable Tension per bolt IF α'<0 , B kN 19.0
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 0.8
RESULT R_T<1 PASS
α alpha 2
1/δ*((Act_T/B)/(t/tc) -1) if α<0 then set α=0 0.4566
Q Prying Force Bδαρ*(t/tc)2 kN 2.393
F total tension force Act_T+Q kN 17.393
R_T2 Ratio of tension F/B 0.19
RESULT R_T2<1 PASS
C) SECONDARY MEMBER
Check Bearing :
t thickness of web or flg of secondary member mm 15.0
Fu minimum tensile strength of secondary member ksi 58
B_C Bearing Capacity t*Bolt * 1.2 * Fu ASD- J3.7 kN 144.0
R_B Ratio of bearing Act_Sh/B_C 0.08
RESULT R_B <1 PASS
Prying Checking :(for Column Flange) (see fig-3) ASD- Page 4-90 -applicable only if the connection is to column flange .
Is beam connected to column flange ? Y
Section

UB 254X146X31
tf Column Flange Thickness mm 8.6
tcd Column Flange doubler mm 4.0
t Total Column Flange Thickness tf+tcd mm 12.6
Twc web thinkness of the column mm 6
g gage mm 90
p pitch of the bolts mm 60
Bolt Diameter of the bolts in 0.79
Fy Grade of the Column ksi 36
B All_T kN 92.3
d' Bolt+2(mm) mm 22.0
b (g-Twc)/2 mm 42.0
a same a of the end plate mm 35.0
b' b-(Bolt/2) mm 32.0
a' a+Bolt/2 mm 45.0
ρ b'/a' 0.7
δ 1-(d'/p) 0.6
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 1.6
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 8.3
Act_T Actual tension per bolt Act_T kN 15.0
All_T Allowable Tension per bolt IF α'<0 , B kN 15.1
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 1.0 Reqd. - Stiffener Reqd
RESULT R_T<1, Stiffener not Reqd, else stiffener required Not Reqd. Not reqd - Stiffener not required
S_Thk Stiffeners thickness

File: Sample Calculation.xls / Version : 6.00.6 Pre TSEB-25


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate - Beam to Beam


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Beam Properties:

Section

UB 254X146X31
k mm 16.2
d Depth of the Section mm 251.4
tw Thickness of Web mm 6.0
bf Width of Flange mm 146.1
tf Thickness of Flange mm 8.6
Results: (For detailing)
N Total number of bolts 6
r Number of rows of Bolts 3
BOLTS bolts size M20
p pitch of the bolts mm 60
ef Weld Size to flange mm 6
ew Weld Size to web mm 6
End Plate End Plate Thickness mm PL12
Fy yield stress of end plate ksi 50
max g maximum gage mm 90
dw depth of the wing plate (If Required only) mm 0
td doubler thickness when beam is coped mm 2
h Height of End plate mm 202
Cope Max. Dimension of Cope = length of cope "C" x depth of cope mm 300 x 50
Result Overall Result PASS All bolts are ASTM A325 bolts
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Sketch Refer Sketch FT denotes Full Tight
Bolt Tightening FT ST denotes Snug Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre SEBB-26


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate - Beam to Beam


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Forces :
V3 Horiz. Shear Force kN 0.0
V2 Vertical Shear Force kN 45.3
P Axial Force kN 60.0
Fy Yield stress of Primary Member (Beam) ksi 50.0
Fy Yield stress of Secondary Member (Column) ksi 36.0
Fy Yield stress of Connection Plates ksi 50.0

A) BOLTS AND WELDING


h see fig mm 252.0
Bolts Checking :(to Secondary member)
Sh Total Shear Force SQRT(V2^2+V3^2) kN 45.3
T Tension Force P kN 60.0
N Total Number of bolts 6
Bolt Diameter of the bolts M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.49
Act_Sh Actual shear per bolt Sh/N kN 7.55
All_T Allowable Tension per bolt Sqr(44^2-4.39*(Sh/(π*Bolt^2/4))^2)*(π*Bolt^2/4) ASD - J3.5 kN 94.0
Act_T Actual tension per bolt T/N kN 10.00
R_Sh Ratio of shear Act_Sh/All_Sh 0.17
R_T Ratio of tension Act_T/All_T 0.11
RESULT R_Sh<1 and R_T<1 PASS
Check Weld :
F Force acting on the Weld SQRT(P^2+V2^2) kN 75.2
L_w Length of the fillet Weld mm 504.0
e Provided fillet Weld size mm 6
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 309.5
R_w Ratio of welding F/C_w 0.24
RESULT R_w<1 PASS
B) PRIMARY MEMBER
Gross Shear
h for Design mm 202
Ag Gross Area h*(Tw+td) mm2 1616.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm 2
28.0
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_Gs Ratio of Gross Shear Stress 0.2
RESULT R_GS<1 PASS
Tension
Ag Gross Area - if cope="N",Ag=Total Area, if cope="1", Ag=Total Area-one flange area, if cope="2", h(Tw+td) mm2 3117.5
Act_T Actual Gross Tensile Stress T/Ag N/mm2 19.2
All_T Allowable Gross Tensile Stress 0.6*Fy N/mm2 206.8
R_T Ratio of Tension 0.1
RESULT R_T<1 PASS

Checks applicable only when the beam is coped is the Beam Coped ? Y
LIMITATION FOR COPING (see fig-1) c<2d ; dc<d/2 for single coped - dc<0.2*d for double coped ASD-VOL II Connections -Appnedix B
Cop one side coping or 2 sides 1
c Length of cope mm 300.0
dw depth of the wing plate (If Required only) mm 0.0
d depth of the beam mm 251.4
dc Depth of cope mm 50
td thickness of doubler if needed mm 2
t Thickness of Web+Doubler thickness Tw+td mm 8.0
h0 Height of web after coping if cop=1 then h0=d-dc ; if cop=2 then h0=d-2*dc mm 201
Fy minimum yield stress of beam ksi 50
Fu ksi 65
V Total Shear kN 45.3
Gross Shear (for reduced section)
Ag Web Area h0*t mm2 1611.2
Act_Gs Actual Gross Shear Stress V/Ag N/mm2 28.1
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_GS Ratio of Gross Shear Stress 0.2
RESULT R_GS<1 PASS
Web bending
M Moment at the cope V*c kN.mm 13590.000
Fb Allowable Stress 0.6*Fy ASD - D1 N/mm2 206.8
Act_St Actual Stress M/Sx + P/ Area N/mm 2
184.4
R_S Ratio of Stress Act_St/Fb 0.9
RESULT R_S<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre SEBB-27


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate - Beam to Beam


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Web buckling ASD-VOL II Connections -Appnedix B
h0 mm 201.4
fd adjustment factor 3.5-7.5*(dc/d) 2.0
k stress concentration factor 1.65
if c/h0<1 then k=2.2*(h0/c) else k=2.2*(h0/c) 1.5
f stress concentration factor if c/d<1 then f=2*(c/d) else f=1+(c/d) 2.2
Fcr Critical Stress 2
if cop=2 then Fcr=33820*tw /(c*h0)*fd <0.6*Fy
2
N/mm 206.8
2
if cop=1 then Fcr=15700*f*k*(Tw/h0) < 0.6*Fy
Act_St Actual Stress M/Sx + P/ Area N/mm2 184.4
R_Bk Ratio of buckling Act_St/Fcr 0.9
RESULT R_Bk <1 PASS
C) CONNECTING ELEMENTS (PLATES)
PL Plate mm PL12
t Plate thickness mm 12
Bolt Diameter of the bolts in 0.79
d' Bolt+2(mm) mm 22.0
p pitch of the bolts mm 60
Fy ksi 50
Fu ksi 65
g maximum gage mm 90
Sh Shear acting on the End Plate at location of bolts total shear/2 KN 22.7
Gross Shear
Ag Gross Area h*t mm2 3024.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 7.5
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_Gs Ratio of Gross Shear Stress 0.1
RESULT R_Gs<1 PASS
Net Shear
An Gross Area Ag-r*(d'+1.58mm)*t mm2 2175.1
Act_Ns Actual Net Shear Stress Sh/An N/mm2 10.4
All_NS Allowable Net Shear Stress 0.3*Fu N/mm 2
134.4
R_NS Ratio of Net Shear Stress 0.1
RESULT R_NS<1 PASS
Check Bearing :
t Plate thickness mm 12.0
Fu minimum tensile strength ksi 65
B_C Bearing Capacity t*Bolt * 1.2 * Fu ASD- J3.7 kN 129.1
R_B Ratio of bearing Act_Sh/B_C 0.06
RESULT R_B <1 PASS
Bending (Prying ) ASD- Page 4-90
B All_T kN 94.0
b see fig-2 (g-Tw)/2 mm 42.0
a see fig-2 mm 35.0
b' see fig-2 b-(Bolt/2) mm 32.0
a' see fig-2 a+Bolt/2 mm 45.0
ρ b'/a' 0.7
δ 1-(d'/p) 0.6
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 1.3
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 6.5
Act_T Actual tension per bolt Act_T kN 10.0
All_T Allowable Tension per bolt IF α'<0 , B kN 19.0
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 0.5
RESULT R_T<1 PASS
α alpha 2
1/δ*((Act_T/B)/(t/tc) -1) if α<0 then set α=0 0.0000
Q Prying Force Bδαρ*(t/tc)2 kN 0.000
F total tension force Act_T+Q kN 10.000
R_T2 Ratio of tension F/B 0.11
RESULT R_T2<1 PASS
C) SECONDARY MEMBER
Check Bearing :
t thickness of web or flg of secondary member mm 15.0
Fu minimum tensile strength of secondary member ksi 58
B_C Bearing Capacity t*Bolt * 1.2 * Fu ASD- J3.7 kN 144.0
R_B Ratio of bearing Act_Sh/B_C 0.05
RESULT R_B <1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre SEBB-28


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Beam to Beam Expansion Joint using Shear Plate


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Beam Properties :

Section

UB 254X146X31
k mm 16.2
d Depth of the Section mm 251.4
tw Thickness of Web mm 6
bf Width of Flange mm 146.1
tf Thickness of Flange mm 8.6
Results: (For detailing)
N Total Number of Bolts 2
r Number of rows of Bolts 2
c Number of columns of Bolts 1
BOLTS Diameter of the bolts M24
px pitch of the Bolts mm 0
py pitch of the Bolts mm 70
SH_PL Shear Plate Thickness mm 15
ts Horizontal Stiffener thickness mm 0
ds Horizontal stiffener depth mm 0
s Weld Size mm 6
Max_ex Maximum Excentricity mm 110
Fy yield stress of shear plate ksi 50.0
Ns Number of shear plates 1
Lv mm 32
Lh mm 32
m Movement required mm 30
Result Overall result PASS All bolts are ASTM
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type) A325 bolts (UN0)
Sketch Refer Sketch
Remarks

File: Sample Calculation.xls / Version : 6.00.6 Pre EJ-29


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Beam to Beam Expansion Joint using Shear Plate


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Forces :
Shear Total shear Force kN 102.0
Axial total Axial Force kN 0.0
Hor. Horizontal force 15.0
Fy Yield stress of Primary Member (Beam) N/mm^2 275.0
Fy Yield stress of Shear Plate ksi 50.0
Ns Number of shear plate 1
V Shear per plate Shear/Ns kN 102
P Axial per plate Axial/Ns kN 0
ex eccentricity for the plate mm 110
r Number of rows of Bolts 2
c Number of columns of Bolts 1
px pitch of the Bolts mm 0
py pitch of the Bolts mm 70
Lv vertical edge distance see typ sketch mm 32
Lh horizontal edge distance see typ sketch mm 32
A) BOLTS AND WELDING
Bolts Checking:(to Primary member)
N Total Number of Bolts 2
Bolt Diameter of the bolts Bolt M24
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 65.5
Act_Sh Actual shear per bolt V/N kN 51.0
R_Sh Ratio of shear Act_Sh/All_Sh 0.78
RESULT R_Sh<1 PASS
Check Weld :
F Force acting on the weld Ns*sqrt(P^2+V^2) kN 102.0
L_w Length of the fillet Weld mm 440
e Provided fillet Weld size mm 6
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 270.2
R_w Ratio of welding F/C_w 0.38
RESULT R_w<1 PASS
B) PRIMARY MEMBER
Check Bearing :
t Thickness of Web + thickness of doubler Tw mm 6
Fu minimum tensile strength ksi 59.5
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 70.9
R_B Ratio of bearing Ns*Act_Sh/B_C 0.72
RESULT R_B <1 PASS
Web tear-out (TENSION CHECK)
dFu ksi 59.5
ddh hole diameter Bolt+(2mm) mm 26.0
At net tension area ((r-1)(py-dh))*t mm 2
264.0
Av net shear area (lh+(c-1)(px-dh)-dh/2)*t*2 mm2 228.0
R_BS Resistance to TEAR-OUT 0.3*Av*Fu+0.5*At*Fu ASD - J4 kN 82.2
R_B Ratio of Resistance to Block Shear Ns*P/R_BS 0.00
RESULT R_B <1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre EJ-30


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Beam to Beam Expansion Joint using Shear Plate


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
C) CONNECTING ELEMENTS (PLATES)
Checking Plate For Moment + Tension on Net Area :
t Thickness of Plate mm 15
h Height of plate (r-1)*py+2*lv mm 220
M Moment due to excentricity V*ex kN.mm 11220.0
Fy minimum yield stress ksi 50
dFu minimum tensile strength of plate ksi 65
Fb Allowable Stress 0.6*Fy ASD - D1 N/mm2 206.8
dh diameter of the holes Bolt+(2mm) mm 26.0
Sx Net Section modulus 2 2 2
t*h /6-py *r*(r -1)*(t*dh)/(6*h) ASD - (Pg 4-88) mm3 112313.6
Ag Gross Area h*t mm2 3300.0
An Net Area min(0.85*Ag,h*t-r*(dh+1.58)*t) mm2 2472.6
Act_St Actual Stress M/Sx+P/An N/mm2 99.9
R_S Ratio of Stress Act_St/Fb 0.48
RESULT R_S<1 PASS
Gross Tension
2
Sx Section modulus t*h /6 mm3 121000.0
Act_GT Actual Gross Tension Stress M/Sx+P/Ag N/mm2 92.7
All_GS Allowable Gross Tension Stress 0.6*Fy N/mm2 206.8
R_GS Ratio of Gross Tension Stress 0.4
RESULT R_GS<1 PASS
Gross Shear
Ag Gross Area mm2 3300.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 30.9
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_GS Ratio of Gross Shear Stress 0.2
RESULT R_GS<1 PASS
Net Shear
An Net Area mm2 2472.6
Act_Ns Actual Net Shear Stress Sh/An N/mm2 41.3
All_NS Allowable Net Shear Stress 0.3*Fu N/mm2 134.4
R_NS Ratio of Net Shear Stress 0.3
RESULT R_NS<1 PASS
PLATE CHECK FOR HOR./ LATERAL FORCE
V3 Hor. Force kN 15.0
M Moment V3*ex kN.mm 1650
S Section modulus h*t2/6 mm3 8250
Act_St Actual Stress M/S N/mm2 200.0
All_ST Allowable Stress 0.6*Fy N/mm2 206.8
R_ST Ratio of Stress 1.0
Horizontal Plate Requirement R_ST<1 Not Reqd.
Hor. Stiffner check
V3 Hor. Force kN
M Moment V3*ex kN.mm
t Stiffner size mm
de depth of the stiffner mm
S Section modulus t*de^2/6 mm3
Act_St Actual Stress M/S N/mm2
All_ST Allowable Stress 0.6*Fy N/mm2
R_ST Ratio of Stress
RESULT R_ST<1

File: Sample Calculation.xls / Version : 6.00.6 Pre EJ-31


Form# Eng-40(R1-07-05-2003)
DESIGN SHEET
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

File: Sample Calculation.xls / Version : 6.00.6 Pre CB-32


Form# Eng-40(R1-07-05-2003)
DESIGN SHEET
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

MOMENT CONNECTIONS

File: Sample Calculation.xls / Version : 6.00.6 Pre M-33


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

(4 tension bolts method)


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Beam Properties :

Section

UB 533X210X122
k k mm 34.0
D Depth of the Section mm 544.5
d Total Depth including the haunch 644.5
tw Thickness of Web mm 12.7
bf Width of Flange mm 211.9
tf Thickness of Flange mm 21.3
Results: (For detailing)
n total number of bolts 16
BOLT Bolts size M36
n1 number of rows of bolt inside the beam (which includes Haunch) 6
n3 number of rows of bolt above the beam 1
n4 number of rows of bolt under the beam 1
dh Depth of the Haunch mm 100
p pitch of the Bolts mm 70
g Gage mm 120
a see fig. mm 45
ef weld size on flange mm 16
ew weld size on web mm 13
PL Thk End Plate Thickness mm 35
Width Width of End Plate mm 237
S_Thk Stiffeners thickness mm 4
td thickness of doubler if required mm 0
tb thickness of stiffener in beam mm 10
Fy Grade of stiffeners, doublers or End plate ksi 50
Result Overall Result PASS
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Sketch Refer Sketch
Remarks All bolts are ASTM A325 bolts
Bolt Tightening FT FT denotes Full Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre M -34


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

(4 tension bolts method)


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks

Forces :
P Axial Force kN 400.0
V2 Vertical Shear Force kN 100.0
V3 Horiz. Shear Force kN 0.0
T Torsion moment kN.m 0.0
M2 Minor axis Moment kN.m 0.0
M3 Major axis Moment kN.m 250.0
Fy b Grade of Primary Member (Beam) ksi 50.0
Fy c Grade of Secondary Member (Column) ksi 50.0
Fy Grade of Connection plates,stiffeners and doublers ksi 50.0
Geometrical Data :
n1 see fig. 6
n3 see fig. 1
n4 see fig. 1
dh Depth of the Haunch mm 100
p pitch of the Bolts mm 70
g Gage mm 120
a distance from top of flg to first bolt outside the beam mm 45
b distance from top of flg to first bolt inside the beam a+tf mm 66.3
c see fig. mm 45
Nf axial force taken by one flg due to P P/2 kN 200.0
Nm3 axial force taken by one flg due to M3 M3/(d+dh-tf) kN 401.2
F Resultant axial force taken by one flg Nf+Nm3 kN 601.2
A) BOLTS AND WELDING
Bolts Checking:(to Primary member)
Sh Total Shear SQRT(V2^2+(V3+(T/2)/(d+dh)^2) kN 100.0
N Total number of Bolts 2*(n1+n3+n4) 16
Bolt Diameter of the bolts M36
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 147.4
Act_Sh Actual shear per bolt Sh/N kN 6.3
All_T Allowable tension per bolt Sqr(44^2-4.39*(Sh/(π*Bolt^2/4))^2)*(π*Bolt^2/4) ASD - J3.5 kN 308.5
Act_T Actual tension per bolt F/(4*n3)+(M2/(g*4*n3)) kN 150.3
R_Sh Ratio of shear Act_Sh/All_Sh 0.04
R_T Ratio of tension Act_T/All_T 0.49
RESULT R_Sh<1 and R_T<1 PASS
Check Weld :
F_flg Resultant force (axial+shear) taken by one flg SQRT(F^2+(V3/2+(T/2)/(d+dh))^2) kN 601.2
L_Flg length of welding on the flg (2*(bf)-tw) mm 411.1
L_Web length of welding on the web 2*((d+dh)-2*k) mm 1153.0
Welding of Flange:
F Force acting on the Weld F_flg kN 601.2
L_w total Length of the fillet Weld L_Flg mm 411.1
e Provided fillet Weld size mm 16
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 673.3
R_w Ratio of welding F/C_w 0.89
RESULT R_w<1 PASS
Welding of Web:
F Force acting on the Weld 0.6*Fy*L_Web/2*Tw kN 1514.2
L_w total Length of the fillet Weld L_Web mm 1153.0
e Provided fillet Weld size mm 13
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 1534.2
R_w Ratio of welding F/C_w 0.99
RESULT R_w<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre M -35


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

(4 tension bolts method)


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
B) SECONDARY MEMBER
COLUMN PROPERTIES :
Section

UB 533X210X122
Fyc minimum yield stress of column ksi 50
k mm 34.00
Twc Thickness of Web mm 12.7
Bfc Width of Flange mm 211.9
Tfc Thickness of Flange mm 21.30
Dc Depth of Column mm 544.50
Stiffner checking:
P_flg Total axial force taken by one flg F kN 601.2
Fy_S minimum yield stress of stiffeners ksi 50
Pbf P_flg*5/3 ASD - K1.2 kip 225.2
Pwy max. force for web yielding Fyc*Twc*(tfb+5*k) ASD - K1.3 kip 188.3
dc Dc-2*k in 18.8
K 4100 4100.0
Pwb max. force for web buckling K*((Twc)^3/dc)*(SQRT(Fyc)) ASD - K1.6 kip 193.2
K' constant 6.25 ASD - K1.2 6.3
Pfb max. force for flexion of tension flg. K'*Fyc*(Tfc)^2 ASD - K1.2 kip 219.8
PS_T Force Taken by Stiffener in tension Pbf-MIN(Pwy,Pfb) kip 36.96
PS_C Force Taken by Stiffener in compression Pbf-MIN(Pwy,Pwb) kip 36.96
CS_A Required Stiffeners area MAX(PS_T,PS_C)/Fy_S ASD - K1.8 mm2 476.8
S_qty Stiffeners qty 2
S_w Stiffeners width (Bfc-Twc)/2 mm 99.6
Ff Flange Force P_flg kN 601.2
Pf see fig a mm 45.0
bp effective column flange width 2.5*(Pf+tf+Pf) mm 278
db diameter of bolts mm 36
g gage mm 120.0
Pec effective horiz. Bolt distance to compute moment g/2-(k-tfc+twc/2)-db/4 mm 32.0
αm if Fy=36 then 1.13*(Pec/db)1/4 else 1.1*(Pec/db)1/4 ASD Pg.4 - 118 1.1
M αm*Ff*Pe/4 kN.mm 5126.634
2
Pbc 0.75*Fyc N/mm 258.5
Rtfc Required flange Thickness SQRT(6M/(bp*Pbc)) ASD Pg.4 - 118 mm 20.7
tfc Actual Thickness of flange mm 21.3
tfc>Rtfc Not Reqd.
S_Thk Stiffeners thickness assumed mm 4
S_A Stiffeners area S_w*S_Thk*S_qty mm2 796.8
RESULT S_A>CS_A PASS
Doubler Plate Checking : ASD C-E6-1
Fy minimum yield stress of column ksi 50
SF M3/(0.95*(d+dh)) kN 408.3
C_tw Required Web Thickness SF/(Dc*0.4*Fy) ASD - F4 mm 5.4
Tw Actual Web Thickness Twc mm 12.7
td thickness of doubler if required mm 0
RESULT C_tw<Twc Not Reqd.

File: Sample Calculation.xls / Version : 6.00.6 Pre M -36


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

(4 tension bolts method)


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
C) CONNECTING ELEMENTS (CLIP ANGLE / PLATES)
End Plate Thickness Calculation :
Fy yield stress of Plate ksi 50
Checking Bending of plate in Horizontal direction
v' b-tf mm 45.0
rc k-Tfc mm 12.7
m' (g-tw-2*ew)/2 mm 40.7
m (g-Twc-2*rc)/2 mm 41.0
pm 2*m'*SQRT(3) mm 140.8
dq effective depth of end plate resisting bolt tension IF p<pm , MIN(p,(p/2)+v',(p/2)+m'*SQRT(3)) mm 70.0
IF p>pm , MIN(p,m'*SQRT(3)+v',2*m'*SQRT(3)))
T Actual Tension per Bolt Act_T kN 150.3
CP_Thk1 Required Plate Thickness SQRT((3*T*m')/(0.75*Fy*dq)) mm 31.8
Checking Bending of plate in Vertical direction
Be width of end plate bf+1(in) mm 236.9
bf width of beam mm 211.9
g gage mm 120
Te thickness of end plate (assumed) mm 10
be see fig Max(a,b) mm 66.3
Effective width of plate is minimum of the following:
1) Be mm 236.9
2) 4be*SQRT(3) mm 459.3
3) bf+2Te mm 231.9
4) Be - g +2be*SQRT(3) mm 346.6
5) g + 2be*SQRT(3) mm 349.7
6) bf + 2Te - g +2be*SQRT(3) mm 341.6
bp effective Width of end plate mm 231.9
ef weld size of flange mm 16.0 0.0 0.0 0.0 0.0
A point of inflection is assumed halfway between flange or edge of fillet weld and center line of Bolt
M End plate moment 2*T*(be-ef)/2 kN.mm 7559.528
2
Pbc 0.75*Fy N/mm 258.5
CP_Thk2 Required Plate Thickness SQRT(6M/(bp*Pbc)) ASD Pg.4 - 118 mm 27.5
Pf see fig kN 45.0
w weld size of flange ef mm 16.0
db diameter of bolts mm 36.0
Pe Pf-db/4-0.707*w mm 24.7
Ff Flange Force kN 601.2
Fy yield stress of the beam ksi 50
Ca if Fy=36 then 1.13 else 1.11 1.11
Cb Sqrt(bf/bp) 0.96
2
Af area of flange mm 4513.5
2
Aw area of web Tw*((d+dh)-2*tf) mm 7644.1
αm Ca*Cb* (Af/Aw)^(1/3) * (Pe/db)^(1/4) 0.81
M αm*Ff*Pe/4 kN.mm 3005.551
CP_Thk3 Required plate Thickness SQRT(6M/(bp*Pbc)) ASD Pg.4 - 118 mm 17.3
Result
CP_Thk Required Plate Thickness MAX(CP_Thk1,CP_Thk2,CP_Thk3) mm 31.8
P_Thk Provided Plate Thickness mm 35
RESULT P_Thk>CP_Thk PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre M -37


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

(4 tension bolts method)


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
D) CHECKING THE BEAM WEB FOR STIFFENERS
BEAM PROPERTIES : Is Haunch provided ? Y
Section

UB 533X210X122
Fyb minimum yield stress of beam ksi 50
k mm 34.00
Tw Thickness of Web mm 12.7
Bf Width of Flange mm 211.9
Tf Thickness of Flange mm 21.3
D Depth of Beam mm 544.5
Stiffner checking:
P_flg b P_flg b= total axial force taken by one flg P_flg*Tan 34 ( Slope is 1 in 1.5) kN 405.5
Fy_S minimum yield stress of stiffeners ksi 50
Pbf P_flg b*5/3 ASD - K1.2 kip 151.9
Pwy max. force for web yielding Fyb*Tw*(tf+5*k) ASD - K1.3 kip 188.3
db D-2*k in 18.8
K 4100 4100.0
Pwb max. force for web buckling K*((Tw)^3/d b)*(SQRT(Fyb)) ASD - K1.6 kip 193.2
K' constant 6.25 ASD - K1.2 6.3
Pfb max. force for flexion of tension flg. K'*Fy*(Tf)^2 ASD - K1.2 kip 219.8
PS_T Force Taken by Stiffener in tension Pbf-MIN(Pwy,Pfb) kip -36.36
PS_C Force Taken by Stiffener in compression Pbf-MIN(Pwy,Pwb) kip -36.36
CS_A Required Stiffeners area MAX(PS_T,PS_C)/Fy_S ASD - K1.8 mm2 -469.1
S_qty Stiffeners qty 0
S_w Stiffeners width (Bf-Tw)/2 mm 99.6
S_Thk Stiffeners thickness assumed mm 10
S_A Stiffeners area S_w*S_Thk*S_qty mm2 0
RESULT S_A>CS_A PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre M -38


Form# Eng-40(R1-07-05-2003)
DESIGN SHEET
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

HORIZONTAL BRACE CONNECTIONS

File: Sample Calculation.xls / Version : 6.00.6 Pre HB-39


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks


Brace Properties :

The Orientation, Level and working


point of brace is to be as shown in
design drawings /specification / Model

Section

WT 5X11
k mm 19.05
d Depth of the Section mm 129.2
tw Thickness of Web mm 6.1
bf Width of Flange mm 146.1
tf Thickness of Flange mm 9.1
Results: (For detailing)
BRACE TO GUSSET CONNECTION
n1 Total Number of Bolts 6
BOLTS Diameter of the bolts M20
p pitch of the Bolts along the brace mm 70
g gage mm 70
Bolt Tightening ST
SHEAR PLATE TO BEAM CONNECTION
n2 Total Number of Bolts 4
r Number of rows of Bolts 2
c Number of columns of Bolts 2
BOLTS Diameter of the bolts M20
px pitch of the Bolts mm 80
py pitch of the Bolts mm 70
SH_PL Shear Plate Thickness mm 12
G_PL Gusset Plate Thickness mm 10
Fy minimum yield stress of plate ksi 50.0
e Weld Size mm 6
Max_ex Maximum Excentricity mm 150
h minimum dimension required mm 150
Bolt Tightening ST
Ref. Overall Result PASS
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Sketch Refer Sketch All bolts are ASTM A325 bolts
Remarks ST denotes Snug Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre HB-40


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks


BRACE TO GUSSET CONNECTION
P Axial Force kN 40.0
Fy Grade of Brace N/mm^2 345.0
Fy Grade of gusset plates or shear plates ksi 50.0
A) BOLTS AND WELDING
Bolts Checking:(to Brace)
N Total Number of Bolts 6
Bolt Diameter of the bolts Bolt M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.5
Act_Sh Actual shear per bolt P/N kN 6.7
R_Sh Ratio of shear Act_Sh/All_Sh 0.15
RESULT R_Sh<1 PASS
B) PRIMARY MEMBER (BRACE)
Check Bearing :
t Thickness of contact surface of brace to gusset mm 6.1
Fu minimum tensile strength ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 65.6
R_B Ratio of bearing Act_Sh/B_C 0.10
RESULT R_B <1 PASS
C) SECONDARY MEMBER (GUSSET PLATE)
Check Bearing :
t Thickness of the gusset mm 10
Fu minimum tensile strength ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 107.6
R_B Ratio of bearing Act_Sh/B_C 0.06
RESULT R_B <1 PASS
Check Bending :
L dimension of plate Refer fig mm 580
h dimension of plate Refer fig mm 150
M due to concentrated force in the middle of the gusset P/2*L/2 kN.mm 5800
Fy minimum yield stress ksi 50
Fb Allowable Stress 0.6*Fy ASD - D1 N/mm2 206.8
Act_St Actual Stress M/(t*h2/6) N/mm2 154.7
R_S Ratio of Stress Act_St/Fb 0.75
RESULT R_S<1 PASS
SHEAR PLATE TO BEAM CONNECTION
Forces :
V MAX Shear in the direction of the beam (component of brace axial force) kN 2.2
ex excentricity mm 150
r Number of rows of Bolts 2
c Number of columns of Bolts 2
px pitch of the Bolts (Horizontal) mm 80
py pitch of the Bolts (Vertical) 70
M Moment due to excentricity V*ex kN.mm 330
Xr X'/(ΣX^2+ΣY^2) 0.0035
Yr Y'/(ΣX^2+ΣY^2) 0.0031
Pey Additional Vertical force due to excentricity Xr*M kN 1.2
Pex Additional Horizontal force due to excentricity Yr*M kN 1.0
A) BOLTS AND WELDING
Bolts Checking:(to GUSSET)
N Total Number of Bolts 4
Bolt Diameter of the bolts Bolt M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.5
Act_Sh Actual shear per bolt SQRT((V/N+Pey)^2+(Pex)^2) kN 2.0
R_Sh Ratio of shear Act_Sh/All_Sh 0.04
RESULT R_Sh<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre HB-41


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks


Check Weld :
F Force acting on the weld V kN 2.2
L_w Length of the fillet Weld 2*h mm 280.0
e Provided fillet Weld size mm 6
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 172.0
R_w Ratio of welding F/C_w 0.01
RESULT R_w<1 PASS
B) SHEAR PLATE
Check Bearing :
t Thickness of Shear PLATE mm 12
Fu minimum tensile strength ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 129.1
R_B Ratio of bearing Act_Sh/B_C 0.02
RESULT R_B <1 PASS
C) CONNECTING ELEMENTS (CLIP ANGLE / PLATES)
Checking Plate "W" For Moment :
t Thickness of Plate mm 12
h Height of plate mm 140
M Moment due to excentricity kN.mm 330
Fy minimum yield stress ksi 50
Fb Allowable Stress 0.6*Fy ASD - D1 N/mm2 206.8
Act_St Actual Stress M/(t*h2/6) N/mm2 8.4
R_S Ratio of Stress Act_St/Fb 0.04
RESULT R_S<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre HB-42


Form# Eng-40(R1-07-05-2003)
DESIGN SHEET
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

VERTICAL BRACE CONNECTIONS

File: Sample Calculation.xls / Version : 6.00.6 Pre VB-43


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate in Longitudinal Direction


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Brace Properties :

Section

W 10X19
The Orientation and working point
of brace is to be as shown in
design drawings /specification
k mm 20.6
d Depth of the Section mm 260.1
tw Thickness of Web mm 6.4
bf Width of Flange mm 102.1
tf Thickness of Flange mm 10.0
Results: (For detailing)
I) BRACE TO GUSSET CONNECTION
N Total Number of Bolts 9
r No. of rows along brace 3
c Number of column of bolts 3
BOLTS Diameter of the bolts M30
t thickness of gusset plate mm 10
p pitch of the bolts mm 75
g gage or Pitch of the bolts (Perpendicular to brace) mm 80
dp Thickness of doubler in brace mm 0
Fy yield stress of Gusset plate ksi 50
Bolt Tightening ST
II) GUSSET TO BEAM CONNECTION
e Size of the weld mm 10
III) GUSSET TO COLUMN CONNECTION
N Total Number of bolts 4
r number of rows of bolts 2
BOLT bolts size M20
p1 pitch of the bolts mm 60
t1 Thickness of end plate mm 12
Fy yield stress of end plate ksi 50
g maximum gage mm 90
tcd Doubler to column flange mm 5
S_Thk Stiffener thickness to column mm 0
Bolt Tightening FT For Beam to column connection
RESULT Overall Result PASS refer pg. LSEB
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Ref. Reference code from the summary table All bolts are ASTM A325 bolts
Sketch Refer Sketch ST denotes Snug Tight
Remarks FT denotes Full Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre VB EP-44


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate in Longitudinal Direction


I) BRACE TO GUSSET CONNECTION
Forces :
P Axial Force kN 200.0
Grade of Materials
Fy b Grade of Primary Member (Brace) ksi 50.0
Fy c Grade of Secondary Member (Column) ksi 50.0
Fy Grade of End Plate, Gusset plates and stiffeners ksi 50.0
A) BOLTS AND WELDING
Bolts Checking:(to Brace)
N Total Number of Bolts 9
r Number of rows of bolts along brace 3
c Number of column of bolts 3
Bolt Diameter of the bolts Bolt M30
p pitch of the bolts mm 75
g Pitch of the bolts (Perpendicular to brace) or gauge mm 80
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 102.3
Act_Sh Actual shear per bolt P/N kN 22.2
R_Sh Ratio of shear Act_Sh/All_Sh 0.22
RESULT R_Sh<1 PASS
B) BRACE
Check Bearing :
t Thickness of connected part (Web or flg) mm 7.75
Fu minimum tensile strength ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 125.0
R_B Ratio of bearing Act_Sh/B_C 0.18
RESULT R_B <1 PASS
C) WEB TEAR OUT ( Tension Check) for W sections
nr No. of rows of bolt 3
nc No. of columns of bolt 3
tw Thickness of web mm 6.4
dp Thickness of doubler in brace mm 0
tw+dp Total thickness of web mm 6.4
d + 2mm Dia of the hole d + 2mm mm 32.0
ed1 edge distance mm 35
L Shear area Length mm 105
n1 No. of Shear Area 2
Av Net Shear Area mm2 1333.50
L1 Tension area Length mm 96.00
At Net Tension Area mm2 609.6
Rbs Resistance to Block Shear (Brace force) 0.3*Av*Fu+0.5*At*Fu KN 315.85
RESULT PASS
D) GUSSET
Check Buckling :
F Force acting on the Gusset kN 200.0
t Thickness of the Gusset mm 10
Fy Fy of Gusset Plate ksi 50
Lw Whitemore Section yield mm 333.2
K 0.5
L1 see fig. below mm 300
Act_C Actual Compression Stress N/mm2 60.0
Fa ksi 24.0
All_C Allowable Compression Stress N/mm2 165.8
R_C Ratio of Compression Act_C/All_C 0.36
RESULT R_C<1 PASS

II) GUSSET TO BEAM CONNECTION


Forces :
Vb Vertical Force kN 0.0
Hb Horizontal Force kN 280.0
A) BOLTS AND WELDING
Check Weld :
F Force acting on the weld sqrt(Vb^2+Hb^2) kN 280.0
L_w total Length of the fillet Weld mm 400
e Provided fillet Weld size mm 10
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 409.4
R_w Ratio of welding F/C_w 0.68
RESULT R_w<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre VB EP-45


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate in Longitudinal Direction


III) GUSSET TO COLUMN CONNECTION
V3 Horiz. Shear Force kN 0.0
V2 Vertical Shear Force kN 45.3
P Axial Force kN 60.0
A) BOLTS AND WELDING
h see fig mm 100
Bolts Checking :(to Secondary member)
Sh Total Shear Force SQRT(V2^2+V3^2) kN 45.3
T Tension Force P kN 60.0
N Total Number of bolts 4
Bolt Diameter of the bolts M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.49
Act_Sh Actual shear per bolt Sh/N kN 11.3
All_T Allowable Tension per bolt Sqr(44^2-4.39*(Sh/(π*Bolt^2/4))^2)*(π*Bolt^2/4) ASD - J3.5 kN 92.3
Act_T Actual tension per bolt T/N kN 15.00
R_Sh Ratio of shear Act_Sh/All_Sh 0.25
R_T Ratio of tension Act_T/All_T 0.16
RESULT R_Sh<1 and R_T<1 PASS
Check Weld :
F Force acting on the Weld SQRT(P^2+V2^2) kN 75.2
L_w Length of the fillet Weld mm 200
e Provided fillet Weld size mm 6
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 122.8
R_w Ratio of welding F/C_w 0.61
RESULT R_w<1 PASS
B) GUSSET PLATE
h mm 100.0
Gross Shear
Ag Gross Area h*t mm2 1000.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 45.3
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_Gs Ratio of Gross Shear Stress 0.3
RESULT R_GS<1 PASS
Tension
Ag Gross Area mm2 1000.0
Act_T Actual Gross Tensile Stress T/Ag N/mm2 60.0
All_T Allowable Gross Tensile Stress 0.6*Fy N/mm2 206.8
R_T Ratio of Tension 0.3
RESULT R_T<1 PASS
C) CONNECTING ELEMENTS (END PLATE)
PL Plate mm PL12
t Plate thickness mm 12
Bolt Diameter of the bolts in 0.79
d' Bolt+2(mm) mm 22.0
p pitch of the bolts mm 60
Fy ksi 50
Fu ksi 65
g maximum gage mm 90
Sh Shear acting on the End Plate at location of bolts total shear/2 KN 22.7
Gross Shear
Ag Gross Area h*t mm2 1200.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 18.9
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_Gs Ratio of Gross Shear Stress 0.1
RESULT R_Gs<1 PASS
Net Shear
An Gross Area Ag-r*d'*t mm2 672.0
Act_Ns Actual Net Shear Stress Sh/An N/mm2 33.7
All_NS Allowable Net Shear Stress 0.3*Fu N/mm2 134.4
R_NS Ratio of Net Shear Stress 0.3
RESULT R_NS<1 PASS
Check Bearing :
t Plate thickness mm 12.0
Fu minimum tensile strength ksi 65
B_C Bearing Capacity of the connected member N*t*Bolt * 1.2 * Fu ASD- J3.7 kN 516.3
R_B Ratio of bearing Sh/B_C 0.04
RESULT R_B <1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre VB EP-46


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate in Longitudinal Direction


Bending (Prying ) ASD- Page 4-90
B All_T kN 92.3
b (g-t)/2 mm 40.0
a mm 35.0
b' b-(Bolt/2) mm 30.0
a' a+Bolt/2 mm 45.0
ρ b'/a' 0.7
δ 1-(d'/p) 0.6
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 1.3
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 6.1
Act_T Actual tension per bolt Act_T kN 15.0
All_T Allowable Tension per bolt IF α'<0 , B kN 20.3
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 0.7
RESULT R_T<1 PASS
α alpha 1/δ*((Act_T/B)/(t/tc)2-1) if α<0 then set α=0 kN 0.3294
Q Prying Force Bδαρ*(t/tc)2 kN 1.726
F total tension force Act_T+Q kN 16.726
R_T2 Ratio of tension F/B 0.18
RESULT R_T2<1 PASS
C) SECONDARY MEMBER
Check Bearing :
t thickness of web or flg of secondary member mm 6.0 0.0 0.0 0.0 0.0
Fu minimum tensile strength of secondary member ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 64.5
R_B Ratio of bearing Sh/B_C 0.46
RESULT R_B <1 PASS
Prying Checking :(for Column Flange) ASD- Page 4-90 -applicable only if the connection is to column flange .
Column is connected to flange ? Y
Section

UB 254X146X31
tf Column Flange Thickness mm 8.6
tcd Column Flange doubler mm 5.0
t Total Column Flange Thickness tf+tcd mm 13.6
Twc web thinkness of the column mm 6
g gage mm 90
p pitch of the bolts mm 60
Bolt Diameter of the bolts in 0.79
Fy Grade of the Column ksi 50
B All_T kN 92.3
d' Bolt+2(mm) mm 22.0
b (g-Twc)/2 mm 42.0
a same a of the end plate mm 35.0
b' b-(Bolt/2) mm 32.0
a' a+Bolt/2 mm 45.0
ρ b'/a' 0.7
δ 1-(d'/p) 0.6
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 1.3
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 4.8
Act_T Actual tension per bolt Act_T kN 15.0
All_T Allowable Tension per bolt IF α'<0 , B kN 24.4
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 0.6
RESULT R_T<1 PASS
S_Thk Stiffeners thickness

File: Sample Calculation.xls / Version : 6.00.6 Pre VB EP-47


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate using Stub in Longitudinal Direction


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Brace Properties :

Section The Orientation and working

WT 7X21.5
point of brace is to be as shown in
design drawings /specification

k mm 33.3
d Depth of the Section mm 173.5
tw Thickness of Web mm 7.8
bf Width of Flange mm 203.1
tf Thickness of Flange mm 13.5
Results: (For detailing)
I) BRACE TO GUSSET CONNECTION
N Total Number of Bolts 6
r No. of rows along brace 2
c Number of column of bolts 3
BOLTS Diameter of the bolts M30
p pitch of the bolts mm 70
g gage or Pitch of the bolts (Perpendicular to brace) mm 80 All bolts are ASTM A325 bolts
dp Thickness of doubler in brace mm 0
Bolt Tightening ST ST denotes Snug Tight
II) GUSSET TO BEAM CONNECTION
e Size of the weld mm 10
III) GUSSET TO COLUMN CONNECTION
e1 Size of the weld mm 6
h Height of the plate mm 100
t thickness of gusset plate mm 10
Fy yield stress of end plate ksi 50
RESULT Overall Result PASS
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Ref. Reference code from the summary table
Sketch Refer Sketch
Remarks

File: Sample Calculation.xls / Version : 6.00.6 Pre VB STUB-48


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate using Stub in Longitudinal Direction


I) BRACE TO GUSSET CONNECTION
Forces :
P Axial Force kN 200.0
Grade of Materials
Fy b Grade of Primary Member (Brace) ksi 50.0
Fy c Grade of Secondary Member (Column) ksi 50.0
Fy Grade of End Plate, Gusset plates and stiffeners ksi 50.0
A) BOLTS AND WELDING
Bolts Checking:(to Brace)
N Total Number of Bolts 6
r No. of rows along brace 2
c Number of column of bolts 3
Bolt Diameter of the bolts Bolt M30
p pitch of the bolts mm 70
g gage or Pitch of the bolts (Perpendicular to brace) mm 80
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 102.3
Act_Sh Actual shear per bolt P/N kN 33.3
R_Sh Ratio of shear Act_Sh/All_Sh 0.33
RESULT R_Sh<1 PASS
B) BRACE
Check Bearing :
t Thickness of connected part (Web or flg) mm 7.75
Fu minimum tensile strength ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 125.0
R_B Ratio of bearing Act_Sh/B_C 0.27
RESULT R_B <1 PASS
C) WEB TEAR OUT ( Tension Check) for W sections
nr No. of rows of bolt 2
nc No. of columns of bolt 3
tw Thickness of web mm 7.8
dp Thickness of doubler in brace mm 0
tw+dp Total thickness of web mm 7.8
d + 2mm Dia of the hole d + 2mm mm 32.0
ed1 edge distance mm 35
L Shear area Length mm 95
n1 No. of Shear Area 2
Av Net Shear Area mm2 1472.50
L1 Tension area Length mm 48.00
At Net Tension Area mm2 372
Rbs Resistance to Block Shear (Brace force) 0.3*Av*Fu+0.5*At*Fu KN 281.30
RESULT PASS
C) GUSSET
Check Buckling :
F Force acting on the Gusset kN 200.0
t Thickness of the Gusset mm 10
Fy Fy of Gusset Plate ksi 50
Lw Whitemore Section yield mm 241.7
K 0.5
L1 see fig. below mm 300
Act_C Actual Compression Stress N/mm2 82.8
Fa ksi 24.0
All_C Allowable Compression Stress N/mm2 165.8
R_C Ratio of Compression Act_C/All_C 0.50
RESULT R_C<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre VB STUB-49


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With End Plate using Stub in Longitudinal Direction


II) GUSSET TO BEAM CONNECTION
Forces :
Vb Vertical Force kN 0.0
Hb Horizontal Force kN 280.0
A) WELDING
Check Weld :
F Force acting on the weld sqrt(Vb^2+Hb^2) kN 280.0
L_w total Length of the fillet Weld mm 400
e Provided fillet Weld size mm 10
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 409.4
R_w Ratio of welding F/C_w 0.68
RESULT R_w<1 PASS
III) GUSSET TO COLUMN CONNECTION
V3 Horiz. Shear Force kN 0.0
V2 Vertical Shear Force kN 45.3
P Axial Force kN 60.0
A) WELDING
h see fig mm 100

Sh Total Shear Force SQRT(V2^2+V3^2) kN 45.3


T Tension Force P kN 60.0
Check Weld :
F Force acting on the Weld SQRT(P^2+V2^2) kN 75.2
L_w Length of the fillet Weld mm 200
e Provided fillet Weld size mm 6
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 122.8
R_w Ratio of welding F/C_w 0.61
RESULT R_w<1 PASS
B) GUSSET PLATE
h mm 100.0
Gross Shear
Ag Gross Area h*t mm 2
1000.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 45.3
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm 2
137.9
R_Gs Ratio of Gross Shear Stress 0.3
RESULT R_GS<1 PASS
Tension
Ag Gross Area mm2 1000.0
Act_T Actual Gross Tensile Stress T/Ag N/mm2 60.0
All_T Allowable Gross Tensile Stress 0.6*Fy N/mm 2
206.8
R_T Ratio of Tension 0.3
RESULT R_T<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre VB STUB-50


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angle (TYPE 1)


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Brace Properties :

Section The Orientation and working point of

WT 7X21.5
brace to be as shown in design drawing
/ specs.

k mm 33.3
d Depth of the Section mm 173.5
tw Thickness of Web mm 7.8
bf Width of Flange mm 203.1
tf Thickness of Flange mm 13.5
Results: (For detailing)
I) BRACE TO GUSSET CONNECTION
N Total Number of Bolts 4
r No. of rows along brace 2
BOLTS Diameter of the bolts M20
t thickness of gusset plate mm 10
p pitch of the bolts mm 70
g gage mm 70
Fy yield stress of Gusset plate ksi 50.0
Bolt Tightening ST
II) GUSSET TO BEAM CONNECTION
e Size of the weld mm 6
III) GUSSET TO COLUMN CONNECTION
N2 Total Number of bolts (to Secondary member) 20
N1 Total Number of bolts (to Primary member) 10
r number of rows of bolts 10
BOLT bolts size M20
p1 pitch of the bolts mm 70
Cp_Angle Clip Angle Size

L 150X150X15

Fy yield stress of clip angle ksi 50.0


g maximum gage mm 120
tcd Doubler to column flange mm 8
S_Thk Stiffener thickness to column mm 0
Bolt Tightening FT For Beam to column connection
RESULT Overall Result PASS refer pg.
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Ref. Reference code from the summary table All bolts are ASTM A325 bolts
Sketch Refer Sketch ST denotes Snug Tight
Remarks FT denotes Full Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre VB CLIP-51


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angle (TYPE 1)


I) BRACE TO GUSSET CONNECTION
Forces :
P Axial Force kN 161.0
Grade of Materials
Fy b Grade of Primary Member (Brace) ksi 50.0
Fy c Grade of Secondary Member (Column) ksi 50.0
Fy Grade of Connection Angles and Gusset Plates ksi 50.0
A) BOLTS AND WELDING
Bolts Checking:(to Brace)
N Total Number of Bolts 4
r No. of rows along brace 2
Bolt Diameter of the bolts Bolt M20
p pitch of the bolts 70
g gage 70
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.5
Act_Sh Actual shear per bolt P/N kN 40.3
R_Sh Ratio of shear Act_Sh/All_Sh 0.88
RESULT R_Sh<1 PASS
B) BRACE
Check Bearing :
t Thickness of connected part (Web or flg) mm 7.75
Fu minimum tensile strength ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 83.4
R_B Ratio of bearing Act_Sh/B_C 0.48
RESULT R_B <1 PASS
C) GUSSET
Check Buckling :
F Force acting on the Gusset kN 161.0
t Thickness of the Gusset mm 10
Fy Fy of Gusset Plate ksi 50
Lw Whitemore Section yield mm 150.8
K 0.5
L1 see fig. below mm 300.0
Act_C Actual Compression Stress N/mm2 106.7
Fa ksi 24.0
All_C Allowable Compression Stress N/mm2 165.8
R_C Ratio of Compression Act_C/All_C 0.64
RESULT R_C<1 PASS

II) GUSSET TO BEAM CONNECTION


Forces :
Vb Vertical Force kN 0.0
Hb Horizontal Force kN 225.4
A) BOLTS AND WELDING
Check Weld :
F Force acting on the weld sqrt(Vb^2+Hb^2) kN 225.4
L_w total Length of the fillet Weld mm 400
e Provided fillet Weld size mm 6
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 245.7
R_w Ratio of welding F/C_w 0.92
RESULT R_w<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre VB CLIP-52


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angle (TYPE 1)


III) GUSSET TO COLUMN CONNECTION
Forces :
V2 Vertical Shear Force Vc kN 350.0
P Axial Force Hc kN 500.0
A) BOLTS AND WELDING
Bolts Checking :(to Column)
Sh Total Shear Force V2 kN 350.0
T Tension Force P kN 500.0
N2 Total Number of bolts (to Secondary member) 20
Bolt Diameter of the bolts M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.5
Act_Sh Actual shear per bolt Sh/N kN 17.5
All_T Allowable Tension per bolt Sqr(44^2-4.39*(Sh/(π*Bolt^2/4))^2)*(π*Bolt^2/4) ASD - J3.5 kN 88.0
Act_T Actual tension per bolt T/N kN 25.00
R_Sh Ratio of shear Act_Sh/All_Sh 0.38
R_T Ratio of tension Act_T/All_T 0.28
RESULT R_Sh<1 and R_T<1 PASS
Bolts Checking:(to Gusset)
Sh Total Shear Force SQRT(V2^2+P^2)/2 kN 305.2
N1 Total Number of bolts (to Primary member) 10
Bolt Diameter of the bolts M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.5
Act_Sh Actual shear per bolt Sh/N kN 30.5
R_Sh Ratio of shear Act_Sh/All_Sh 0.67
RESULT R_Sh<1 PASS
B) PRIMARY MEMBER
Check Bearing :
t thickness of Gusset mm 10.0
Fu minimum tensile strength of Gusset ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 107.6
R_B Ratio of bearing 2*Act_Sh/B_C 0.57
RESULT R_B <1 PASS
C) CONNECTING ELEMENTS (CLIP ANGLE / PLATES)
Cp_Angle Clip Angle Size

L 150X150X15
t Thickness of the leg of the angle mm 15.0
Bf Width of the Leg of the Clip Angle mm 150.0
Bolt Diameter of the bolts in 0.8
d' hole diameter Bolt+2(mm) mm 22.0
p pitch of the bolts mm 70
Fy ksi 50
Fu ksi 65
g_min minimum gage mm 112
g Provided maximum gage mm 120
Sh Shear acting on the Clip Angle KN 305.2
Gross Shear
Ag Gross Area r*p*t mm2 10500.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 29.1
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_GS Ratio of Gross Shear Stress 0.2
RESULT R_GS<1 PASS
Net Shear
An Net Area Ag-r*(d'+1.58mm)*t mm2 6963.0
Act_Ns Actual Net Shear Stress Sh/An N/mm2 43.8
All_NS Allowable Net Shear Stress 0.3*Fu N/mm 2
134.4
R_NS Ratio of Net Shear Stress 0.3
RESULT R_NS<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre VB CLIP-53


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angle (TYPE 1)


Bending (Prying ) ASD- Page 4-90
gol gage of clip angle mm 55.0
B All_T kN 88.0
b gol-t mm 40.0
a Bf-gol mm 95.0
b' b-(Bolt/2) mm 30.0
a' a+Bolt/2 mm 105.0
ρ b'/a' 0.3
δ 1-(d'/p) 0.7
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 1.2
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 3.3
Act_T Actual tension per bolt Act_T kN 25.0
All_T Allowable Tension per bolt IF α'<0 , B kN 38.1
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 0.7
RESULT R_T<1 PASS
D) SECONDARY MEMBER
Check Bearing :
t thickness of web or flg of secondary member mm 6.0
Fu minimum tensile strength of secondary member ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 64.5
R_B Ratio of bearing Act_Sh/B_C 0.27
RESULT R_B <1 PASS
Prying Checking :(for Column Flange) ASD- Page 4-90 -applicable only if the connection is to column flange .
Is Beam connected to Column flange ? Y
Section

UB 254X146X31
tf Column Flange Thickness mm 8.6
tcd Column Flange doubler mm 8.0
t Total Column Flange Thickness tf+tcd mm 16.6
Twc web thinkness of the column mm 6
g gage mm 120
p pitch of the bolts mm 70
Bolt Diameter of the bolts in 0.79
Fy Grade of the Column ksi 50
B All_T kN 88.0
d' Bolt+2(mm) mm 22.0
b (g-Twc)/2 mm 57.0
a same a of the clip angle mm 95.0
b' b-(Bolt/2) mm 47.0
a' a+Bolt/2 mm 105.0
ρ b'/a' 0.4
δ 1-(d'/p) 0.7
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 1.5
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 4.0
Act_T Actual tension per bolt Act_T kN 25.0
All_T Allowable Tension per bolt IF α'<0 , B kN 29.8
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 0.8
RESULT R_T<1 PASS
S_Thk If the result FAILS, provide Stiffeners thickness =

File: Sample Calculation.xls / Version : 6.00.6 Pre VB CLIP-54


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angle (TYPE 1)


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Brace Properties :

Brace The Orientation and working point of


Section brace to be as shown in design

HEA 240
drawing/specification.

d Depth of the Section mm 230.0


Results: (For detailing)
I) BRACE TO GUSSET CONNECTION

L 90X90X10
Claw angles Section

Claw angles and Gusset Plate Connection


D_cg Diameter of Bolts mm M20
N_cg Number of Bolts on one side 3
p_cg Pitch of Bolts mm 70
Fy Yield stress of Claw Angle N/mm^2 235
Claw angles and Brace connection
D_cb Diameter of Bolts mm M20
N_cb Total Number of Bolts in one flange 6
Nr1 Number of row of bolts along brace 2
p_cb Pitch of Bolts mm 70
Web plate connection
D_sp Diameter of Bolts mm M20
N_sp Total No. of bolts 4
Nr No. of row of bolts along brace mm 2
t_wp Web plate thickness mm 10
B_wp Width of web plate mm 130
P_wp Pitch of bolts mm 60
g Gauge of web plate bolts mm 60
Fy Yield stress of web plate N/mm^2 345
Bolt Tightening for the Brace Bolts ST
II) GUSSET
t Thickness of gusset plate mm 25
Fy Yield stress of Gusset plate N/mm^2 345.0
lII) GUSSET TO BEAM CONNECTION
L_w Total Length of weld mm 600
e Size of the weld mm 10
IV) GUSSET TO COLUMN CONNECTION
N2 Total Number of bolts (to Secondary member) 8
N1 Total Number of bolts (to Primary member) 4
r Number of rows of bolts 4
BOLT Bolts size M22
p pitch of the bolts mm 75
Cp_Angle Clip Angle Size
L 125X75X10

Fy Yield stress of clip angle ksi 50.0 For Beam to column connection
g Maximum gage mm 125 refer pg.
Bolt Tightening FT All bolts are ASTM A325 bolts
RESULT Overall Result PASS FT denotes Full Tight
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Remarks Force Table ST denotes Snug Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre VB CLAW -55


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angle (TYPE 1)


I) BRACE TO GUSSET CONNECTION
Forces :
P Axial Force kN 600.0
GRADE OF MATERIALS
Fy cl Yield strength of Claw Angle Brace N/mm^2 235.0
Fy c Yield strength of Clip Angle for connection to column ksi 50.0
Fy Yield strength of Column N/mm^2 275.0
Fy g Fy of Gusset Plate and Splice Plate N/mm^2 345.0
Fu g Tensile strength of Gusset Plate Ksi 65
Brace to Gusset connection
A Design Axial force P KN 600.0
Af Brace Flange Area (one flange) mm2 2880.0
Aw Brace Web Area mm2 1920.0
Pf Force in one flange (Af / A) *P KN 225.0
Pw Force in the web (Aw / A) * P KN 150.0
Flange Connection - Claw angles, 2 per flange:
a) Gusset side bolts in double shear:
D_cg Bolt dia mm M20
t cl Claw angle thickness mm 10
tg Gusset plate thickness mm 25
Ds Double shear capacity Table 1D KN 90.97
Bearing (Min(t cl, t g)/25.4)*dia*1.2*Fu*4.448 Table 1B,1E KN 107.55
Thus Bolt Value Min(Ds,Bw) Kn 90.97
N_cg Number of bolts required Nos 2.5
Provide Nos 3
RESULT PASS
b) Brace side bolts in Single shear:
D_cb Bolt dia mm M20
Ss Single shear capacity Table 1D KN 45.49
Bearing (t/25.4)*dia*1.2*Fu*4.448 Table 1B,1E KN 107.55
Thus Bolt Value Min(Ss,Bw) KN 45.49
N_cb Number of bolts required Nos 4.9
Provide Nos 6
RESULT PASS
c) Web connection - Splice plates in double shear:
D_sp Bolt dia mm M20
p_sp Pitch of bolts in line with brace mm 60
g gauge mm 60
ed edge distance mm 35
t_sp Assuming Splice Plate thickness mm 10
Ds Double shear capacity Table 1D KN 90.97
Bearing (t/25.4)*dia*1.2*Fu*4.448 Table 1B,1E KN 107.55
Thus Bolt Value Min(Ds,Bw) KN 90.97
N_sp Number of bolts required Nos 1.65
Provide Total No. of Bolts Nos 4
Nr Number of Rows of bolt along the brace Nos 2
RESULT PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre VB CLAW -56


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angle (TYPE 1)


CAPACITY OF SPLICE PLATE:
Fsp Force in the Splice plate Pw KN 150.00
tsp Splice plate thickness mm 10
Wsp width of plate mm 130.0
Ag Gross Area 2*Wsp*tsp mm2 2600.0
At Net Area Wsp-Nr(Dsp+2)*t*2 mm2 1720.0
Ae Effective Net Area 0.85*Ag mm2 2210.0
An Therefore Net Area An=Min(At & Ae) mm2 1720.0
Capacity of plate is minimum of:
1) Gross area x Allow. Tensile Stress Ag*0.6*Fy KN 537.7
2) Net area x Allow.Tensile Stress An*0.5*Fu KN 385.4
Therefore capacity of plate KN 385.4
RESULT if Fsp < plate capacity - " Pass" PASS

L 90X90X10
Claw angles Section

Bf width of the angle 90


N_c_ang. No. of claw angles Nos 4
Fang Force in the angles 2*Pf KN 450.00
Ag Gross Area mm2 68.40
At Net Area Ag-(4*Tw*Dia_bolt) mm2 59.60
Ae Eff. Net Area 0.85*Ag mm2 58.14
An Therefore Net Area An=Min(At & Ae) mm2 58.14
Gross Section Fy ksi 34
Rgs Rgs 0.6*Fy*Ag KN 961.96
RESULT if Rgs > F_ang - "Pass" PASS
Net Section Fu ksi 49
Rns Rns 0.5*Fu*An KN 982.00
RESULT if Rns > Pf - "Pass" PASS
ll) GUSSET
a) CHECK FOR GUSSET PLATE:
V Design axial force KN 600.0
t Plate thickness mm 25.0
d1 distance from working line to top of brace mm 205.0
ed edge distance mm 35.0
Ф Horizontal angle deg 45
p pitch of bolts in brace mm 70
ed2 distance from edge of brace to column web (clearance) mm 25
n2 number of bolts at whitmore section 2
Lw Effective length of plate at whitmore section mm 482
Ag Gross Area t*Lw mm2 12041
A Net Area 0.85*Ag mm2 10881
Ae Effective Net Area AISC Pg. 5-34 mm2 10235
An Therefore Net Area Min(A & Ae) mm2 10235
1) Gross area x Allow. Tensile Stress Ag*0.6*Fy ASD - D1 KN 2490
2) Net area x Allow.Tensile Stress An*0.5*Fu KN 2293
Capacity of plate is the minimum of (1) & (2) : KN 2293
RESULT if P < plate capacity - " Pass" PASS
b) CHECK FOR CAPACITY OF GUSSET PLATE IN COMPRESSION:
Check Buckling :
F Force acting on the Gusset P kN 600.0
Fy Yield strength of gusset plate Fy ksi 50
Lw Whitemore Section yield mm 481.7
K 1.2
L1 see fig. below mm 275.36
Act_C Actual Compression Stress P/t*L_w N/mm2 49.83
All_C Allowable Compression Stress Fa N/mm2 172.31
R_C Ratio of Compression Act_C/All_C 0.29
RESULT R_C<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre VB CLAW -57


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angle (TYPE 1)


lII) GUSSET TO BEAM CONNECTION
Forces :
Vb Vertical Force kN 0.0
Hb Horizontal Force kN 425.0
BOLTS AND WELDING
Check Weld :
F Force acting on the weld sqrt(Vb^2+Hb^2) kN 425.0
L_w total Length of the fillet Weld mm 600
e Provided fillet Weld size mm 10
C_w Capacity of the fillet Weld 0.707 * 0.3 * 70(ksi)* L_w * e ASD - J2.4 kN 614.1
R_w Ratio of welding F/C_w 0.69
RESULT R_w<1 PASS
IV) GUSSET TO COLUMN CONNECTION
Forces :
Vc Vertical Shear Force Vc kN 425.0
P Axial Force Hc kN 0.0
a) BOLTS AND WELDING
Bolts Checking :(to Column)
Sh Total Shear Force Vc kN 425.0
T Tension Force P kN 0.0
N1 Total Number of bolts (to Secondary member) 8
Bolt Diameter of the bolts M22
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 55.0
Act_Sh Actual shear per bolt Sh/N kN 53.1
All_T Allowable Tension per bolt Sqr(44^2-4.39*(Sh/(π*Bolt^2/4))^2)*(π*Bolt^2/4) ASD - J3.5 kN 30.1
Act_T Actual tension per bolt T/N kN 0.00
R_Sh Ratio of shear Act_Sh/All_Sh 0.97
R_T Ratio of tension Act_T/All_T 0.00
RESULT R_Sh<1 and R_T<1 PASS
Bolts Checking:(to Gusset)
Sh Total Shear Force SQRT(Vc^2+P^2)/2 kN 212.5
N2 Total Number of bolts (to Primary member) 4
Bolt Diameter of the bolts M22
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 55.0
Act_Sh Actual shear per bolt Sh/N kN 53.1
R_Sh Ratio of shear Act_Sh/All_Sh 0.97
RESULT R_Sh<1 PASS
b) CONNECTING ELEMENTS (CLIP ANGLE / PLATES)
Cp_Angle Clip Angle Size

L 125X75X10
t Thickness of the leg of the angle mm 10.0
Bf Width of the Leg of the Clip Angle mm 75.0
Bolt Diameter of the bolts in 0.9
d' hole diameter Bolt+2(mm) mm 24.0
p pitch of the bolts mm 75
Fy ksi 50
Fu ksi 65
g maximum gage mm 125
g_min minimum gage mm 96
Sh Shear acting on the Clip Angle KN 212.5
Gross Shear
Ag Gross Area r*p*t mm2 3000.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 70.8
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm 2
137.9
R_GS Ratio of Gross Shear Stress 0.5
RESULT R_GS<1 PASS
Net Shear
An Net Area Ag-r*(d'+1.58mm)*t mm2 1976.8
Act_Ns Actual Net Shear Stress Sh/An N/mm2 107.5
All_NS Allowable Net Shear Stress 0.3*Fu N/mm2 134.4
R_NS Ratio of Net Shear Stress 0.8
RESULT R_NS<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre VB CLAW -58


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Clip Angle (TYPE 1)


Bending (Prying ) ASD- Page 4-90
gol gage of clip angle mm 57.5
B All_T kN 30.1
b gol-t mm 47.5
a Bf-gol mm 17.5
b' b-(Bolt/2) mm 36.5
a' a+Bolt/2 mm 28.5
ρ b'/a' 1.3
δ 1-(d'/p) 0.7
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 0.7
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 1.6
Act_T Actual tension per bolt Act_T kN 0.0
All_T Allowable Tension per bolt IF α'<0 , B kN 14.9
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 0.0
RESULT R_T<1 PASS
c) SECONDARY MEMBER - Column
Check Bearing :
t thickness of web or flg of secondary member mm 12.0
Fu minimum tensile strength of secondary member ksi 59.5
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 130.0
R_B Ratio of bearing Act_Sh/B_C 0.41
RESULT R_B <1 PASS
Prying Checking :(for Column Flange) ASD- Page 4-90 This check is applicable only if the connection is to the colum flange.
Is beam connected to Column flange ? Y
t Column Flange Thickness mm 10
Twc web thickness of the column mm 6
g gage mm 125
p pitch of the bolts mm 75
Bolt Diameter of the bolts in 0.87
Fy Grade of the Column ksi 40
B All_T kN 30.1
d' Bolt+2(mm) mm 24.0
b (g-Twc)/2 mm 59.5
a same a of the clip angle mm 17.5
b' b-(Bolt/2) mm 48.5
a' a+Bolt/2 mm 28.5
ρ b'/a' 1.7
δ 1-(d'/p) 0.7
tc Angle thickness required to develop B in bolts SQRT((8*All_T*b')/(p*Fy)) in 0.9
α' 1/( δ*(1+ρ))*((tc/t)^2-1) 2.5
Act_T Actual tension per bolt Act_T kN 0.0
All_T Allowable Tension per bolt IF α'<0 , B kN 9.0
IF 0<α'<1 , B*(t/tc)^2*(1+ δ*α')
IF 1<α' , B*(t/tc)^2*(1+ δ)
R_T Ratio of tension Act_T/All_T 0.0
RESULT R_T<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre VB CLAW -59


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Shear Plate


Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks
Brace Properties :

Section of Brace

WT 7X21.5
The Orientation and working
point of brace is to be as shown in
design drawings /specification

k mm 33.3
d Depth of the Section mm 173.5
tw Thickness of Web mm 7.8
bf Width of Flange mm 203.1
tf Thickness of Flange mm 13.5
Section of Beam

W 10X22
k mm 19.1
d Depth of the Section mm 258.3
tw Thickness of Web mm 6.1
bf Width of Flange mm 146.1
tf Thickness of Flange mm 9.1
Results: (For detailing)
I) BRACE TO GUSSET CONNECTION
N Total Number of Bolts 4
r No. of rows along brace 2
p pitch of the bolts mm 70
g gage mm 80
BOLTS Diameter of the bolts M20
II) GUSSET TO BEAM CONNECTION
N1 Total Number of Bolts 4
r Number of rows of Bolts 2
c Number of columns of Bolts 2
BOLTS Diameter of the bolts M20
px pitch of the Bolts (Horizontal) mm 80
py pitch of the Bolts (Vertical) mm 70
Max_ex Maximum Excentricity mm 150
III) GUSSET TO COLUMN CONNECTION
e Weld Size mm 10
h min height of gusset mm 300
t thickness of gusset plate mm 10
Fy yield stress of Gusset plate ksi 50.0
RESULT Overall Result PASS
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Ref. Reference code from the summary table
Sketch Refer Sketch All bolts are ASTM A325 bolts
Bolt Tightening ST ST denotes Snug Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre VB(SHEAR)-60


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Shear Plate


I) BRACE TO GUSSET CONNECTION
P Axial Force kN 161.0
Grade of Materials
Fy br Grade of Primary Member (Brace) ksi 50.0
Fy b Grade of Primary Member (Beam) ksi 50.0
Fy c Grade of Secondary Member (Column) ksi 50.0
Fy Grade of Gusset plates and stiffeners ksi 50.0
A) BOLTS AND WELDING
Bolts Checking:(to Brace)
N Total Number of Bolts 4
r No. of rows along brace 2
Bolt Diameter of the bolts Bolt M20
p pitch of the bolts 70
g gage 80
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.5
Act_Sh Actual shear per bolt P/N kN 40.3
R_Sh Ratio of shear Act_Sh/All_Sh 0.88
RESULT R_Sh<1 PASS
B) BRACE
Check Bearing :
t Thickness of connected part (Web or flg) mm 7.75
Fu minimum tensile strength ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 83.4
R_B Ratio of bearing Act_Sh/B_C 0.48
RESULT R_B <1 PASS
C) GUSSET
Check Bearing :
t Thickness of Gusset mm 10
Fu minimum tensile strength ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 107.6
R_B Ratio of bearing Act_Sh/B_C 0.37
RESULT R_B <1 PASS
Check Buckling :
F Force acting on the Gusset kN 161.0
t Thickness of the Gusset mm 10.0
Fy Fy of Gusset Plate ksi 50
Lw Whitemore Section yield mm 160.8
K 0.5
L1 see fig. below mm 300.0
Act_C Actual Compression Stress N/mm2 100.1
Fa ksi 24.0
All_C Allowable Compression Stress N/mm2 165.8
R_C Ratio of Compression Act_C/All_C 0.60
RESULT R_C<1 PASS
II) GUSSET TO BEAM CONNECTION
Forces :
V Vertical Shear Force kN 2.2
P Axial Force kN 80.1
ex eccentricity mm 150
r Number of rows of Bolts 2
c Number of columns of Bolts 2
px pitch of the Bolts (Horizontal) mm 80
py pitch of the Bolts (vertical) 70
Lv edge distance mm 40
M Moment due to excentricity V*ex kN.mm 330
Xr X'/(ΣX^2+ΣY^2) 0.0035
Yr Y'/(ΣX^2+ΣY^2) 0.0031
Pey Additional Vertical force due to excentricity Xr*M kN 1.2
Pex Additional Horizontal force due to excentricity Yr*M kN 1.0

File: Sample Calculation.xls / Version : 6.00.6 Pre VB(SHEAR)-61


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

With Shear Plate


A) BOLTS AND WELDING
Bolts Checking:(to Gusset)
N Total Number of Bolts 4
Bolt Diameter of the bolts Bolt M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.5
Act_Sh Actual shear per bolt SQRT((V/N+Pey)^2+(P/N+Pex)^2) kN 21.1
R_Sh Ratio of shear Act_Sh/All_Sh 0.46
RESULT R_Sh<1 PASS
B) BEAM
Check Bearing :
t Thickness of Web of beam Tw mm 6.1
Fu minimum tensile strength of beam ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 65.6
R_B Ratio of bearing Act_Sh/B_C 0.32
RESULT R_B <1 PASS
C) GUSSET
Check Bearing :
t Thickness of Gusset mm 10
Fu minimum tensile strength ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 107.6
R_B Ratio of bearing Act_Sh/B_C 0.20
RESULT R_B <1 PASS
III) GUSSET TO COLUMN CONNECTION
Forces :
V Total Vertical Shear Force on the gusset kN 116.0
P Net Horizontal Force on the weld kN 150.0
A) BOLTS AND WELDING
Check Weld :
ex excentricity mm 150
M Moment on weld due to excentricity P*ex kN.mm 22500.0
t Thickness of Plate mm 10.0
h Height of plate mm 300
Act_TS maximum Axial stress in the gusset P/(h*t)+M/(t*h^2/6) N/mm2 200.00
Act_SS maximum Shear stress in the gusset V/(h*t) N/mm2 38.68
Act_S maximum total stress in the gusset sqrt(Act_TS^2+Act_SS^2) N/mm2 203.71
Fw Force in weld per mm Act_S*t / 2 N/mm 1018.53
e weld size mm 10
C_w Capacity of the fillet Weld per mm 0.707 * 0.3 * 70(ksi) * e ASD - J2.4 N/mm 1023.6
R_w Ratio of welding Fw/C_w 1.00
RESULT R_w<1 PASS
C) GUSSET
Checking Plate For Moment due to Eccentricity :
t Thickness of Plate mm 10
h Height of plate mm 300
M Moment due to eccentricity V2*ex kN.mm 17406.6
Fy minimum yield stress ksi 50
Fb Allowable Stress 0.6*Fy ASD - D1 N/mm2 206.8
Act_St Actual Stress M/(t*h2/6) N/mm2 116.0
R_S Ratio of Stress Act_St/Fb 0.56
RESULT R_S<1 PASS
Checking Plate For bending Moment:
Pg Total Horizontal Force on the gusset kN 90
t Thickness of Plate mm 10
h Effective distance between forces mm 500
M Moment Pg/2*h kN.mm 22500.0
Fy minimum yield stress ksi 50
Fb Allowable Stress 0.6*Fy ASD - D1 N/mm2 206.8
Act_St Actual Stress M/(t*h2/6) N/mm2 54.0
R_S Ratio of Stress Act_St/Fb 0.26
RESULT R_S<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre VB(SHEAR)-62


Form# Eng-40(R1-07-05-2003)
DESIGN SHEET
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

VERTICAL BRACE AT COLUMN BASE

File: Sample Calculation.xls / Version : 6.00.6 Pre CB-63


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks


Brace Properties :

Section The Orientation and working point of


brace to be as shown in design

HEA 260
drawing/specification.

k mm 36.5
d Depth of the Section mm 250.0
tw Thickness of Web mm 7.5
bf Width of Flange mm 260.0
tf Thickness of Flange mm 12.5
Results: (For detailing)
I) BRACE TO GUSSET CONNECTION
N Total Number of Bolts 9
r number of rows of bolts along brace 3
c Number of column of bolts 3
BOLTS Diameter of the bolts M24
t thickness of gusset plate mm 20
Fy yield stress of Gusset plate ksi 50.0
p Pitch of bolts mm 75
g Pitch of the bolts (Perpendicular to brace) or gauge mm 80
dp Thickness of doubler mm 0 All bolts are ASTM A325 bolts
Bolt Tightening for the Brace Bolts ST ST denotes Snug Tight
III) GUSSET TO COLUMN CONNECTION
L_w Length of the fillet Weld 400
ew Weld size to web mm 8
ef Weld size to base plate mm 10
RESULT Overall Result PASS
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Sketch Refer Sketch
Remarks

File: Sample Calculation.xls / Version : 6.00.6 Pre CB-64


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

I) BRACE TO GUSSET CONNECTION


Forces :
P Axial Force kN 100.0
Grade of Materials
Fy b Grade of Primary Member (Brace) ksi 50.0
Fy c Grade of Secondary Member (Column) ksi 50.0
Fy Grade of Gusset plate and stiffeners ksi 50.0
A) BOLTS AND WELDING
Bolts Checking:(to Brace)
N Total Number of Bolts 9
n2 Number of rows of bolts along brace 3
n3 Number of column of bolts 3
Bolt Diameter of the bolts Bolt M24
p Pitch of the bolts (Along the brace) mm 75
p1 or g Pitch of the bolts (Perpendicular to brace) or gauge mm 80
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 65.5
Act_Sh Actual shear per bolt P/N kN 11.1
R_Sh Ratio of shear Act_Sh/All_Sh 0.17
RESULT R_Sh<1 PASS
B) BRACE
Check Bearing :
t Thickness of connected part (Web or flg) mm 7.5
Fu minimum tensile strength ksi 65
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 96.80
R_B Ratio of bearing Act_Sh/B_C 0.11
RESULT R_B <1 PASS
C) GUSSET
l) WELDING OF GUSSET TO COLUMN:
t Thickness of the Gusset mm 20
Fy Fy of Gusset Plate ksi 50
Fu minimum tensile strength ksi 65
F Min. weld length required kN 61.06
L_w Provided total Length of the fillet Weld mm 400
e Provided fillet Weld size mm 8
RESULT PASS
A) WEB TEAR OUT ( Tension Check) for W sections
nr No. of rows of bolt 3
nc No. of columns of bolt 3
tw Thickness of web mm 7.5
dp Thickness of doubler mm 0
tw+dp Total thickness of web mm 7.5
d + 2mm Dia of the hole d + 2mm mm 26.0
ed1 edge distance mm 35
L Shear area Length mm 120
n1 No. of Shear Area 2
Av Net Shear Area mm2 1800.00
L1 Tension area Length mm 108.00
At Net Tension Area mm2 810
Rbs Resistance to Block Shear (Brace force) 0.3*Av*Fu+0.5*At*Fu KN 423.46
RESULT PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre CB-65


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

B) CHECK FOR GUSSET PLATE:


V Design axial force KN 100.0
t Plate thickness mm 20.0
d1 distance from working line to top of brace mm 125.0
ed edge distance mm 35.0
θ Horizontal angle deg 58
g gauge mm 80.0
p pitch of bolts in brace mm 75.0
ed2 distance from edge of brace to column web (clearance) mm 170
n2 number of bolts at whitmore section 3
Lw Effective length of plate at whitmore section mm 333.21
Ag Gross Area 0.85*Ag mm2 5664
A Net Area mm2 4032
Ae Effective Net Area AISC Pg. 5-34 mm2 4815
An Therefore Net Area Min(A & Ae) mm2 4032
1) Gross area x Allow. Tensile Stress Ag*0.6*Fy ASD - D1 KN 1172
2) Net area x Allow.Tensile Stress An*0.5*Fu KN 903
Capacity of plate is the minimum of (1) & (2) : KN 903
RESULT PASS
C) CHECK FOR CAPACITY OF PLATE IN COMPRESSION:
σ Normal stress Force / Gross Area N/mm2 17.7
K 1.2
L1 555.85
r t/sqrt(12) mm 5.77
λ (K*L1)/r 115.53
Cc= From ACI Manual 2
SQRT(2*PI E/Fy) AISC,Pg. 5-42 106.94
Fa IF(H130<H132,"(1 - (KL1/r)^2/(2Cc^2)) Fy) / ((5/3)+3*(KL1/r)/8Cc-(KL1/r)^3/(8Cc^3))","12*PI^2*E/23(KL1/r)^2") N/mm2 77.0
RESULT PASS
Check Buckling :
F Force acting on the Gusset kN 100.0
Lw Whitemore Section yield mm 333.2
K 1.2
L1 see fig. below mm 555.85
Act_C Actual Compression Stress N/mm2 15.01
Fa ksi 11.19
All_C Allowable Compression Stress N/mm2 77.14
R_C Ratio of Compression Act_C/All_C 0.19
RESULT R_C<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre CB-66


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks


Brace Properties :

Brace The Orientation and working point of brace


Section to be as shown in design

HEA 280
drawing/specification.

k mm 37.0
d Depth of the Section mm 270.0
tw Thickness of Web mm 8.0
bf Width of Flange mm 280.0
tf Thickness of Flange mm 13.0
Results: (For detailing)
I) BRACE TO GUSSET CONNECTION

L 90X90X10
Claw angles Section

mm
Claw angles and Gusset Plate connection
D_cg Diameter of Bolts mm M20
N_cg Number of Bolts one one side 4
p_cg Pitch of Bolts mm 75
Fy Yield stress of Claw Angle N/mm^2 345
Claw angles and Brace connection
D_cb Diameter of Bolts mm M20
N_cb Total Number of Bolts on one side 8
Nr1 Number of row of bolts along brace 2
p_cb Pitch of Bolts mm 75
Web plate connection
D_sp Diameter of Bolts mm M20
N_sp Total No. of bolts 4
Nr No. of row of bolts along brace 2
t_wp Web plate thickness mm 10
B_wp Width of web plate mm 145
p_wp Pitch of bolts mm 70
g gauge of web plate bolts mm 75
Fy Yield stress of web plate N/mm^2 345 All bolts are ASTM A325 bolts
Bolt Tightening for the Brace Bolts ST ST denotes Snug Tight
II) GUSSET TO COLUMN CONNECTION
t Thickness of Gusset Plate mm 45
L_w Minimum Length of the fillet Weld mm 600
ew Weld size for web mm 10
ef Weld size for flange mm 10
Fy Yield stress of Gusset Plate and Claw angles Ksi 50
RESULT Overall Result PASS
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Sketch Refer Sketch
Remarks Force Table I

File: Sample Calculation.xls / Version : 6.00.6 Pre CB-67


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

I) BRACE TO GUSSET CONNECTION


Forces :
P Axial Force kN 800.0
GRADE OF MATERIALS
Fy cl Yield strength of Claw Angle Brace N/mm^2 345.0
Fy Yield strength of Column N/mm^2 275.0
Fy g Fy of Gusset Plate and Splice Plate N/mm^2 345.0
Brace to Gusset connection
p Pitch of bolts in connection to brace & gusset mm 75
For Brace
A Design Axial force P KN 800.00
Af Brace Flange Area (one flange) mm2 3640.00
Aw Brace Web Area mm2 2450.00
Pf Force in one flange (Af / A) *P KN 299.28
Pw Force in the web (Aw / A) * P KN 201.44
Flange Connection - Claw angles, 2 per flange:
Gusset side bolts in double shear:
tg Assuming gusset thickness mm 45
D_cg Bolt dia mm M20
t cl Claw angle thickness mm 10
Fy Fy of Guesset Plate Ksi 50
Fu Minimum tensile strength of Gusset Plate Ksi 65
Ds Double shear capacity Table 1D KN 90.97
Bearing (Min(t cl, t g)/25.4)*dia*1.2*Fu*4.448 Table 1B,1E KN 107.55
Thus Bolt Value Min(Ds,Bw) Kn 90.97
N_cg Number of bolts required Nos 3.3
Provide Nos 4
RESULT PASS
Brace side bolts in Single shear:
D_cb Bolt dia mm M20
Ss Single shear capacity Table 1D KN 45.49
Bearing (t/25.4)*dia*1.2*Fu*4.448 Table 1B,1E KN 483.99
Thus Bolt Value Min(Ss,Bw) KN 45.49
N_cb Number of bolts required Nos 6.6
Provide Nos 8
RESULT PASS
Web connection - Splice plates in double shear:
t_sp Assuming Splice Plate thickness mm 10
D_sp Bolt dia mm M20
p_sp Pitch of bolts in line with brace mm 70
g Gauge 75
ed edge distance mm 35
Ds Double shear capacity Table 1D KN 90.97
Bearing (t/25.4)*dia*1.2*Fu*4.448 Table 1B,1E KN 107.55
Thus Bolt Value Min(Ds,Bw) KN 90.97
N_sp Number of bolts required Nos 2.21
Provide Total No. of Bolts Nos 4
Nr Number of Rows Nos 2
RESULT PASS
CAPACITY OF SPLICE PLATE:
Fsp Force in the Splice plate Pw KN 201.44
tsp Splice plate thickness mm 10
Wsp width of plate mm 145.00
Ag Gross Area 2*Wsp*tsp mm2 2900.00
At Net Area Wsp-Nr(Dsp+2)*t*2 mm2 2020.00
Ae Effective Net Area 0.85*Ag mm2 2465.00
An Therefore Net Area An=Min(At & Ae) mm2 2020.00
Capacity of plate is minimum of:
1) Gross area x Allow. Tensile Stress Ag*0.6*Fy KN 599.78
2) Net area x Allow.Tensile Stress An*0.5*Fu KN 452.59
Therefore capacity of plate KN 452.59
RESULT if Fsp < plate capacity - " Pass" PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre CB-68


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

L 90X90X10
Claw angles Section

Bf width of the angle 90


N_c_ang. No. of claw angles Nos 4.0
F_ang Force in the angles 2*Pf KN 598.56
Ag Gross Area mm2 68.40
At Net Area Ag-(4*Tw*Dia_bolt) mm2 59.60
Ae Eff. Net Area 0.85*Ag mm2 58.14
An Therefore Net Area An=Min(At & Ae) mm2 58.14
Gross Section Fy 50
Rgs Rgs 0.6*Fy*Ag KN 1414.65
RESULT if Rgs > F_ang - "Pass" PASS
Net Section Fu ksi 65
Rns Rns 0.5*Fu*An KN 1302.66
RESULT if Rns > Pf - "Pass" PASS
C) GUSSET
l) WELDING OF GUSSET TO COLUMN:
t Thickness of the Gusset mm 45
e Provided fillet Weld size mm 10
F Min. weld length required kN 390.80
L_w Provided total Length of the fillet Weld mm 600
RESULT PASS
B) CHECK FOR GUSSET PLATE:
V Design axial force KN 800.0
t Plate thickness mm 45.0
d1 distance from working line to top of brace d/2 mm 225.0
ed edge distance mm 35.0
Ф Horizontal angle deg 45
p pitch of bolts in brace mm 75.0
ed2 distance from edge of brace to column web (clearance) mm 25
n2 number of bolts at whitmore section 2
Lw Effective length of plate at whitmore section mm 619.81
Ag Gross Area t*Lw mm2 27891.34
A Net Area 0.85*Ag mm2 25803.34
Ae Effective Net Area AISC Pg. 5-34 mm2 23707.64
An Therefore Net Area Min(A & Ae) mm2 23707.64
1) Gross area x Allow. Tensile Stress Ag*0.6*Fy ASD - D1 KN 5768.49
2) Net area x Allow.Tensile Stress An*0.5*Fu KN 5311.82
Capacity of plate is the minimum of (1) & (2) : KN 5311.82
RESULT if P < plate capacity - " Pass" PASS
C) CHECK FOR CAPACITY OF PLATE IN COMPRESSION:
Check Buckling :
F Force acting on the Gusset P kN 800.0
Lw Whitemore Section yield mm 619.8
K 1.2
L1 see fig. below mm 295.36
Act_C Actual Compression Stress P/t*L_w N/mm2 28.68
Fa ksi 27.48
All_C Allowable Compression Stress Fa N/mm2 189.48
R_C Ratio of Compression Act_C/All_C 0.15
RESULT R_C<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre CB-69


Form# Eng-40(R1-07-05-2003)
DESIGN SHEET
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

SPLICE CONNECTIONS

File: Sample Calculation.xls / Version : 6.00.6 Pre SPL70


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks


Beam Properties :
100% CAPACITY CONSIDERED
FOR DESIGN

No. of bolts indicated are for


one column only.

Section

UB 610X305X238
k k mm 47.9
d Depth of the Section mm 635.8
tw Thickness of Web mm 18.4
bf Width of Flange mm 311.4
tf Thickness of Flange mm 31.4
Results: (For detailing)
Flange
n total number of bolts 14
ncf number of column of bolts in flange 2
r flg number of row of bolts in flange 7
BOLT Bolts size M24
t1 thickness of outer plate mm 15
b1 width of outer plate mm 311
t2 thickness of inner plate mm 20
b2 width of inner plate mm 130
Fy minimum yield stress of plate ksi 50
Web
n total number of bolts 35
ncw number of column of bolts in Web 7
r web number of row of bolts in Web 5
BOLT Bolts size M20
py pitch of bolts along the column (Vertical) mm 75
px pitch of bolts (Horizontal) mm 80
t1 thickness of plate mm 15
b1 width of plate mm 560
Fy minimum yield stress of Plate ksi 50
RESULT Overall Result PASS
TYPE CONNECTION TYPE (Please refer to the attached design drg for the marking of the type)
Sketch Refer Sketch All bolts are ASTM A325 bolts
Bolt Tightening ST ST denotes Full Tight

File: Sample Calculation.xls / Version : 6.00.6 Pre SPL-71


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks


GRADE OF MATERIALS
Fy Yield strength of Column N/mm^2 275.0
Fy c Yield strength of connection plates ksi 50.0
Fy minimum yield stress of member ksi 40
Fu minimum tensile strength of member ksi 59.5
Af Area of flanges tf*bf mm2 9778.0
Aw area of the Web tw*(d-2*tf) mm2 10543.2
Nf Axial Force in one flange 100% axial capacity of one flange kN 1618.0
Nw Axial Force in the web 100% axial capacity of the Web kN 1744.6
Sh_Cap Shear in the web 100% Shear Capacity of the web kN 1290.6
A) Flange Splicing
n1 Number of splice plates for flange 2
Bolts Checking
Sh Total Shear Nf/n1 kN 809.0
ncf number of column of bolts in flange 2
r flg number of row of bolts in flange 7
N Total number of Bolts 14
Bolt Diameter of the bolts M24
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 65.5
Act_Sh Actual shear per bolt Sh/N kN 57.8
R_Sh Ratio of shear Act_Sh/All_Sh 0.88
RESULT R_Sh<1 PASS
Check Bearing :
t thickness of flg Tf mm 31.4
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 371.0
R_B Ratio of bearing n1*Act_Sh/B_C 0.31
RESULT R_B <1 PASS
Check Top Plate
Sh1 kN 809.0
Fy minimum tensile strength ksi 50
Fu minimum tensile strength ksi 65
t thickness of Top Plate mm 15
bp width of plate mm 311.0
Check Bearing :
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 193.6
R_B Ratio of bearing Act_Sh/B_C 0.30
RESULT R_B <1 PASS
Gross Tension
Ag Gross Area bp*t mm2 4665.0
Act_Gs Actual Gross Tension Stress Sh1/Ag N/mm2 173.4
All_GS Allowable Gross Tension Stress 0.6*Fy N/mm 2
206.8
R_GS Ratio of Gross Tension Stress 0.8
RESULT R_GS<1 PASS
Net Tension
An Net Area min(0.85Ag, Ag-ncf*(d'+1.58mm)*t) mm2 3837.6
Act_Ns Actual Net Tension Stress Sh1/An N/mm2 210.8
All_NS Allowable Net Tension Stress 0.5*Fu N/mm2 224.1
R_NS Ratio of Net Tension Stress 0.9
RESULT R_NS<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre SPL-72


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks


Check Bottom Plate (Only required when number of splice plates of flange=2)
Sh2 kN 404.5
t thickness of Plate mm 20
bp width of plate mm 130.0
Check Bearing :
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 258.1
R_B Ratio of bearing Act_Sh/B_C 0.22
RESULT R_B <1 PASS
Gross Tension
Ag Gross Area mm2 2600.0
Act_Gs Actual Gross Tension Stress Sh2/Ag N/mm2 155.6
All_GS Allowable Gross Tension Stress 0.6*Fy N/mm 2
206.8
R_GS Ratio of Gross Tension Stress 0.8
RESULT R_GS<1 PASS
Net Tension
An Net Area min (0.85*Ag , Ag-ncf/2*(d'+1.58mm)*t) ASD - (Pg. 5-34) mm2 2048.4
Act_Ns Actual Net Tension Stress Sh2/An N/mm2 197.5
All_NS Allowable Net Tension Stress 0.5*Fu N/mm 2
224.1
R_NS Ratio of Net Tension Stress 0.9
RESULT R_NS<1 PASS
B) Web Splicing
n2 Number of splice plates for Web 2
Bolts Checking:(to Primary member)
V Shear Force per Plate Sh_Cap / n2 kN 645.28
P Axial Force per Plate Nw / n2 kN 872.31
ncw number of column of bolts in Web 7
r web number of row of bolts in Web 5
py pitch of the Bolts (Along the column) mm 75
px pitch of the Bolts (Horizontal) mm 80
Lv edge distance mm 40

N Total Number of Bolts 35


Bolt Diameter of the bolts Bolt M20
All_Sh Allowable shear per bolt 21 (ksi) * π * Bolt ^ 2 / 4 ASD - J3.4 kN 45.5
Act_Sh Actual shear per bolt SQRT((V/N)^2+(P/N)^2) kN 31.0
R_Sh Ratio of shear Act_Sh/All_Sh 0.68
RESULT R_Sh<1 PASS
Check Bearing :
t thickness of Web Tw mm 18.4
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 181.2
R_B Ratio of bearing n2*Act_Sh/B_C 0.34
RESULT R_B <1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre SPL-73


Form# Eng-41(R1-07-05-2003)
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

Symbol Description Formula Reference UNIT 1 2 3 4 5 Remarks


Check Plate
Sh Shear V kN 645.3
P Tension kN 872.3
Fy minimum yield stress of plate ksi 50
Fu minimum tensile strength of plate ksi 65
t thickness of Plate mm 15
bp width of plate mm 560
Check Bearing :
B_C Bearing Capacity of the connected member t*Bolt * 1.2 * Fu ASD- J3.7 kN 161.3
R_B Ratio of bearing Act_Sh/B_C 0.19
RESULT R_B <1 PASS
Gross Tension
Ag Gross Area mm2 8400.0
Act_GT Actual Gross Tension Stress P/Ag N/mm2 103.8
All_GS Allowable Gross Tension Stress 0.6*Fy N/mm 2
206.8
R_GS Ratio of Gross Tension Stress 0.5
RESULT R_GS<1 PASS
Net Tension
Fb Allowable Stress 0.6*Fy ASD - D1 N/mm2 206.8
dh diameter of the holes Bolt+(2mm) mm 22.0
An Net Area Min(0.85Ag, Ag-ncw*(dh+1.58mm)*t) mm2 5924.1
Act_St Actual Stress P/An N/mm2 147.2
R_S Ratio of Stress Act_St/Fb 0.71
RESULT R_S<1 PASS
Gross Shear
Ag Gross Area mm2 8400.0
Act_Gs Actual Gross Shear Stress Sh/Ag N/mm2 76.8
All_GS Allowable Gross Shear Stress 0.4*Fy N/mm2 137.9
R_GS Ratio of Gross Shear Stress 0.6
RESULT R_GS<1 PASS
Net Shear
An Net Area mm2 5924.1
Act_Ns Actual Net Shear Stress Sh/An N/mm2 108.9
All_NS Allowable Net Shear Stress 0.3*Fu N/mm2 134.4
R_NS Ratio of Net Shear Stress 0.8
RESULT R_NS<1 PASS

File: Sample Calculation.xls / Version : 6.00.6 Pre SPL-74


Form# Eng-40(R1-07-05-2003)
DESIGN SHEET
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

FORCES

File: Sample Calculation.xls / Version : 6.00.6 Pre F75


Form# Eng-40(R1-07-05-2003)
DESIGN SHEET
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

File: Sample Calculation.xls / Version : 6.00.6 Pre F76


Form# Eng-40(R1-07-05-2003)
DESIGN SHEET
Job No. SS-0738 / 0739-00-00 Rev No. 0
Customer CCC Date 09-04-07
Project GASCO-BUHASA/HABSHAN PIPELINE/ OAG EPC 3 Designed by BIT
Description Connection Design Checked by ARAN

File: Sample Calculation.xls / Version : 6.00.6 Pre F77

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